Lenze Automation Systems

Solutions for
Automation
 We implement
your ideas with
enthusiasm
in motion

As one of the leading automation

and drive-technology specialists
with extensive know-how and a
worldwide network of experts, we
work closely with you to find the
best solution for your needs. We
love being able to set your ideas in
motion, Whether you want to
upgrade an existing machine or
develop a completely new one.

– Experienced experts understand

your requirements and goals
– A comprehensive automation
platform consisting of modular
software and scalable hardware
– Reliable drive systems for typical
applications
– Use of open standards
– Global production with uniform
Lenze quality standards
– Worldwide logistics concept
– Global service network and range
of training courses offered
2
 75 years of experience in automation

Reduced engineering costs Future-proof system

Shorter innovation cycles, higher For new, upcoming challenges, you
customer requirements, a growing require an open and highly modern
demand for tailored products and system:
services as well as the shortest – Standard interfaces such as OPC
time-to-market are challenges UA for horizontal and vertical
faced by every machine builder. integration
Efficient engineering is essential: – Simple integration of intelligent
– An engineering tool chain that sensors
ensures system continuity is – Industry-standard interfaces for
the basis of engineering logic, integrating third party products
visualization, safety, security, – Open operating systems for the
and motion use of third-party software
– Predefined and tested modules – Simple and popular
that provide basic functions cut programming options
down on engineering costs and – Web-based visualization for use
market introduction time. with standard browsers
– Modularization and scalability in
software and hardware for
flexibility and adaptation of the
machine design

Smart factory support Safe and smart machines

Rapid and cost-efficient
Support for connectivity, An integrated safety solution offers
diagnostics and maintenance
digitization and efficiency: multiple advantages:
Emergencies — how your
– Machine-to-machine – Reduced space requirements for
customers receive rapid and
communication the machines when the shortest
efficient assistance in the event of
– Artificial intelligence with closed response times for ensuring
an unplanned machine stop:
control loop for the machine constant operation are ensured
– Clear diagnostics data allowing
parameters – Easy expandability and less
rapid identification of the cause
– Access control and security wiring through the use of a safety
– Easy access via remote login with
mechanisms for an open yet bus system
full access to the visualization
secure solution – Lower system costs by reducing
and the control system
– Vertical integration into MES, ERP the space requirements and
– Automatic download of
or cloud solutions wiring complexity.
parameters and firmware when
– Data collection and informative – Intelligent responses, e.g.
hardware is replaced
aggregation reduced speed instead of
– Predictive maintenance for
– Big data analytics for machine shut down
avoiding emergency scenarios
performance assessments – Better fault diagnostics thanks to
– Use of sensors and data analysis
– OEE improvement via error and more detailed error descriptions
state analysis
– Predictive maintenance and
remote machine monitoring

3
 A comprehensive Lenze
Automation Platform:
Scalable for your machine

Comprehensive and open Compliance with market

Our automation platform offers standards
you everything from the control We are able to network ourselves
level to electromechanics for the with control and drive systems at
implementation of a wide range any time. This enables easy
of tasks. Thanks to our energy- integration into higher-level line
efficient mechatronic portfolio of topologies. This openness makes
reliable technologies, you benefit mechanical engineers and users
from long-lasting quality and easy confident of being able to adapt to
handling of all our products. changes in the future. Keep your
core expertise in-house and hold
Furthermore, our platform is also onto your competitive advantage.
open for the efficient integration of
components from various partners.

4
 Lenze Automation Platform

Cloud

Process level

Fieldbus

Control level

Field level

Actuator/sensor level –
electromechanics

5
 Digital Services
Added value
with perspective
for OEMs and
end users

For end customers, the supervision of Together with us, you will develop your
the operating phase of a machine by the tailored digital journey and define steps for
OEM is added value which is becoming your digital offerings which are feasible and
increasingly important. In this context, realistic for you – today, tomorrow, and in
digital services offer the possibility of the days that follow. With our digital product
tapping into new turnover potential and and solution portfolio, we support you in
strengthening profitability in core every phase of this endeavour.
service activities.

6
 Digital Services for OEMs and End users

TODAY TOMORROW IN THE FUTURE

What comes next?

Increased availability and process

What will happen? quality via predictive analytics.

Optimization of availability,

What is happening? throughput, and production yield

with the aid of KPIs (OEE, MTBF) in
– Connection of all machines to a
real time.
central cloud infrastructure
without special IoT know-how
Benefits for OEMs/
– Remote maintenance and
condition monitoring from any End users
mobile device with a web Benefits for OEMs – Higher OEE
browser – Better product and process
– New turnover potential via
– Autonomous creation of quality
digital added value services
dashboards with the aid of – Plannable maintenance periods
related to
widgets at the click of a mouse – Longer maintenance intervals
one‘s own machines
– Record of the contractually and lower maintenance costs
assured machine availability – Foray into new business models
– Optimization of machines – Pay per use
Benefits for OEMs – Performance-based
based on recorded data
– Secure and transparent access – Contracting
to remote maintenance – ...
– Reduction in commissioning
costs
– Reduction in support costs
through efficient remote
maintenance
– Retrospective fault analysis

Benefits for
End users
– Reduction in unplanned
Benefits for downtimes because the
reasons
End users for the downtime are known
– Secure and transparent access – Realtime and historical OEE
to remote maintenance data are displayed
– Higher machine availability – More efficient utilization of the
through faster fault elimination entire machine outfit
by the OEM – Performance analysis within a
multipoint line configuration

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 Lenze FAST
Efficient
software
engineering

8
 Lenze FAST: Modular Application Software Toolbox

Lenze FAST is
based on the The engineering process is
For better software quality, the
becoming increasingly digital.
experience technology modules can easily be
Whether it is higher machine
from several reused. They can be used directly
flexibility which allows for
by the OEM or form the basis for
thousand batch sizes of 1 or improved
the development of custom
realised productivity: Machine software
modules, thus allowing a machine
is increasingly becoming the
applications. to be programmed efficiently.
focus.
A structured programming layout
takes place via the Application
Our modular software system, the
Template.
Lenze FAST Application Software
Toolbox, incorporates the
experience from several thousand
realised applications. Ready-made
and tested technology modules
reduce development time for
technology-specific basic
functions, thereby simplifying
the implementation of machine
functions.

FAST Application Template

OEM specific machine

OEM specific modules

FAST Technology Modules

9
EASY Engineering Tools

EASY Engineering Tools

The right software tool
for every task

Do you want to plan, build or

commission machines?
Adjust existing machines or run diagnostics?
Regardless of whether you require simple
applications or maximum precision and dynamics:
You can choose the right tools for you and
perform your engineering more rapidly and easily.

Developing Implementing
ideas solutions

EASY System Designer Drive Solution Designer

Plan automation solutions Design drive solutions

Conception | Product selection | Dimensioning

Quotation requests | Ordering

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 Drafting Manufacturing Ensuring
concepts machines productivity

PLC Designer EASY UI Designer EASY Starter

Program the controller Machine visualization Parameterization and operation

Commissioning |
Parameterization | Configuration | Programming
Diagnostics |
Debugging | Setup | Interface design
Troubleshooting

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 Engineering Services
Together we develop solutions

Concept Engineering Project Engineering

The basis for the best solution for your machine task is The use of a Lenze automation system provides you with
that we first learn to understand your processes and long-term advantages, but also short-term challenges.
your organization.
Integrated project management supports smooth
Building on this, we show your engineers how your workflows when creating your
machines can be developed efficiently and fully utilizing – functional concepts,
all possibilities with our automation solutions. – hardware concepts and
– engineering concepts.

Concept Project
Engineering Engineering

12
 Engineering Services

We support
you throughout
all phases of
the engineering
process.
With scalable
hardware,
modular
software and
brainware.

Project Realization Technical Training

We offer you a complete solution by also assuming With an individualised training concept, we prepare you
responsibility for the electrical design and the for the planning, implementation, and operation of your
commissioning of the system. machine.

Our training courses are application- and practice-

oriented and enable you to immediately integrate
what you have learned into your day-to-day work.

To offer you flexibility and time savings, our offerings

include on-site training programmes, online training
and video tutorials.

Project Technical
Realization Training

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 Worldwide
Services

You can rely on every aspect of

our high quality standards.
Our service is designed to ensure
the reliability of your machine and
to guarantee its availability.

With proactive solutions that

rule out any contingencies as
far as possible and structured
procedures that ensure the fast
and smooth restoration of the
machine’s functions in an
emergency.

A large number of our services

can be used online at any time,
or you can get personal help and
advice from our specialists.

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 Worldwide Services

24/7 Lenze expert helpline

Online Support Original repairs from Lenze

Here you can directly request In some cases, the fast repair of a
support and repairs for specific high-quality Lenze drive may be a
Lenze products or order spare good alternative in terms of quality
parts and call up technical data and economics to replacing the
and documentation. complete product. This helps you
minimize costly downtimes in cases
Simply enter the material number of emergency and means that you
or scan the type plate with our don’t have to keep large stocks of
integrated scan function. All spare parts.
support information is immediately
available to you at a glance. Maintenance with a plan
So as to ensure maximum machine
Replacement requirement availability, our maintenance
Original Repair
Are you using Lenze equipment package includes additional
and do you need to replace a services that proactively safeguard
complete device or some parts? your operations. We analyze your
We can send you a corresponding requirements together and come
offer very quickly with our online up with customized concepts based
service. on our many years of expertise in
this field.

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 Motion
inside

75 years of experience
in motion control of
machines.
From the simple positioning
of an axis to complex,
coordinated multi-axis
applications in a wide variety
of areas in a wide range of
industries.

Electronic cam, electrical shaft,

and virtual master for precise
axis movements.

Material-independent
winding – with dancer
controller for tension monito-
ring and traverse functions
for precise winding.

Cross cutters and flying saws

for cutting continuously
produced parts into segments.

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 Motion control of machines

Machines with axis

controllers are our
speciality.
Regardless of the
materials, processing
methods, scope of use,
and applications.

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 Integrated
robotics

– Higher productivity
– Quality control
– Reduction in hazardous
manual tasks

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 Integrated robotics

The right solution for

every application.
Whether fast and precise
or robust and resilient or
flexible and universal.
Modern robotics creates
new possibilities.

Various kinematics for

various applications

Portal
For heavy duty applications

Delta
For highly dynamic solutions

Scara
For rapid and precise handling

Belts
As a universal system

Joints
For typical palletizing applications

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This document is the intellectual property of Lenze SE, Hamelin (Germany). All details and information
included in this brochure are correct based on the information available at the time of publishing and serve
only to provide preliminary information. Potential colour deviations from the original product are due to the
printing process. Lenze is the sole and exclusive owner of the copyright and the intellectual property rights.
Any use of this document, in particular dissemination, reprinting or adapting, it is only permitted following
express written approval by Lenze.

www.Lenze.com
13627753 · en · 10.2022