ELECTRONET

INSTRUCTION MANUAL
FOR
FULL BORE ELECTROMAGNETIC
FLOW METER
MODEL NO. :- ELMAG - 200M

ELECTRONET EQUIPMENTS PVT. LTD.

PROCESS CONTROL INSTRUMENTS & AUTOMATION
Plot No 84,85 & 86, Tiny Industrial Estate, Kondhwa Budruk, ISO 9001-2008

Pune - 411 048 Maharashtra, INDIA

Telefax : +91 20 2693 4122 / 1476, Sales : +91 20 2693 4121
E-mail : [email protected] Web : www.eeplindia.com REGISTERED
FIRM
 ELECTRONET

SAFETY WARNING & GENERAL INSTRUCTIONS

1. Read User manual carefully and understand instructions & directions provided in this manual.

2. Installation, connections, commissioning and service shall carry out by only qualified and authorized
person.

3. To protect instrument from any external hazards, customer should take necessary care while
preparing site ready before installation.

4. Ensure proper supply voltage (230V AC) with proper polarity to the instrument, before Powering ON
instrument.

5. During calibration, follow the steps mentioned in the manual. Calibration should be done by
authorised technical person only.

6. Verify that earthing is proper.

7. The following principles should be considered during installation:

- If there is a noisy power supply voltage (especially peaks generated, usually by motors),
use an external power supply filter between the flow meter and power supply.
- Protect the flow meter and the internal lining of the sensor pipe from mechanical damage,
especially during installation or cleaning.
- Do not expose the flow meter to intense vibration.

INTRODUCTION
ELMAG-200M is micro-controller based full bore type electromagnetic flow transmitter specially used
for various industrial applications. This flow transmitters accurately measures the flow rate of conductive
liquids & slurries in closed pipes. Due to simple, rigid & obstruction less design the flow transmitter is
a maintenance free instrument in place of conventional mechanical flow measuring device. The use of
‘Pulsed DC ’ excitation technology offers highest ability & better measuring accuracy in the form of
electrical signal 4 - 20 mA DC linearly proportional to volumetric flow.
ELMAG-200M standard configuration is a sensor with transmitter integrated in one unit. It’s performance
is independent of temperature, pressure, density and viscosity of the medium. The simple design allows
easy and quick installation of the meter with unskilled personnel.
ELMAG-200M is a flanged meter available in sizes from DN 10 to DN 300. The rugged flow sensor is
constructed from completely welded construction. The sensor housing is filled with polyurethane foam
for excellent protection.
In the instrument, the sensor and the electronics form one mechanical entity. A retransmission output of
4-20 mA is provided.
Sensor: The sensor consists of metering pipe; electrodes and coils. It is accommodated in welded and a
fully encapsulated steel enclosure, filled with expanded polyurethane, to prevent it from getting exposed
to moisture and environmental conditions.
Electronics: The conditioning electronics circuitry is housed in a cast aluminium connection box. The
termination of this electronics is given in the same housing through cable glands for the required
connecting cables.
Applications:
1) Applications include measurement of flow on conducting liquids, pastes and slurries ( even highly
corrosive and abrasive) in chemical and petrochemicals, fertilizers, foodstuffs, paper, mining industries etc.
2) Monitoring water flow in cooling circuits in steel plants, power plants etc.
3) Measuring flow of clean water, effluent, sludges etc. In pollution and environmental control.
4) The isolated 4-20 mA output proportional to flow can be fed to PLCs, DCS or remote mounted indicator.
5) The electromagnetic flow meter is used for measurement of flow of conducting liquids and slurries in a
wide range on industries such as chemical, petrochemical, fertilizer, pharmaceutical, foodstuff, mining,
dairy, sugar, breweries, paper, steel etc.

IM-ELMAG-200M-R0
 ELECTRONET

Operating principle:
The flow meter is designed for electrically conductive fluids. Measurement is based on Faraday’s law
of induction, according to which a voltage is induced in an electrically conductive body, which passes
through a magnetic field.

The following expression is applicable to the voltage:

U=KxBxvxD
where:
U = induced voltage
K = an instrument constant
B = magnetic field strength
v = mean velocity
D = pipe diameter

FIG.1.

Thus the induced voltage is proportional to the mean flow velocity, when the field strength is constant.
Inside the electromagnetic flowmeter, the fluid passes through a magnetic field applied perpendicular to
the direction of flow. An electric voltage is induced by the movement of the fluid (which must have a
minimum electrical conductivity). This is proportional to the mean flow velocity and thus to the volume of
flow. The induced voltage signal is picked up by two electrodes, which are in conductive contact with
the fluid and transmitted to a signal converter for a standardized output signal.
This method of measurement offers the following advantages:
1) No pressure loss through pipe constriction or protruding parts.
2) Since the magnetic field passes through the entire flow area, the signal represents a mean value over
the pipe cross-section; therefore, only relatively short straight inlet pipes x DN from the electrode axis
are required upstream of the primary head.
3) Only the tube liner and the electrodes are in contact with the fluid.
4) Already the original signal produced is an electrical voltage, which is an exact linear function of the
mean flow velocity.
5) Measurement is independent of the flow profile and other properties of the fluid.

IM-ELMAG-200M-R0
 ELECTRONET

CONTENTS

1. TECHNICAL SPECIFICATIONS................................................................................... 1
2. ASSEMBLY OVERVIEW............................................................................................... 3
3. KEYBOARD DETAILS.................................................................................................. 4
4. TERMINATION DETAILS.............................................................................................. 4
5. INSTALLATION DETAILS............................................................................................ 5
5.1 Internal view........................................................................................................... 5
5.2 How to install Flow Meter....................................................................................... 5
6. FLOW CHARTS............................................................................................................ 7
6.1 General Overview of Operations............................................................................ 7
6.2 Configure Mode...................................................................................................... 8
6.3 Calibration Mode..................................................................................................... 10
6.4 Configure Instrument Functions.............................................................................. 11
6.5 Configure Instrument Method.................................................................................. 12
6.6 Online Diagnostic Features...................................................................................... 13
7. CALIBRATION MODE PROCEDURE........................................................................... 14
7.1 Input Calibration........................................................................................................ 14
7.2 Output Calibration..................................................................................................... 15
8. DOS & DON’TS............................................................................................................ 16
9. TROUBLE SHOOTING PROCEDURE...................................................................... 16

IM-ELMAG-200M-R0
 ELECTRONET

1. TECHNICAL SPECIFICATIONS

SPECIFICATIONS DESCRIPTION IF APPLICABLE

Instrument Name Full Bore Type Electromagnetic Flow Meter
Model No. ELMAG - 200M
Line Size ------
Flange Connection ------
Serial No. ------
Media ------
Output 4-20mA DC Isolated
Display 16 x 2 LCD - 4 digit for Flow Rate & 8 digit for
Totalised Flow
Calibration Range ------
Power Supply 90-260V AC, 50Hz, +/-10%
24V DC, +/-10%
Power Consumption Less than 10VA
Accuracy +/-0.5% of full scale
Linearity +/-0.1% of full scale
Viscocity ------

Isolation 1.4KV Between input & Power supply

Minimum Conductivity 5 µ siemens / cm
Direction of Flow Direction of Arrow on Meter
Mounting In Line - Horizontal
In Line - Vertical
Cable Entry 2 Nos. M20 x1.5 Double Compression Cable Gland

Transmitter Enclosure Flame-proof, IP-66, IIA, IIB CMRI certified

Enclosure Material Coil Housing MS
SS
Electrode SS 316L
Hastalloy C
Platinum

IM-ELMAG-200M-R0 Page 1 of 16
 ELECTRONET

Flange CS
MS
SS304
Ss316
Lining Rubber
PTFE
Termination Through PIN type Lugs
ENVIRONMENTAL SPECIFICATIONS:-
Ambient Temperature 0 to 55 C
0

of Electronics
Working Temperature 0 to 85 0C
of Fluid
Operating Pressure 0 to 10Kg/cm³
of Mechanical Assembly
Relative Humidity 10 - 99 % RH ,non condensing at 250C
of Electronics

IM-ELMAG-200M-R0 Page 2 of 16
 ELECTRONET

2. ASSEMBLY OVERVIEW
CABLE ENTRY
M 20X1.5, DOUBLE
COMPRESSION
E R
O W B E CABLE GLAND
P F
E O CMRI CERTIFIED
T

R
A

E
L

MENU
I S O

O P

ELMAG - 200M

16 X 2 ALPHANUMERIC
E N I N

FLAME PROOF,
BACKLIT LCD
:

IP-66, IIA, IIB ELECTROMAGNETIC FLOWMETER

N

CMRI CERTIFIED MEMBRANE KEYBOARD

I O

DIE CAST ALUMINUM

C
T

HOUSING Lm6 U
A V
O
E
: C R

M6LLEN HEAD
SCREWS (SS304)
Coil Housing
OD = 145mm
Flange
ASA 150,B16.5 19.0mmx4Nos.
FLANGE RF

(DBC)

Lining

FD
(R)
FIG.2 FRONT VIEW
(D)

FIG.3. SIDE VIEW WITH FLANGE DETAILS

DIMENSIONAL DETAILS OF FLANGE:-

Line Size Flange Diameter of Diameter of Bolt Diameter of No. Flange of Flange Thickness
If
Diameter Raised Face Hole Circle Bolt Hole of Distance (FD) of
Applicable
Inch NB D (mm) R (mm) DBC (mm) (mm) Holes (mm) Flange

½” 15 88.9 34.9 60.3 15.9 4 200 11.1

3/4” 20 98.4 42.9 69.8 15.9 4 200 12.7
1” 25 107.9 50.8 79.4 15.9 4 200 14.3
1 ½ ” 40 127.0 73 98.4 15.9 4 200 17.5
2” 50 152.4 92.1 120.6 19.0 4 200 19.0
2 ½ ” 65 177.8 104.8 139.7 19.0 4 200 22.2
3” 80 190.5 127.0 152.4 19.0 4 200 23.8
4” 100 228.5 157.2 190.5 19.0 8 250 23.8
5” 125 254.0 185.7 215.9 22.2 8 330 23.8
6” 150 279.4 215.9 241.3 22.2 8 300 25.4
8” 200 342.9 269.9 298.4 22.2 8 350 28.3
10” 250 406.4 323.8 361.9 25.4 12 450 30.2
12” 300 482.6 381.0 431.8 25.4 12 500 31.8
14” 350 533.4 469.9 476.2 28.6 12 500 34.9
16” 400 596.9 533.4 539.7 28.6 16 600 36.5
18” 450 635.0 584.2 577.8 31.7 16 600 39.7
20” 500 698.5 692.1 635.0 31.7 20 600 42.9
24” 600 812.8 692.1 749.3 34.9 20 600 47.6

NOTE : ALL DIMENSIONS ARE IN MM.

IM-ELMAG-200M-R0 Page 3 of 16
 ELECTRONET

3. KEYBOARD DETAILS

MENU PROGRAM KEY: - This key is used to toggle between Run mode and Program mode.

INCREMENT KEY: - This key is used to 1) Increment the numerical value of any digit,
from 0 to 9, by one at each time.
2) Go to the next parameter in Program mode.

SHIFT KEY: - 1)This key is used to shift the cursor to the next digit.

ENTER KEY: - 1)This key is used to validate the function or value of parameter.
2) Press this key for 5 to 6 sec. to reset the totaliser.

4. TERMINATION DETAILS

1 + 4-20 mA DC
E1
INPUT BOARD
- RET. OUTPUT
ELN-090701 2 E1
1 2 3 4 5

+
4-20 mA
L N E
FUSE
3 L S1 ELECTRODE
90-206V AC 1Amp
DC POWER
RET.O/P SUPPLY
90-260V AC
4 N Power Supply S2

5 E E2

A
E1 E1 S1 S2 E2 A B C1 C C C2 G EMPTY PIPE
B

C1
FUSE 1 Amp C
COIL
C

C2
Fig 4 . Rear View G GROUND

NOTE : To change the flow measurement direction inter change coil connections of terminals C1 & C2.

IM-ELMAG-200M-R0 Page 4 of 16
 ELECTRONET

5. INSTALLATION DETAILS

5.1 Internal View

CABLE ENTRY
SMPS BOARD
24V DC,1 Amp

FRONT PLATE

REAR
SIDE FRONT
SIDE

INPUT BOARD
ELN-090701
RZ

CPU BOARD
COIL DRIVER BOARD
ELN-080604
ELN-090702
DC TO DC P.S. BOARD
ELN-080603

FIG.5. INTERNAL ASSEMBLY LAYOUT

Sugar Protection :-
+
24V DC PROTECTED
MOV
P. S. CKT.
- 390K/10

Surge protection against transient is provided by putting Mov (390K/10) across the 24V DC supply line.

5.2 How to Install Flow Meter :-

1) Flowmeter can be installed in any position either vertical or horizontal.

2) Select a pipe location which will always run full of liquid. Vertical installation with flow
from down to top assures full pipe condition.

3) For horizontal installation,the electrode axis should always be in horizontal plane.

4) Flowmeter is to be installed in such a way that flow is always in the direction pointed by
red arrow on the instrument.

5) Suitable gasketing can prevent leakages from near the flanges.

Fit gaskets ensuring Poorly aligned gaskets

proper alignment. can cause leaks and
flow errors.

FIG.8a. FIG.8b.
FIG.6. GASKET ALIGNMENT

IM-ELMAG-200M-R0 Page 5 of 16
 ELECTRONET

E R
O W B E
P F
E O

R
A

E
L
MENU

I S O

O P
ELMAG -200M

E N I N
:
ELECTROMAGNETIC FLOWMETER

N
I O

G
C
T
U O
A V
E
: C R

FLOW
OUTLET SIDE INLET SIDE

7º 7º

10 D 10 D
D = PIPE DIAMETER

FIG.7. FLOWMETER INSTALLATION WITH REDUCER

1) Reducers are to be used for mounting flowmeter only where pipeline is bigger
than flowmeter size.
2) At inlet side, straight run to be maintained 10 times of flowmeter bore size ‘ D’
and similarly 10 times of ‘D’ at outlet side.
3) Flange size to be selected as per pipeline and flowmeter size.

Note:-1) Select a pipe location which will always run full of liquid.
2) Distances of pipe bends and elbows should be atleast 20D from the flowmeter.

5.2.1 Installation In Horizontal Position:-

Minimum P
O W
E R B E
Minimum
F

10 D E O
10 D
T

R
A

E
L

MENU

straight length
I S O

O P

straight length ELMAG -200M

E N I N
:

ELECTROMAGNETIC FLOWMETER

Pipe
N
I O

G
C
T

U O

Support
A V
E
: C R

Pipe
Support Valve
Outlet
Flow

Pipe Pipe
Support Valve Support

D= Pipe Diameter

NOTE: Flow meter can be installed in any position either vertical or horizontal. Select a pipe location which
will always run full of liquid. Vertical installation with flow from down to top assures full pipe condition.

IM-ELMAG-200M-R0 Page 6 of 16
 ELECTRONET

E R
O W B E
P F
E O

ELECTROMAGNETIC FLOWMETER
T

R
A

E
L
I S O

O P
ELMAG -200M

E N I N
:
N

MENU
I O

G
C
T
U O
A V
E
: C R

FLOW
OUTLET SIDE INLET SIDE

7º 7º

10 D 10 D
D = PIPE DIAMETER

FIG.7. FLOWMETER INSTALLATION WITH REDUCER

1) Reducers are to be used for mounting flowmeter only where pipeline is bigger
than flowmeter size.
2) At inlet side, straight run to be maintained 10 times of flowmeter bore size ‘ D’
and similarly 10 times of ‘D’ at outlet side.
3) Flange size to be selected as per pipeline and flowmeter size.

Note:-1) Select a pipe location which will always run full of liquid.
2) Distances of pipe bends and elbows should be atleast 20D from the flowmeter.

5.2.1 Installation In Vertical Position:-

Minimum P
O W
E R B E
Minimum
F

10 D E O
10 D
T

R
ELECTROMAGNETIC FLOWMETER
A

E
L

straight length
I S O

O P

straight length
ELMAG -200M

E N I N
:

Pipe
MENU
N
I O

G
C
T

U O

Support
A V
E
: C R

Pipe
Support Valve
Outlet
Flow

Pipe Pipe
Support Valve Support

D= Pipe Diameter

NOTE: Flow meter can be installed in any position either vertical or horizontal. Select a pipe location which
will always run full of liquid. Vertical installation with flow from down to top assures full pipe condition.

IM-ELMAG-200M-R0 Page 6 of 16
 ELECTRONET

6. FLOW CHARTS

6.1 General Overview of Operations :

START
MENU

Enter Password Enter Password

1234 9753

Configure Retransmission Calibrate Calibrate

Instrument Parameter Input Output

Engineering unit Output Current

Set Zero Flow Set 4.00mA
Low Limit

Output Current Set 12.00mA

Set Time Unit High Limit Set Cal Flow

Set Decimal Point Set 21.60mA

Max. Flow Range

Instrument Factor

Low Flow Cut Off

Damping Factor

IM-ELMAG-200M-R0 Page 7 of 16
 ELECTRONET

6.2 Configure Mode :

START

ELECTRONET
ELMAG - 200M

007.7 M^3/Hr
0000132.3M^3
MENU

Enter Password
1234

Configure Retransmission
Instrument Parameter

A Set Engg. Unit B

M^3

Set Engg. Unit M^3,

Blinking M^3 Ltrs

Set Time Unit

Hr

Set Time Unit Hr, Min,

Blinking Hr Day, Sec

Set Decimal Point

000.00
0.0000
00.000
Set Decimal Point
Blinking 000.00
000.00
0000.0
00000
Max. Flow Range
100.00M^3/Hr

00000
Max. Flow Range
Blinking to
100.00M^3/Hr
99999

* Press MENU To Exit to higher level menu

IM-ELMAG-200M-R0 Page 8 of 16
 ELECTRONET

Instrument Factor
1.0000

Instrument Factor 1
Blinking 1.0000 to
9

Low flow cut off

00%

01%
Low flow cut off
Blinking to
00%
99%

Damping Factor
01

01
Damping Factor
Blinking to
01
09

Retransmission
Parameter

C OP Current LoLmt
000.00 M^3/Hr

OP Current LoLmt 00000

Blinking 000.00 M^3/Hr to
99999

OP Current HiLmt
100.00 M^3/Hr

00000
OP Current HiLmt
Blinking to
100.00 M^3/Hr
99999

* Press MENU To Exit to higher level menu

IM-ELMAG-200M-R0 Page 9 of 16
 ELECTRONET

6.3 Calibration Mode :

START

ELECTRONET
ELMAG - 200M

007.7 M^3/Hr
0000132.3M^3
MENU

Enter Password
9753

Calibrate Calibrate
Input Output

D Set Zero Flow E Set 4.00mA

32713 00057

Set Zero Flow 00000 Set 4.00mA 00000

Blinking 32713 to Blinking 00057 to
99999 99999

Calibrate Set12.00mA
Input 01849

Set Zero Flow Set12.00mA 00000

32700 Blinking 01849 to
99999

Set Cal Flow Set 21.60mA

32701 str 500.00 03636

Set Cal Flow Set 21.60mA 00000

32701 stp 500.00 Blinking 03636 to
99999

Set Cal Flow 00000 E

Blinking 32701 500.00 to
99999

* Press MENU To Exit to higher level menu

IM-ELMAG-200M-R0 Page 10 of 16
 ELECTRONET

6.4 Configure Instrument Functions :

The instrument will have to be configured as per user settings for range, decimal point, engineering unit etc.

The configuration functions available are:

6.4.1) Program Instrument: The instrument can be configured for Set time Unit, Set decimal point, Max. Flow Range,
Instrument Factor, Low Flow Cut Off, Damping Factor

Enter Password The display indicates password. The password to be entered is 1234. The password is factory
1234 setted. Please do not disturb it.

Configure This mode is use to configure different parameters mention below

Instrument

Set Engg. Unit The display indicates engineering unit Ltrs.

Ltrs

Set Time Unit The display indicates time unit like Hour, minute, second, Day Select any one of them.
Hr

Set Decimal Point The display indicates the decimal point position. “0.0000”, “00.000”, “000.00”, 00000.
000.00

Max. Flow Range The display indicates the range to be selected by the user.
6.000 Ltrs / Hr

Instrument Factor The display indicates the instrument Factor, which is a constant. The instrument Factor
1.0000 is factory calibrated. Please do not disturb it.

Low Flow Cut Off The display indicates the Low flow cutoff. It is the integer value below which the display and
00% the retransmission output shows the lower limit value.

Damping Factor The display indicates the Damping factor. No. Of ADC count of which average is taken
05 for stabilize the display.

6.4.2) Retransmission Parameters: The instrument can be configured for retransmission output. The lower limit and the
higher limit can be set as per desired by the user. The user can also select a
different range within the range selected for retransmission purposes only.
E.g. The range selected for the ELMAG-200M is 0 to 100 LPH. The user can select 1 to 50 LPH for retransmission
output signal. When the flow is 1 LPH the retransmission output will show 4.00 mA and for 50 LPH it will show
20.00 mA.

OP Current LoLmt The display indicates Low limit value of retransmission output. The user can select any value
000.00 M^3 / Hr within the range specified by.

OP Current HiLmt The display indicates High limit value of retransmission output. The user can select any value
350.00 M^3 / Hr within the range specified by.

IM-ELMAG-200M-R0 Page 11 of 16
 ELECTRONET

6.5 Configure Instrument Method :

The instrument will have to be configured as per user settings for time unit, decimal point, Range instrument
factor, output current etc.
1] Power On the instrument it will be in RUN mode. Display will show 007.7 M^3/Hr
0000132.3M^3
Enter Password
2] Press MENU
key. Display will show 0000

Enter the password 1234 using & key. Display will show Configure
Instrument
Set Engg. Unit
3] Press key. Display will show Ltrs

Press key. Display will show to blink. The key is used to change Engg. unit.

Press key to enter the unit value.

4] Now, Display will show Set Time Unit

Hr

Press key. Display will start to blink. The key is used to change time unit.

Press key to enter the unit value.

5] Now, Display will show Set Decimal Point

00.000

Press key. Display will start to blink. The key is used to change decimal point.

Press key to enter the decimal point.

6] Display will show Max. Flow Range

6.000 M^3 / Hr

Press key. The numeric digit will start to blink. Enter the desired value one by one

using & key. The key is used to increment the numeral value from 0 to 9.

Press key used to shift the cursor to the next digit. Press key to enter the value.
Instrument Factor
7] Display will show 1.0000

Press key. Display will start to blink, but which is constant. The instrument factor is

factory calibrated. Please do not disturb it. Press key.

Low Flow Cut Off
8] Display will show 00%

Press key. The display will start to blink. Enter the desired value using & key.

It is the integer value below which the display & the Ret. Output shows the lower limit value.

Press key to enter the value.

Damping Factor
9] Now, Display will show 05

Press key. The display will start to blink. Enter the desired value using & key.

It is No. of ADC count of which average is taken for stabilize the display. Press key.

Now, Display will show Configure . Press key.

Instrument

IM-ELMAG-200M-R0 Page 12 of 16
 ELECTRONET

10] Display will show Retransmission

Parameter

Press key. Display will show OP Current LoLmt

000.00 M^3 / Hr

Press key. The numeric digit will start to blink. Enter the desired value one by one

using & key. Press key to enter the value.

11] Display will show OP Current HiLmt

350.00 M^3 / Hr

Press key. The numeric digit will start to blink. Enter the desired value one by one

using & key. Press key to enter the value.

12] Press twice MENU

key. Go to RUN mode.

6.6 Online Diagnostic Features :

6.6.1) Empty Pipe Indication:- For proper functioning of electromagnetic flow meter, flow tube should always
be completely filled, So it is important to detect whether flow tube is filled or
empty.‘Pipe Empty’ message is displayed on display whenever flow tube is empty. Output current is 4.00 mA during
empty pipe condition
.

6.6.2) Flow Over Range :- ‘Flow Over Range’ message is displayed whenever current flow rate exceeds 110%
of calibrated Range. For e.g. If Range is 0 -350.0 m³/hr, then flow meter will show
reading upto 385.0 m³/hr i. e. 110 %. If flow exceeds 385.0 m³/hr display will show ‘Flow Over Range ’ message. Ret.
output will also be 21.60 mA (max.) at 385.0 m³/hr.

6.6.3) Average Flow Rate :- This feature is used to calculate average value of flow rate over a given period of time.
It is extremely useful whenever current flow rate is fluctuating and we are required to
know what is the average flow rate over a given period of time.

Procedure for Average Flow Rate :-

Display in RUN mode. Pres key 15 to 20 Sec

Instantaneous Previous Average
. flow rate flow rate

Now, Display will show 000.4 065.0

000293 00002
Average ADC No. of ADC
count sample count

get the average flow rate. Press key No. of ADC sample count start to

increasing. Now get the average flow rate. Press key.

Instantaneous
flow rate Average flow rate

000.4 078.0
Display will show
000293 00002
Average ADC No. of ADC
count sample count

Now, come to RUN mode. Press MENU key.

IM-ELMAG-200M-R0 Page 13 of 16
 ELECTRONET

7. CALIBRATION MODE PROCEDURE

7.1 INPUT CALIBRATION :-

1. Do the connections as per the termination details.

2. Power ON the instrument, LCD display will show 007.7 M^3/Hr

0000132.3M^3
Enter Password
3. Go to the program mode by pressing MENU
key. Now display will show 0000

with left most 0 digit blinking. Enter password as 9753 using key, to increment

value & key, to shift cursor to immediate next digit on right side.
Calibrate
4. When last digit enter Press key. Now Display will show Input

5. Press key. Display will show Set Zero Flow

33421 Approximate ADC Count
Set Zero Flow
Press key. Display will show 33421 Approximate ADC Count Blinking

6. Now Ensure that the flow in the pipeline is zero & pipe is completely filled with fluid. ( Half filled pipeline
will lead to incorrect calibration)

7. Press key, to Store Zero Flow Counts. Calibrate

Instrument

8. Now, Display will show Calibrate . Press key

Input
Set cal Flow
33421 stp 200.0 LAST SET FLOW
Display will show Set Zero Flow . Press key.
33421

9. Now display will show Set cal Flow

33421 str 200.0 Last Set Flow
Set cal Flow
Press key. Display will show 33421 stp 200.0 Last Set Flow

Now, pass the known flow near about 25% of full scale value. Now count will start increasing

let the count get stabilize. Once count is stable press key.

Display will show Set cal Flow

60000 200.0 Last Set Flow
APPROX. ADC count Blinking

10. Now enter that known flow rate by using & key in right most 4 digit.

11.Then press key, to store cal flow (span) counts.

Press MENU key to come back to run mode.

IM-ELMAG-200M-R0 Page 14 of 16
 ELECTRONET

7.2 RET. OUTPUT CALIBRATION :-

1. Do the connections as per the termination details.

2. Power ON the instrument, LCD display will show 007.7 M^3/Hr

0000132.3M^3
Enter Password
3. Go to the program mode by pressing MENU
key. Now display will show 0000

with left most 0 digit blinking. Enter password as 9753 using key, to increment

value & key, to shift cursor to immediate next digit on right side.
Calibrate
4. When last digit enter Press key. Now Display will show Input
Calibrate
5. Press key. Display will show Output

Set 4.00mA
6. Press key. Display will show 00057 Approximate ADC Count

Set 4.00mA
Press key, display will show 00057 Approximate ADC Count Blinking

7. Now, adjust 4.00mA at output with the help of & key.

Press key to save the count.

8. Similarly, Adjust respective output current as display shows 12mA, & 21.60mA.

9) Calibration End. Now Press MENU

key to come out of calibration mode.

10) Now check the current output as per the retransmission set limit i.e. Lo & Hi limit.

IM-ELMAG-200M-R0 Page 15 of 16
 ELECTRONET

8. DOS & DON'TS

General mishandling on site :-

1. Application of power supply 230 V AC at incorrect terminals like input .
2. Loose connection on terminations.
3. Incorrect calibration.

Precautions to be taken on site :-

1. Read the instruction manual carefully before installing the instrument.
2. Do the connections as per the termination details given in the manual.
3. Terminal connections should be tight.
4. Check for proper supply voltage. It should be between 90 to 260V AC.
5. During calibration, follow the steps mentioned in the manual.
6. Verify that earthing is proper.

9. TROUBLE SHOOTING PROCEDURE

SYMPTOMS CAUSE OF FAILURE ACTION TO BE TAKEN

No display indication 1. Absence of power supply at 1. Check power supply connections

terminal block & rectify the fault.
2. Loose connection on 2. Tight the termination
termination. connections.

Incorrect display indication. 1. Incorrect calibration. 1. Recalibrate the instrument.

Refer calibration procedure.

Flow is not registered at all. 1. Reverse flow direction. 1.Check for correct flow
measurement direction as
indicated by arrow on the
flowmeter.
Incorrect retransmission output. 1.Retransmission output 1.Recalibrate the instrument for
calibration disturbed. retransmission output.
Refer calibration procedure.

Periodical maintenance :-
The flow meter does not require any special maintenance. Dependent on the media being measured it
is recommended that approx. once a year, remove the sensor from the pipe and clean the liner. Method
of cleaning consists of removing mechanical dirt and any non-conductive coating (like oil film) from the
liner. A very dirty liner could cause inaccuracy of the measurement. Check mechanical state of the liner.

IM-ELMAG-200M-R0 Page 16 of 16