Sol-Gel Mihaela
Sol-Gel Mihaela
ides with Fe nitrate precursors are an effective way to transformation of iron-nitrate to ǫ-Fe2O3 phase takes
synthesize ǫ-Fe2O3, but typically they yield mixtures of place. Yields in excess of 93% ǫ-Fe2O3 and particle sizes
ǫ-Fe2O3 plus R-Fe2O3 and/or γ-Fe2O3. Although some of up to 20 nm were achieved. Evidently, the supporting
the classical works in ǫ-Fe2O3 reported single-phase silica matrix stabilizes ǫ-Fe2O3 up to T ≈ 1600 K, at
material,9,12,19 subsequent studies indicated that yields which temperature ǫ-Fe2O3 starts to transform to
of greater than 70% ǫ-Fe2O3 are difficult to obtain.2 R-Fe2O3. Our results confirm that ǫ-Fe2O3 is ferri-
Nevertheless, it has been recently reported that the magnetic (Ms ≈ 25 emu/g) with a large coercivity, Hc ≈
addition of Ba2+ or Sr2+ ions in the synthesis appears 20 kOe, and TC ≈ 510 K.
to stabilize the ǫ-Fe2O3 phase.4 The formation of ǫ-Fe2O3
is very sensitive to synthesis conditions, for example, 2. Experimental Section
oxidizing power of the atmosphere (oxygen, air), dura-
tion of the oxidation, or the presence of hydroxyl groups 2.1. Synthesis. Sol-gel preparations followed a procedure
(excess water, high hydrolysis ratio). Interestingly, most similar to that described by Savii et al.25 Iron nitrate (Riedel-
de Haen, 96%) and tetraethoxysilane (TEOS) (Fluka, 98%)
studies cited herein seem to indicate that ǫ-Fe2O3 can were used as precursors of the ǫ-silica nanocomposite. Targeted
only be synthesized in nanoparticle form, which sug- compositions ranged from 13 to 43 wt % Fe2O3. Hydrolysis and
gests that surface effects may play an important role condensation processes occurred in acidic hydroethanolic
in the formation of this phase. medium at TEOS:H2O:EtOH ) 1:6:6 mole ratio, reaction pH
Reported properties of ǫ-Fe2O3 are controversial, in ≈ 0.9. Reactions are self-catalyzed by the nitric acid, which
part, because it is difficult to synthesize pure ǫ-Fe2O3. results from the hydrolysis of iron nitrate. Gelation at room
temperature took place after 20 days; wet gels were dried at
For example, the crystal structure of ǫ-Fe2O3 has been 60-80 °C for 14 h. The dried xerogels were rather hard and
reported as deformed rhombohedral,9 monoclinic,13 and had a red-brownish, translucent, glassy appearance. Samples
orthorhombic.18 This latter structure, which can be were crushed in an agate mortar, and the resulting powders
considered as an intermediate structure between rhom- were subjected to thermal treatments between 300 and 1100
bohedral R-Fe2O3 and cubic γ-Fe2O3, appears to be the °C in air. This was done in air with 3 h of annealing every
most probable.20 Another source of controversy is the 100 °C, and then the samples were slowly cooled to room
temperature. Samples are labeled as SX/T (where X represents
route by which ǫ-Fe2O3 forms; both γ-Fe2O3 f ǫ-Fe2O3
the nominal weight percentage of Fe2O3 and T denotes the
and â-FeO(OH) f ǫ-Fe2O3 have been suggested.21-23 In temperature of thermal treatment in °C).
unconfined samples, a wide range of temperatures, 2.2. Characterization. Elemental analysis of Fe and Si
∼700 K15 to ∼1300 K,9 have been reported for the was performed with an inductively coupled plasma-mass
transformation ǫ-Fe2O3 f R-Fe2O3; however, ǫ-Fe2O3 is spectroscopy (ICP-MS) system (Perkin-Elmer Optima 3200 RL)
reported to be stable up to ∼1700 K when confined in and by scanning electron microscopy with energy-dispersive
the pores of a silica matrix.17 X-ray analysis (EDX) in a JEOL JSM-6300 microscope equipped
with an Oxford Instruments LINK ISIS-200 EDX.
The magnetic properties of this material are far from
Transmission electron microscopy (TEM) observations were
being well understood. Ordered ǫ-Fe2O3 is ferrimagnetic
carried out using a Philips CM 30 microscope operating at 300
with a Curie temperature of about TC ) 490 K,12,13 but kV and a Hitachi H800MT microscope operating at 200 kV.
disordered ǫ-Fe2O3 has been reported to be antiferro- Before the TEM observations, the samples were crushed and
magnetic with TN ) 490 K.24 The material has been long ultrasonically dispersed in ethanol. Drops of the solution were
known to exhibit rather large magnetic anisotropy.24 subsequently deposited onto Cu TEM-grids that were coated
Moreover, it has been recently shown that coercivities with a conductive polymer, and the ethanol was allowed to
in excess of HC ) 20 kOe can be obtained in acicular evaporate. Particle size distributions were performed by
sampling more than 150 particles from TEM micrographs and
ǫ-Fe2O3 nanoparticles;4 the corresponding value for the fitting data to log-normal distribution functions. Particle sizes
widely used hexagonal magnetoplumbite BaFe12O19 is are given as the diameter of the distribution maxima.
only HC ) 7.5 kOe, thus conferring to this material an The formation of the crystalline phases was studied by X-ray
important potential for technological applications. Con- diffraction (XRD) in a θ-2θ Bragg-Brentano geometry using
sistent with the orthorhombic crystal structure, Möss- a Siemens D5005 powder diffractometer, with diffracted beam
bauer spectra20 are interpreted as indicating four cation- monochromator and Cu KR radiation (λ ) 1.5406 Å). Diffrac-
sites: three octahedral and one tetrahedral. tion patterns were recorded from 10° to 90° with a step size of
0.1° and a scanning rate of 15 s per step. To quantitatively
We present a systematic optimization of the synthesis analyze the structural parameters, for example, phase per-
of ǫ-Fe2O3 in a silica matrix by sol-gel chemistry from centages, crystallite sizes, or cell parameters, Rietveld refine-
tetraethoxysilane (TEOS) and iron nitrate precursors. ments were performed using the MAUD program.26 The
Silica gel pores serve as nanovessels in which the orthorhombic (space group Pna21) structure, described by
Tronc et al.,20 and the usual trigonal structure (space group
R-3c) were adopted for ǫ-Fe2O3 and R-Fe2O3, respectively.
(19) Note that because no Mössbauer spectroscopy studies were
available in early studies such as in refs 9, 12, the purity of these Modeling of the silica glass is based on the assumption that
materials is only assessed from X-ray diffraction. Due to the broad from the X-ray diffraction pattern it is not possible to distin-
and overlapping peaks of this type of iron(III) oxide polymorphs, the guish if the structure is completely amorphous or nanocrys-
phase percentage as obtained from XRD may have limited accuracy. talline27 SiO2. This method approximates the SiO2 amorphous
Actually, in these systems, Mössbauer spectroscopy is perhaps the most phase as a nanocrystalline solid (cubic structure with space
accurate tool for phase quantification.
(20) Tronc, E.; Chanéac, C.; Jolivet, J. P. J. Solid State Chem. 1998, group P213) in which crystallite size is taken to be of the same
139, 93. order of magnitude as the cell parameters and the disorder is
(21) Zboril, R.; Mashlan, M.; Barcova, K.; Vujtek, K. Hyperfine statistically introduced by the microstrain effect.28
Interact. 2002, 139, 597.
(22) Chanéac, C.; Tronc E.; Jolivet, J. P. J. Mater. Chem. 1994, 6,
1905. (25) Savii, C.; Popovici, M.; Enache, C.; Subrt, J.; Niznansky, D.;
(23) Ponce-Castañeda, S.; Martı́nez, J. R.; Palomares-Sánchez, S.; Bakardzieva, S.; Caizer, C.; Hrianca, I. Solid State Ionics 2002, 151,
Ruiz, F.; Ayala-Valenzuela, O.; Matutes-Aquino, J. A. J. Sol.-Gel Sci. 219.
Technol. 2003, 27, 247. (26) Lutterrotti, L.; Gialanella, S. Acta Mater. 1997, 46, 101.
(24) Dézsi, I.; Coey, J. M. D. Phys. Status Solidi A 1973, 15, 681. (27) Le Bail, A. J. Non-Cryst. Solids 1995, 183, 32.
5544 Chem. Mater., Vol. 16, No. 25, 2004 Popovici et al.
(29) Mørup, S. Hyperfine Interact. 1990, 60, 959. (30) Bødker, F.; Mørup, S. Europhys. Lett. 2000, 52, 217.
5546 Chem. Mater., Vol. 16, No. 25, 2004 Popovici et al.
tion of the hematite phase percentage as a consequence a key role in these processes. Actually, when the particle
of annealing in the 900-1100 °C range. size is decreased to the nanometer range, the surface-
To investigate the thermal stability of ǫ-Fe2O3, DTA to-volume ratio becomes more important and the surface
measurements of the S29/1000 sample were performed energy σi has to be considered. The free energy variation
between room temperature and ∼1600-1800 K, at per unit mass can be expressed as ∆Gmi ) (3σi/Fir) -
several heating rates. The DTA curves displayed no (∆GVi/Fi) for spherical crystallites of radius r of the ith
thermal process that could be assigned to the ǫ-Fe2O3 polymorph, where Fi is the phase density.32 Conse-
to R-Fe2O3 transformation. In fact, there are several quently, it can be inferred that even if ∆GVR > ∆GVǫ,
reasons that could make the detection of the ǫ to R the metastable ǫ-Fe2O3 can be stabilized over R-Fe2O3
transformation by DTA in our samples difficult. On one (i.e., ∆Gmǫ < ∆GmR), provided that σǫ < σR and the
hand, the content of ǫ-Fe2O3 never exceeds 30 wt % of particle size is small enough. The latter condition can
the composite and the crucible capacity is limited to be imposed either by fast reaction kinetics or, as in the
about 20 mg of sample. On the other hand, it is possible present case, by limiting the volume available for
to assume that the transformation does not take place particle growth. The stabilization of metastable nano-
at a fixed temperature but rather in a range of temper- crystalline polymorphs has been described in systems
atures. Indeed, XRD analysis of the sample after the such as BaTi2O3, ZrO2, or Al2O333-35 and in the case of
DTA experiment revealed that the transformation had iron oxide even an R-Fe2O3 to γ-Fe2O3 transformation
partially occurred: the pattern (not shown) of S29/1000 by size reduction has been reported.36 In our system,
after being heated twice to ∼1600 K at 40 K/min when Fe2O3 is formed by dehydroxylations of the FeO-
presented the diffraction peaks corresponding both to (OH) polymorphs, there is a replacement of hydroxy by
R-Fe2O3 and to ǫ-Fe2O3 phases, and a comparison with oxo bonds and the structure is densified. This is followed
the XRD spectrum of S29/1000 before the DTA runs by the development of microporosity due to expulsion
revealed that the content of the former phase increased of water and subsequent processes of micropore coales-
at the expense of the latter. This XRD spectrum also cence into macropores2 that favor the diffusion and
showed some transformation of the amorphous SiO2 into aggregation of the oxide particles. If particles grow large
the crystalline polymorph cristobalite. Moreover, the enough, the energy barrier impeding R-Fe2O3 formation
unexpectedly high intensity of the R-Fe2O3 (110) peak is overcome and ǫ-Fe2O3 is no longer favored. The
suggests the presence of Fe3O4, which has its most presence of the silica matrix prevents the process by
intense reflection, (311), located at the same 2θ value limiting the growth of the forming nanoparticles to
as R-Fe2O3 (110). To establish an upper limit for the within the silica pores, thereby avoiding particle coa-
thermal stability of ǫ-Fe2O3 and clarify which phases lescence. The above expression for ∆Gmi also allows a
are stabilized at high temperature, a subsequent DTA qualitative understanding of the increased thermal
analysis on S29/1000 sample was performed up to stability achieved with confinement in silica. Even if the
∼1800 K. In this case, the run showed superimposed temperature is high enough to supply the activation
exothermal peaks starting at temperatures above 1600 energy needed for the ǫ-Fe2O3 to R-Fe2O3 transforma-
K that after an XRD analysis of the heated sample were tion, the nucleated hematite cannot be stabilized be-
attributed to the transformation of amorphous silica into cause the growth is still impeded due to the confine-
the cristobalite and tridymite-o crystalline polymorphs. ment; hence, any fluctuation will turn the R-Fe2O3
This XRD spectrum revealed also no trace of ǫ-Fe2O3 nuclei back to ǫ-Fe2O3. However, this no longer holds
and the presence of Fe3O4, which is the stable phase at temperatures above 1300 K due to the enhanced
above 1700 K in an inert atmosphere.31 Thus, we can atomic diffusion. The fact that the pores in the SiO2
conclude that for temperatures below 1600 K only a matrix are actually interconnected can also explain why
fraction of the ǫ-Fe2O3 nanoparticles embedded in the R-Fe2O3 formation is favored above a “threshold”
amorphous SiO2 transform to the more stable R-Fe2O3. concentration of the Fe precursor: the increased iron
At higher temperatures, when the silica crystallization nitrate volume fraction leaves less free space between
takes place, the ferric oxides transform to Fe3O4. This the pores so that the distances between Fe2O3 growing
behavior contrasts with the results obtained by Traut- clusters are smaller and diffusion between neighboring
mann12 et al. in a system containing nonconfined clusters at the temperatures of the oxide formation is
ǫ-Fe2O3 particles; they reported a transformation by permitted.
DTA at ∼1000 K. Figure 9 is a plot of two representative room-temper-
The formation and stability of ǫ-Fe2O3 can be quali- ature hysteresis loops for the samples that contain
tatively understood on the basis of the confinement ǫ-Fe2O3 nanoparticles. Sample S29/700 exhibits a hys-
imposed by the porous silica matrix. In principle, there teresis loop with zero remanence and zero coercivity
is no general relation between the original iron precur- typical of superparamagnetic samples, in agreement
sor and the Fe2O3 crystalline structure obtained by with the doublet observed in the Mössbauer spectrum
thermal transformations.2 Two factors determine both of Figure 6. However, sample S29/1100 (with a com-
the formation of a given Fe2O3 phase from a precursor pletely blocked Mössbauer spectrum, as shown in Figure
cluster and the transformations between polymorphs: 6) exhibits a typical ferromagnetic (or ferrimagnetic)
the bulk free energies ∆GVi of the different i-Fe2O3
phases (i ) R, â, γ, ǫ) and the energy barrier that must (32) Rana, S.; Ram, S. Phys. Status Solidi A 2001, 201, 427.
be overcome for the transformation to take place. Both (33) Flaschen, S. S. J. Am. Chem. Soc. 1955, 77, 6194.
(34) Garvie, R. C. J. Phys. Chem. 1978, 82, 218.
factors depend on many parameters, and kinetics plays (35) McHale, J. M.; Auroux, A.; Perrotta, A. J.; Navrotsky, A. Nature
1997, 277, 788.
(36) Randrianantoandro, N.; Mercier, A. M.; Hervieu, M.; Grenèche,
(31) Darken, L. S.; Gurry, R. W. J. Am. Chem. Soc. 1946, 68, 798. J. M. Mater. Lett. 2001, 47, 150.
5548 Chem. Mater., Vol. 16, No. 25, 2004 Popovici et al.