Cat. No.

W225-E1-05

SYSMAC
C200H-TC@@@
Temperature Control Units

OPERATION MANUAL
C200H-TC@@@
Temperature Control Units
Operation Manual
Revised December 2005
iv
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or dam-
age to property.

!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury. Additionally, there may be severe property damage.

!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury. Additionally, there may be severe property damage.

!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to
an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for anything
else.

Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.

1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.

 OMRON, 1993
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of
OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con-
stantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in
this publication.

v
vi
 TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii

SECTION 1
System Configuration and Features . . . . . . . . . . . . . . . . 1
1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 Basic System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SECTION 2
Connections and Settings . . . . . . . . . . . . . . . . . . . . . . . . . 7
2-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2-3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

SECTION 3
Data Setting Console Operation . . . . . . . . . . . . . . . . . . . 21
3-1 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3-2 Data Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3-3 Nomenclature and Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3-4 Parameter Displays and Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

SECTION 4
PC Memory Allocation and Programming. . . . . . . . . . . 35
4-1 Memory Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4-2 Data Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4-3 Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

SECTION 5
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5-1 Error Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Appendices
A Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
B Sensor Temperature Measurement Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
C Heater Burnout Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
D Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

vii
About this Manual:
This manual describes the installation and operation of the C200H-TC@@@ Temperature Control Units
and includes the sections described below. Also briefly described is the basic operation and installation
of the C200H-DSC01 Data Setting Console.
Please read this manual carefully and be sure you understand the information provided before
attempting to install and operate a Temperature Control Unit or Data Setting Console.
Section 1 provides Temperature Control Unit features and describes its basic system configuration.
Section 2 provides information on the connections and settings of the Temperature Control Units.
Section 3 provides the basic operating procedures of the Data Setting Console including parameter
settings and displays.
Section 4 provides the C200H PC’s memory allocation for the Temperature Control Units. Basic pro-
gramming procedures and examples are also provided.
Section 5 provides possible errors and error remedies.
The four Appendices provide references dealing with specifications, sensor temperature measure-
ment ranges, heater burnout detection, and dimensions.

!WARNING Failure to read and understand the information provided in this manual may result in per-
sonal injury or death, damage to the product, or product failure. Please read each section
in its entirety and be sure you understand the information provided in the section and
related sections before attempting any of the procedures or operations given.

ix
Read and Understand this Manual
Please read and understand this manual before using the product. Please consult your OMRON
representative if you have any questions or comments.

Warranty and Limitations of Liability

WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a
period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-

INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE
PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR
INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which
liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS

REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS
WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO
CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

xi
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the
combination of products in the customer's application or use of the products.

At the customer's request, OMRON will provide applicable third party certification documents identifying
ratings and limitations of use that apply to the products. This information by itself is not sufficient for a
complete determination of the suitability of the products in combination with the end product, machine,
system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not
intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses
listed may be suitable for the products:

• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or
uses not described in this manual.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
equipment, amusement machines, vehicles, safety equipment, and installations subject to separate
industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any
consequence thereof.

xii
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other
reasons.

It is our practice to change model numbers when published ratings or features are changed, or when
significant construction changes are made. However, some specifications of the products may be changed
without any notice. When in doubt, special model numbers may be assigned to fix or establish key
specifications for your application on your request. Please consult with your OMRON representative at any
time to confirm actual specifications of purchased products.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when
tolerances are shown.

PERFORMANCE DATA
Performance data given in this manual is provided as a guide for the user in determining suitability and does
not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must
correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and
Limitations of Liability.

ERRORS AND OMISSIONS

The information in this manual has been carefully checked and is believed to be accurate; however, no
responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

xiii
xiv
 PRECAUTIONS
This section provides general precautions for using C200H Temperature Control Units and related devices.
The information contained in this section is important for the safe and reliable application of the C200H
Temperature Control Units. You must read this section and understand the information contained before
attempting to set up or operate a C200H Temperature Control Unit.

1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi

2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvii
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xviii

xv
Intended Audience 1

1 Intended Audience
This manual is intended for the following personnel, who must also have
knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing FA systems.
• Personnel in charge of designing FA systems.
• Personnel in charge of managing FA systems and facilities.

2 General Precautions
The user must operate the product according to the performance specifica-
tions described in the relevant manuals.
Before using the product under conditions which are not described in the
manual or applying the product to nuclear control systems, railroad systems,
aviation systems, vehicles, combustion systems, medical equipment, amuse-
ment machines, safety equipment, and other systems, machines, and equip-
ment that may have a serious influence on lives and property if used
improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide
the systems, machines, and equipment with double safety mechanisms.
This manual provides information for programming and operating the Unit. Be
sure to read this manual before attempting to use the Unit and keep this man-
ual close at hand for reference during operation.

!WARNING It is extremely important that a PC and all PC Units be used for the specified
purpose and under the specified conditions, especially in applications that can
directly or indirectly affect human life. You must consult with your OMRON
representative before applying a PC system to the above-mentioned applica-
tions.

3 Safety Precautions
!WARNING Do not attempt to take any Unit apart while the power is being supplied. Doing
so may result in electric shock.

!WARNING Do not touch any of the terminals or terminal blocks while the power is being
supplied. Doing so may result in electric shock.

!WARNING Do not attempt to disassemble, repair, or modify any Units. Any attempt to do
so may result in malfunction, fire, or electric shock.

!WARNING Provide safety measures in external circuits (i.e., not in the Programmable
Controller), including the following items, to ensure safety in the system if an
abnormality occurs due to malfunction of the PC or another external factor
affecting the PC operation. Not doing so may result in serious accidents.

• Emergency stop circuits, interlock circuits, limit circuits, and similar safety
measures must be provided in external control circuits.
• The PC will turn OFF all outputs when its self-diagnosis function detects
any error or when a severe failure alarm (FALS) instruction is executed.

xvi
Operating Environment Precautions 4

As a countermeasure for such errors, external safety measures must be

provided to ensure safety in the system.
• The PC outputs may remain ON or OFF due to deposits on or burning of
the output relays, or destruction of the output transistors. As a counter-
measure for such problems, external safety measures must be provided
to ensure safety in the system.
• When the 24-V DC output (service power supply to the PC) is overloaded
or short-circuited, the voltage may drop and result in the outputs being
turned OFF. As a countermeasure for such problems, external safety
measures must be provided to ensure safety in the system.

!WARNING Provide double safety mechanisms to handle incorrect signals that can be
generated by broken signal lines or momentary power interruptions. Faulty
operation may result in serious accidents.

!Caution The Heating and Cooling Temperature Control Unit will not operate normally if
the cycle time of the CPU Unit is less than 8 ms.

• If the cycle time is less than 8 ms (e.g., the program execution time is
short), increase it to at least 8 ms.
• For the C200H, C200HS, or C200HX/HG/HE(-Z), use the SCAN in-
struction to set a minimum cycle time.
• For a CS-series PC, set the cycle time in the PC Setup (Programming
Console address 208, bits 00 to 15).
• If the IORF instruction is used for a Heating and Cooling Temperature
Control Unit, allow at least 8 ms between IORF executions.

!Caution The write life for the EEPROM built into the Heating and Cooling Temperature
Control Unit is 100,000 operations. Bit corruption will occur if the memory is
written more than 100,000 times. Do not use a Unit in which memory has
been written more than 100,000 times.

4 Operating Environment Precautions

!Caution Do not operate the control system in the following locations:

• Locations subject to direct sunlight.

• Locations subject to temperatures or humidity outside the range specified
in the specifications.
• Locations subject to condensation as the result of severe changes in tem-
perature.
• Locations subject to corrosive or flammable gases.
• Locations subject to dust (especially iron dust) or salts.
• Locations subject to exposure to water, oil, or chemicals.
• Locations subject to shock or vibration.

!Caution Take appropriate and sufficient countermeasures when installing systems in

the following locations:

• Locations subject to static electricity or other forms of noise.

xvii
Application Precautions 5

• Locations subject to strong electromagnetic fields.

• Locations subject to possible exposure to radioactivity.
• Locations close to power supplies.

!Caution The operating environment of the PC system can have a large effect on the
longevity and reliability of the system. Improper operating environments can
lead to malfunction, failure, and other unforeseeable problems with the PC
system. Be sure that the operating environment is within the specified condi-
tions at installation and remains within the specified conditions during the life
of the system.

5 Application Precautions
Observe the following precautions when using the PC system.

!WARNING Always heed these precautions. Failure to abide by the following precautions
could lead to serious or possibly fatal injury.

• Always ground the system to 100 Ω or less when installing the Units. Not
connecting to a ground of 100 Ω or less may result in electric shock.
• Always turn OFF the power supply to the PC before attempting any of the
following. Not turning OFF the power supply may result in malfunction or
electric shock.
• Mounting or dismounting I/O Units, CPU Units, Memory Units, Power
Supply Units, or any other Units.
• Assembling the Units.
• Setting DIP switches or rotary switches.
• Connecting cables or wiring the system.
• Connecting or disconnecting the connectors.

!Caution Failure to abide by the following precautions could lead to faulty operation of
the PC or the system, or could damage the PC or PC Units. Always heed
these precautions.

• Fail-safe measures must be taken by the customer to ensure safety in the

event of incorrect, missing, or abnormal signals caused by broken signal
lines, momentary power interruptions, or other causes.
• Always use the power supply voltages specified in this manual. An incor-
rect voltage may result in malfunction or burning.
• Take appropriate measures to ensure that the specified power with the
rated voltage and frequency is supplied. Be particularly careful in places
where the power supply is unstable. An incorrect power supply may result
in malfunction.
• Install external breakers and take other safety measures against short-cir-
cuiting in external wiring. Insufficient safety measures against short-cir-
cuiting may result in burning.
• Install Units as far as possible away from devices that generate strong,
high-frequency noise.
• Do not drop a Unit or subject it to excessive shock or vibration.
• Do not apply voltages to the Input Units in excess of the rated input volt-
age. Excess voltages may result in burning.

xviii
Application Precautions 5

• Do not apply voltages or connect loads to the Output Units in excess of

the maximum switching capacity. Excess voltage or loads may result in
burning.
• Disconnect the LG and GR terminal on the Power Supply Unit when per-
forming withstand voltage tests or insulation resistance tests. Not discon-
necting the functional ground terminal may result in burning.
• Be sure that all the mounting screws, terminal screws, and cable connec-
tor screws are tightened to the torque specified in this manual. Incorrect
tightening torque may result in malfunction.
• Leave the label attached to the Unit when wiring. Removing the label may
result in malfunction if foreign matter enters the Unit.
• Remove the label after the completion of wiring to ensure proper heat dis-
sipation. Leaving the label attached may result in malfunction.
• Double-check all wiring and switch settings before turning ON the power
supply. Incorrect wiring may result in burning.
• Wire correctly. Incorrect wiring may result in burning.
• Mount Units only after checking terminal blocks and connectors com-
pletely.
• Be sure that the terminal blocks, Memory Units, expansion cables, and
other items with locking devices are properly locked into place. Improper
locking may result in malfunction.
• Check the user program for proper execution before actually running it on
the Unit. Not checking the program may result in an unexpected opera-
tion.
• Confirm that no adverse effect will occur in the system before attempting
any of the following. Not doing so may result in an unexpected operation.
• Changing the operating mode of the PC (including changing the Star-
tup Mode).
• Force-setting/force-resetting any bit in memory.
• Changing the present value of any word or any set value in memory.
• Resume operation only after transferring to the new CPU Unit the con-
tents of the DM Area, HR Area, and other data required for resuming
operation. Not doing so may result in an unexpected operation.
• Do not pull on the cables or bend the cables beyond their natural limit.
Doing either of these may break the cables.
• Do not place objects on top of the cables or other wiring lines. Doing so
may break the cables.
• Use crimp terminals for wiring. Do not connect bare stranded wires
directly to terminals. Connection of bare stranded wires may result in
burning.
• When replacing parts, be sure to confirm that the rating of a new part is
correct. Not doing so may result in malfunction or burning.
• Before touching a Unit, be sure to first touch a grounded metallic object in
order to discharge any static built-up. Not doing so may result in malfunc-
tion or damage.

xix
Application Precautions 5

xx
 SECTION 1
System Configuration and Features

This section describes Temperature Control Unit features and describes its basic system configuration.

1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 Basic System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1
Features Section 1-1

1-1 Features
The Temperature Control Unit measures the temperature of an object with a
connected temperature sensor (thermocouple or platinum resistance ther-
mometer) and controls the temperature according to a preset control mode.
PID with Feed-forward Circuitry (Feed-forward PID)
Stable temperature control is achieved using PID control with feed-forward cir-
cuitry and an auto-tuning feature.
ON/OFF control can also be selected.
Two Temperature Control Loops with a Single Unit
Two versions of Temperature Control Unit are available: the C200H-TC00@ for
thermocouple use and the C200H-TC10@ for platinum resistance thermome-
ters, each offering two control loops.
Comprehensive Output Specifications
Three types of output specification versions are available: C200H-TC@@1 for
transistor output, C200H-TC@@2 for voltage output, and C200H-TC@@3 for
current output.
Heater Burnout Detection
Through a Current Transformer, heater burnout can be quickly detected with a
minimum current difference of 0.5 A and a heater burnout detection setting
range of 0.1 to 4.9 A, and allows for the rapid correction of problems. Heater
burnout detection is possible for each of the two control loops.
Eight Banks of Data Settings
Eight data values such as set point (SP) and alarm set values can be preset in
eight data banks for easy selection.
Data Input and Display
The C200H-DSC01 Data Setting Console (sold separately) is used to input
data and display process values (PV) and set values (SV).
The easy-to-read display can be panel-mounted.
User Programs Allow Reading and Writing of Data
The 21 commands are used to read and set data with the C200H user pro-
grams.

2
Basic System Configuration Section 1-2

1-2 Basic System Configuration

C200H/C200HS, C200HX/HG/HE, or CS-series PC

Temperature Control Unit:

C200H-TC00@ (for thermocouples)
C200H-TC10@ (for platinum resistance thermometers)

Connecting cables:
RUN
C200H-CN225 (2 m)
C200H-CN425 (4 m)

Data Setting Console

C200H-DSC01

Recommended cable:
ES1000-CA021-@@@
(1/2 m)

24 VDC

Loop 1 Loop 2
Temperature Temperature
sensor sensor
Relay box

Electric Electric Remote I/O Terminal or

furnace furnace Connector Terminal
Block Converter Unit
Current
Heater Heater Trans-
former
(CT)
Current
Trans-
former
(CT)

Solenoid switch

3
Basic System Configuration Section 1-2

Temperature Control Unit Models

Sensor Output type
Transistor output Voltage output Current output
Thermocouple C200H-TC001 C200H-TC002 C200H-TC003
Platinum resistance C200H-TC101 C200H-TC102 C200H-TC103
thermometer

Applicable CPU Units

PC Series CPU Unit Mounting
restrictions
CS Series CS1H-CPU@@-E None
CS1G-CPU@@-E
C200HX/HG/HE C200HE-CPU11/32/42-E/ZE None
C200HG-CPU33/43-E/ZE
C200HX-CPU34/44-E/ZE
C200HG-CPU53/63-E/ZE None
C200HX-CPU54/64-E/ZE
C200HX-CPU65-ZE/85-ZE
C200HS C200HS-CPU01-E/01-EC/21-E/21-EC/31-E/03-E/ None
23-E/33-E
C200H C200H-CPU01-E/03-E/11-E/21-E/22-E/23-E/31-E Cannot be
mounted to the
two rightmost slots
on the CPU Rack.

Number of Units The Temperature Control Unit belongs to the C200H Special I/O Unit group. A
maximum of ten Special I/O Units (including PC Link Units) can be mounted
on the CPU Rack, Expansion I/O Rack, and Slave Rack.

Note 1. Refer to the manual for your CPU Unit for information on which Units be-
long to the Special I/O Unit group.
2. The Units used are limited by the maximum supply current and current
consumption. Refer to the manual for your CPU Unit for specific informa-
tion.
3. The number of Units used with a Slave Rack is limited by data transmission
considerations, as described below.

Number of Units The number of Special I/O Units used with a Slave Rack is limited by data
Mountable on Slave Rack transmission considerations, as shown in the table below. The numbers in the
table indicate the maximum number of Units of groups A, B, C, or D which can
be used with a single Slave Rack.
A B C D
High-speed Counter Units High-density and Mixed I/O Temperature Sensor Units Position Control Unit
Position Control Units Units Voice Unit (NC211)
(NC111/112) Temperature Control Units
ASCII Unit Heat/Cool Temperature Con-
Analog I/O Units trol Units
ID Sensor Units PID Control Units
Fuzzy Logic Unit Cam Positioner Unit
4 units max. 8 units max. 6 units max. 2 units max.

Note 1. When a combination of Units from groups A, B, C, and D is used, the num-
ber from each group must satisfy both the following equations:
3A + B + 2C + 6D ≤ 12
A+B+C+D≤8

4
Basic System Configuration Section 1-2

2. Other Units can be added until the total number of units reaches ten. If PC
Link Units are used, the number of Units including the PC Link Units must
not exceed ten.

Precautions The IR area of the C200H Special I/O Unit is allocated according to the setting
of the unit number switch on the front panel, not the address of the slot where
the unit is mounted. Refer to 4-1 Memory Allocation for the allocation of the
memory area.
Leave the two slots next to the CPU free. It is not possible to use devices con-
nected to the CPU (such as the Programming Console) if these slots are
occupied.
If the C200H Slave Rack is connected to another SYSMAC model Remote I/O
Master Unit, such as the C500, C1000H, or C2000H, it is not possible to use a
Special I/O Unit with the C200H Slave Rack.

!WARNING Always turn the PC power OFF before connecting or disconnecting a Unit, ter-
minal block, or output connector.

!Caution Connect thermocouples with the appropriate compensating conductor.

Wire I/O leads in separate ducts from power leads to prevent noise problems.

New Functions Units with the following lot number or later support the following new func-
tions.
01 Z 4 0

Year (1994): Last digit of the Christian year

Month (December): (9: September, X: October,
Y: November, X: December)
Day (1st)

Descriptions of New Functions

RUN/STOP Bits
Stop Bits have been added. These bits are supported with either fixed or nor-
mal memory allocations.
Word (n+2), bit 06 Loop 1 Stop Bit Turn OFF to perform temperature
control for the loop. Turn ON to
Word (n+2), bit 04 Loop 2 Stop Bit stop control.

Note These bits cannot be used when SW203-5 is set to ON to stop control in
PROGRAM mode. When SW203-5 is ON, control is always stopped.
Unit status will be as shown in the following table depending on the combina-
tion of SW203-5 settings and operating mode of the CPU Unit.
SW203-5 setting OFF (control continues) ON (control stops)
Operating mode of CPU RUN or PROGRAM RUN or PROGRAM
Unit MONITOR MONITOR
Stop Bits OFF (Run) RUN RUN RUN STOP
ON (Stop) STOP STOP STOP STOP

• To run or stop the temperature control using the Stop Bits, set SW203-5 to
OFF.
• To run or stop the temperature control only through the operating mode of
the CPU Unit, keep the Stop Bit OFF (RUN).

5
Basic System Configuration Section 1-2

RUN/STOP Monitor Flags

Stop Flags have been added. These flags are supported with either fixed or
normal memory allocations.
Word (n+8), bit 08 Loop 1 Stop Flag When OFF, temperature con-
trol is being performed for the
Word (n+9), bit 08 Loop 2 Stop Flag loop. When ON, control is not
being performed.

These Flags turn ON and OFF depending on whether temperature control is

run or stopped. Therefore, they do not necessarily have the same status as
the Stop Bits described above.
RAM Write Commands
Previously, commands could be used to read and write to the EEPROM only.
These new commands allow writing to RAM.
When various settings require frequent rewriting, write to RAM, verify the set-
ting values, and then save the data by writing it to EEPROM. The data written
to the RAM will be deleted when the power is turned OFF.
The following commands can be used to write to RAM.
Parameter Command Write Read
Set point 4 0 Yes No
Execution bank number 4 2 Yes No
Alarm SV 1 4 3 Yes No
Alarm SV 2 4 4 Yes No
Input shift value 4 5 Yes No
Proportional band 4 6 Yes No
Integral (reset) time 4 7 Yes No
Derivative (rate) time 4 8 Yes No
SP lower limit 5 0 Yes No
SP upper limit 5 1 Yes No
Control period 5 7 Yes No
Hysteresis 5 8 Yes No
Alarm hysteresis 5 9 Yes No
Heater burnout current 5 B Yes No
Alarm 1 mode 6 4 Yes No
Alarm 2 mode 6 5 Yes No

6
 SECTION 2
Connections and Settings

This section provides information on the connections and settings of the Temperature Control Unit.

2-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2-3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2-3-1 Input Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2-3-2 Output Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2-3-3 Data Setting Console Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

7
Nomenclature Section 2-1

2-1 Nomenclature
C200H-TC00@ (For Thermocouple)
Front Panel Rear Panel
Model label
Cover

RUN indicator
SW2 SW202
(switching memory contents (sensor type setting)
and setting direction under
the cover)
SW1 SW203
(Unit number setting) (operation and function settings)
Data Setting Console
connector

Rack connector
Output connector

Sensor input terminal block

Cold junction compensator

8
Switch Settings Section 2-2

C200H-TC10@ (For Platinum Resistance Thermometer)

Front Panel Rear Panel
Model label

Cover

RUN indicator
SW2 SW202
(switching memory contents (sensor type setting)
and setting direction under
the cover)
SW1 SW203
(Unit number setting) (operation and function settings)
Data Setting Console
connector

Rack connector
Output connector

Sensor input terminal block

Indicators
RUN Lit when the Temperature Control Unit is operating normally. Unlit when an
alarm occurs, and Unit operation stops.

2-2 Switch Settings

The function and setting of switches are identical for all models, except
SW202.

Unit Number
SW1 Unit number setting

4
(3)
2
(1)
0 (5)
(9)
8
(7)
6
The cut-out indicates the selected position. Turn the switch with
a flat-blade screwdriver. Turn the switch until it clicks in position.
Do not leave the switch between two settings.

9
Switch Settings Section 2-2

The addresses are allocated as shown in the following table according to the
Unit number setting.
Unit No. setting Allocated address
0 Wd 100 to 109
1 Wd 110 to 119
2 Wd 120 to 129
3 Wd 130 to 139
4 Wd 140 to 149
5 Wd 150 to 159
6 Wd 160 to 169
7 Wd 170 to 179
8 Wd 180 to 189
9 Wd 190 to 199

The switch is factory-set to 0.

Note If the Unit number is set to an existing unit number, an alarm occurs and the
PC does not operate.
Turn the PC power OFF before setting the unit number. If the setting is
changed with the power ON, the new setting will not be valid until the power is
turned OFF and back ON again.

Switching Memory Contents and Setting Direction

SW2 Switching memory contents and setting direction

Remove the cover and set the switch with the tip of a ballpoint pen or similar
object.
1

ON
O
F
F

OFF

Pin Pin 1 Pin 2

Function Switching memory contents Setting direction
ON Normal CPU Unit
OFF Fixed Data Setting Console

The switch is factory-set to OFF: Parameters can be set from the Data Setting
Console only.
The new setting is valid immediately after the switch setting is changed.

10
Switch Settings Section 2-2

Removing and Attaching the Cover

Removing the Cover Attaching the Cover

Insert a small flat-blade screw- Place the right edge of the

driver between the case and cover against the case and
the cover at the top of the Unit press into position.
and lever off the cover.

Switching Memory The contents of the allocated memory differ according to the Unit number set-
Contents ting.
Normal Data can be set as required using commands (Refer to 4-1 Mem-
ory Allocation).
Fixed Fixed data is allocated to memory. Direct reading and writing of
data is possible.

Refer to 4-1 Memory Allocation for details of the memory contents.

Setting Direction Selects whether the data settings are made from the Data Setting Console or
from the C200H PC, using a user program or Programming Console.
Executed Bank Number
The reading and setting of the executed bank number are possible from a
user program or from a device, such as the Programming Console, regardless
of the ON/OFF setting of switch SW2-2.

Sensor Type
SW202 Sensor type setting

C200H-TC00@
3
2

6 5 4
9 01
7
8

Setting 0 1 2 3 4 5 6 7 8 9
Sensor type R S K J T E B N L U

The switch is factory-set to 2.

The selected position is shown by the arrow. Turn the switch with a small flat-
blade screwdriver.
Selected position

11
Switch Settings Section 2-2

C200H-TC10@
OFF

ON

Setting Sensor type

OFF JPt
ON Pt

The switch is factory-set to OFF.

See Appendix B Sensor Temperature Measurement Range for the measur-
able temperature range.

Operation and Function Setting

SW203 Operation and Function Setting

1 2 3 4 5 6
NO

OFF ON
Pin Function OFF ON
6 Not used --- ---
5 Operation in C200H Continue control Interrupt control
program mode
4 Loop 2 Enabled Disabled (not used)
3 Display units °C °F
2 Control action Reverse (heating control) Normal (cooling control)
1 Control method Feed-forward PID ON/OFF control

The switch is factory-set to OFF.

Operation in CPU Unit Selects if the temperature control is continued or interrupted when the CPU
Program Mode Unit is set to PROGRAM mode.
Note Units with a lot number of 01Z40 or later are provided with Stop Bits for loops
1 and 2 in bits 06 and 04 of word (n+2). For further information, refer to
page 5.

Loop 2 Selects if input Loop 2 is used or not.

Note 1. Always set this switch to the ON (disabled) position when input Loop 2 is
not used. A sensor error occurs if this switch is set to the OFF (enabled)
position when no temperature sensor is connected to Loop 2.
2. Use input Loop 1 when only one loop is used.
It is not possible to use Loop 2 if Loop 1 is not used.

Display Units Selects whether setting and SVs displayed on the Data Setting Console are in
Celsius or Fahrenheit.

12
Wiring Section 2-3

Control Action Reverse:

For heating control with a heater. The heater output is increased when the
measured temperature is below the SP (i.e., a negative temperature differ-
ence).
Normal:
For cooling control of overheated objects using cooling water or some other
method. The cooling water output is increased when the measured tempera-
ture is above the SP (i.e., a positive temperature difference).

Control Method Selects the method of control.

2-3 Wiring
2-3-1 Input Wiring
C200H-TC00@ Thermocouple

CT: Current Transformer

TC: Thermocouple

Heater wire
A0
CT
A1
Loop 1
A2
TC
A3
A4
CT Refer to the
A5 table below.
Loop 2
A6
TC
A7
A8
24 VDC
0.2 A A9

The 24-VDC output from the

C200H CPU or the Power
Supply Units is convenient.

Terminal No. Terminal name

A0 CT Loop 1
A1 CT
A2 TC (–)
A3 TC (+)
A4 CT Loop 2
A5 CT
A6 TC (–)
A7 TC (+)
A8 24 VDC
A9 0V

13
Wiring Section 2-3

C200H-TC10@ Platinum Resistance Thermometer

CT: Current Transformer

Pt: Platinum resistance thermometer

Heater wire
A0
CT
A1
Loop 1
A2
Pt
A3
A4 Refer to the
CT A5 table below.
Loop 2
A6
Pt A7
24 VDC A8
0.2 A
A9
The 24-VDC output from the
C200H CPU or the Power
Supply Units is convenient.

Terminal No. Terminal name

A0 CT Loop 1
A1 CT/Pt (B)
A2 Pt (B)
A3 Pt (A)
A4 CT Loop 2
A5 CT/Pt (B)
A6 Pt (B)
A7 Pt (A)
A8 24 VDC
A9 0V

Screw down Pt(B) and CT together at terminals A1 and A5.

Input Wiring Precautions

1,2,3... 1. Set the type of temperature sensor to thermocouple or platinum resistance
thermometer with SW202 on the rear of the Unit.
The Unit will not operate correctly if the switch setting does not match the
type of temperature sensor connected.
Do not connect different types of temperature sensors to Loop 1 and Loop
2.
2. If no input lead is connected to Loop 2, turn SW203-4 on the rear of the
Unit ON to disable Loop 2. A sensor error occurs if this switch is set to the
OFF (enabled) position when no temperature sensor is connected to Loop
2.
3. Be sure to connect (+) and (–), and (A) and (B) correctly.
4. Wire I/O leads in separate ducts from power leads to prevent noise prob-
lems.
5. A voltage of 24 VDC is used for the voltage output, current output and Data
Setting Console power supply. (The power for the transistor output is sup-
plied from the output connector.)

14
Wiring Section 2-3

6. The terminal block is removable. Make sure that it is attached correctly af-
ter the input wiring connections are completed.

Terminal Block Tighten the terminal block screws to a torque of 0.8 N • m.

Connections
Crimp Terminals
The screws on the terminal block are M3.5 self-rising terminal screws. Use
the following types of M3.5 crimp terminals.

7 mm max.

7 mm max.

Soldered Lead
Strip insulation from 7 to 10 mm at the end of the wire and carefully solder the
lead.

7 to 10 mm
10

Compensating Connect a thermocouple with the appropriate compensating conductor from

Conductors the table below.
Type of thermocouple Compensating conductor Classification by Constituent materials
Symbol Previous Symbol Previous application and + conductor – conductor
symbol symbol tolerance
(reference) (reference)
B --- BX-G --- General-purpose, Copper Copper
R --- RX-G, SX-G --- standard class Alloy with copper or
S --- RX-H, SX-H --- Heat-resistant, stan- nickel as major con-
dard class stituent
K CA KX-G WCA-G General-purpose, Alloy with nickel Alloy with nickel as
KX-GS WCA-GS standard class or chrome as major constituent
major constitu-
KX-H WCA-H Heat-resistant, stan- ent
dard class
KX-HS WCA-HS Heat-resistant, preci-
sion class
WX-G WCA-G General-purpose, Iron Alloy with copper or
standard class nickel as major con-
WX-H WCA-H Heat-resistant, stan- stituent
dard class
VX-G WCA-G General-purpose, Copper
standard class
E CRC EX-G WCRC-G General-purpose, Alloy with nickel
standard class or chrome as
EX-H WCRC-H Heat-resistant, stan- major constitu-
dard class ent
J IC JX-G WIC-G General-purpose, Iron
standard class
JX-H WIC-H Heat-resistant, stan-
dard class

15
Wiring Section 2-3

Type of thermocouple Compensating conductor Classification by Constituent materials

Symbol Previous Symbol Previous application and + conductor – conductor
symbol symbol tolerance
(reference) (reference)
T CC TX-G WCC-G General-purpose, Copper Alloy with copper or
standard class nickel as major con-
TX-GS --- General-purpose, stituent
precision class
TX-H WCC-H Heat-resistant, stan-
dard class
TX-HS --- Heat-resistant, preci-
sion class

Wiring Platinum Connect a platinum resistance thermometer with copper wire. All three leads
Resistance Thermometers should have the same thickness and the same length to give them identical
resistances. Do not branch the two (B) leads near the terminal block as this
increases measurement errors.

Current Transformer Use an E54-CT1 or E54-CT3 Current Transformer (CT). Refer to Appendix C
Heater Burnout Detection for details of the Current Transformer specifications
and installation dimensions.

2-3-2 Output Wiring

Connection Diagrams
C200H-TC@01 Transistor Output
B
A

NC NC
OUT1
10 NC
OUT2
9 NC
24 VDC NC NC
COM
2 2 COM
24 VDC 1 1 24 VDC

NC: Not connected

The pairs of terminals B2 to A2 and B1 to A1 are shorted internally. Always
supply power to the 24-VDC terminal (B1) as this drives the internal circuits.

C200H-TC@02/TC@03 Voltage/Current Output

A B

NC NC
OUT1 (+) 10 10 OUT1 (−)

9 9
OUT2 (+) OUT2 (−)
NC NC

16
Wiring Section 2-3

Circuit Diagrams
C200H-TC@01 Transistor Output

24 VDC

Internal circuits
OUT

COM

C200H-TC@02 Voltage Output

OUT (+)

Internal circuits
OUT (−)

C200H-TC@03 Current Output

Internal circuits

OUT (+)

OUT (−)

Applicable Connectors The following connector set manufactured by Fujitsu is included with the Unit:
FCN-361J032-AU (soldering connector)
FCN-360C032-B (cover)

Connector Wiring After soldering the lead to each pin, insulate with heat-shrink tube to prevent
Precautions shorting with the adjacent terminal.

Connection Precautions Tighten the screws after inserting the connector into the Unit. Push the con-
nector firmly into the Remote I/O Terminal or Connector Terminal Block Con-
verter Unit until it fully locks.

17
Wiring Section 2-3

Output Cable The output cables in the table below are recommended.
Model Cable length (L)
ES1000-CA021-102 1m
ES1000-CA021-202 2m

32-pin connector 20-pin connector

(manufactured by Fujitsu) (manufactured by OMRON)
FCN-361J032-AU XG4M-2030
L

63 30

28 16.1

46

Wiring Diagrams
32-pin connector 20-pin connector
B
A

16 16

10 10 1 11
9 9 2 12
Note The pin numbers of the 20-pin con-
nector are marked for convenience.
Refer to them from the ∆ mark.
2 2 9 19
1 1 10 20

B10 1
A10 11
B9 2
A9 12

B2 9
A2 19
B1 10
A1 20

18
Wiring Section 2-3

Remote I/O Terminal Remote I/O Terminal in the table below is recommended for transistor output.
Model Specification Relays used
G7TC-OC08 Common (+) 8 x G7T-1112S (max. resistive load: 220 VAC, 2A)

Note One P7TF-OS08 I/O Terminal and two G7T-1112S Relays may be
purchased separately and used.
Wiring Diagram External View

OUT1 OUT2

Wiring to the heater

24 VDC

Connector Terminal Block The Connector Terminal Block Converter Units in the table below are recom-
Converter Unit mended for voltage output and current output type.
Model Terminal screw size
XW2B-20G4 M 2.4
XW2B-20G5 M 3.5

External View

2-3-3 Data Setting Console Cables

Connecting Cable Use the connecting cables in the table below (sold separately) to connect the
Unit to the Data Setting Console.
Model Cable length (L)
C200H-CN225 2m
C200H-CN425 4m

39 17.3

17.5 16.1

10

19
Wiring Section 2-3

Connection Precautions
1,2,3... 1. Tighten the lock screws after inserting the connector into the Unit.
2. Push the connector firmly into the Data Setting Console until the clips fully
lock.
3. Power is supplied through the connecting cable from the Temperature
Control Unit. Nothing appears on the Data Setting Console display if no
power is supplied to input terminals A8 and A9 of the Temperature Control
Unit.
4. Install the supplied connector cover when the cable is not connected.

20
 SECTION 3
Data Setting Console Operation

This section provides the basic operating procedures of the Data Setting Console including parameter settings and displays.

3-1 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3-2 Data Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3-3 Nomenclature and Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3-3-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3-3-2 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3-4 Parameter Displays and Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3-4-1 Table of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3-4-2 How to Display and Set Parameter Data . . . . . . . . . . . . . . . . . . . . . 28

21
Operating Procedure Section 3-1

3-1 Operating Procedure

After preparing the CPU Unit, follow the procedure below to use the Tempera-
ture Control Unit.

1,2,3... 1. Set the switches on the front and rear panels according to the operating
conditions. (Refer to 2-2 Switch Settings.)
Set SW2-2 under the display cover to the OFF position to enable data set-
ting from the Data Setting Console.
2. Mount to Rack.
Turn OFF the PC power supply before mounting or dismounting the C200H
on the Rack.
3. Connect the input wiring. (Refer to 2-3 Wiring.)
The 24-VDC power supply must be connected. The Data Setting Console
will not operate unless the 24-VDC power supply is connected. The sen-
sors can be connected immediately before the system is tested.
4. Connect the Data Setting Console. (Refer to 2-3-3 Data Setting Console
Cables.)
5. Turn ON the 24-VDC power supply and the PC power supply.
Set the CPU Unit to PROGRAM mode.
6. Set data from the Data Setting Console. (Refer to the rest of this section.)
Under either one of the following conditions (i.e., when control is stopped),
the bank number can be changed to set data using the Data Setting Con-
sole.
• When SW203-5 on the rear panel is set to ON (to stop temperature
control in PROGRAM mode) and the CPU Unit is set to PROGRAM
mode.
• When the Stop Bit (word n+2, bit 06 for loop 1 and bit 04 for loop 2) is
ON.
In all other cases, the executed bank number (default value = 1) is dis-
played and the bank number cannot be changed from the Data Setting
Console. Change the executed bank number with a user program or with
a device, such as the Programming Console.
7. Test operation and adjust data. (Refer to the rest of this section.)
Connect the output wiring and turn on the heater power to start the test op-
eration. Monitor the control conditions and adjust the data until the required
control is achieved.
8. Create the user programs. (Refer to SECTION 4 PC Memory Allocation
and Programming.)
Create the user programs for data setting, monitoring, and switching the
bank number, as required. Set SW2-2 under the display cover to the ON
position to enable data setting from the CPU Unit.
9. Start operation.

22
Data Flow Section 3-2

3-2 Data Flow

The data flow in the Temperature Control Unit is shown in the diagram below.

If SW2-2 is ON

Write

I/O bus
Temperature CS-series or
Control Unit C200H CPU
Unit
Read

Read Write If SW2-2 is OFF

Data Setting
Console

The read operation and setting the executed bank number are possible from a
user program or from a device, such as the Programming Console, regardless
of the ON/OFF setting of SW2-2.
Data written from the Data Setting Console and data written with the
EEPROM write commands when SW2-1 (switching memory contents) is set
to Normal are written to the Temperature Control Unit EEPROM and are con-
sequently retained when the power supply is turned OFF.
Data written with RAM write commands when SW2-1 (switching memory con-
tents) is set to Normal, the SP value set when SW2-1 (switching memory con-
tents) is set to Fixed and executed bank number settings made from the CPU
Unit are written directly to RAM and are not saved to EEPROM. This data is
lost when the power supply is turned OFF.

Data Settings from Data Set SW2-2 under the display cover to the OFF position to enable data setting
Setting Console from the Data Setting Console.
While Temperature Control Unit is in control operation, all data can be set
using the specified executed bank number (default value = 1).
Change the executed bank number with a user program or with a device, such
as the Programming Console. The executed bank number cannot be changed
from the Data Setting Console.
Under either one of the following conditions (i.e., when control is stopped), the
bank number can be changed to set data using the Data Setting Console.
• When SW203-5 on the rear panel is set to ON (to stop temperature con-
trol in the PROGRAM mode) and the CPU Unit is set to PROGRAM
mode.

23
Nomenclature and Features Section 3-3

• When the Stop Bit (word n+2, bit 06 for Loop 1 and bit 04 for Loop 2) is
ON.

3-3 Nomenclature and Features

3-3-1 Nomenclature
Front View Side View

Data display

Operation indicators

Display for Cam

Positioner

Cover

Down Key

Up Key Panel mounting bracket

(With cover open) (Refer to Appendix D Dimensions for details about
Display Key panel mounting.)
Rear View
Operation keys
Select parameters
Set data
Switch Loops
Level Key Loop Key

Temperature Control Unit connector

Connecting cable (sold separately)
C200H-CN225 (2 m)
C200H-CN425 (4 m)

The bottom row of the operation keys have upper and lower labels. The upper
labels apply to Temperature Control Unit operation. The lower labels are for
the Cam Positioner Unit.
Two display sheets are supplied: one for the Temperature Control Unit and
one for the Cam Positioner Unit. If the Data Setting Console is to be used with
the Temperature Control Unit only, stick the display sheet for the Temperature
Control Unit.

24
Nomenclature and Features Section 3-3

Note The Data Setting Console will not operate unless a 24-VDC power supply is
connected to the Temperature Control Unit input terminals.

3-3-2 Features
Data Display
Name Function
PV (Process Value) Displays the PV or the parameter symbol selected with the
Level or Display Key (Refer to next page).
SV (Set Value) Displays the SV or setting/monitored data corresponding to
the parameter symbol selected with the Level, Display or Loop
Keys and indicated in the PV display. Displays the SP when
the PV is indicated in the PV display.
BK (Bank Number) Displays the executed bank number. Displays the bank num-
ber of the displayed data when temperature control is inter-
rupted. (See note.)

Note Temperature control is interrupted when SW203-5 on the rear panel is set to
ON and also the CPU Unit is set to PROGRAM mode, or when the Stop Bit
(word n+2, bit 06 for loop 1 and bit 04 for loop 2) is ON.

Operation Indicators
Name Function
LOOP2 Indicates whether the displayed settings relate to Loop 1 or Loop
2. Press the Loop Key and hold down for approximately 2 seconds
to switch between Loop 1 and Loop 2.
Indicator OFF:Loop 1
Indicator ON: Loop 2
OUT (Output) Turns ON when the output is ON for tran- These indicators relate
sistor output or voltage output types. to the currently dis-
AT (Auto-tuning) Blinks at approximately 1 second inter- played loop.
vals during auto-tuning.
HB (Heater Turns ON to indicate a heater burnout
Burnout) alarm.
ALM1 (Alarm) Turns ON to indicate the temperature is
in the alarm range set with Alarm SV 1
(upper- and lower-limit alarm). Refer to
the following page.

Display Patterns
Display Pattern 1 Display Pattern 2

Process Parameter symbol

value
Executed bank SV (Set value)
Set point Monitored value
number or displayed
Execution status
bank number
Executed
bank number
or displayed
Indicator OFF: Loop 1 bank number Indicator OFF: Loop 1
Indicator ON: Loop 2 Indicator ON: Loop 2

25
Parameter Displays and Settings Section 3-4

Operation Keys
Name Function
Level Key The parameter items are divided into three display groups (Refer
to display levels 0 to 2 on the next page). Press this key to switch
from one group to another. The display levels automatically cycle
in the sequence 0 –> 1 –> 2 –> 0 when the key is held down for
approximately 2 seconds.
Display Key Press this key to select the required parameter from the selected
display level 0 to 2 (Refer to table below).
The parameters cycle automatically when the key is held down.
Loop Key Press this key for approximately two seconds to switch between
Loop 1 and Loop 2.
Up Key Press this key to increment SV.
The SV increment continuously while the key is held down. The
SV display blinks when the value reaches its maximum limit.
Down Key Press this key to decrement an SV.
The SV decreases continuously while the key is held down. The
SV display blinks when the value reaches its minimum limit.

3-4 Parameter Displays and Settings

3-4-1 Table of Parameters
Display Parameter Display Write Read Loop Bank Data range Default value Page
level symbol no. no.
0 Set point --- Yes Yes Yes Yes SP lower limit to 0°C 28
SP upper limit
Bank number bk See Yes Yes No 1 to 8 1 32
note 5
Alarm SV 1 (see al-1 Yes Yes Yes Yes Alarm mode 0°C 29
note 4) TC 1, 4, 5:
Alarm SV 2 (see al-2 Yes Yes Yes Yes 0° to 9999°C 0°C
note 4) Other TCs:
–999° to 9999°C
Pt 1, 4, 5:
0.0° to 999.9°C
Other Pts:
–99.9° to 999.9°C
Input shift value in-5 Yes Yes Yes Yes –99.9° to 999.9°C 0.0°C 31
Proportional band p Yes Yes Yes Yes 0.0° to 999.9°C 40.0°C 33
(see note 1)
Integral (reset) i Yes Yes Yes Yes 0 to 9999 s 240 s
time (see note 1)
Derivative (rate) d Yes Yes Yes Yes 0 to 9999 s 40 s
time (see note 1)
1 SP lower limit sl-l Yes Yes Yes No Sensor measur- TC: –200°C 28
ing range lower Pt: –99.9°C
limit to (SP upper
limit – 1 digit)
SP upper limit sl-h Yes Yes Yes No (Sensor measur- TC: 1,300°C 28
ing range lower Pt: 450.0°C
limit + 1 digit) to
SP upper limit

26
Parameter Displays and Settings Section 3-4

Display Parameter Display Write Read Loop Bank Data range Default value Page
level symbol no. no.
1 Control period cp Yes Yes Yes No 1 to 99 s 20 s 31
(see note 1 and 3)
Hysteresis (see hys Yes Yes Yes Yes 0.0° to 999.9°C 0.8°C
note 2)
Alarm hysteresis hysa Yes Yes Yes No 0.0° to 999.9°C 0.2°C 30
(see note 4)
Heater current ct No Yes Yes No 0.0 to 5.5 A --- 31
monitor (see
note 3)
Heater burnout hb Yes Yes Yes No 0.0 to 5.0 0.0 A
current (see 0.0: No heater
note 3) burnout detection,
alarm signal OFF
5.0: No heater
burnout detection,
alarm signal ON
2 Control output o No Yes Yes No 0.0% to 100.0% --- 31
variable monitor
Auto-tuning start/ at Yes Yes Yes No --- --- 33
stop (see note 1)
Copy bank bcpy Yes Yes Yes No --- --- 32
Sensor-type moni- in-t No Yes No No 0 to 9 Setting for
tor SW202
Alarm 1 mode alt1 Yes Yes Yes No 0 to 9 2 29
Alarm 2 mode Yes Yes Yes No Mode for Alarm 2
alt2 SV 1/2 (0: no
alarm)

Yes: Possible.
No: Not possible or not required.

Note 1. Only when PID control with feed-forward circuitry is selected

2. Only when ON/OFF control is selected.
3. Does not apply to current output.
4. Does not apply when Alarm Mode = 0
5. Under either one of the following conditions (i.e., when control is stopped),
the bank number can be changed to set data using the Data Setting Con-
sole.
• When SW203-5 on the rear panel is set to ON (to stop temperature
control in the PROGRAM mode) and the CPU Unit is set to PRO-
GRAM mode.
• When the Stop Bit (word n+2, bit 06 for loop 1 and bit 04 for loop 2) is
ON.
In all other cases, the executed bank number (default value = 1) is dis-
played and the bank number cannot be changed from the Data Setting
Console. Change the executed bank number with a user program or with
a device, such as the Programming Console.
6. Thermocouple = TC
Platinum Resistance Thermometer = Pt

27
Parameter Displays and Settings Section 3-4

3-4-2 How to Display and Set Parameter Data

PV and SV (Display Level 0)

PV Process value (monitored every 500 ms)

SV Currently set set value. Units: °C or °F. The SV can be

changed from this display.

Valid SV Range
Set the SV in the range between the SV lower limit and the SV upper limit.
Error Display
When a sensor error occurs, one of the codes below and the detected tem-
perature blink alternately in the PV display.
ser1 Temperature is out of the range: (sensor measurement range ± 10%FS).
That is, 10%FS below the lower limit or 10%FS above the upper limit.
ser2 Includes broken or incorrect sensor wiring.
ser1 : Loop 1; ser2 : Loop 2
serr Abnormality in the cold junction compensating circuit. Applies to thermo-
couple type only.

SP Lower Limit (Display Level 1)

PV SP lower limit parameter symbol

SV Currently set SV lower limit. Units: °C or °F.

The SV lower limit can be changed from this display.

When the sensor type is set with SW202 on the rear of the Unit, the SV lower
limit is automatically set to the measuring range lower limit of the selected
sensor, as shown below. However, the SP lower limit cannot be changed if the
current SV lies inside the sensor measuring range.
Default values TC: –200 °C
Pt: –99.9 °C
Change the set limit, if required. Set the lower limit in the following range:
Sensor measuring range lower limit to (SP upper limit – 1 digit)
The SV and “----” blink alternately on the display if the SP lower limit is set out-
side the limit defined above to indicate that the value is out-of-range. Reset
the SP lower limit inside the permitted range.

SP Upper Limit (Display Level 1)

PV SP upper limit parameter symbol

SV Currently set SV upper limit. Units: °C or °F.

The SV upper limit can be changed from this display.

When the sensor type is set with SW202 on the rear of the Unit, the SV upper
limit is automatically set to the measuring range upper limit of the selected
sensor, as shown below. However, the SP upper limit cannot be changed if the
current SV lies inside the sensor measuring range.
Default values TC: 1300 °C
Pt: 450.0 °C
Change the set limit, if required. Set the upper limit in the following range:
(Sensor measuring range lower limit + 1 digit) to SP upper limit

28
Parameter Displays and Settings Section 3-4

The SV and “----” blink alternately on the display if the SP upper limit is set
outside the limit defined above to indicate that the value is out-of-range. Reset
the SP upper limit inside the permitted range.

Alarms SV 1 and SV 2 (Display Level 0)

PV Alarm 1/2 parameter symbol

Currently set alarm value. Units: C or F. The

SV setting can be changed from this display. The
alarm mode is set with the Alarm 1/2 Mode
parameter described on the following page.

Two alarm SVs can be set for each loop and bank.

Alarm 1 and Alarm 2 Modes (Display Level 2)

PV Alarm 1/2 Mode parameter symbol

SV Currently set alarm mode.

The setting can be changed from this display.

Two alarm modes can be set for each loop.

Alarm Alarm Type Alarm Range
Mode
0 SP
0 No alarm

1 Upper- and lower-limit alarm

x x

2 Upper-limit alarm
x

3 Lower-limit alarm
x

4 Upper- and lower-limit range alarm

x x

5 Upper- and lower-limit alarm with

standby sequence
x x

6 Upper-limit alarm with standby

sequence
x

7 Lower-limit alarm with standby

sequence
x

8 Absolute-value upper-limit alarm

x

9 Absolute-value lower-limit alarm x

29
Parameter Displays and Settings Section 3-4

About the Standby Sequence

Select the standby sequence to avoid an alarm output immediately after
power is turned ON where the value is in the alarm range. The standby
sequence recognizes that the value is out of the alarm range and then outputs
an alarm when the value enters the alarm range once more.
Lower Limit Alarm with Standby Sequence
Standby sequence
cancel point
Hysteresis
OFF point

Alarm SV

0°C

Alarm output

The standby sequence is restarted in the following situations.

• When SV is changed.
• When executed bank number is changed.
• When alarm mode is changed.
• When PC power supply is turned ON.
• When restart flag is set ON.
• When PROGRAM mode is switched to MONITOR or RUN while the con-
trol interrupt is set (SW203-5 is ON).
• When the Stop Bit (word n+2, bit 06 or 04) goes OFF.

Alarm Hysteresis (Display Level 1)

PV Alarm hysteresis parameter symbol

SV Current setting. Units: °C or °F.

The setting can be changed from this display.

A hysteresis band is provided to prevent chattering of the alarm output when

the alarm output is turned from ON to OFF.

Hysteresis bandwidth Hysteresis bandwidth

ON ON
OFF OFF
Input Input
Alarm SV Alarm SV

The alarm output is OFF if the process value lies within the hysteresis band
when the Unit is turned on.

Heater Burnout Current (Display Level 1)

PV Heater burnout current parameter symbol

Currently set heater burnout current value. Units:

SV
Amperes (A).
The setting can be changed from this display.

30
Parameter Displays and Settings Section 3-4

Set the heater burnout current value in the range shown in the table below.
Refer to Appendix C Heater Burnout Detection for more details about the
alarm SVs.
0.0 No heater burnout detection. Alarm signal OFF.
0.1 to 4.9 Within heater burnout current SV range.
5.0 No heater burnout detection. Alarm signal ON.

Heater Current Monitor (Display Level 1)

PV Heater current monitor parameter symbol

SV Currently set heater current value. Units: Amperes (A).

If the current exceeds 5.5 A, a CT Input Overflow error
occurs and BBBB is displayed.

Input Shift Value (Display Level 0)

PV Input shift value parameter symbol

Currently set input shift value. Units: °C or °F. The setting

SV
can be changed from this display.

If the displayed temperature value differs from the actual temperature value
due to the sensor position or some other conditions, set the input shift value
such that the correct temperature is displayed.

Control Period (Display Level 1)

PV Control period parameter symbol

SV Currently set control period. Units: Seconds (s). The set-

ting can be changed from this display.

The control period is the time required to complete one transistor output or
voltage output ON/OFF cycle.
ON

OFF
ON time

Control period

Control Output Variable Monitor (Display Level 2)

PV Control output variable monitor parameter symbol

SV Current control output variable. Units: percentage (%).

The relationship between the control output variable and control period is
defined by the formula below:
ON time
Control output variable (%) = x 100
Control period
The control output variable during ON/OFF control (when SW203-1 on the
rear panel is ON) is ON = 100% and OFF = 0%.

31
Parameter Displays and Settings Section 3-4

Hysteresis (Display Level 1)

PV Hysteresis parameter symbol

SV Currently set hysteresis value. Units: °C or °F. The

setting can be changed from this display.

Hysteresis is an operating band provided for ON/OFF operation to prevent

output chattering (repeated ON/OFF switching) and eliminate noise influ-
ences.
Hysteresis

ON

OFF

SV

Hysteresis is applied in the following situations.

• When ON/OFF control is selected (SW203-1 is ON).
• When PID control with feed-forward circuitry (SW203-1 is OFF) and P
(proportional band) is 0.

Bank Number (Display Level 0)

PV Bank number parameter symbol

Currently set bank number.

SV During control operation: Executed bank number (default value = 1)
Control operation interrupted: Currently displayed bank number

Changing the Settings

The bank number can be changed from the Data Setting Console in the fol-
lowing situations.
• When the CPU Unit is set to PROGRAM mode and SW203-5 on the rear
panel is set to ON to interrupt temperature control.
• When the Stop Bit (word n+2, bit 06 for loop 1 or bit 04 for loop 2) is ON.
When the above conditions are not met, the executed bank number cannot be
changed from the Data Setting Console and the executed bank number
(default value = 1) is displayed. Change the executed bank number with a
user program or with a device, such as the Programming Console.

Copy Bank (Display Level 2)

Copies the data, except for the SV (set value) data, from bank number 1 to
banks 2 to 8.

PV

SV

Execute bank copy Bank being copied Bank copy completed

32
Parameter Displays and Settings Section 3-4

Sensor-type Monitor (Display Level 2)

PV Sensor-type monitor parameter symbol

Sensor type currently set with SW202 on the rear panel. Num-
SV ber refers to the following if a platinum resistance thermometer
is used:
0: JPt (OFF), 1: Pt (ON)

Auto-tuning Start/Stop (Display Level 2)

PV AT
AT indicator
blinks
SV

AT start Process value (PV) AT executing

Set point (SP)

To interrupt, press the Level and Display Keys again to display at. When at
appears, press the Up Key. On interrupt, the at display disappears and the
process value is displayed.
Auto-tuning operates only when SW203-1 on the rear panel is set to OFF to
enable PID control with feed-forward circuitry. When auto-tuning is completed,
the AT indicator stops blinking and the P, I, and D data is written to EEPROM.
If necessary, the P, I, and D data can be changed as described in the follow-
ing.

Proportional Band (Display Level 0)

PV Proportional Band parameter symbol

SV Currently set Proportional Band. Units: °C or °F. The

setting can be changed from this display.

Integral (Reset) Time (Display Level 0)

PV Integral time parameter symbol

SV Currently set integral time. Units: second. The

setting can be changed from this display.

Derivative (Rate) Time (Display Level 0)

PV Derivative time parameter symbol

SV Currently set derivative time. Units: second. The

setting can be changed from this display.

33
 SECTION 4
PC Memory Allocation and Programming

This section provides the C200H PC’s memory allocation for the Temperature Control Unit. Basic programming
procedures and examples are also provided.

4-1 Memory Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

4-1-1 Memory Allocation Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4-1-2 Memory Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4-1-3 Table of Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4-2 Data Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4-3 Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4-3-1 C200HX/HG/HE, C200HS, C200H . . . . . . . . . . . . . . . . . . . . . . . . . 44
4-3-2 CS Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4-3-3 Operation Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4-3-4 I/O Refresh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

35
Memory Allocation Section 4-1

4-1 Memory Allocation

Memory Allocation The Temperature Control Unit is allocated 10 words in the IR or CIO Area
according to the unit number switch setting on the front of the Unit. These
words are used as an I/O refresh data area. The IR or CIO Area words used
by the Temperature Control Unit are refreshed each I/O refresh scan of the
CPU Unit.
CS Series Temperature Control Unit

CIO area I/O refresh data area

Unit#0 CIO 2000 to CIO 2009
Wd (n)
Unit#1 CIO 2010 to CIO 2019 to Output refresh
Wd (n+2)
Unit#2 CIO 2020 to CIO 2029
During PC I/O refresh, Wd (n+3)
Unit#3 CIO 2030 to CIO 2039 each scan is executed for to Input refresh
Unit#4 CIO 2040 to CIO 2049 the outputs (PC to Temper- Wd (n+9)
ature Control Unit) followed
Unit#5 CIO 2050 to CIO 2059 by the inputs (Temperature (n=2000 + 10 x Unit number)
Unit#6 CIO 2060 to CIO 2069 Control Unit to PC).
The terms "output" and 'input" are defined
Unit#7 CIO 2070 to CIO 2079 from the CPU Unit.
Unit#8 CIO 2080 to CIO 2089
Unit#9 CIO 2090 to CIO 2099

C200HX/HG/HE, C200HS, or C200H Temperature Control Unit

IR area I/O refresh data area

Unit#0 IR 100 to IR 109
Wd (n)
Unit#1 IR 110 to IR 119 to Output refresh
Wd (n+2)
Unit#2 IR 120 to IR 129
During PC I/O refresh, each Wd (n+3)
Unit#3 IR 130 to IR 139 scan is executed for the outputs to Input refresh
Unit#4 IR 140 to IR 149 (PC to Temperature Control Unit) Wd (n+9)
followed by the inputs (Tempera-
Unit#5 IR 150 to IR 159 ture Control Unit to PC). (n=100 + 10 x Unit number)
Unit#6 IR 160 to IR 169
The terms "output" and "input" are defined
Unit#7 IR 170 to IR 179 from the CPU Unit.
Unit#8 IR 180 to IR 189
Unit#9 IR 190 to IR 199

Note A Duplicate I/O Unit error occurs if the set Unit number corresponds to the
number of an existing Special I/O Unit.

Selecting Allocated Data The data allocated to each IR word due to the Unit number setting is deter-
mined by the setting of SW2-1 on the front of the Unit.
ON Normal All data can be set using commands.
OFF Fixed Fixed data is allocated to memory. Direct reading and writing of
data is possible.

This setting becomes valid immediately after the switch is set.

36
Memory Allocation Section 4-1

4-1-1 Memory Allocation Table

SW2-1 Set for Fixed Memory Allocations
(CS Series: n=2000+10 x Unit number)
(C200HX/HG/HE, C200HS, C200H: n=100 + 10 x Unit number)
I/O Word Bit
15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
Output n Loop 1 SP (see note)
n+1 Loop 2 SP (see note)
n+2 Loop 1 executed bank Loop 2 executed bank Loop 1 Loop 2 0
number number 0 Stop 0 Stop
Input n+3 Loop 1 PV (see note)
n+4 Loop 2 PV (see note)
n+5 Loop 1 SP (see note)
n+6 Loop 2 SP (see note)
n+7 Loop 1 executed bank Loop 2 executed bank 0 0 0 SW data
number number 2-2 2-1
n+8 Loop 1 status data
0 Sen- CT 0 0 0 0 STOP 0 0 0 Con- AT HB AL1 AL2
sor over- trol
error flow out-
put
n+9 Loop 2 status data
0 Sen- CT 0 0 0 0 STOP 0 0 0 Con- AT HB AL1 AL2
sor over- trol
error flow out-
put

Note For four-digit BCD and platinum resistance thermometer data, the least signif-
icant digit = 0.1, and the most significant digit (F) = minus (–). For example,
“F200” represents –20.0°C for a platinum resistance thermometer.

SW2-1 Set for Normal Memory Allocations

(CS Series: n=2000+10 x Unit number)
(C200HX/HG/HE, C200HS, C200H: n=100 + 10 x Unit number)
I/O Word Bit
15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
Output n Read/write instruction
Read/write Loop no. Bank no. Instruction
n+1 Write data (see note)
n+2 Loop 1 executed bank Loop 2 executed bank Loop 1 Loop 2 0 0 0 Write
number number 0 STOP 0 STOP request

37
Memory Allocation Section 4-1

I/O Word Bit

15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
Input n+3 Loop 1 PV (see note)
n+4 Loop 2 PV (see note)
n+5 Read data
n+6 0 Write 0 0 Write 0 0 0 0 Read
error com- com-
plete plete
n+7 Loop 1 executed bank Loop 2 executed bank 0 0 0 SW data
number number 2-2 2-1
n+8 Loop 1 status data
0 Sen- CT 0 0 0 0 STOP 0 0 0 Con- AT HB AL1 AL2
sor over- trol
error flow out-
put
n+9 Loop 2 status data
0 Sen- CT 0 0 0 0 STOP 0 0 0 Con- AT HB AL1 AL2
sor over- trol
error flow out-
put

Note For four-digit BCD and platinum resistance thermometer data, the least signif-
icant digit = 0.1, and the most significant digit (F) = minus (–). For example,
“1000” represents 100.0°C for a platinum resistance thermometer.

4-1-2 Memory Contents

SW2-1 Set for Fixed Memory Allocations
(CS Series: n=2000+10 x Unit number)
(C200HX/HG/HE, C200HS, C200H: n=100 + 10 x Unit number)
I/O Address Data item Data contents
Word Bit
Output n 15 to 00 Loop 1 SP Sets the Loop 1 and Loop 2 SP (set point) as 4-digit BCD data. For
n+1 15 to 00 Loop 2 SP platinum resistance thermometer data, the least significant digit is
0.1. Set the most significant digit to F for minus (–).
These specified values apply to the bank number set with Wd
(n+2) and can only be changed in RAM. (Refer page 44)
n+2 15 to 12 Loop 1 exe- Sets the bank number executed for Loop 1 and Loop 2 as 1-digit
cuted bank BCD data. Set executed bank numbers from 1 to 8. If the value is
number set out of this range, the bank number reverts to the previous value
11 to 08 Loop 2 exe- (default value = 1).
cuted bank
number
07 --- Not used. Set to 0.
06 Loop 1 Bit set to 0 during temperature control of Loop 1 and set to 1 when
STOP the control stop is executed. This bit will not be available under the
program mode with SW203-5 set to ON (same as the control stop).
05 --- Not used. Set to 0.
04 Loop 2 Bit set to 0 during temperature control of Loop 2 and set to 1 when
STOP the control stop is executed. This bit will not be available under the
program mode with SW203-5 set to ON (same as the control stop).
03 to 00 --- Not used. Set each bit to 0.

38
Memory Allocation Section 4-1

I/O Address Data item Data contents

Word Bit
Input n+3 15 to 00 Loop 1 PV Outputs the Loop 1 and Loop 2 PV (process value) as 4-digit BCD
n+4 15 to 00 Loop 2 PV data. For platinum resistance thermometer data, the least signifi-
cant digit is 0.1. The most significant digit is F for minus (–).
n+5 15 to 00 Loop 1 SP Outputs the Loop 1 and Loop 2 SP (set point) as 4-digit BCD data.
n+6 15 to 00 Loop 2 SP For platinum resistance thermometer data, the least significant
digit is 0.1. The most significant digit is F for minus (–).
n+7 15 to 12 Loop 1 exe- Outputs the bank number currently executed for Loop 1 and Loop
cuted bank 2 as 1-digit BCD data. Executed bank numbers are from 1 to 8.
number
11 to 08 Loop 2 exe-
cuted bank
number
07 to 02 --- Not used. Each bit is set to 0.
01 SW2-2 Outputs the ON/OFF status of SW2-2 (setting direction).
0: Data Setting Console
1: CPU Unit
00 SW2-1 Outputs the ON/OFF status of SW2-1 (switching memory con-
tents).
0: Fixed
1: Normal
n+8 Loop 1 15 --- Not used. Set to 0. Loop 1/2
n+9 Loop 2 14 Sensor Bit set to 1 if the sensor is not connected, a sensor status data
error wire is broken, or the input data exceeds the opera-
tional temperature range.
13 CT overflow Bit set to 1 when the detected heater current
exceeds 5.5 A.
12 to 09 --- Not used. Each bit is set to 0.
08 STOP Bit set to 0 during temperature control and set to 1
when the control stop is executed.
07 to 05 --- Not used. Each bit is set to 0.
04 Control out- Bit set to 1 when the control output (transistor or volt-
put age output) is ON. The bit is always 0 for current out-
put.
03 AT Bit set to 1 during auto-tuning (AT).
02 HB Bit set to 1 if the detected heater current drops below
the set heater burnout current value. (HB: heater
burnout)
01 AL1 Bit set to 1 when the temperature enters the set
00 AL2 alarm range (Refer to page 25).

Note If the setting direction of the Temperature Control Unit is set to the CPU Unit
and the CPU Unit is in PROGRAM mode, all word data will be 0. Therefore, if
the CPU Unit is in PROGRAM mode and has been set for continuous control,
the Temperature Control Unit will continue executing temperature control even
when the CPU Unit stops operating and will assume that the SP has been
changed to 0°C. To prevent this, set SW2-2 on the Temperature Control Unit
to OFF (i.e., the setting direction is set to the Data Setting Console) before the
CPU Unit stops operating and reset SW2-2 after the CPU Unit restarts.

39
Memory Allocation Section 4-1

SW2-1 Set for Normal Memory Allocations

(CS Series: n=2000+10 x Unit number)
(C200HX/HG/HE, C200HS, C200H: n=100 + 10 x Unit number)
I/O Address Data item Data contents
Word Bit
Output n 15 and 14 Read/Write The data bit sets operation to read or write. Read/Write
Write = 01 Read = 00 command
13 and 12 Loop no. The data bit sets the Loop Number to which the read
or write operation applies.
Loop 1 = 01, Loop 2 = 10
11 to 08 Bank no. Sets the bank number to which the read or write
operation applies as 1-digit BCD data. Set executed
bank numbers from 1 to 8.
07 to 00 Command Sets the command code (Refer to page 41) for the
read or write operation as 2-digit BCD data.
n+1 15 to 00 Write data Set the SP for a write operation as 4-digit BCD data. For data
including 0.1 units, the least significant digit represents 0.1. Set the
most significant digit to F for minus (–). The write operation com-
mences on the ON rising-edge of the write request flag (Wd (n+2),
bit 00).
n+2 15 to 12 Loop 1 exe- Set the bank number currently executed for Loop 1 and Loop 2 as
cuted bank 1-digit BCD data. Executed bank numbers are from 1 to 8. If the
number value is set out of this range, the bank number reverts to the previ-
11 to 08 Loop 2 exe- ous value (default value = 1).
cuted bank
number
07 --- Not used. Set to 0.
06 Loop 1 Bit set to 0 during temperature control of Loop 1 and set to 1 when
STOP the control stop is executed. This bit will not be available under the
program mode with SW203-5 set to ON (same as the control stop).
05 --- Not used. Set to 0.
04 Loop 2 Bit set to 0 during temperature control of Loop 2 and set to 1 when
STOP the control stop is executed. This bit will not be available under the
program mode with SW203-5 set to ON (same as the control stop).
03 to 01 --- Not used. Set each bit to 0.
00 Write Turn this bit ON when writing the write data set with Wd (n+1) with
request the commands set to Wd (n).
Turn this bit OFF after the write complete flag (Wd (n+6), bit 08)
turns ON.
Input n+3 15 to 00 Loop 1 PV Outputs the Loop 1 and Loop 2 PV (process value) as 4-digit BCD
n+4 15 to 00 Loop 2 PV data. For platinum resistance thermometer data, the least signifi-
cant digit is 0.1. Set the most significant digit to F for minus (–).
n+5 15 to 00 Read data Outputs the data read with the commands set with Wd (n). For
data including 0.1 Units, the least significant digit represents 0.1.
Set the most significant digit to F for minus (–).
n+6 15 to 12 --- Not used. Each bit is set to 0.
11 Write error Bit set to 1 when the write data exceeds the set permissible range.
The bit is automatically set to 0 on the OFF falling-edge of the write
request flag (Wd (n+2), bit 00).
10 to 09 --- Not used. Each bit is set to 0.
08 Write com- Bit set to 1 when the write operation due to the instructions set with
plete Wd (n) ends normally. The bit is automatically set to 0 on the OFF
falling-edge of the write request flag (Wd (n+2), bit 00).

40
Memory Allocation Section 4-1

I/O Address Data item Data contents

Word Bit
Input n+6 07 to 01 --- Not used. Each bit is set to 0.
00 Read com- Bit set to 1 when the read operation due to the commands set with
plete Wd (n) ends normally. The bit is set to 0 when the command is
changed.
n+7 15 to 12 Loop 1 exe- Outputs the bank number currently executed for Loop 1 and Loop
cuted bank 2 as 1-digit BCD data. Executed bank numbers are from 1 to 8.
number
11 to 08 Loop 2 exe-
cuted bank
number
07 to 02 --- Not used. Each bit is set to 0.
01 SW2-2 Outputs the ON/OFF status of SW2-2 (setting direction).
0: Data Setting Console
1: CPU Unit
00 SW2-1 Outputs the ON/OFF status of SW2-1 (switching memory con-
tents).
0: Fixed
1: Normal
n+8 Loop 1 15 --- Not used. Set to 0. Loop 1/2
n+9 Loop 2 14 Sensor Bit set to 1 if the sensor is not connected, a sensor status data
error wire is broken, or the input data exceeds the opera-
tional temperature range.
13 CT overflow Bit set to 1 when the detected heater current
exceeds 5.5 A.
12 to 09 --- Not used. Each bit is set to 0.
08 STOP Bit set to 0 during temperature control and set to 1
when the control stop is executed.
07 to 05 --- Not used. Each bit is set to 0.
04 Control out- Bit set to 1 when the control output (transistor or volt-
put age output) is ON. The bit is always 0 for current out-
put.
03 AT Bit set to 1 during auto-tuning (AT).
02 HB Bit set to 1 if the detected heater current drops below
the set heater burnout current value. (HB: heater
burnout)
01 AL1 Bit set to 1 when the temperature enters the set
00 AL2 alarm range (Refer to page 25).

4-1-3 Table of Commands

The command codes shown below are set in bits (n Wd) 07 to 00 when the
SW2-1 (switching memory contents) on the front panel is set for normal mem-
ory allocations.

EEPROM Write/Read Command

Parameter Com- Write Read Loop Bank Actual data Write/Read Default value
mand no. no. range data range
Set point 0 0 Yes Yes Yes Yes SV lower limit to SV upper 0°C
limit
Executed bank number 0 2 Yes Yes Yes No 1 to 8 1

41
Memory Allocation Section 4-1

Parameter Com- Write Read Loop Bank Actual data Write/Read Default value
mand no. no. range data range
Alarm SV 1 (see note 4) 0 3 Yes Yes Yes Yes Alarm mode 0°C
TC 1, 4, 5:
0° to 9999°C 0000 to
Other TCs: 9999
–999° to F999 to
9999°C 9999
Alarm SV 2 (see note 4) 0 4 Yes Yes Yes Yes Pt 1, 4, 5: 0°C
0.0° to 0000 to
999.9°C 9999
Other Pts:
–99.9° to F999 to
999.9°C 9999
Input shift value 0 5 Yes Yes Yes Yes –99.9° to F999 to 0.0°C
999.9°C 9999
Proportional band (see 0 6 Yes Yes Yes Yes 0.0° to 0000 to 40.0°C
note 1) 999.9°C 9999
Integral (reset) time (see 0 7 Yes Yes Yes Yes 0 to 9999 s 240 s
note 1)
Derivative (rate) time 0 8 Yes Yes Yes Yes 0 to 9999 s 40 s
(see note 1)
SP lower limit 1 0 Yes Yes Yes No Sensor measuring range TC: –200°C
lower limit to (SP upper limit Pt: –99.9°C
value – 1 digit)
SP upper limit 1 1 Yes Yes Yes No (SP lower limit + 1 digit) to TC: 1,300°C
sensor measuring range Pt: 450.0°C
upper limit
Control period (see note 1 7 Yes Yes Yes No 1 to 99 s 20 s
1 and 3)
Hysteresis (see note 2) 1 8 Yes Yes Yes Yes 0.0° to 0000 to 0.8°C
999.9°C 9999
Alarm hysteresis (see 1 9 Yes Yes Yes No 0.0° to 0000 to 0.2°C
note 4) 999.9°C 9999
Heater current monitor 1 A No Yes Yes No 0.0 to 5.6 A 0000 to ---
(see note 3) 0056
Heater burnout current 1 B Yes Yes Yes No 0.0 to 5.0 A 0000 to 0.0 A
(see note 3) 0050
0.0: No heater burnout detec-
tion, alarm signal OFF
5.0: No heater burnout detec-
tion, alarm signal ON
Control output variable 2 0 No Yes Yes No 0.0% to 0000 to ---
monitor 100.0% 1000
Auto-tuning start/stop 2 1 Yes No Yes No AT start = 0001 ---
(see note 1) AT stop = 0000
Copy bank 2 2 Yes No Yes No Run = 0001 ---
Sensor-type monitor 2 3 No Yes Yes No 0 to 9 Setting for
SW202
Alarm 1 mode 2 4 Yes Yes Yes No 0 to 9 2
Alarm 2 mode 2 5 Yes Yes Yes No Mode for Alarm SV 1/2 (0: no 2
alarm)

Yes: Possible.
No: Not possible or not required.

Note 1. Only when advanced PID control is selected.

2. Only when ON/OFF control is selected.

42
Memory Allocation Section 4-1

3. Does not apply to current output. A value of 5.6 (0056) for the heater cur-
rent monitor indicates that the heater current value exceeds 5.6 A.
4. Does not apply when Alarm Mode = 0
5. Refer to 3-4 Parameter Displays and Settings for details of the parameters.
6. Thermocouple = TC
Platinum Resistance Thermometer = Pt

RAM Write Command

Parameter Com- Write Read Loop Bank Actual data Write/Read Default value
mand no. no. range data range
Set point 4 0 Yes No Yes Yes SV lower limit to SV upper 0°C
limit
Executed bank number 4 2 Yes No Yes No 1 to 8 1
Alarm SV 1 (see note 4) 4 3 Yes No Yes Yes Alarm mode 0°C
TC 1, 4, 5:
0° to 9999°C 0000 to
Other TCs: 9999
–999° to F999 to
9999°C 9999
Alarm SV 2 (see note 4) 4 4 Yes No Yes Yes Pt 1, 4, 5: 0°C
0.0° to 0000 to
999.9°C 9999
Other Pts:
–99.9° to F999 to
999.9°C 9999
Input shift value 4 5 Yes No Yes Yes –99.9° to F999 to 0.0°C
999.9°C 9999
Proportional band (see 4 6 Yes No Yes Yes 0.0° to 0000 to 40.0°C
note 1) 999.9°C 9999
Integral (reset) time (see 4 7 Yes No Yes Yes 0 to 9999 s 240 s
note 1)
Derivative (rate) time 4 8 Yes No Yes Yes 0 to 9999 s 40 s
(see note 1)
SP lower limit 5 0 Yes No Yes No Sensor measuring range TC: –200°C
lower limit to (SP upper limit Pt: –99.9°C
value – 1 digit)
SP upper limit 5 1 Yes No Yes No (SP lower limit + 1 digit) to TC: 1,300°C
sensor measuring range Pt: 450.0°C
upper limit
Control period (see note 5 7 Yes No Yes No 1 to 99 s 20 s
1 and 3)
Hysteresis (see note 2) 5 8 Yes No Yes Yes 0.0° to 0000 to 0.8°C
999.9°C 9999
Alarm hysteresis (see 5 9 Yes No Yes No 0.0° to 0000 to 0.2°C
note 4) 999.9°C 9999
Heater burnout current 5 B Yes No Yes No 0.0 to 5.0 A 0000 to 0.0 A
(see note 3) 0050
0.0: No heater burnout detec-
tion, alarm signal OFF
5.0: No heater burnout detec-
tion, alarm signal ON
Alarm 1 mode 6 4 Yes No Yes No 0 to 9 2
Alarm 2 mode 6 5 Yes No Yes No Mode for Alarm SV 1/2 (0: no 2
alarm)

Yes: Possible.
No: Not possible or not required.

43
Data Flow Section 4-2

Note 1. Only when advanced PID control is selected.

2. Only when ON/OFF control is selected.
3. Does not apply to current output.
4. Does not apply when Alarm Mode = 0
5. Data written by the RAM write command will disappear when the power is
turned OFF.
6. Data cannot be read using the RAM write command.
7. Refer to 3-4 Parameter Displays and Settings for details of the parameters.

4-2 Data Flow

Refer to 3-2 Data Flow for the data flow in the Temperature Control Unit.

Data Settings Before setting data with a user program or the Programming Console, turn
ON SW2-2 of the Unit to enable data setting from the CPU Unit. However, the
executed bank number can be set with a user program or from the Program-
ming Console regardless of the ON/OFF setting of SW2-2.
SW2-1 (switching memory contents) may be set in either the OFF (Fixed) or
ON (Normal) position, but care is required as the setting of this switch
changes the stored data contents.

4-3 Programming
4-3-1 C200HX/HG/HE, C200HS, C200H
Example with SW2-1 with Fixed Memory Allocations
Description and Conditions
Example: The user program makes the following settings:
Loop 1 SP = 80°C
Loop 2 SP = 200°C
Loop 1 executed bank number = 1
Loop 2 executed bank number = 3
Conditions: C200H-TC001 (thermocouple)
SW203 set to 2 (K).
Unit number set to 0 (allocated memory: IR100 to IR109).
SW2-1 set OFF (Fixed) and SW2-2 set ON (C200H PC).

Sample Program

25315 10701 10700

MOV (21) Set #0080 for word 100 (Loop 1 SP).
1 cycle ON (C200H) Fixed #0080
100

MOV (21) Set #0200 for word 101 (Loop 2 SP).

#0200

101

MOV (21) Set #1300 for word 102 (executed bank number).
#1300

102
#1300
END (01) Loop 2 executed bank number
Loop 1 executed bank number

Be sure to set the correct values for the Loop 1 and Loop 2 SP.

44
Programming Section 4-3

The SV value is #0000 (0°C) if no data is set. If the executed bank number is
set to a value out of the range from 1 to 8 the bank number reverts to the pre-
vious value (default value = 1).

Reading Monitored Data Read monitored data into the program using Wd (n+3) to (n+9).

Example 1: Write with SW2-1 Set for Normal Memory Allocations

Description and Conditions
Example The user program makes the following settings:
Loop 1 SP = 200°C (Bank no. = 1)
Loop 2 SP = 250°C (Bank no. = 2)
Loop 1 executed bank number = 1
Loop 2 executed bank number = 2
Loop 1 heater burnout current value = 2.0 A
Loop 2 heater burnout current value = 2.5 A
Conditions C200H-TC001 (thermocouple)
SW202 set to 2 (K).
Unit number set to 0 (allocated memory: IR100 to IR109).
SW2-1 set ON (Normal) and SW2-2 set ON (C200H PC).

45
Programming Section 4-3

Sample Program

10701 10700
DIFU (13) SW2-2 (10701) switch ON detection
(C200H) Normal 23200 (C200H PC)

25315 10701 10700

23201
Program runs when operation is started or
SW2-2 turned ON.
1 cycle ON (C200H) Normal

23200

23201
MOV (21)
#1200
#1200
Loop 2 executed bank number
102
Loop 1 executed bank number
MOV (21)
#5100 #5100
SP setting instruction
100
Bank number
MOV (21) Bit data: 0101
#0200 Loop 1
101
Write
Write data (200°C)
23202
DIFD (14)
23203
To start next data
23201
S KEEP(11)
23202

10608 Write complete R

23203
MOV (21) #6200
#6200 SP setting instruction
100 Bank number
Bit data: 0110
MOV (21) Loop 2
#0250 Write
101
23204 Write data (250°C)
DIFD (14)
23205

23203
S KEEP(11)
23204 To start next data

10608 Write complete R

23205
MOV (21) #501B Heater burnout current
#501B value command
Bank number not required
100
Bit data: 0101
MOV (21) Loop 1
#0020
Write

Next page
101 Write data (2A)

46
Programming Section 4-3

23206
DIFD (14)
23207

23205
S KEEP(11) To start next data
23206

10608 Write complete R

23207
MOV (21) #601B Heater burnout current
#601B value command
100
Bank number not required
Bit data: 0101
MOV (21) Loop 2
#0025 Write
101 Write data (2.5A)
23208
S KEEP(11) Write request
10200
10608 Write complete R

23201
DIFD (14)
23203 23208

23205

23207

END (01)

47
Programming Section 4-3

Timing Chart
1 cycle

25315
(1 cycle ON)

23201

23202

23203

23204

23205

23206

23207

10200
(Write request)

10608
(Write complete)

↑: Point of Write command execution

In addition to the above, IR 23201 will turn ON for one cycle on the rising edge
of SW2-2 (IR 10701). One cycle after IR 23208 turns ON, IR 10200 (write
request) will turn ON.

Example 2: Read with SW2-1 Set for Normal Memory Allocations

Description and Conditions
Example: The following data is read from the indicated addresses:
Loop 1 PV: DM0000
Loop 1 control output variable: DM0001
Loop 2 heater current: DM0002
This read program is to be executed after writing the data with program
example 1.
Conditions: C200H-TC001 (thermocouple)
SW202 set to 2 (K).
Unit number set to 0 (allocated memory: IR100 to IR109.
SW2-1 set ON (Normal) and SW2-2 set ON (C200H PC).

48
Programming Section 4-3

Sample Program
Insert the program below before the END instruction in the program on
page 47.

25313
MOV (21) Read Loop 1 PV from IR103 to DM 0000.
Normally ON Read operation is not affected by SW2-1
103
and SW2-2 settings.
DM0000
23209
DIFD (14)
23300

23207 Runs next Read command

S
KEEP(11) when final write complete is
(A) 23209 detected.

10608 Write complete R

23300 10701 10700 23307 repeatedly executes the Read

23301 command when each Read Complete
is detected.
(C200H) Normal

23307

23301
MOV (21)
#1020 Control output variable
#1020
monitor command
100 Bank number not required
Bit data: 0001
DIFD (14)
Loop 1
23302
Read
23302 S
KEEP(11)
23303 Wait for Read Complete
to read data

10600 Read complete R

23303
DIFD (14)
23304

Next page

49
Programming Section 4-3

23304
MOV (21) Read data from IR105 to DM 0001.
105
DM0001

MOV (21) Execute next Read command.

#201A #201A Heater Current
Monitor command
100
Bank number not required
Bit data 0010
DIFD (14)
Loop 2
23305
Read
23305 S
KEEP(11)
23306

10600 Read complete R Wait for Read Complete

to read data

23306
DIFD (14)
23307

23307
MOV (21)
105 Read data from IR105 to DM 0002.
DM0002

(B)
Change the above program as shown below if only reading is to be carried
out.
Replace part (A) of the program with the following program.

10701 10700
DIFU (13) SW2-2 (10701) switch ON
(C200H) Normal 23200 detection (C200H PC)

25315 10701 10700

23301 Program runs when operation is
started or SW2-2 turned ON
1 cycle (C200H) Normal
ON
23200

Add an END instruction (01) at position (B) of the program.

50
Programming Section 4-3

Timing Chart
1 cycle

23301

23302

23303

23304

23305

23306

23307

Wd 105
(Read data)
10600
(Read complete)

: Point of Read command execution

1 : Point where data (1) is read.
2 : Point where data (2) is read.

4-3-2 CS Series
Example with Fixed Memory Allocations
Description and Conditions
Example: The user program makes the following settings:
Loop 1 SP = 80°C
Loop 2 SP = 200°C
Loop 1 executed bank number = 1
Loop 2 executed bank number = 3
Conditions: C200H-TC001 (thermocouple)
SW203 set to 2 (K).
Unit number set to 0 (allocated memory: CIO 2000 to CIO 2009).
SW2-1 set OFF (Fixed) and SW2-2 set ON (CPU Unit).

51
Programming Section 4-3

Sample Program
A20011 200701 200700
MOV (021)
Set #0080 for word 2000 (Loop 1 SP).
1 cycle ON CPU Unit Fixed #0080

2000

MOV (021)
Set #0200 for word 2001 (Loop 2 SP).
#0200
2001

MOV (021) Set #1300 for word 2002 (executed bank number).
#1300

2002
#1300
Loop 2 executed bank number
END (001) Loop 1 executed bank number

• Be sure to set the correct values for the Loop 1 and Loop 2 SP. The value
is #0000 (0°C) if no data is set.
• If the executed bank number is set to a value out of the range from 1 to 8,
the bank number reverts to the previous value (default value = 1).

Reading Monitored Data Read monitored data into the program using Wd (n+3) to (n+9).

Example 1: Write Set for Normal Memory Allocations

Description and Conditions
Example The user program makes the following settings.
This example writes to EEPROM. To write to RAM, add 4 to the leftmost
digit of the command.
Loop 1 SP = 200°C (Bank no. = 1)
Loop 2 SP = 250°C (Bank no. = 2)
Loop 1 executed bank number = 1
Loop 2 executed bank number = 2
Loop 1 heater burnout current value = 2.0 A
Loop 2 heater burnout current value = 2.5 A
Conditions C200H-TC001 (thermocouple)
SW202 set to 2 (K).
Unit number set to 0 (allocated memory: CIO 2000 to CIO 2009).
SW2-1 set ON (Normal) and SW2-2 set ON (CPU Unit).

52
Programming Section 4-3

Sample Program
20701 200700
DIFU (013) SW2-2 (200701) switch ON
CPU Unit Normal detection (CPU Unit)
2320

A20011 200701 200700

23201 Program runs when operation
1 cycle ON CPU Unit Normal is started or SW2-2 turned ON.

23200

23201
MOV (021)
#1200
#1200

2002
Loop 2 executed bank number
Loop 1 executed bank number
MOV (021)
#5100
#5100
2000 SP setting instruction
Bank number
Bit data: 0101
MOV (021)
Loop 1
#0200
Write
2001 Write data (200°C)
23202
DIFU (014)
23203

To start next data

23201
KEEP(011)
23202

200608 Write complete

Next page

53
Programming Section 4-3

23203
MOV (021) #6200
#6200 SP setting instruction
2000
Bank number
Bit data: 0110
MOV (021) Loop 2
#0250 Write
2001
Write data (250°C)
23204
DIFD (014)
23205
To start next data
23203
S
KEEP(011)
23204

200608 Write complete R

23205
MOV (021) #501B Heater burnout current
#501B value command
Bank number not required
2000
Bit data: 0101
MOV (021) Loop 1
#0020 Write
2001 Write data (2A)
23206
DIFD (014)
23207

23205
S
KEEP(011) To start next data
23206

200608 Write complete R

23207
MOV (021) #601B Heater burnout current
#601B value command
Bank number not required
2000
Bit data: 0101
MOV (021) Loop 2
#0025
Write
2001 Write data (2.5A)
23208
S
KEEP(011) Write request
200200
200608 Write complete R

23201
DIFD (014)
23203 23208

23205

23207

END (001)

54
Programming Section 4-3

Timing Chart
1 cycle

A20011
(1 cycle ON)

23201

23202

23203

23204

23205

23206

23207

200200
(Write request)

200608
(Write complete)

↑: Point of Write command execution

In addition to the above, CIO 23201 will turn ON for one cycle on the rising
edge of SW2-2 (CIO 200701). One cycle after CIO 23208 turns ON, CIO
200200 (write request) will turn ON.

Example 2: Read Set for Normal Memory Allocations

Description and Conditions
Example: The following data is read from the indicated addresses:
Loop 1 PV: D0000
Loop 1 control output variable: D0001
Loop 2 heater current: D0002
This read program is to be executed after writing the data with program
example 1.
Conditions: C200H-TC001 (thermocouple)
SW202 set to 2 (K).
Unit number set to 0 (allocated memory: CIO 2000 to CIO 2009.
SW2-1 set ON (Normal) and SW2-2 set ON (CPU Unit).

55
Programming Section 4-3

Sample Program
Insert the program below before the END instruction in the program on
page 54.

CF113
MOV (021) Read Loop 1 PV from CIO 2003 to D0000.
Always ON Read operation is not affected by SW2-1
2003
and SW2-2 settings.
D0000
23209
DIFD (014)
23300

23207 Runs next Read command

S
KEEP(011) when final write complete is
(A) 23209 detected.

200608 Write complete R

23300 200701 200700 23307 repeatedly executes the Read

23301 command when each Read Complete
CPU Unit Normal is detected.

23307

23301
MOV (021)
#1020 Control output variable
#1020
monitor command
2000 Bank number not required
Bit data: 0001
DIFD (014)
Loop 1
23302
Read
23302 S
KEEP(011)
23303 Wait for Read Complete
to read data.

200600 Read complete R

23303
DIFD (014)
23304

Next page

56
Programming Section 4-3

23304
MOV (021) Read data from CIO 2005 to D0001.
2005

D0001

MOV (021) Execute next Read command.

#201A #201A Heater Current
Monitor command
2000
Bank number not required
Bit data 0010
DIFD (014)
Loop 2
23305
Read
23305 S
KEEP(011)
23306

200600 Read complete R Wait for Read Complete

to read data.

23306
DIFD (014)
23307

23307
MOV (021)
2005 Read data from CIO 2005 to D0002.
D0002

(B)
Change the above program as shown below if only reading is to be carried
out.
Replace part (A) of the program with the following program.

200701 200700
DIFU (013) SW2-2 (200701) switch
CPU Unit Normal 23200 ON detection (CPU Unit)

A20011 200701 200700

23300 Program runs when operation is
1 cycle
started or SW2-2 turned ON
CPU Unit Normal
ON

23200

Add an END instruction (001) at position (B) of the program.

57
Programming Section 4-3

Timing Chart
1 cycle

23301

23302

23303

23304

23305

23306

23307

Wd 2005
(Read data)
200600
(Read complete)

: Point of Read command execution

1 : Point where data (1) is read.
2 : Point where data (2) is read.

4-3-3 Operation Timing

The following descriptions apply to the C200HX/HG/HE, C200HS, C200H,
and CS-series PCs.

Write Operation Timing

Command (Wd n) Data (1) Data (2) Data (3) Data (4)
Write data (Wd n+1)

ON
Write request
(Wd n+2), bit 00 OFF

Write complete ON
(Wd n+6), bit 08 OFF

Approx.
140 ms

1,2,3... 1. The data is written to the Temperature Control Unit EEPROM when the
Write Request Flag turns ON.
2. The Write Complete Flag turns ON when the data writing operation is com-
pleted. It takes approximately 140 ms to write the data.
3. The Write Complete Flag automatically turns OFF when the Write Request
Flag turns OFF.
Check the Write Complete Flag is ON before turning OFF the Write Re-
quest Flag. If the Write Request Flag is set to OFF before the Write Com-

58
Programming Section 4-3

plete Flag turns ON the Write Complete Flag will not subsequently turn
ON.
Temporarily turn the Write Request Flag OFF before executing the second
and subsequent write operations. Writing is enabled on the ON rising edge
of the Write Request Flag.
The Loop 1 and 2 executed bank number (Wd n+2) sets data directly. The
data is written to the Temperature Control Unit RAM. If the value is set out
of this range, the bank number reverts to the previous value (default value
= 1).

Timing for a Read Operation

Command (n) Command (A) Command (B)

Read complete ON
(Wd n+6),
bit 00 OFF
Approx.
140 ms

Read data Read data (A) Read data (B)

(Wd n+5)

1,2,3... 1. The read data is output to Wd (n+5) approximately 140 ms after the Read
command is executed.
2. The read data is updated every 100 ms.
3. When the Read command is modified, turn OFF the Read Complete Flag
to execute the next read operation.

4-3-4 I/O Refresh

The following descriptions apply to the C200HX/HG/HE, C200HS, C200H,
and CS-series PCs.
Temperature control cannot be performed properly unless the I/O refresh
interval is at least 8 ms. Therefore, create programs that satisfy all of the fol-
lowing conditions.
• Set the cycle time to 8 ms min.
If the program processing time is short for the C200HX/HG/HE, C200HS,
and C200H, use the CYCLE TIME instruction SCAN(18) to set a minimum
cycle time.
If the program processing time is short for the CS-series PC, set the cycle
time to a minimum value in the PC Setup.
• When using the I/O Refresh instruction IORF with the Unit, provide an
interval of at least 8 ms between the end refreshes.
• Provide an interval of at least 8 ms between the I/O Refresh instructions.

Normal I/O refresh End refresh

8 ms min. (Cycle time)
Normal I/O refresh End refresh
8 ms min.
IORF I/O Refresh instruction
8 ms min.
IORF I/O Refresh instruction
8 ms min.
Normal I/O refresh End refresh

59
 SECTION 5
Troubleshooting

This section provides possible errors and error remedies.

5-1 Error Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

61
Error Detection Section 5-1

5-1 Error Detection

When an error occurs in an input or in the Unit, details of the error are
reported to the Data Setting Console and input relays.

Sensor Input Errors

Display Error name Output status after Cause Remedy
error
ser1 Loop 1 sensor error Control output: Reading is ±10%FS out Check the sensor wiring.
The transistor output or of sensor measurement Replace the sensor.
voltage output turns OFF range (i.e., 10%FS below
or the current output fallsthe lower limit or 10%FS Replace the Unit.
below 2 mA. above the upper limit). Correctly set switch
Alarm output: Broken or incorrect sen- SW203-4.
The alarm is output sor wiring
assuming the input is Defective sensor
ser2 Loop 2 sensor error ±10%FS.
Defective Unit
SW203-4 is OFF (Loop 2
enabled) but no sensor
connected to Loop 2
serr Cold junction compensat- Control output: Abnormality in cold junc- Replace the Unit.
ing circuit error The transistor output or tion compensating cir-
voltage output turns OFF cuit. Applies to
or the current output falls thermocouple type only.
below 2 mA.
Alarm output turns OFF.

Data Setting Console When a sensor error occurs, one of the codes above and the detected tem-
perature are displayed alternately.
If a Loop 1 sensor error ser1 and a Loop 2 sensor error ser2 occur simulta-
neously, ser1 is displayed preferentially. Even if a sensor error is detected in
one Loop, the other Loop continues to operate normally. Control operation
restarts automatically five seconds after the cause of the error is corrected.
The bits shown in the table below are set to 1 when a relay input error occurs.
Wd (n+8), bit 14 Loop 1 sensor error Both bits = 1 after a
cold junction compen-
Wd (n+9), bit 14 Loop 2 sensor error sating circuit error.

CT Input Overflow
Display Error name Cause Remedy
ffff CT input overflow The detected heater Check the CT and heater
current exceeds 5.5 A. wiring.

The display shown in the table above will appear if the CT overflow error
occurs when the heater current monitor is selected. The display returns to
normal after the cause of the error is removed.
The bits shown in the table below are set to 1 when the CT overflow error
occurs.
Wd (n+8), bit 13 Loop 1 CT overflow
Wd (n+9), bit 13 Loop 2 CT overflow

Heater Burnout Alarm

Display Error name Cause Remedy
HB indicator Heater burnout The detected heater cur- Check the heater and
lit rent is below the heater heater wiring. Replace
burnout current value. heater if necessary.

62
Error Detection Section 5-1

Error displayed when an abnormality occurs in the loop currently being dis-
played.
The bits shown in the table below are set to 1 when a heater burnout alarm
occurs.
Wd (n+8), bit 02 Loop 1 heater burnout alarm
Wd (n+9), bit 02 Loop 2 heater burnout alarm

Use one of the methods below to reset a heater burnout alarm.

• Turn ON the Special I/O Unit Restart Bit (AR 0100 to AR 0109 for the
C200HX/HG/HE, C200HS, C200H and A50200 to A50209 for a CS-series
PC) and then turn it OFF.
• Turn the PC power supply OFF then back ON.
• Set the heater burnout current limit to 00 then back to its original value.

Temperature Alarm
Display Error name Cause Remedy
ALM1 Temperature alarm 1 The temperature is in Check the temperature
indicator the alarm range set of the measured body.
lit with Alarm SV 1. Check the set SP value.

Error displayed when an abnormality occurs in the loop currently being dis-
played. No indicator is provided to show an ALM2 alarm.
The bits shown in the table below are set to 1 when a temperature alarm
occurs.
Wd (n+8) Bit 01 Temperature alarm 1 Loop 1
Bit 00 Temperature alarm 2
Wd (n+9) Bit 01 Temperature alarm 1 Loop 2
Bit 00 Temperature alarm 2

EEPROM Error
Display Error name Output status after error Cause Remedy
e111 EEPROM Control output: Defective Replace
error The transistor output or volt- EEPROM the Unit
age output is OFF or the cur-
rent output is less than 2 mA.
Alarm output is OFF.

The RUN indicator turns off when an EEPROM error occurs.

Duplicate I/O Unit The unit number duplicates the number of another Special I/O Unit. SR 25415
(for C200HX/HG/HE, C200HS, C200H) or A40113 (for CS-series PC) will turn
ON when an Duplicate I/O Unit error occurs. Refer to AR0000 to AR0009 for
the C200HX/HG/HE, C200HS, C200H or to A41100 to A41109 for the CS-
series PC for the duplicated unit number. The CPU Unit will not operate during
a duplicate I/O error.
Set the Unit number to a separate number.

Special I/O Unit Error I/O refresh not operating correctly between the CPU Unit and Temperature
Control Unit. Operation is not interrupted when a Special I/O Unit error
occurs. Refer to AR 0000 to AR 0009 for the C200HX/HG/HE, C200HS,
C200H or to A41100 to A41109 for a CS-series PC for the unit number where
the error occurred. After correcting the cause of the error, turn ON the Special
I/O Unit Restart Bit (AR 0100 to AR0109 for the C200HX/HG/HE, C200HS,
C200H; A50200 to A50209 for a CS-series PC) to restart operation.

63
Error Detection Section 5-1

RUN Indicator Unlit The PC power supply is turned on but the RUN indicator is not lit. None of the
errors described previously are detected. Replace the Unit.

No Data Setting Console No 24 VDC power supply is connected to the Temperature Control Unit input
Display terminals A8 and A9.
• The connecting cable is disconnected.
• The connecting cable is broken.
• A circuit in the Data Setting Console is defective.
• A circuit in the Temperature Control Unit is defective.
After determining the cause of the error, correct the problem or replace the
Unit.

Temperature Control Not Temperature control will not be performed in either one of the following cases.
Performed • SW203-5 on the rear panel is set to ON and the CPU Unit is in PRO-
GRAM mode.
• The Stop Bit (word n+2, bit 06 for loop 1 and bit 04 for loop 2) is ON.
Change to proper settings.

64
 Appendix A
Specifications

General Specifications
Conforms to the CPU Unit specifications.
Item C200H-TC00@ C200H-TC10@
Connectable temperature sen- Thermocouple (R, S, K, J, T, E, B, N, L, U) Platinum resistance thermometer (JPt100,
sor (see note 1) Pt100)
Current Transformer detection 0.1 to 4.9 A (with a heater burnout detecting current difference of 0.5 A min.)
current Indication accuracy: ±5% FS ±1 digit max.
No. of input points (loops) Two points (two loops, each of which consists of a temperature sensor and a CT)
Temperature control mode PID, ON/OFF (selectable with a switch on the rear panel)
(PID control with feed-forward circuitry with auto-tuning)
Setting/Indication accuracy ±0.5% of set (designated) value or ±2°C ±0.5% of set (designated) value or ±1°C
(see note 2, 3 and 4) whichever larger ±1 digit max. whichever larger ±1 digit max.
Influence of temperature: Thermocouples R and S Platinum Resistance Thermometer
For ambient temperature ±1% of set (designated) value or ±10°C, ±1% of set (designated) value or ±2°C,
change from 0 to 23 to 55°C whichever is larger, ±1 digit max. whichever is larger, ±1 digit max.
Influence of voltage: Other Thermocouples CT Input
For change from −15% lower to ±1% of set (designated) value or ±4°C, ±0.25 A ±1 digit max.
10% higher than rated voltage whichever is larger, ± 1 digit max.
CT Input
±0.25 A ±1 digit max.
Hysteresis 0.0° to 999.9°C/°F (in units of 0.1°C/°F) (during ON/OFF control action)
Proportional band 0.0° to 999.9°C/°F (in units of 0.1°C/°F)
Integral (reset) time 0 to 9999 s (in units of 1 s)
Derivative (rate) time 0 to 9999 s (in units of 1 s)
Control period 1 to 99 s (in units of 1 s)
Sampling period 500 ms
Output refresh period 500 ms
Display refresh period 500 ms
Input shift range –99.9° to 999.9°C/°F (in units of 0.1°C/°F)
Alarm output setting range –999° to 9,999°C/°F (in units of 1°C/°F) –99.9° to 999.9°C/°F (in units of 0.1°C/°F)
No. of banks 8 banks
Internal current consumption 5 VDC, 0.33 A max.
External supply voltage 24 VDC +10%/–15%, 0.2 A min.
Dimensions (see note 4) 34.5 mm (W) x 130 mm (H) x 120.5 mm (D)
Weight 360 g

Note 1. Set with the switch on the rear panel. See Appendix B Sensor Temperature Measurement Range for
the measurable temperature range.
2. The set value and designated value coincide with each other.
3. The indication accuracy of thermocouples R and S at a temperature of 200°C max., that of thermo-
couples K and T at a temperature of –100°C max, and that of thermocouple U are all ±4°C, ±1 digit
max. The indication accuracy of thermocouple B at a temperature of 400°C or below is not guaran-
teed.
4. At an ambient temperature of 23°C.
5. See Appendix D Dimensions.

65
Specifications Appendix A

Output Characteristics
Open-collector Output (Pulse) C200H-TC@01
External supply voltage 24 VDC +10%/–15%
Max. load voltage 24 VDC max.
Max. load current 100 mA max.
Residual voltage when ON 3 V max.
Leakage current when OFF 0.3 mA max.

Voltage Output (Pulse) C200H-TC@02

Output voltage 12 VDC
Max. load current 40 mA (with short-protective circuit)

Current Output (Linear) C200H-TC@03

Output current 4 to 20 mA
Permissible load impedance 600 Ω max.
Current value accuracy 4±0.3 to 20±1 mA

66
 Appendix B
Sensor Temperature Measurement Ranges

C200H-TC00@ Thermocouple

3
2

6 5 4
9 01
7
8
Set the thermocouple type with the switch on the rear panel.
This switch is factory-set to 2 (K).
The Data Setting Console can display the range from 10%FS below the lower limit to 10%FS above the upper
limit.
Input R S K (CA) J/L (IC) T/U (CC) E (CRC) B N
Platinum vs. Platinum Chromel vs. Iron vs. Copper vs. Chromel vs. Platinum Nichrosil
platinum vs. alumel constantan constantan constantan rhodium vs. nisil
rhodium platinum 30% vs.
13% rhodium platinum
10% rhodium 6%
Range °C 0 to 1,700 0 to 1,700 –200 to –100 to 850 –200 to 400 0 to 600 100 to 0 to 1,300
1,300 1,800
°F 0 to 3,000 0 to 3,000 –300 to –100 to –300 to 700 0 to 1,100 300 to 0 to 2,300
2,300 1,500 3,200
Switch set- 0 1 2 3/8 4/9 5 6 7
ting

C200H-TC10@ Platinum Resistance Thermometer

OFF

ON

Set the platinum resistance thermometer type with the switch on the rear panel.
This switch is factory-set to OFF (JPt100).
The Data Setting Console can display the range from 10%FS below the lower limit to 10%FS above the upper
limit.
Input JPt100 Pt100
Range °C –99.9 to 450.0 –99.9 to 450.0
°F –99.9 to 800.0 –99.9 to 800.0
Switch set- OFF ON
ting

67
 Appendix C
Heater Burnout Detection

Heater Burnout Detection System

The heater wiring is connected through the Current Transformer (CT). As a current flows through the heater
wiring, an alternating current is induced in the CT which is dependent on the size of the current flowing. This
induced current drops to zero if the heater burns out. The heater burnout alarm signal is output when the
induced current is compared to the set current value.

Heater Burnout Alarm Precautions

• Turn ON the heater power supply and the input terminal 24-VDC power supply at the same time as or
before the PC power supply. The heater burnout signal is output if the heater power supply or the input ter-
minal 24-VDC power supply is turned ON after the PC power supply.
• Temperature Control Unit operation continues if a burned-out heater causes a heater burnout alarm. Con-
trol signal output continues according to the control parameters. Take measures to detect the heater burn-
out alarm signal to allow early repair.
• The heater burnout alarm is output when the control output is ON. Once the heater burnout alarm is out-
put, it remains ON. Use one of the methods below to reset a heater burnout alarm.
• Turn ON the Special I/O Unit Restart Bit (AR 0100 to AR 0109 for the C200HX/HG/HE, C200HS, C200H
and A50200 to A50209 for the CS1) and then turn it OFF.
• Turn the PC power supply OFF then back ON.
• Set the heater burnout current limit to 0.0 then back to its original value.
• Make sure that the current difference between normal operation and heater burnout is at least 0.5 A. Sta-
ble detection is difficult with a current difference less than 0.5 A.
• Heater burnout detection is not possible with the current output type (C200H-TC@03) or with 3-phase
heaters.
• Set the heater burnout current to 0.0 when heater burnout detection is not required because the CT input
wiring is not detected.

Determining the Heater Burnout Detection Current

• Determine the SV from the following equation:
Normal current value + heater burnout current
SV =
2
• If more than one heater is connected through the CT, take the heater burnout current as the value when
the heater with the smallest current consumption is burned out. If all heaters consume equal current, take
the heater burnout current as the value when any one heater is burned out.
• Make sure that the current difference between normal operation and heater burnout is at least 0.5 A. Sta-
ble detection is difficult with a current difference less than 0.5 A.
• Set the SV in the range between 0.1 A and 4.9 A. Heater burnout detection is not carried out if the SV is
set to 0.0 A or 5.0 A. The alarm signal is always OFF if the SV is set to 0.0 or always ON if the SV is set to
5.0.
• The total heater current during normal operation should not exceed 5 A. If the current exceeds 5.5 A, a CT
Input Overflow error occurs and ffff is displayed if the heater current monitor is selected.
Measure each current with the heater current monitor. In some cases the calculated current may differ from the
actual measured value.

69
Heater Burnout Detection Appendix C

Sample SV Calculations
Example 1 Using one 200 VAC, 800 W heater
800
Normal current = =4A
200
Burnout current = 0 A
4+0
SV = = 2 A (≤ 4.9 A)
2
Example 2 Using three 100 VAC, 100 W heaters
100
Normal current = x3=3A
100
100
Burnout current with one heater burned out = x2=2A
100
3+2
SV = = 2.5 A (≤ 4.9 A)
2

Difference between normal and burnout current = 3 − 2 = 1 A (≤ 0.5 A)

Specifications
Heater Burnout Detection Characteristics
Heater burnout detection setting range 0.1 to 4.9 A (in units of 0.1 A) (see note 1)
Current difference required for heater 0.5 A min. (normal time – burnout time)
burnout detection
Heater current monitor range 0.0 to 5.5 A
Monitor accuracy of input current ±5% of FS ±1 digit max.
Min. detectable ON time 200 ms (see note 2)

Note 1. If the heater burnout detection setting value is set to 0.0 or 5.0 A, no heater burnout detection is pos-
sible. The alarm signal is turned OFF if the heater burnout detection setting value is set to 0.0 A and
turned ON if it is set to 5.0 A.
2. If the control output is turned ON for less than 200 ms, no heater burnout detection or heater current
measurement is possible.

E54-CT1/CT3 Current Transformer

Max. continuous heater current 50 A
Dielectric strength 1,000 VAC (1 min)
Vibration resistance 50 Hz (approx. 10G)
Weight E54-CT1: approx. 11.5 g; E54-CT3: approx. 50 g
Accessories (E54-CT3 only) Contact: 2; Plug: 2

70
Heater Burnout Detection Appendix C

Current Transformer Dimensions

21
E54-CT1 2.8
15

7.5 5.8 dia.

25
10.5
3

10
30
Two 3.5-dia. holes
40

2.36 dia.
30
E54-CT3
9 12 dia.

40

15

30 Two M3 holes with a depth of 4 mm

40

71
Heater Burnout Detection Appendix C

Current Transformer Circuit Diagram

Control output

AC power supply

CT

Heater

To Temperature Control Unit

CT input terminal

To Temperature Control
Unit CT input terminal
(no polarity)

Heater cable

Current Transformer

72
 Appendix D
Dimensions

Temperature Control Unit

Weight: 360 g

Unit Dimensions

130

34.5 20 100.5 11
120.5
131.5

Mounting Dimensions Base unit

17
Approx. 200

73
Dimensions Appendix D

Data Setting Console

Weight: 120 g

Unit Dimensions

96
91

48 12 45
44
3 57

Mounting Dimensions

Panel Cutout Clearance

92 +0.8
0

45 +0.6
0
Panel thickness 1 to 4 mm

Clearance of at least 150 mm

Allow a clearance of at least 150 mm behind the Data Setting Console when it is installed in the panel to allow
cable connectors to be inserted. A clearance of 50 mm is sufficient if the rear panel can be opened.

74
 Index

A–B command codes

settings, 41
alarm hysteresis, 30 error display, 28
alarm mode setting, 29 errors
allocating memory, 36 data setting, 62
applications features, 2
precautions, xviii
auto-tuning start/stop setting, 33
bank number setting, 32 F–H
Heater Burnout Alarm, 62
heater burnout current
C See also settings
command codes heater burnout detection
settings, 41 precautions and current ranges, 69
EEPROM write/read command, 41 hysteresis setting, 32
RAM write command, 43
compensating conductors
specifications, 15 I
Connector Terminal Block Converter Unit, 19
I/O refresh, 59
control output variable monitor setting, 31
indicators, 9
control period setting, 31
input shift value setting, 31
copy bank setting, 32
input wiring
cover Platinum Resistance Thermometer, 14, 16
removal and replacement, 11 precautions, 14
CT input overflow error, 62 thermocouple, 13
Current Transformer, 16 installation
precautions, xviii
integral time setting, 33
D memory contents, 38
data flow, 23
data setting, 23
operating procedure, 22 M–O
Data Setting Console operating environment
connecting cable and precautions, 19 precautions, xvii
features, 25 operating in PROGRAM mode, 12
mounting, 74
Operation and Function Setting, 12
parameter and setting tables, 26
operation timing, 58
physical features, 24
output wiring, 16
data settings, 44
circuit diagrams, 17
derivative time setting, 33
connectors and cable, 18
detecting errors, 62 diagrams, 17
Duplicate I/O Unit, 63 precautions, 18

E P
EEPROM error alarm, 63 PID control with feed-forward circuitry, 2
EEPROM write/read command precautions, xv, 5

75
 Index

applications, xviii ranges, 67

general, xvi troubleshooting
operating environment, xvii CT input overflow error, 62
safety, xvi data setting errors, 62
programming duplicate I/O unit, 63
examples, 44, 48 EEPROM error, 63
proportional band setting, 33 power supply, 64
RUN Indicator Unlit, 64
Special I/O Unit error, 63
R temperature alarm, 63

RAM write command

command codes
settings, 43
U
read operation timing, 59 Unit
models, 4
refresh
I/O, 59 Unit components
dimensions, 74
Remote I/O Terminal, 19
Unit nomenclature, 8

S
safety precautions, xvi
selecting allocated memory, 36
sensors
setting type, 11
sensor-type setting, 33
Set Value display
upper and lower limits, 28
setting and displaying parameters
method, 28
settings
heater burnout current, 30
source, 11
Slave Rack
number of mountable Units, 4
Special I/O Unit error, 63
specifications
general, table, 65
standby sequence, 30
switch settings, 9, 10
switching memory contents, 11
switching memory contents and setting direction, 10
system configuration, 4

T
temperature alarm, 63
temperature measurements

76
 Revision History

A manual revision code appears as a suffix to the catalog number on the front cover of the manual.

Cat. No. W225-E1-05

Revision code

The following table outlines the changes made to the manual during each revision. Page numbers refer to the
previous version.

Revision code Date Revised content

1 August 1993 Original production
1A July 1995 Page 40: Note 1 corrected.
2 September 1996 Pages 35 to 39: Loop 1 STOP, Loop 2 STOP, and STOP data items added to
the tables.
Pages 39 and 40: EEPROM Write/Read Command title added to table and the
RAM Write Command table added.
Page 48: 4-3-5 I/O Refresh added.
3 March 2000 Added precautions to beginning of manual and changed “C200H PC” to either
“PC” or “CPU Unit” throughout the manual.
Page 3: Added a table of applicable CPU Units.
Page 4: Modified number of units mountable on Slave Rack in the table.
Page 4: Added information on new functions.
Page 9: Added information on Stop Bits and Stop Flags.
Page 11: Changed screw tightening torque.
Pages 20, 21, 25: Changed descriptions of data setting.
Page 23: Added Stop Bit information to the Data Display note.
Page 30: Added Stop Bit information to Changing the Settings.
Page 34: Added memory allocation information for the CS1.
Page 45: Modified sample program for write request.
Page 49: Added programming examples for the CS1.
Page 53, 59: Changed SR bit and restart bit.
Page 53: Added information on cases where temperature control is not per-
formed.
04 December 2001 Page xiii: Added Power Supply Units to WARNING sub-item.
Page 4: Added C200H-CPU-22-E to Applicable CPU Units table.
Page 15: Reversed A and B in Voltage/Current Output figure.
Pages 49 and 56: Changed 23208 to 23209.
05 December 2005 "CS1" changed to "CS" throughout manual in reference to OMRON PC Series.
Page xii: Safety precautions added.
Page xiv: Two precautions added toward top of page and three corrections/
additions made to existing precautions.
Page 65: Influence of temperature and influence of voltage specifications
added, and note added.

77
OMRON Corporation
Control Devices Division H.Q.
Shiokoji Horikawa, Shimogyo-ku,
Kyoto, 600-8530 Japan
Tel: (81)75-344-7109/Fax: (81)75-344-7149
Regional Headquarters
OMRON EUROPE B.V.
Wegalaan 67-69, NL-2132 JD Hoofddorp
The Netherlands
Tel: (31)2356-81-300/Fax: (31)2356-81-388
OMRON ELECTRONICS LLC
1 East Commerce Drive, Schaumburg, IL 60173
U.S.A.
Tel: (1)847-843-7900/Fax: (1)847-843-8568
OMRON ASIA PACIFIC PTE. LTD.
83 Clemenceau Avenue,
#11-01, UE Square,
Singapore 239920
Tel: (65)6835-3011/Fax: (65)6835-2711
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower,
200 Yin Cheng Zhong Road,
PuDong New Area, Shanghai, 200120 China
Tel: (86)21-5037-2222/Fax: (86)21-5037-2200
 Authorized Distributor:

Cat. No. W225-E1-05 Note: Specifications subject to change without notice. Printed in Japan

This manual is printed on 100% recycled paper.