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01 Process Flow Diagram (PFD) - 08.12.2024

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DEEPAK KUMAR
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16 views1 page

01 Process Flow Diagram (PFD) - 08.12.2024

Uploaded by

DEEPAK KUMAR
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PROCESS FLOW DIAGRAM

Customer : Customer Part No.: Rev No & Date :-


Part Name:- Housing-Coropo Sollevatore
M/s MIPL 089010.10

Phase:- Prototype Prelunch Production PFD No. VFC/PFD/01

Key Date 08.12.2024


Core Team : Mr. Henil Gadhia, Mr. Charudatta, Mr. Sanket,
Mr.Mansukhbhai , Mr. Bhavinbhai G., Mr. Deepak Kumar
Revision No. 00

Process Flow
Process no. and Incoming Source/Input Diagram Produt Process
description variation Characteristics Characteristics

Supplier TC not received Sand properties Receipt of material with


10. Silica Sand Inspection Sand properties not ok supplier TC
Incoming inspection

Sand properties not ok


20. Core Making Wrong machine Core Hardness
Wrong setting Core print dimensin with in
( Cold box process) Dimentional variation specification
Wrong tool / die/mold
30. Molding Wrong setting Mold Harnness Green Sand Properities
Mismatch Mold Cavity Free from visual Preodic Inspection
(DISA 300,
Core Variation defects(boken etc).
Box Size 1250 X 850 X 350) Green Sand Properities Not ok
RM Grade Chemical Composition Temperature
40. Melting Chemical Composition Variation Hardness Time
Meting Time Variation Tensile Strength Chemical Composition
(Plasma Induction) Temperature Variation

No Sufficient Poring Time Ensurre the molten metal Temperature (min)


50. Poring
No Sufficient Molten Metal adequate poring in mold Time
( Manual Laddel)
Temp.

60. Punch Out/Knock out N/A Free from mold sand Skilled operator deployed

Free From Casting Scale Time


N/A
70. Shotblasting

Improper Shot blasting part Free From Chip triming


80. Fetling Skilled operator deployed
(Manual)

Viual Defects Free From Visual Defects


Skilled inspector deployed
90. Final Inspection

Free from dust & visual defect Coating Thickness


Skilled operator deployed
100. Painting

No packing standards Dispatched Qty. Packing work instructions / Std


110. Packing & Dispatch

Legends : - Operation; - Inspection; - Operation cum inspection; - Movement; - Storage

Prepared by:- Deepak Kumar Approved By:-Henil Gadhia

Revision History
Revision No. Revision Date Revision Details Revision By Approved By
00 08.12.2024 Initial Release Deepak Kumar Henil Gadhia

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