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BSA Schneider Programm en WEB

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0% found this document useful (0 votes)
53 views20 pages

BSA Schneider Programm en WEB

Uploaded by

prerak
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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DELIVERY PROGRAMM

Our passion is chocolate

Machinery – Equipment - Service


FOR THE CONFECTIONARY AND FOOD INDUSTRY
One-Stop Fulfilment

Realisation
of your ideas,
design and
production
BSA Schneider Anlagentechnik GmbH was founded in
Aachen in 1990. At present 30 motivated employees are
serving in the business.

BSA is engaged in development, design and production


of plants and machinery for the chocolate- and sweets
industry. All our customers are well-known chocolate-
producing as well as chocolate-processing companies.

BSA‘s wide scope of supply and services will convince you!

Dialogue with the client

Listening
and understanding
For us the dialogue with our customer begins with attentive Our particular engagement means customer proximity - in
listening and understanding your individual needs. In making offers, planning, design and execution.
doing so, we focus on a mutual realisation of your ideas
and finding solutions for your problems. We support you
in planning and optimisation of your production. We are looking forward to cooperating with you!

BSA SCHNEIDER ANLAGENTECHNIK GMBH 2


Infeed
Professional stations for feeding dry components in different trading units.
Including the necessary peripherals such as suction filters, etc.

stations Material:
√ Aluminium
√ Stainless steel
√ Painted carbon steel

Loading stations

Loading station for dry components


- ASN 94
√ Charging of dry components

Construction:
√ Loading tank with door, telescopic
spring and limit switch
√ Safety guard with bar magnets
√ Vibration bottom with integrated
rotary feeder
√ Ventilation filter with tube-, bag
filter and suction blower

Indoor silos
for dry components in segment-construction

Construction:
√ Indoor installation, will be
installed as a day tank
√ Vibration bottom, filter and
accessories
√ Connection to pneumatic system
√ Min. and max. paddle switches
√ Useful capacity: 1.000 to 20.000 kg

Material:
√ Aluminized steel plate
√ Stainless steel
√ Carbon steel

3 BSA SCHNEIDER ANLAGENTECHNIK GMBH


Block breaker
BBR 06
For comminution of cocoa and chocolate blocks

Construction:
√ Casing in steel construction
with stainless steel cover plates
√ Pneumatic pressure cylinder
with pressure plate and spikes
√ Easily removeable matrix in hardened construction
√ Discharge element with hopper for extraction
√ Throughput: 3.000 kg / h, depending on the product

Melting unit
Block melting station with horizontal agitator
AHRK 94
Gentle melting of chocolate, cocoa
and fat masses in blocks

Construction:
√ Stirring element
with intensive mixing effect
√ Gear motor and shaft
with outer bearing
√ 2 separate heating systems for
container and melting grid
√ Circulation pump equipment for
quick melting
√ Throughput: 250 to 3.000 kg / h,
depending on the bulk type

BSA SCHNEIDER ANLAGENTECHNIK GMBH 4


Mixer
MR 92
Mixing and kneading of pasty
masses

Construction:
√ Special mixing elements provide
for an intensive mixing and knea-
ding effect within a short time
√ Drive via bevel gear motors
directly on the mixing shafts
√ Optimal discharge through two
outlets
√ Frame arrangement for four
pressure load weighing cells
√ 3 Charges / h possible at fully
automatically feeding and
discharging
√ Useful capacity: 100 to 4.000 kg

2-roll refiner VWK 21


Pre comminution of pasty
masses in two-step processing
Throughput: 3,000-8,000kg/h

Construction:
√ Highly wear resistant chill
casting roll cylinder
√ Hydraulic system for cylinder
contact pressure
√ Storage tank made of stain-
less steel to store the entire
mixer batch
√ Discharge via screw conveyor
with homogenising effect
√ Electro cabinet
with control panel and
frequency converter
√ Available with three roll
lengths: 900, 1300 and
1600mm

5 BSA SCHNEIDER ANLAGENTECHNIK GMBH


Conveyor belt systems
Transport of chocolate masses and powder

With the execution of the frame made of stainless


steel, our belt systems offer the optimal conditions for
use in the food industry.

Construction:
√ Available with 400 or 500mm belt width
√ Direct drive via bevel gear motor with frequency
converter
√ Stainless steel / Macrolon covering for a dust reduced
transportation
√ Including all necessary sensors to control straight belt
run, etc

Also available in compact version with plastic belt!

BSA SCHNEIDER ANLAGENTECHNIK GMBH 6


Refiner CHOCfiner®
5-roll refiner type FWK Available in:
√ 1.300 mm-Version
√ 1.800 mm-Version

3-roll refiner
type DWK 1300

For crushing rework masses and


more ...

Available in:
√ 1.300 mm-Version

7 BSA SCHNEIDER ANLAGENTECHNIK GMBH


Overhauled five roll refiner

Benefit from our innovative ideas and


professional implementation, we offer
you a wide range of possible rebuild and
improvement measures for your five roll
refiner.

Or order a completely assembled five


roll refiner right away, you won‘t be
able to tell used from new!

Roller grinding
As the latest service, we offer you the
professional finish of your five-roller
cylinder.

Challenge us and our grinding center,


we will not disappoint you!

BSA SCHNEIDER ANLAGENTECHNIK GMBH 8


Dry conche
(single shaft design)
TNCE 13-1
The original – from the inventor of the single-shaft dry Single-shaft dry conche for improving of chocolate
conche. Take your chocolate production to a new level! masses
√ Special conching elements provide for an intensive
Available in the following sizes: drying, plastisizing and liquefying process
√ 200kg √ Driven by a frequency- controlled, water-cooled
√ 1,000kg three-phase motor, efficient belt drive and hollow
√ 3,000kg shaft drive directly to the conching shaft
√ 4,500kg √ External bearing to the container space with main-
√ 6,000kg tenance-free mechanical seal
√ 9,000kg √ Ventilation hood, including pneumatic flat slide for
√ 12,000kg optimal ventilation during conching process
√ Pump-over unit with gear pump, filters and compo-
nents distributor
Length Width Height √ Optimized temperature control system with plate
5.560 mm 2.250 mm 2.700 mm heat exchanger, large circulation pump, proportional
valves, etc. for precise temperature guidance
Our 6 t conche fits inside a 40 ft container
√ Fully automated process via freely programmable
or standard truck.
SIEMENS PLC control (optional ALLEN- BRADLEY
We would be happy to “tailor” the right version for you, possible)
please ask us! √ Load-dependent conching by automatic speed change

9 BSA SCHNEIDER ANLAGENTECHNIK GMBH


Dry conche
(twin shaft design) – TNCE 13-2

Faster conching times with


increased energy input. Take
your chocolate production to a
new level!

Available in the following sizes:


√ 3,000kg
√ 4,500kg
√ 6,000kg
√ 9,000kg
√ 12,000kg

Laboratory
Dry Conche
TNCE 13/50
Innovative dry conching concept
constructed as TNCE 13
Batch Size: 30 and 50kg

√ Very well suited for the develop-


ment of new recipes
√ Conching results nearly 1:1 transfer-
able to BSA conches type TNCE 13

BSA SCHNEIDER ANLAGENTECHNIK GMBH 10


CHOComplete®
Complete production line
for all types of chocolate masses

Compact production line for


your premium products.

CHOCompact®
Low space requirement with
optimum performance yield.
√ Production line suitable to
produce compound mass
and real chocolate in small
batches
√ Consisting of a combination
of three different BSA machi-
nes in one unit
√ Inclusive newest technology
and newest improvements in
mixing, refining and conching
processes
√ Central control of all three
machines
CHOCompact® 1000
√ Capacity:
600 kg - 1.500 kg / 8h
CHOCompact® Mini
Small lab line for trials of new
recipes (introduction at Interpack
2023)

11 BSA SCHNEIDER ANLAGENTECHNIK GMBH


Mass pipes
Line construction

We offer you a highly professional


pipeline construction, for the
supply and feeding of your raw
material or liquid storage.

Your individual wishes will be


implemented by our team with
pleasure!

Magnetic filters
√ Filter units for reliable sorting out of any for-
eign particles in the production mass.
√ Incl. screen basket in various mesh sizes and
5 bar magnets for the separation of possible
metal particles in the production mass.

Gear pumps
Conveying of liquid cocoa-, chocolate- and
filling masses as well as liquid fats up to
15,000 mPa·s

√ Throughput: 50 to 20,000 kg/h


√ Other pump types available on request

BSA SCHNEIDER ANLAGENTECHNIK GMBH 12


Valve technology
Matching our machines, you will
find the associated outlet, shut-off
and special valves in all common
designs and sizes in cooperation
with well-known manufacturers.

Spare parts
Our service team looks forward to your
inquiries about all spare parts for your
production machines.

13 BSA SCHNEIDER ANLAGENTECHNIK GMBH


Tempering unit
Water tempering

Independent unit for tempering


the different water circuits to run
the machines with the dedicated
temperatures.

√ Tailor made execution for the


supply of complex con­sumer
lines
√ System with frequency controlled
water pumps, water heat exchan-
gers, temperature sensors, con-
trol valves, etc. including electro
cabinet with Siemens-Controls
and software

Planning production lines


Complete production lines

We visualize your production, trust √ Control cabinet construction √ Remote maintenance


in the experience and innovation √ PLC software √ Technical documentation
of our software department! √ Visualization

BSA SCHNEIDER ANLAGENTECHNIK GMBH 14


Plant assembly / commissioning

We are offering you the complete service that


does not end after the purchase ...

√ Control cabinets and visualizations


√ Complete equipment control
√ Recipe database
√ Level monitoring
√ Temperature controls
√ Full- and semiautomatic control

15 BSA SCHNEIDER ANLAGENTECHNIK GMBH


Outdoor
silos
for sugar
and other dry
components
Capacity: 10-200m³

Material:
√ Aluminium
√ Stainless steel
√ Painted carbon steel

Silo equipment for dry components


- SI 94
√ Storing of dry components

Construction:
√ Insulated and non-insulated
stock silos
√ Stand frame with integrated
periphery
√ Vibration bottom, filter and
accessories
√ Useful capacity: 10.000 to
100.000 kg

Tankstations RK 90 and VR 90
Outdoor installation
Storing of liquid cocoa- and
chocolate masses

available in heated 2-5 chamber-


system including stirrer

√ Capacity: 1,000 to 200,000kg

BSA SCHNEIDER ANLAGENTECHNIK GMBH 16


Mass carriage
MW 500
For temporary storage and flexible transport of all your
liquid masses, including pump, temperature control, etc.
as a self-sufficient unit.

√ Capacity: 50-500kg

Interior storage tanks

Horizontal
storage tank 25 t

Vertical storage tank


20 tons

17 BSA SCHNEIDER ANLAGENTECHNIK GMBH


Welded constructions

We are happy to convince you with the individual


services of our experienced and professional team
– we implement your ideas!

Individual solutions
Take advantage
of the wide range of possibilities offered by our
professional machinery park.

Our competence center is at your disposal in the


fields of turning, milling and grinding for all your
concerns and questions.

We are looking forward to your inquiries.

BSA SCHNEIDER ANLAGENTECHNIK GMBH 18


Personal contact for better results
We attach great importance to close relationships with our
customers. In all areas of our company, you will always be
dealing with highly specialized contacts. We introduce you
to some of them here.

phone: +49 241 1580-66


Ralph Schneider Frank Bohn [email protected]
Managing Director Managing Director

Elvira Kempkes Andreas Müller Sabrina Schneider Vera Schneider


Sales Department Purchasing Department Administration/Sales Dep. Administration/Sales Dep.

Arne Eymael Willi Schulz


Project Management Service Management

Irmgard Enriquez Gamez Lukas Neumann Johann Retich Michael Schneider


Product Design Product Design Product Design Product Design

Phil Bohn Stefan Krebsbach Didier Simons


Leadership Team Production Leadership Team Production Leadership Team Production

19 BSA SCHNEIDER ANLAGENTECHNIK GMBH


Product range
2-roll refiner VWK 21 Laboratory Dry Conche
Block breaker BBR 06 Liquefier MXR 94
CHOCfiner® refiner Magnetic filters
CHOCompact® Mass carriage MW 500
CHOComplete® Mass pipes
Conveying Melting unit AHRK 94
Conveyor belt systems Mixer MR 92
Dry component dosing Outdoor Tankstations
Dry conche single shaft Planning production lines
Dry conche twin shaft Plant assembly/commissioning
Five-roll refiner refitted Roller grinding
Gear pumps Second hand
Individual solutions Spare parts
Indoor silos Tempering unit
Infeed stations Valve technology
Interior storage tanks Welded constructions

We are BSA Schneider Anlagentechnik


GmbH and develop, design and produce
machines and plants for the confectionery
and food industry.

Realization of ideas,
construction and manufacturing
– everything from one source!

BSA Schneider Anlagentechnik GmbH Get in touch with us!


Grüner Winkel 7-9
52070 Aachen • Germany +49 241 1580-66
www.bsa-schneider.de [email protected]

BSA SCHNEIDER ANLAGENTECHNIK GMBH 20

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