Electronic products for

industrial applications
© HAWE Hydraulik SE | 27.11.2020 1
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Industrial electronic technology

02
Electronic product portfolio und
Software

03
Industrial Applications with
electronics

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Keywords in industrial hydraulic

Accurancy
IO-Link
Predictive maintenance
Energy Efficiency Cloud Solution
Condition Monitoring
Industry 4.0

Digitization
Diagnostic
Electric Safety
IoT

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 01 Industrial
electronic technology
• How to drive a solenoid valve
• How to drive a motor/ power pack
• Frequency converter
• Analog technology und Digital technology
• Industrial Communication and networks

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Solenoid technology

coil

The magnetic force, acting on the valve, is

proportional to the applied current

I ≙F

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Drive a on/off solenoid valve

Electric directional operated valve type BVE

Electric Current

The bigger the valve, the bigger the solenoid!

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Drive a on/off solenoid valve

pilot operated valve type EM

No matter of the valve size, the solenoid keep the same!

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Drive a power pack

HAWE standards Motor

3-phase mains motor

▪ 3 ~ 200V AC 50/60 Hz
▪ 3 ~ 230/(400)V AC 50 Hz
▪ 3 ~ 500V AC 50 Hz

1-phase mains motor

▪ 1 ~ 100V AC 50/60 Hz
▪ 1 ~ 115V AC 50 Hz
▪ 1 ~ 200V AC 50/60 Hz
▪ 1 ~ 230V AC 50 Hz

For 50 Hz power supply designed 1-phase motor can not be used in 60 Hz power supply
and vice versa.
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drive a power pack

50 Hz-3 phase motor on 60 Hz power supply

▪ When the supply voltage increase the same ratio of the frequency
the motor speed und and power are increased about 15-20%

▪ When the supply voltage stay the same

 the motor speed increase 20%, but Motor power decrease 30%

60 Hz-3 phase motor on 50 Hz power supply

▪ When the supply voltage decrease the same ratio of the frequency
The motor power decrease about 17%

▪ When the supply voltage stay the same

 short time operating with temperature monitoring

Please refer the documentation SK 7896 in Typeman

“Cross reference list between mains supply and HAWE motors”
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Frequency inverter

Intermediate
rectifier circuit Inverter
~
Three-phase- ~ ~ = M
mains ~ = ~
Motor speed and
Data- power controlled
Control electronics unit
Interface

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Control

▪ Open loop control ▪ Closed loop control

Set- Set-
point point

Control Control

Feedback Loop
System System

Sensor

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Application of closed loop control

Target temperature
Fan control:
control the rotating speed
according to temperature
Fan PDV 4G H-G24 +
EV 2 S CAN

V40M – LSDA

Temperature sensor
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Basics – analog vs. digital

Analog signal Digital signal

4…20 mA; 0…5 V; 0…10 V Decimal/Binary/Hexadecimal system

Signal characters Signal characters

• Continuous • Discrete
• Infinite range of values • Rounded
• More exact values but more • Not as exact as analog, but
difficult to work with easier to work with

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Why digital signal?

▪ Computer programing /processing require digital signals

▪ Transmitted without interference of electrical noise

▪ Digital processing is cheaper than analog processing

▪ More secure of data via encode and decode

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 Basics – analog vs. digital

Analog vs Digital sensing

Input Output

Digital Sensing: a switch on the door frame Analog Sensing: a potentiometer on the door hinge

Function: Detect the state if the door is open or closed Function:

Detect the state when the door is open or closed
 The door is open, the light bulb turn on. Identify the amount that the door is open or closed
 The door is closed, the light bulb turn off.
 The door is 50% open/ 50% closed
 The light bulb will be at a half of its full brightness

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Industrial Communication and networks

Sensors for mobile application Sensors for industrial application

▪ High IP Protection ▪ High accuracy

▪ diverse plug variants: DIN/ DT /AMP… ▪ Compact
▪ CAN Bus communication ▪ Standard signals: 4…20 mA und 0…10 V
▪ High shock and vibration resistance ▪ ProfiBUS / ProfiNet
▪ Wide operating temperature ▪ Analog outputs and switching output
▪ Diagnostic ▪ IO-Link interface

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IO Link - Connection and Communication

▪ Cable length up to 20m from IO-Link Master to IO-Link Device

▪ Standard sensor cable - unshielded round cable
▪ M12, M8, M5 Connection technology - IO-Link Master always M12
▪ Transmission technology: 24V pulse modulation
▪ Cycle time : 2,3ms
▪ Operation of standard sensors on the IO-Link Master possible (downwards compatibility)
▪ IO-Link sensors can also be operated as a standard sensor

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01
Industrial electronic technology

02
Electronic product
portfolio
03
Industrial Applications with
electronics

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Electronic Product portfolio

Amplifier Pressure sensor

Plug
Pressure switch

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Proportional amplifier card type EV 22 K

EV 22 K
▪ 4 current controlled proportional outputs
▪ Voltage supply: 12 / 24 VDC
▪ max. 1,6 A per output
▪ Input signal -10…0…+10 V
▪ Settable dither amplitude and ramps
▪ Mounting with a card holder (one or three
slots)

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Proportional amplifier type EV 1 M 3

EV 1 M 3
▪ 1 current controlled proportional outputs
▪ Voltage supply: 12 / 24 VDC
▪ Max. 2,4 A output
▪ Input signal 0…10 V or 0…5 V
▪ Customizing with potentiometers
• Minimal and maximal current
• Dither amplitude
• Dither frequencies
• Ramps
▪ Mounting with card holder on DIN rails

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Proportional amplifier type EV 1 D

EV 1 D
▪ 1 current controlled proportional outputs
▪ Voltage supply: 12 / 24 / 48 VDC
▪ Max. 2,4 A output
▪ Input signal 0…10 V or 0…5 V
▪ Customizing with 4 push buttons
▪ Settings visualize with 2 digit Display
- Minimal and maximal current
- Dither amplitude
- Dither frequencies
- Ramps
▪ Mounting with card holder on DIN rails

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Proportional amplifier type EV2S

▪ Features and Benefits

▪ Directly mounted on solenoids
▪ Easy to use
▪ Two analogue inputs
▪ Accurate current-controlled outputs
▪ Easy to add to existing systems
▪ CAN-bus communication

▪ Applications
▪ Control of proportional solenoids in
mobile and industrial applications
▪ Analogue proportional valves in a
CAN-bus network
▪ Closed loop control

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EV2S eControl

Cost efficiency through simple, guided

startup

Time saving by copying best practice

settings

Reliability through condition monitoring

Easy to service - Reduced downtimes

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eDesign

… graphic programming interface

… based on browser
… based on cloud
… intuitive to use
… simple and quick learning
… developed to program CAN IO 14+ and EV2S

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Electronic pressure switches type DG51E, DG6 und DG7 with IO-link interface

• Pressure range: 0…600bar • Pressure range: 0…600bar • Pressure range: 0…400bar

• 2 independent pressure settings • 2 independent pressure settings • 2 independent pressure settings
• adjustable hysteresis • adjustable hysteresis • adjustable hysteresis
• 2 LEDs indicating the operation
state
• Internal/external thread G1/4

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Electronic pressure transducers type DT2 and DT11

▪ Pressure range: 0…600bar ▪ Pressure range : 0…1.000bar

▪ Output signal: ▪ Output signal:
➢ 4…20mA / 0…5V / 0…10V ➢ 4…20mA / 0…10V
▪ Housing:
➢ Plastic / steel

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Economy circuit type MSD4 P53/P63 and MSD4ECO

▪ Voltage range: 230VAC / 115VAC ▪ Voltage range: 24VDC

▪ LED for condition monitoring ▪ LED for condition monitoring
▪ Voltage reduction to 0,45 x Ubat ▪ Voltage reduction to 0,75 x Ubat

Only for on/off solenoids

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Frequency converter

▪ -10°C… +40°C (50°C with derating)

▪ Output frequency: 0…400 Hz
▪ IP Schutz 65
▪ 3 operating modes
• Frequency adjustment operation: frequency is set according to a
internal or external setpoint
• Closed loop control via PID process
• Fixed frequencies: 7 different frequencies can be set based on 3
digital input signals
▪ 2 Software options
• S00: Software supplied by converter manufacture
• S01: Model-based constant pressure control, a pressure sensor with
a 4-20 mA signal is required
▪ Communication interface: CANopen, Profibus, Modbus,
EtherCAT, ProfiNET, Sercos

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Customer benefits

▪ Reduced energy loss and increasing the efficiency of system

▪ Equipped with HKF
▪ Suitable for continuous operation S1 with constant pressure
▪ Variable speed accumulator charging circuit with shut-off
function can be integrated
▪ Variable pressure and flow level
▪ Various control algorithms are integrated
▪ Plug-and-play-Technology
▪ Application based Software, reduced the Adjustment time

You can find more information about frequency converter in

D7600-4 FU in Typeman.

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01
Industrial electronic technology

02
Electronic Product portfolio
und Software

03
Industrial Applications
with electronics

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Trial Field I4.0 in the Kaufbeuren Plant

▪ Data acquisition on several machining centers

▪ Data collection and transfer in the Cloud - Visualization
▪ “Big Data” will be evaluated
• Inform about the current status of the machine
• Predict maintenance requirements and malfunctions
• Improve the machine functions
▪ Start with one machine (SW – twin spindle machining center for
PSL blocks)
▪ Sensors for
• Hydraulics
• Pneumatics
• Cooling lubricant
• Cooling System
• Amperage draw
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Measurement on Power Unit

Pressure

Temperature

Level

Water / Contamination

+ nine pressure sensors in the

valve outlets
+ current consumption of the
hydraulic unit and the complete
machine
+ additional sensors / signals from
the machine

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 Thank you for
your attention!

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