Nanoscale FinFET For Circuit Designers
Nanoscale FinFET For Circuit Designers
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SRAM
100k
Logic gates
10k
Transistors
1k (microprocessors)
100
10
1
1970 1980 1990 2000 2010 2020
Wong, TSMC [2]
11/16/20 BCICTS 2020 Monterey, CA Slide 3
Outline
Evolution to FinFET
Technology Scaling Enablers
Design Realities
Design Strategies
What’s Ahead
Conclusion
Lg ⇩ ➜ xD ⇩ ➜ NA ⇧ ➜ tox ⇩ ➜ V ⇩
Dennard et al., IBM [3] / Frank et al., IBM [4]
DIBL DIBL
body VBS VGS V
VTsat VTlin VDD VTsat VTlin VDD GS
Ieff (no-DIBL)
IHI IDsat underestimates CV/I switching delay
Ieff ILO ILO + IHI
Use Ieff =
½VDD 2
inverter
switching trajectory 1 ILO @ VGS=½VDD, VDS=VDD
IHI @ VGS=VDD, VDS=½VDD
3 ½VDD VDD
Drain Voltage, VDS Less DIBL ➜ Ieff ⇧, not just rout
Na et al., IBM [13] / Wei et al., Stanford [14]
11/16/20 BCICTS 2020 Monterey, CA Slide 15
Outline
Evolution to FinFET
Technology Scaling Enablers
• FinFET Device
• Lithography & Self-Aligned Patterning
• Mechanical Stressors & HKMG for FinFET
• Middle-End-Of-Line (MEOL) & Self-Aligned Contacts
• Other Design/Technology Co-Optimization (DTCO) Innovations
Design Realities
Design Strategies
What’s Ahead
Conclusion
11/16/20 BCICTS 2020 Monterey, CA Slide 16
Planar FET Tri-Gate FinFET
p-well fully depleted p-well
channel tie n+ drain
n+ drain body tie
gate
NMOS
n+ source n+ source
STI STI
p-well p-well
p-substrate p-substrate
n-well n-well
p+ drain tie
p+ drain tie
PMOS
p+ source p+ source
n-well n-well
p-substrate p-substrate
STI = Shallow Trench Isolation Huang et al., UC Berkeley [15] / Auth et al., Intel [16]
11/16/20 BCICTS 2020 Monterey, CA Slide 17
Properties of Fully Depleted FinFET
More Ion & gm per area with Weff ~ 3-4x fin pitch
fully Quantized channel width
depleted • Challenge for SRAM & logic
body
drain well tie • Not big issue for analog (low gm per fin)
Less DIBL ➜ higher rout & intrinsic gain
Negligible body effect (ΔVT < 10mV)
source Less mismatch ➜ no RDF
STI • Variation depends on area & geometry
well
Parasitics
p-substrate • High S/D resistance & coupling to gate
• Fin width ≪ fin pitch ➜ low Cj, high Rwell
1/f noise comparable to much worse
Hsueh et al., TSMC [17] /
Loke et al., Qualcomm [18]
Higher self-heating density ➜ reliability concerns
Mask
B
Spacer 2 SAQP
top
view
mandrel = shape for forming sidewall spacers Choi et al., UC Berkeley [25]
11/16/20 BCICTS 2020 Monterey, CA Slide 22
Variations of Spacer-Based Patterning
Spacer Trim Mask SADP/SAQP + Block Mask
Extra mask to trim spacers for extra Extra mask to bridge spacers prior to
feature width prior to etch etch for more flexible metal space
Example: Lmin & Lmin+Δ gates Adjust mandrel width/space for more
trim mask
flexible metal width/space
block mask
Lmin+Δ Lmin
Dies Passing
80%
contact 60%
40%
20%
gate
S/D 0%
-20 -10 0 +10 +20
Contact-to-Gate (CTG) Shift (nm)
Auth et al., Intel [16]
S/D
gate
S/D via Yeap et al., TSMC [28] Auth et al., Intel [30]
gate reduced
overhang overhang
gate cut before RMG module gate cut after RMG module
Greene et al., IBM [31]
11/16/20 BCICTS 2020 Monterey, CA Slide 31
Single vs. Double Diffusion Break
Dummy gates terminate OD to block epitaxy on fin ends & induce strain
SDB eliminates dummy gate waste ➜ saves 10–20% logic area
Aggressive isolation in SDB ➜ process/model risk, stress LDE
dummy
gates DDB SDB
3-fin
Power
2-fin
Normalized rout
0.8
0.6
0.4
Lmin stack
0.2
0.0
0.01 0.10 1.00 10.00
Normalized Frequency
CMP = Chemical-Mechanical Polishing
Loke et al., Qualcomm [18]
11/16/20 BCICTS 2020 Monterey, CA Slide 35
Thick-Oxide I/O FET
General-Purpose I/Os still use 1.8V swing despite lower core VDD
• Peripheral ICs still made in lower cost nodes
Challenging to keep 1.8V I/O devices
• Tighter fin pitch ➜ tough HKMG fill
• Complex level shifters to protect gate oxide & handle larger ΔVDD
• Some I/Os stopped supporting backward compatibility to enable
higher data rate & lower power
• Thinner I/O oxide, e.g., 1.2V ➜ power & area ⇩, Igate ⇧
• Challenging with nanosheet integration
tighter
System impact fin pitch
• Chipset (SoC) / chiplet (SiP) partitioning
• More options with more system ownership
Wei et al., Globalfoundries [34]
metal fill
𝝓𝝓M metal
HK dielectric
11/16/20 BCICTS 2020 Monterey, CA Slide 37
Capacitors
MOM (Metal-Oxide-Metal) Planar MIM (Metal-Insulator-Metal)
Pitch scaling ➜ higher cap density Intended for supply decoupling
Reduced AC coupling efficiency Inserted near top of BEOL stack
(worse parasitics) Extra process cost
Beware of dielectric TDDB reliability Contacted from top or via sidewall
dictating minimum metal space High plate ESR ➜ bandwidth limitation
Vout
SAC = Self-Aligned (diffusion) Contact
Gate
OD Pitch
Width Oxide
Space
Faricelli, AMD [39] / Garcia Bardon et al., imec [40] / Bianchi et al., STMicroelectronics [41]
fins
gate
compressive tensile
Yang et al., Qualcomm [32]
NMOS 𝜙𝜙M2
fins gate
CD = Critical Dimension
Test Chip
Model Uncertainty
Time
11/16/20 BCICTS 2020 Monterey, CA Slide 52
FET Modeling for Analog vs. Digital
Technology & modeling prioritized 1.5
VGS
28nm example
to logic & SRAM core FETs VDD=1.0V IDsat
IHI 1.0V
Lower priority for long-channel & 1.0
ID (mA)
I/O devices
Ieff 0.7V
Device targeting & model 0.5
correlation at limited number of I-V ILO
IDlin 0.5V
& C-V points at limited VDD range Ioff
0.0
Analog also needs accurate slope 0.0 0.2 0.4 0.6 0.8 1.0
modeling (gm, gds) which gets some VDS (V)
attention but not priority typical analog biasing
VGS =VT to VT +0.1V Feng et al., Globalfoundries [46] /
McAndrew et al., Freescale [47]
11/16/20 BCICTS 2020 Monterey, CA Slide 53
Process Corner Model Limitations
Corners are digital-centric
• Don’t necessarily correlate to AMS
Double-source layout halves S/D Rcontact Extend SAC to land extra diffusion via
short together extended SAC extra S/D via
gate
fins
NMOS X cut
inner
spacer
Y cut
Gate Current mostly flows along (100) surface (electrons , holes )
Silicon Need inner spacers to reduce gate-to-S/D capacitance
Contact Disable parasitic planar FET below nanosheets
Cai, TSMC [52]
1
0 1 2 3 4
Channel thickness (nm)
Wong, TSMC [2] / Radisavljevic et al., EPFL [54]