Brochure CAT Advanced Series B CATADV 118 EN
Brochure CAT Advanced Series B CATADV 118 EN
Description
The CAT Advanced series circuit breaker Multiple operations, such as Open-Close and
analyzers & timers are stand-alone or a PC- Open-Close-Open, can be initiated by using a
controlled digital instruments for circuit breakers predefined delay time or by sensing a breaker’s
condition assessments. CAT Advanced series contact position.
records graphs of both, open and close coil
The circuit breaker operation can be initiated in
currents and displacements of the HV and MV
different ways (for instance from a control room,
circuit breaker moving parts.
by a local switch or externally by a testing
The timing channels record closing and device) depending on a testing condition. The
opening of the arcing, resistor and auxiliary several time measurement triggers are available
contacts. The main contact channels can also to record a measurement in a various testing
measure the resistance value of the pre-insertion condition:
resistors (if present in the circuit breaker).
• external trigger
Furthermore, the main contact timing channels
can also measure main arcing contacts operation
• analog channels
time of AIS (Air Insulated Substation) circuit • auxiliary channels
breakers with both sides grounded (BSG). • coil control channel
Application
• Resistance measurement of the pre-insertion resistors (if present in the circuit breaker)
• Measurement of the coil currents, voltages and resistance simultaneously for 6 coils
• Evaluating the state of substation’s batteries by graphically showing the voltage value
• Measurement of displacement, contact wipe, over-travel, rebound, damping time and average
•
B-CATADV-118-EN, 2023-02-06
Minimum operating voltage test (when used as CAT & SAT test system)
• Measurement of spring-charging motor time, current and voltage (both DC and AC power supply
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CAT Advanced series
Circuit Breaker Analyzers & Timer
Features
1 - Mains power supply input 7 - Current clamps voltage supply 13 - Breaker state indicator
90 – 264 V AC;50 Hz – 60 Hz 24 V voltage output for current clamps Indicates CLOSE or OPEN breaker
position.
2 - PC communication 8 - Coil supply input
USB interface Separated voltage supply inputs for 14 - Micro Ohmmeter
open and close coil control. (built-in micro ohmmeter – up to 500 A
3 - Flash drive DC) for static and dynamic contact
Used for a direct download of test 9 - Motion transducer inputs resistance measurement (not available
results on a USB memory stick. Intended for measuring displacement with CAT64A and CAT124A)
of circuit breaker’s moving parts.
4 - Thermal printer (optional) 15 - Alphanumeric keypad
(Built-in 112 mm (4.4 inch) wide) 10 - Auxiliary inputs Used for entering breaker data,
Graphic and numeric printout of contact Used for timing measurement of dry or test data and control functions
and travel wave form wet auxiliary contacts.
16 - LCD display
5 - Main contacts inputs 11 - READY button 20 characters by 4 Lines; LCD display
Used for timing of the main and pre- Prepares the instrument for the start of with backlight, viewable in bright
insertion resistor contacts, and for the the test sunlight
resistance measurement of the pre-
insertion resistors. 12 - Coil control outputs & external
trigger input
6 - Analog channels inputs Used for operating the circuit breaker
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CAT Advanced series
Circuit Breaker Analyzers & Timer
Timing measurement
Connecting the main contact timing cables to a Live Tank circuit breaker with 4 breaking elements per phase
along with auxiliary timing cables to a test object
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CAT Advanced series
Circuit Breaker Analyzers & Timer
Connecting the main contact timing cables to a Dead Tank circuit breaker with 1 breaking element per phase
along with auxiliary timing cables to a test object
Utilities and service companies increase their the circuit breaker prior to testing, and to
emphasis and demands on the safety reinstall the ground(s) after testing is complete.
regulations. Regulations and laws (IEEE This procedure is not desirable as it introduces a
Standard 510-1983) require all objects to be possibility that the ground may not be
grounded on both sides before any reconnected after the test, presenting a safety
maintenance work is performed on the object. hazard.
In all substations grounding on both sides of the
circuit breaker contacts is the best way to Both Sides Grounded (BSG) timing
provide safety If the circuit breaker (CB) is not measurement feature of Live Tank AIS (Air
Timing measurements on Gas Insulated Switchgear (GIS) with grounding on both sides
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CAT Advanced series
Circuit Breaker Analyzers & Timer
Motion measurement
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CAT Advanced series
Circuit Breaker Analyzers & Timer
Coil current measurement
The IEC 62271-100 standard states that it is 3) until it hits a buffer bringing it to a rest (point
desirable to record the coil currents waveform, 3). If the current values at points 2 and 3 are
since it provides information about coils’ higher than specified and the time at point 3 is
condition (e.g. increased friction of the plungers, longer than specified, it may indicate a friction of
burned insulation, short-circuited part of the the plunger and latch. With the plunger at rest,
winding), the latch for release of the operating the current increases to the saturation level (DC
mechanism (e.g. increased friction) and the current, which is proportional to the coil
operating mechanism (e.g. if there is reduced resistance, point 4). If the current value from
operating mechanism speed that can be seen point 4 to point 5 deviates from specific it may
based on the opening time of auxiliary contacts). indicate a burned insulation or short-circuited
part of the winding of coil. Meanwhile, the latch
When the opening or closing command is
unlocks operating mechanism, releasing the
initiated, the coil is energized (point 1) and the
stored energy to open the main breaker
current rises causing a magnetic field to apply a
contacts. Typically, after a short delay the
force on the iron plunger. When the force on the
auxiliary contacts open, disconnecting the
plunger exceeds the retaining force the plunger
opening coil from the control voltage (point 5).
begins to move (point 2). The motion of the iron
As the coil is de-energized the current drops
plunger induces an EMF in the coil, effectively
quickly to zero in accordance with the coil
reducing the current.
inductance (point 6). Longer time than specified
The combined mass of the plunger and the latch at points 5 and 6 may indicate auxiliary contact
continue to move at a reduced velocity causing malfunction or insufficient driving energy of the
a further reduction in the coil current (points 2 to operating mechanism.
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CAT Advanced series
Circuit Breaker Analyzers & Timer
Connecting the coil control cables to 3 open and 3 close coils of the single pole controlled circuit breaker
The built-in micro ohmmeter generates up to The DC current is generated through the closed
500A true DC ripple free current with an circuit breaker contacts. Voltage drop is
automatically regulated test ramps. The measured between terminals of the circuit
resistance measurement is using the well-known breakers. The resistance is calculated using the
Kelvin’s four point’s method. Ohm’s law R=U/I.
B-CATADV-118-EN, 2023-02-06
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CAT Advanced series
Circuit Breaker Analyzers & Timer
High – Precision module (built-in)
The high-precision module is newly developed CAT Advanced series with the built-in High
built-in addition to micro ohmmeter available Precision Module may be used for
in CAT Advanced series. It provides an applications on very small resistance
increased precision and offers a highly measurements of non-inductive test objects.
accurate contact resistance measurement in This requirement is usually met at resistance
the range from 1 μΩ to 30 μΩ, with 0,01 μΩ inspections of generator circuit breakers,
resolution. welding joints, GIS testing, etc.
The built-in micro ohmmeter can also be used related to the arcing contact condition. The
for the DRM. DRM test is performed by injecting injected current value should be as high as
a current through the breaker contact and possible but no less than 100 A, to provide a
simultaneously monitoring the voltage drop reliable voltage drop reading, thus allowing an
across the breaker contact as well as the current easier detection of the arcing contact.
flow during the breaker operation. The DRM test CAT36, CAT66 and CAT126 models incorporate
requires the circuit breaker analyzer with a high- the most powerful micro ohmmeter generating
resolution measurement. up to 500 A.
The resistance curve, as a function of a contact
travel can be used to reveal potential problems
B-CATADV-118-EN, 2023-02-06
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CAT Advanced series
Circuit Breaker Analyzers & Timer
First trip test
“First trip” analysis is important to determine a learned from the coil current waveform recorded
condition of the coil operating mechanism. during the “First trip” test.
Circuit breaker spends most of its lifetime
Since the breaker is in service, the conventional
conducting a current without any operation.
way of off-line timing measurement with timing
Once the protective relay detects a problem, the
cables across the interrupter cannot be used.
circuit breaker, that was idle for maybe a year or
Instead of main contact timing cables, three
longer, has to operate as fast as possible.
current probes are used. These current probes
However, if the circuit breaker has not been
show current flowing through the secondary side
operated for a long time, the friction of the trip
of the current transformer for each phase. The
latch release mechanism may increase.
instant when the current stops flowing, reveals
Information about the latch friction, open circuit
the breaker open time.
contacts, insufficient spring tension, can be
Connecting the DC current probes for measurement of the coil current and
AC current probes to the line currents during the “First trip” test
system (control and reporting done with the same software). The SAT40A II series can be used as a
power supply unit for measurement of spring-charging motor current and voltage as well as
determination of minimum trip voltage of circuit breaker coils.
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CAT Advanced series
Circuit Breaker Analyzers & Timer
DV-Win software
Acquisition and Analysis
DV-Win software provides acquisition and analysis of the test results, as well as control of all the CAT
Advanced series functions from a PC. It supports measurements process and step by step guidance
through the entire test procedure, providing faster, easier, and safer testing.
Graphical presentation
Graphical presentation of a variety of measurements and timing test results uses cursors and powerful
zoom functions for detailed analysis. Colors, grids, scales, and positioning of the test data are all
controlled by the user. DV-Win supports automatic unit conversion (e.g.: cycles to seconds or mm to
inches). The test records can be exported in .dwc file format for further analysis.
Database
Results are automatically stored and organized in the database on your PC and are available for analysis
and reporting. Each test can be automatically assessed according to manufacturer specifications or
based on your individual limit values.
DV-Win software database can be updated with over 500 test plans of different apparatus commonly
used in most utilities and substations. This valuable benchmark data used for test results evaluation is
provided upon request.
Reports
DV-Win automatically generates reports including all asset-related information and performed tests. This
gives you a comprehensive overview of the test object, test results and assessment. You can easily
B-CATADV-118-EN, 2023-02-06
adapt test reports, for example, by choosing from different types of result tables and diagrams and by
providing comments on every test. Furthermore, you can incorporate your company logo, photos and
other test results.
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CAT Advanced series
Circuit Breaker Analyzers & Timer
DV-Win features
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CAT Advanced series
Circuit Breaker Analyzers & Timer
Technical data
Main contact inputs Time measurement
• Number of contact inputs: up to 12 (3 x 4), Time measurement resolution:
4 per phase, depending on the model • 0,025 ms for 1 s test duration (sampling rate 40 kHz)
• Each channel detects main and pre-insertion • 0,1 ms for 2 s test duration (sampling rate 10 kHz)*
resistor contacts. • 1 ms for 20 s test duration (sampling rate 1 kHz)
- Closed ≤ 10 Ω,
• 10 ms for 200 s test duration (sampling rate100 Hz)
- Resistor contacts range 10 Ω to 5 kΩ,
Time accuracy ±0,01% of the reading ± 0.1 ms
- Open ≥ 5 kΩ
*0,1 ms for 10 s test duration is available upon request
Open circuit voltage: 20 V DC
Short circuit current: 100 mA
Breaker operation
• Each channel measures resistance of
• Close (C)
pre-insertion resistors
• Open (O)
• Close-Open (C-O)
Auxiliary inputs • Open-Close (O-C)
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CAT Advanced series
Circuit Breaker Analyzers & Timer
Time measurement triggers Printer (optional)
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CAT Advanced series
Circuit Breaker Analyzers & Timer
Accessories
Coil supply cable set Sense cables 2 x 10 (32.8 Current cables 2 x 10 m 50 Current cables 2 x 10 m
4 x 5 m 2,5 mm2 (16.4 ft) ft) m with alligator clamps mm2 (32.8 ft, 0 AWG) with 25 mm2 (32.8 ft, 3 AWG) with
with banana plugs A2 battery clamps battery clamps
(CS-05-02BPBP) (S2-10-02BPA2) (C2-10-50VMB3) (C2-10-25LMB1)
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CAT Advanced series
Circuit Breaker Analyzers & Timer
Cable plastic case - Cable plastic case with
Plastic transport case
medium size wheels - large size
(HARD-CASE-PC)
(CABLE-CAS-02) (CABLE-CAS-W3)
Digital rotary transducer Digital rotary transducer Universal transducer Three phase digital rotary
with 5 m (16.4 ft) with 5 m connection cable mounting kit (extended transducer kit (with 5 m
connection cable with accessories version) connection cable)
(DRT-250-C605) (DRT-SET-0005) (UTM-KIT-0001) (TPH-DRTS-050)
(LAT-225-C305)
*The above cables are also available in several lengths and terminations.
**The above linear analog transducers are available in several lengths.
Please contact DV Power for more information
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CAT Advanced series
Circuit Breaker Analyzers & Timer
CAT Advanced series - models
CAT35
CAT36
CAT64A
CAT65
CAT66
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CAT Advanced series
Circuit Breaker Analyzers & Timer
CAT124A
CAT125
CAT126
Order info
Instrument Article No
Circuit Breaker Analyzer & Timer CAT35 CAT3500-N-01
Circuit Breaker Analyzer & Timer CAT36 CAT3600-N-01
Circuit Breaker Analyzer & Timer CAT64A CAT64A0-N-01
Circuit Breaker Analyzer & Timer CAT65 CAT6500-N-01
Circuit Breaker Analyzer & Timer CAT66 CAT6600-N-01
Circuit Breaker Analyzer & Timer CAT124A CAT124A-N-01
Circuit Breaker Analyzer & Timer CAT125 CAT1250-N-01
Circuit Breaker Analyzer & Timer CAT126 CAT1260-N-01
Included accessories
Windows based DV-Win PC software including USB cable
Mains power cable
Ground (PE) cable
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CAT Advanced series
Circuit Breaker Analyzers & Timer
Standard accessories Article No
Both Sides Grounded (BSG) of AIS (Air Insulated Substation) Live Tank Circuit Breaker
for CAT3x Advanced series (3 channels - one break per phase) BSG-CATII-00
(available with CAT35 and CAT36)
Both Sides Grounded (BSG) of AIS (Air Insulated Substation) Live Tank Circuit Breaker
for CAT6x and CAT12x Advanced series (6 channels - two breaks per phase) BSG-CATII-01
(available with CAT65, CAT66, CAT125 and CAT126)
Both Sides Grounded (BSG) of AIS (Air Insulated Substation) Dead Tank Circuit
Breaker for CAT Advanced series BSG-CATDTB-0
(available with CAT35, CAT36, CAT65, CAT66, CAT125 and CAT126 )
BSG on GIS feature for CAT Advanced series (available with CAT36, CAT66 and CAT126) BSG-CATGIS-0
Current cables with branch connectors 2 x (3 x 5 m, 16 mm2) with SCT clamps C6BC-05-16GMST
Extension cables 2 x 5 m 50 mm2 E2-05-50VMVF
AC Current clamp 1 A / 1 V and cable 5 m with banana plugs CACL-ACBP-05
Built-in high precision measurement module
RMO-HPMM-DG0
(available with CAT35, CAT36, CAT65, CAT66, CAT125 and CAT126 )
Current clamp 30/300 A power supplied from the instrument with adapter 5 m (16.4 ft) CACL-0300-07
B-CATADV-118-EN, 2023-02-06
Current clamp 30/300 A with internal battery supply and extension 5 m (16.4 ft) CACL-0300-08
Thermal printer 112 mm (4.4 inch) (built-in) PRINT-112-01
Thermal paper roll PRINT-112-RO
Cable plastic case with wheels - large size CABLE-CAS-W3
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CAT Advanced series
Circuit Breaker Analyzers & Timer
Control cabinet cables
Coil control cable set 10 m with banana plugs (Single-pole control -6 coil channels) CO-10-6BC5B1
Coil control cable set 15 m with banana plugs (Single-pole control -6 coil channels) CO-15-6BC5B1
Coil control cable 5 m with banana plugs (Three-pole control - 2 coil channels) CO-05-00C5B1
Coil control cable 10 m with banana plugs (Three-pole control - 2 coil channels) CO-10-00C5B1
Coil control cable 15 m with banana plugs (Three-pole control - 2 coil channels) CO-15-00C5B1
Coil supply cable set 4 x 2 m 2,5 mm2 (6.5 ft, 13 AWG) with banana plugs CS-02-02BPBP
Coil supply cable set 4 x 5 m 2,5 mm2 (16.4 ft, 13 AWG) with banana plugs CS-05-02BPBP
Coil supply cable set 4 x 10 m 2,5 mm2 (32.8 ft, 13 AWG) with banana plugs CS-10-02BPBP
Coil supply cable set 2 x 2 m 2,5 mm2 with banana plugs C2-02-02BPBP
Coil supply cable set 2 x 5 m 2,5 mm2 with banana plugs C2-05-02BPBP
Coil supply cable set 2 x 10 m 2,5 mm2 with banana plugs C2-10-02BPBP
Jumper cable 1 x 15 cm 2,5 mm2 with banana plugs (black) JCB-15-2BPBP
Jumper cable 1 x 15 cm 2,5 mm2 with banana plugs (red) JCR-15-2BPBP
Auxiliary contacts cable set 12 x 5 m with banana plugs AX-05-02BPBP
Auxiliary contacts cable set 12 x 10 m with banana plugs AX-10-02BPBP
Auxiliary contacts cable set 12 x 15 m with banana plugs AX-15-02BPBP
Analog channels cable set 12 x 5 m with banana plugs AN-05-02BPBP
Analog channels cable set 12 x 10 m with banana plugs AN-10-02BPBP
Analog channels cable set 12 x 15 m with banana plugs AN-15-02BPBP
Main contact cables
Main contact cables 3 m (9.8 ft) with SCT clamps ( for CAT35, CAT36) CM-03-34MXST
Main contact cables 3 m (9.8 ft) with SCT clamps ( for CAT64A, CAT65, CAT66) CM-03-65MXST
Main contact cables 3 m (9.8 ft) with SCT clamps ( for CAT124A, CAT125, CAT126) CM-03-12MXST
Main contact cables 3 m (9.8 ft) with alligator clamps ( for CAT35, CAT36) CM-03-34MXA2
Main contact cables 5 m (16.4 ft) with alligator clamps ( for CAT35, CAT36) CM-05-34MXA2
Main contact cables 3 m (9.8 ft) with alligator clamps ( for CAT64A, CAT65, CAT66) CM-03-65MXA2
Main contact cables 5 m (16.4 ft) with alligator clamps ( for CAT64A, CAT65, CAT66) CM-05-65MXA2
Main contact cables 3 m (9.8 ft) with alligator clamps ( for CAT124A, CAT125, CAT126) CM-03-12MXA2
Main contact cables 5 m (16.4 ft) with alligator clamps ( for CAT124A, CAT125, CAT126) CM-05-12MXA2
Main contact cables extension
Main contact cables Extension 5 m (16.4 ft) ( for CAT35, CAT36, CAT64A, CAT65, CAT66) E3-05-65MXFX
Main contact cables Extension 5 m (16.4 ft) ( for CAT124A, CAT125, CAT126) E6-05-12MXFX
Main contact cables Extension 15 m (49.2 ft) ( for CAT35, CAT64A, CAT65, CAT66) E3-15-65MXFX
Main contact cables Extension 15 m (49.2 ft) ( for CAT124A, CAT125, CAT126) E6-15-12MXFX
Current cables
Current cables 2 x 5 m 50 mm2 (32.8 ft, 0 AWG) with battery clamps
C2-05-50VMB3
(for CAT36, CAT66 and CAT126)
Current cables 2 x 15 m 70 mm2 (49.2 ft, 00 AWG) with battery clamps
C2-15-70VMB3
(for CAT36, CAT66 and CAT126)
Current cables 2 x 5 m 25 mm2 (32.8 ft, 3 AWG) with battery clamps
C2-05-25VMB1
(for CAT35, CAT65 and CAT125)
Current cables 2 x 15 m 35 mm2 (49.2 ft, 2 AWG) with battery clamps
C2-15-35VMB1
(for CAT35, CAT65 and CAT125)
Sense cables
Sense cables 2 x 5 m (32.8 ft) with alligator clamps A2 S2-05-02BPA2
Sense cables 2 x 15 m (49.2 ft) with alligator clamps A2 S2-15-02BPA2
B-CATADV-118-EN, 2023-02-06
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CAT Advanced series
Circuit Breaker Analyzers & Timer
Transducers
Digital rotary transducer with 5 m (16.4 ft) connection cable DRT-250-C605
Digital rotary transducer with 10 m (32.8 ft) connection cable DRT-250-C610
Digital rotary transducer with 5 m (16.4 ft) connection cable with accessories DRT-SET-0005
Digital rotary transducer with 10 m (32.8 ft) connection cable with accessories DRT-SET-0010
Linear analog transducer (TLH) 150 mm (5.9 in) with 5 m (16.4 ft) connection cable and
LAT-150-C305
linear transducer rod
Linear analog transducer (TLH) 225 mm (8.85 in) with 5 m (16.4 ft) connection cable
LAT-225-C305
and linear transducer rod
Linear analog transducer (TLH) 300 mm (11.8 in) with 5 m (16.4 ft) connection cable
LAT-300-C305
and linear transducer rod
Linear analog transducer (TLH) 500 mm (19.68 in) with 5 m (16.4 ft) connection cable
LAT-500-C305
and linear transducer rod
Three phase digital rotary transducer kit (with 5 m connection cable) TPH-DRTS-005
Online first trip test kit - Three-pole control for CAT Advanced series ONFTT-KIT-01
Online first trip test kit - Single-pole control for CAT Advanced series ONFTT-KIT-00
Transducer mounting kits
Universal transducer mounting kit UTM-KIT-0000
Universal transducer mounting kit - extended version UTM-KIT-0001
Doble transducer adapter DTA-BOX-C002
Big clamping base UTM-LCB-0080
Small clamping base UTM-SCB-0030
Articulated arm UTM-AA-0288
Carrier (L profile) for digital rotary transducer DRT-CRL-0090
Carrier for analog rotary transducer ART-CRL-0000
Linear transducer rod LAT-ROD-0000
Bellow coupling (M6) DRT-COUP-003
Bellow coupling (M10) DRT-COUP-001
Magnet UTM-MAG-0800
Four mechanical adapters 10 mm (M6, M8, M10, M12) DRT-MADP-004
Four mechanical adapters 6 mm (M6, M8, M10, M12) DRT-MADP-604
B-CATADV-118-EN, 2022-06-27
B-CATADV-118-EN
Date published: 2023-02-06
Subject to change without notice
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IBEKO Power AB Contact
Lejonstigen 9 Phone: +46 70 0925 000
181 32 Lidingö, Sweden E-mail: [email protected]