0% found this document useful (0 votes)
477 views136 pages

STAUFF Brochure STAUFF Hose English

Uploaded by

ErkanAksoylu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
477 views136 pages

STAUFF Brochure STAUFF Hose English

Uploaded by

ErkanAksoylu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 136

Hydraulic Hose

High Pressure Hose

Pressure Wash Hose

Rail Hose

Thermoplastic Hose

PTFE Hose

Product Overview
STAUFF Hose
Please note: Unless otherwise stated, all data and figures in this product catalogue are
approximate values and are only valid as references, which are not binding (also in respect to
any third parties’ rights of protection) and thus do not release the customer / user from checking
and testing the suitability of the products for the foreseen purposes. Therefore, data and figures
can only be used in a limited sense for construction purposes.

The application of the products is beyond the control possibilities of the manufacturer and,
therefore, is exclusively subject to the responsibility of the customer / user.

In the event that a liability is nevertheless considered, any compensation will be limited to the
value of the goods supplied by the manufacturer and used by the customer / user. As a matter
of course, the manufacturer guarantees the perfect quality of all products in accordance with
the General Terms and Conditions of Business and Sale.

Subject to modifications due to the ongoing development and improvement of the products.

With the publication of this product overview, previous editions are no longer valid.
Contents

CONTENTS
Nomenclature
4 - 11
1
Technical Guidance
13 - 41
2
Hydraulic Hose
43 - 51
3
High Pressure Hose
53 - 85 4
Pressure Wash Hose
87 - 92
5
Rail Hose
93 - 108 6
Thermoplastic Hose
109 - 126
7
PTFE Hose
127 - 128
8
Nomenclature

LOOSE HYDRAULIC HOSE NOMENCLATURE


DR Sheet (Designation Rule)

Hydraulic Hose
Loose Hydraulic Hose (Not Thermoplastic) Product Range

Hose Type
1SN Steel reinforced one wire braid hose with thin cover. EN 853 1SN. SAE 100R1AT - ISO1436-1 1SN/R1AT
2SN Steel reinforced two wire braid hose with thin cover. EN 853 2SN. SAE 1002AT - ISO 1436-1 2SN/2AT
4SP High Tensile Steel reinforced four spiral hose EN 856 4SP. ISO 3862-1 4SP
4SH High Tensile Steel reinforced four spiral hose EN 856 4SH. ISO 3862-1 4SH
R13 Four High Tensile Steel reinforced spiral hose (DN19-31) Six Spiral DN38-51) EN 856 R13. SAE 100R13 - ISO 3862-1 R13
1SC One High Tensile Steel Braid EN 857 1SC - ISO 11237-1 1SC
2SC Two High Tensile Steel Braid EN 857 2SC - ISO 11237-1 2SC - SAE 100R16S
R15 Four High Tensile Steel reinforced spiral hose (DN19-25) Six Spiral DN31-38) EN 856 R15. SAE 100R15 - ISO 3862-1 R15
R17 One High Tensile Steel Braid SAE 100R17 - ISO 11237-1 R17
PIL One High Tensile Steel Braid with Constant wotking pressure 125 bar (pilot hose)
1SNK One High Tensile Steel Braid which exceeds EN 857 1SC - ISO 11237-1 1SC
2SNK Two High Tensile Steel Braid which exceeds EN 857 2SC - ISO 11237-1 2SC - SAE 100R16S
1SSK One High Tensile Steel Braid which exceeds EN 857 1SC - ISO 11237-1 1SC with UHMPE foil
2SSK Two High Tensile Steel Braid which exceeds EN 857 2SC - ISO 11237-1 2SC - SAE 100R16S with UHMPE foil
SSH High Tensile Steel reinforced four spiral hose EN 856 4SH. ISO 3862-1 4SH with UHMPE foil
SSP High Tensile Steel reinforced four spiral hose EN 856 4SP. ISO 3862-1 4SP with UHMPE foil
SCV-PTFE Super Convoluted PTFE hose
STSB-PTFE Smooth bore PTFE hose
FLU4000 4000 PSI - Highly flexible multispiral hose with reduced bend radius
FLU5000 5000 PSI - Highly flexible multispiral hose with reduced bend radius
FLU6000 6000 PSI - Highly flexible multispiral hose with reduced bend radius

Hose Size
The hose size is defined in DN
05 3/16" hose inside diameter
06 1/4" hose inside diameter
08 5/16" hose inside diameter
10 3/8" hose inside diameter
12 1/2" hose inside diameter
16 5/8" hose inside diameter
19 3/4" hose inside diameter
25 1" hose inside diameter
31 1.1/4" hose inside diameter
38 1.1/2" hose inside diameter
51 2" hose inside diameter

4 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Nomenclature

Hyphen

HOS - 1SN - 25 - A - STM


1

Manufacturer Code
A Manufacturer (Internal use only)

Branding Type
<without> No specific branding type specified
EMB Embossed branding
STM Stauff branded Mylar tape branding

www.stauff.co.uk Hose Brochure § Edition 01/2022 5


Nomenclature

INDUSTRIAL HOSE NOMENCLATURE


DR Sheet (Designation Rule)

Industrial Hose
HIS Loose Industrial Hose Product Range

Hose Type
J1402 J1402 Air brake hose
MPR Multi purpose anti static hose
OSD Oil suction & delivery hose

Size
The hose size is defined in DN
03 1/8" hose inside diameter
05 3/16" hose inside diameter
06 1/4" hose inside diameter
08 5/16" hose inside diameter
10 3/8" hose inside diameter
12 1/2" hose inside diameter
16 5/8" hose inside diameter
19 3/4" hose inside diameter
25 1" hose inside diameter
31 1-1/4" hose inside diameter
38 1-1/2" hose inside diameter
51 2" hose inside diameter
63 2-1/2" hose inside diameter
76 3" hose inside diameter
102 4" hose inside diameter

6 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Nomenclature

Hyphen

HIS - J1402 - 08 - A - PN30

Working Pressure
<without> No working pressure defined
PNxxx Working pressure defined in BAR (PN210 = 210 BAR)

Manufacturer Code
A Manufacturer (Internal use only)

www.stauff.co.uk Hose Brochure § Edition 01/2022 7


Nomenclature

JETWASH HOSE NOMENCLATURE


DR Sheet (Designation Rule)

Industrial Hose
HJS Loose Jetwashing Hose Product Range

Hose Type
JET1SN Pressure washer hose - one high tensile steel braid
JET2SN Pressure washer hose - two high tensile steel braids

Size

The hose size is defined in DN

06 1/4" hose inside diameter


08 5/16" hose inside diameter
10 3/8" hose inside diameter
12 1/2" hose inside diameter

Manufacturer Code
A Manufacturer (Internal use only)

8 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Nomenclature

1
Hyphen

HJS - JET1SN - 10 - A - PN250 - BU - EMB

Branding Type
EMB Embossed branding

Colour
BK Black
BU Blue

Working Pressure
PNxxx Working pressure defined in BAR (PN210 = 210 BAR)

www.stauff.co.uk Hose Brochure § Edition 01/2022 9


Nomenclature

LOOSE THERMOPLASTIC HOSE NOMENCLATURE


DR Sheet (Designation Rule)

Loose Thermoplastic Hose


HTS
Loose Hydraulic Hose (Thermoplastic) Product Range

Hose Type
1SB 1 Steel braid reinforcement thermoplastic hose
2SB 2 Steel braid reinforcement thermoplastic hose
R18LT SAE 100 R18 Low temperature thermoplastic hose
R7 SAE 100 R7 thermoplastic hose
R8 SAE 100 R8 thermoplastic hose
SEHD Heavy duty thermoplastic hose for sewer cleaning applications
VHP Very high pressure thermoplastic hose (8000+ psi)

Hose Size
03 1/8" hose inside diameter
05 3/16" hose inside diameter
06 1/4" hose inside diameter
08 5/16" hose inside diameter
10 3/8" hose inside diameter
12 1/2" hose inside diameter
16 5/8" hose inside diameter
19 3/4" hose inside diameter
25 1" hose inside diameter
31 1.1/4" hose inside diameter

10 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Nomenclature

Hyphen
1

HTS - R7 - 25 - N - PN360 - TWN

Manufacturer Code
N Manufacturer (Internal use only)

Working Pressure

Working pressure defined in BAR


PNxxxx
(PN500 = 500 BAR)

Additional information - Optional


(could have several options - listed in order below)

<without> No additional information


ANB Anti-abrasion hose
MAR Suitable for marine hydraulic applications
NCO Non conductive hose
TWN Twin hose

www.stauff.co.uk Hose Brochure § Edition 01/2022 11


Notes
HOSE PRODUCTION CAPABILITIES. . . . . . . . . . . . . 14-15
S.T.A.M.P.E.D . . . . . . . . . . . . . . . . . . . . . 16-17
GUIDE TO ICONS . . . . . . . . . . . . . . . . . . . 18-19
OPERATING CONDITIONS:
STORAGE OF HOSE & ASSEMBLIES. . . . . . . . . . . . . . 20
SERVICE LIFE OF HOSE AND HOSE ASSEMBLIES . . . . . . . 20-21
INFLUENTIAL FACTORS ON SERVICE LIFE . . . . . . . . . . . 21
BREAKDOWN OF HOSE ASSEMBLIES. . . . . . . . . . . . . 21
BEST PRACTICE ADVICE:
MAKING THE RIGHT CHOICES . . . . . . . . . . . . . . . . 22
DETERMINING HOSE DIMENSIONS . . . . . . . . . . . . . . 22
DYNAMIC WORKING PRESSURE IS DECISIVE. . . . . . . . . . 22
CORRECT STORAGE EXTENDS SERVICE LIFE. . . . . . . . . . 22
MONITORING HIGH PRESSURE GAS SYSTEMS. . . . . . . . . . 23
PRESSURE TESTING AS A SAFETY CHECK. . . . . . . . . . . 23
TEMPERATURE AFFECTS SERVICE LIFE . . . . . . . . . . . . 23
ALLOW FOR CHANGES IN LENGTH . . . . . . . . . . . . . . 23
OBSERVE THE MINIMUM BEND RADIUS. . . . . . . . . . . . 23
DAMAGED HOSE CAN CAUSE ACCIDENTS AND PERSONAL INJURY . . 24
BURST PRESSURE MUST NEVER BE REACHED . . . . . . . . . 24
IMPULSE TEST TO MEASURE PERFORMANCE . . . . . . . . . . 25
HOSE ASSEMBLY . . . . . . . . . . . . . . . . . . . . 26
TOLERANCES OF LENGTH OF HOSE ASSEMBLIES. . . . . . . . 26
CALCULATING THE ANGLE SETTINGS. . . . . . . . . . . . . 27
CALCULATING THE HOSE LENGTH . . . . . . . . . . . . . . 28
CORRECT INSTALLATION TECHNIQUES. . . . . . . . . . . . 29
FLUID COMPATIBILITY CHART. . . . . . . . . . . . . . . 30-33
NOMOGRAPH . . . . . . . . . . . . . . . . . . . . . . 34
DYNAMIC WORKING PRESSURE VALUES . . . . . . . . . . . 35-39

2
HIGH ABRASION RESISTANCE GUIDE. . . . . . . . . . . . . 40
CONVERSION CHART. . . . . . . . . . . . . . . . . . . 41

TECHNICAL GUIDANCE
Technical Guidance

HOSE PRODUCTION CAPABILITIES

14 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Technical Guidance

• D
 esign and manufacture of ultra high pressure (UHP up
to 4000 bar and testing capability to 5000 bar), very high
pressure (VHP up to 700 bar), high, medium and low pressure
flexible hoses for a wide range of applications including
hydraulic, industrial, chemical, utility and process

• PTFE hose smooth bore and convoluted

• Manufactured to DIN, SAE and other international standards

• E nd connectors to all major thread and flange standards and 2


international specification, working pressures up to 4000 bar

• 1, 2 and 3 wire braid reinforced

• 4, 6 and 8 spiral wire reinforced

• T hermoplastic for hydraulics, paint spray, water jetting and


jacking

• Combination hose and tube assemblies

• Hose testing to ISO7751 performed and certified

www.stauff.co.uk Hose Brochure § Edition 01/2022 15


Technical Guidance

S.T.A.M.P.E.D
SIZE
TEMPERATURE
APPLICATION
MEDIA
PRESSURE
ENDS
DELIVERY
When assessing your requirements for an installation or repair on a fluid power circuit,
remembering the acronym “STAMPED” will help you to remember important information
required when selecting hose and connectors to create an assembly.

SIZE
The inside diameter of the hose must be adequate to NOTE: Before cutting an original hose assembly,
keep pressure loss to a minimum and avoid damage to measure the overall assembly length and fitting
the hose due to heat generation or excessive turbulence. orientation. These measurements will be required
See hose sizing Nomographic Chart (See Page 34). to build the replacement assembly (see page 26
best practices advice "determining the overall
To determine the replacement hose size, read the layline length of the assembly to be produced").
printed on the side of the original hose. If the original
hose layline is painted over or worn off, the original hose The hydraulics industry has adopted a measuring system
must be cut and the inside diameter measured for size. called Dash Numbers to indicate hose and coupling
size. The number which precedes the hose or coupling
description is the dash size. This industry standard
Outer Cover number denotes hose I/D. in sixteenths of an inch. (The
exception to this is the SAE100R5 hoses C5C, C5D, C5E,
C5M as well as, C14 and AC134a, where dash sizes
denote hose I/D. equal to equivalent tube O/D.).
Hose O/D can be a critical factor when hose routing
I/D. clamps are used or hoses are routed through bulkheads.
Check individual hose specification tables for O/Ds.

Reinforcement

Inner Tube

16 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Technical Guidance

TEMPERATURE MEDIA
When selecting a replacement assembly, two areas Some applications require specialised oils or chemicals
of temperature must be considered. These are fluid to be conveyed through the system. Hose selection must
temperature and ambient temperature. The hose ensure compatibility of the hose tube, cover, couplings
selected must be capable of withstanding the minimum and O-rings with the fluid used. Additional caution must
and maximum temperature seen by the system. Care be exercised in hose selection for gaseous applications
must be taken when routing near hot manifolds and in such as refrigerants and LPG.
extreme cases a heat shield may be advisable.
NOTE: All block type couplings contain nitrile
See the STAUFF Hydraulic Hose Selection Guide; O-rings which must be compatible with the fluids
Hose Specification Pages; and/or the Additional being used.
Temperature Limits for STAUFF Hydraulic Hoses Chart 2
for temperature ranges and limits for water, water/oil
emulsions and water/glycol solutions. PRESSURE
Most important in the hose selection process is knowing
system pressure, including pressure spikes.
APPLICATION Published working pressures must be equal to or greater
Determine where or how the replacement hose or than the system pressure. Pressure spikes greater than
assembly is to be used. Most often only a duplicate the published working pressure will shorten hose life and
of the original hose will have to be made. To fulfil the must be taken into consideration.
requirements of the application, additional questions
may need to be answered, such as:
• Where will the hose be used? ENDS
• Fluid and/or ambient temperature?
• Hose construction? Identify end connections using STAUFF coupling
• Equipment type? templates and measuring tools or Coupling Identification
• Fluid compatibility? section.
• Thread end connection type? Once thread ends have been identified, consult the
• Working and surge pressures? appropriate section of the catalogue for specific part
• Environmental conditions? number selection.
• Permanent or field attachable couplings?
• Suction application?
• Routing requirements?
• Thread type?
DELIVERY
• Are Government and Industry Standards being met? If the same I/D of the original hose is used, assume the
• Unusual mechanical loads? system is properly sized to efficiently transport fluid. If
• Minimum bend radius? the system is new or altered, determine the hose I/D
• Non-conductive hose required? needed to transport required fluid volume flow by using
• Excessive abrasion? the Nomographic Chart.

www.stauff.co.uk Hose Brochure § Edition 01/2022 17


Technical Guidance

APPLICATION ICONS

HYDRAULIC HOSE

Agricultural Low Temperature


Hydraulics Cherry Pickers Environments

Agricultural
Sprayer Deck Cranes Machine Tools

Anti Spatter Earth Moving Marine


Equipment Hydraulics

Articulating Mining
Booms Elevator Lift

Automotive Roof Off-Shore


Opening Systems Forklift Applications

Bicycle Disk
High Pressure Off-Shore ROVs
Brakes
Industrial Gases

Boat Steering High Tension Power Chains


Wind Generation

Pressure Test
Bolt Tensioning Equipment
Hose Reels

Cabin Lift Jacking Rescue Tooling


Applications

Car Transporter Loader Cranes Scissor Lifts

18 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Technical Guidance

HYDRAULIC HOSE

Screeners/Crushers Spark Safe Truck Platform

Self-Extinguishing Telehandlers Umbilicals


Flame Retardant

Yacht Hydraulic
Servo Controls Tower Cranes
Systems
2

INDUSTRIAL HOSE

Solvents &
Air Cylinder Filling High
Aggressive
Temperatures Chemicals

Air-less Hobby Power


Paint Spray Steam
Washer

Beverage
Hose Reels Water Delivery
Dispensing

Corrugated Hose Low Temperature


Bunch Protector Environments Water Jetting

Corrugated Hose Professional


Power Washer Water Jetting
Protector Trailers

Fire Extinguishing / PU Foam Weather and


Suppression U.V. Resistant

Greasing Sewer Cleaning


Applications UHP Cutting

High Pressure Shock Resistant


Industrial Gases

www.stauff.co.uk Hose Brochure § Edition 01/2022 19


Technical Guidance

OPERATING CONDITIONS

STORAGE OF HOSE AND STORAGE OF HOSE AND HOSE


HOSE ASSEMBLIES ASSEMBLIES CONTINUED

Even under appropriate storage conditions and acceptable operating Storage areas should not be in the vicinity of equipment that may generate
conditions hose and assemblies are subject to natural ageing. electric or magnetic fields, as variations/fluctuations in such fields could
Therefore the shelf life and service life is limited. induce currents in metallic joints, which in turn generate heat.

The storage conditions of rubber articles in general are described in detail Articles should be stored in such a way that they are not subjected to
in DIN 7716, DIN 20066, ISO 8331, SAE 1273 and BS5244 as well as in excessive stress, elongation or deformation. Contact with sharp, pointed or
various other publications. please contact your account manager for more abrasive objects or surfaces should be avoided, and storage racks should be
details) provided whenever possible.

Pertinent details regarding storage conditions extracted from DIN 7716, Coiled hose or hose assemblies should be stored flat and preferably not
SAE J1273 and ISO 8331 are: stacked. When stacking is unavoidable, the height of the stack should
be restricted so that the articles at the bottom do not suffer permanent
The storage room should be cool, dry, with little dust and well ventilated deformation. A recommended height of approximately 1.5m should be a
maximum, but this depends on the dimension, construction and therefore
The storage temperature should be between -10°C and +15°C weight of the hose. The hanging of coils on pegs is not recommended. Hose
(max +25°C) and hose assemblies supplied in straight lengths should be stored flat and
unbent. End caps should be kept on hoses supplied with them.
The stored material should be protected against sources of heat (direct
heating). If there are questions regarding quality or usability of hose or hose
assemblies, evaluate appropriately:
The relative humidity of the air should not exceed 65% a. Flex the hose to the minimum bend radius and compare it with new hose.
After flexing, examine the cover and tube for cracks. If any appear, no matter
Direct exposure to sunlight or strong artificial light with high UV radiation how small, reject the hose.
should be avoided. If the storage area has windows or glazed openings, they b. If the hose is wire reinforced, and the hose is unusually stiff, or a cracking
should be obscured with red, orange or white coverings. sound is heard during flexing, check for corrosion by cutting away a section
of the cover from a sample. Corrosion would be another reason for rejection.
The influence of ozone is especially prejudicial. In the storage rooms no c. If doubts still persist, contact hose assembler to conduct proof-pressure
ozone-producing installations such as electrical engines, welding machines tests or any other tests needed to verify hose quality.
etc. must be operated

No solvents, fuels, lubricants, chemical products, disinfectants etc. must be SERVICE LIFE OF HOSE
stored in the same storage room as any hose. AND HOSE ASSEMBLIES
The storage period should be kept to a minimum. Rotation of stock is
In every day use hydraulic hose and assemblies are exposed to a
therefore essential and the “first in first out” rule applied. For long-term series of stresses which makes it impossible to make a general
storage, the following maximum storage periods are recommended: statement about the service life of hose.
• For bulk hoses (without fittings attached), a maximum of 4 years
• For hose assemblies, a maximum of 2 years Standards and publications compiled by professional associations give
These two periods can be interpreted as consecutive for a maximum storage directives for the service life of hydraulic hose:
duration of 6 years (4 years as bulk hose +2 years as hose assembly).
Recommendations of DIN 20066
At the time of mounting (assembly of couplings) the hose should not be older
Experience shows that damage caused by insects or rodents should not than four years.
be under-estimated. Articles should be secure from attack by rodents and
adequate protection should be provided if there are any risks. The working life of the hose should not exceed six years including a possible
storage of a maximum of 2 years.
Articles should not be placed in contact with certain products or exposed to
their vapours, particularly solvents, oils, greases, acids, disinfectants, etc. However in determined areas of application the service life can be varied
Some metals, such as copper, iron and manganese, have a harmful effect on according to data of experience and specially considering the particular
conditions of operation. Any data differing from the norms have to be
certain rubber components.
indicated in the instructions of use.

20 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Technical Guidance

SERVICE LIFE OF HOSE AND HOSE BREAKDOWN


ASSEMBLIES CONTINUED OF HOSE ASSEMBLIES

British Standards BS 5244 Depending on their use hydraulic assemblies should be checked in
Gives a much more detailed recommendation: defined periods to control their functionality and possible damage.
Test recommendations for hose:
Age Recommendations Together with the effects caused by over-stressing, failures of assemblies are
Up to 3 years Use without further testing due to the following:
3 to 5 years Use after representative samples subjected to a proof
pressure test Issue: Mechanical damage of the cover due to abrasion, cuts, squeezing
5 to 8 years Use after representative samples subjected to proof, and bending
impulse and burst pressure tests and cold bend and Effect: Penetration of humidity into the wire layers, corrosion and
electrical tests bursting
Over 8 years Scrap
Issue: Influence of heat due to exposure to exterior sources of high
Test recommendations for hose assemblies:
temperature 2
Age Recommendations
Effect: Ageing (hardening, drying) of the hose cover, cracks, corrosion
Up to 3 years Use without further testing and bursting
3 to 5 years Use only after subjecting each assembly to a
pressure test of 1.5 x design working pressure and Issue: Inside overheating due to excessive flow velocity (frictional heat
representative samples to a burst pressure test
and turbulence)
5 to 8 years As above plus impulse pressure test and cold bend Effect: Hardening, drying, partial scorching of the lining, corrosion and
and electrical test on representative samples
bursting
Over 8 years Scrap
Note: The recommended flow velocity in hydraulic systems is between
3 and 6m/sec.
In NO CASE should a flow velocity of 8m/sec be exceeded!

INFLUENTIAL FACTORS Issue: Deforming of the hose: tearing, twisting and kinking
ON SERVICE LIFE Effect: Deformation and over-stressing of the wire layers, bursting
Note: The construction of hydraulic hose is designed to resist the
If hose assemblies are exposed to operating conditions that pass the required pressure values BUT NOT to withstand tractive forces
admissible tolerance a clear reduction of the products lifetime can be
expected. Twisting a high pressure hose only 7° may reduce its service life up to 90%

Experience shows that hydraulic assemblies are often over-stressed due to Issue: Influence of aggressive media inadequate for the hose (inside
the following operating conditions: and/or outside)
Extreme
 swelling or hardening of liner and cover, chemical
Issue: Continuous exceeding of the admissible dynamic operating destruction of the compound components, dissolution, corrosion,
pressure bursting
Effect: Cracking of wire braids due to fatigue, hose will burst Effect: Damage, deformation or corrosion of the coupling
Reduction of functionality and stress resistance
Issue: Exceeding of the indicated minimum bending radius Note: Please follow the indications in the Fluid Compatibility Chart
Effect: Over-stressing of wire construction and rubber (See Pages 31 - 33)
material, clear reduction of impulse resistance

Issue: High exposure to sunlight (ozone, UV exposure), possibly


combined with exceeding the minimum bending radius
Effect: Cracks in the hose cover, humidity will enter the wire layers,
subsequent corrosion and bursting

Issue: Continuous exceeding of working temperature in respect of


exceeding indicated peak temperature
Effect: Ageing (hardening) and appearance of cracks in the hose liner,
leakage and loosening of coupling

Issue: Simultaneous stresses within the admissible value limits


Effect: Constant operation with maximum operating pressure, maximum
working temperature and minimum bending radius will also
cause a limitation of the products service life

Hose that is already used as a component of an assembly should not be


reused. The first application might have changed the characteristics of the
material in such a way that it could increase risk.

www.stauff.co.uk Hose Brochure § Edition 01/2022 21


Technical Guidance

BEST PRACTICE ADVICE

MAKING THE RIGHT CHOICES DYNAMIC WORKING PRESSURE IS DECISIVE

Hydraulic hose assemblies are used to transmit force by means of In practice hydraulic hose assemblies are subjected to dynamic
fluid/air/gas pressure and consist of flexible hydraulic hose to which loading. A hose assembly must therefore be designed for operation
connectors are attached at either end to ensure safe, interlocking at the maximum permissible working pressure specified for the
connections. respective hose type and size.

The correct choice of hose assembly components is influenced by Safety factor 4:1
many factors, in particular the dynamic working pressure, resistance The working pressure of a hydraulic hose assembly is normally a
to the media being transmitted and operating temperatures – both quarter of the theoretical or specified bursting pressure. This safety
ambient and the media. factor of 4:1 conforms to SAE, DIN and EN-regulations.

Follow the instructions Dynamic operating pressures ...


Often legal and other regulations need careful consideration where is the most frequently operating condition in hydraulic systems. Pure
hydraulic hose assemblies are used, and the manufacturer should be static load is the absolute exception and therefore the Static Working
informed about them when you make your enquiry. In some cases, Pressure has been eliminated from the standards.
observing the instructions for installation will determine the potential
service life of a hydraulic hose assembly. Consider peak pressures
A hose with a higher pressure rating than the actual working pressure
of the installation should be selected for systems in which sudden
peak pressures occur.

DETERMINING HOSE DIMENSIONS CORRECT STORAGE EXTENDS SERVICE LIFE

The required inside diameter of a hose assembly is determined by the


The store room should be cool (up to +20°C) dry (rel. humidity
projected working pressure and the proposed rate of flow.
max. 65%) and protected from sunlight. Exposure to ozone and UV
radiation will shorten the service life of a hose.
Never undersize hoses
Undersized hose assemblies result in a high flow velocity of the medium. The oldest hoses or assemblies in stock should always be used first.
The ensuing turbulence causes considerable loss of pressure, noise and
increased temperatures. For further details see DIN 7716, DIN 20066, ISO 8331, SAE 1273,
This can be detrimental to the entire system. BS5244 and ISO 2230.

If undersize valve connections suggest smaller hose diameters, we


recommend the use of suitable adapters which then cause only local
constrictions in the system.

22 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Technical Guidance

ALLOW FOR CHANGES


MONITORING HIGH PRESSURE GAS SYSTEMS
IN LENGTH

High pressure gas systems are extremely dangerous and require Every hose is subject to certain changes in length under working
extra care and regular inspection. pressure.

Hose assemblies used in gas systems have to be suitably protected The standards specify that these values can vary between +2% to
against mechanical damage and chemical and environmental +4% at maximum working pressure. Contraction can occur.
influences.
This change in length must be taken into consideration in each
The hoses of such installations should also be connected in such a case when calculating the nominal length of a hose assembly with
way that they cannot whip in the event of a defect occurring. connectors.

Perforation of outside cover Be aware lengths can both increase and decrease.
2
The outside cover of a hose assembly used for the conveyance of
gaseous media must be perforated when pressure exceeds 250 PSI.

PRESSURE TESTING OBSERVE THE MINIMUM


AS A SAFETY CHECK BEND RADIUS

Hose assemblies are statically tested by the manufacturer at suitable The specified minimum bend radius apply to stationary hose
test pressures; neither leaks nor failure must occur. assemblies at maximum working pressure.

The service life of a hose assembly is impaired if bends of less than


the recommended minimum bend radius are used. Working pressure
should be reduced in such cases.
TEMPERATURE AFFECTS
SERVICE LIFE

The operating temperatures given for hoses are the maximum


temperatures of the medium.

Ambient temperatures must also be taken into consideration.

Continuous operation at high temperatures can adversely affect the


service life of the hose and the reliable retention of end connector
integrity.

Temperature resistance depends on medium


Hose assemblies cannot be used for any medium over the specified
temperature range.

In case of doubt please ask!


Hoses assemblies will have a considerably longer service life if they
are not continually used at the limits of their working pressure, bend
radius, temperature of medium and environment.

www.stauff.co.uk Hose Brochure § Edition 01/2022 23


Technical Guidance

BEST PRACTICE ADVICE

DAMAGED HOSES CAN CAUSE ACCIDENTS BURST PRESSURE


AND PERSONAL INJURY: MUST NEVER BE REACHED

Damaged hydraulic hose assemblies always cause unexpected The values specified for burst pressure are minimum values. They
expense, however, they can also lead to severe accident and personal apply only to unused hose assemblies.
injury, even death. Many such accidents can be avoided if sufficient
attention is paid to the early detection of damage. The burst pressure of a hose or a hose assembly must therefore
remain a purely theoretical value for the user. In view of the safety
Conditions for safe operation requirements imposed on any installation, this value must never be
• Choice of a suitable hose assembly for the required working reached – or even approached – in practice.
pressure, conditions of operation and nominal diameter
• Operating range in accordance with relevant standards or other It is incorrect to assume that comparable hoses of different
regulations manufacturers have longer service life under the same operating
• Professional installation, correct and careful routing conditions the higher the rating for bursting pressure is. Designers
should therefore take dynamic pressure values into consideration.
• Immediate replacement of visibly damaged
hose assemblies

Main causes of damage


• Mechanical damage
• Too much bending
• E xtreme tension
• Above-average twisting
• S evere compression
• U nsuitable medium
• Working outside temperate ranges approved

Possible consequences of damage


• Damage to outer cover down to steel wire reinforcement – may
result in corrosion of wire reinforcement
• Deformation or embrittlement of outer cover
• Damage or deformation of hose fittings
• Possibility of bursting

Regular checks for early detection of damage


• Perfect condition of outer cover of hose – no cracks, bubbles,
deformation, wear or kinking
• Proper attachment of fittings
• Proper routing – avoid extreme kinking, too much tension,
violent twisting
• Check for leakage

Procedure for replacement of hoses


Replacing hydraulic hose should always be done by a qualified
professional (to discuss contact your local STAUFF branch).

AS SOON AS A HOSE SHOWS ANY DAMAGE IT HAS TO BE REPLACED IMMEDIATELY

24 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Technical Guidance

BEST PRACTICE ADVICE

IMPULSE TEST TO MEASURE PERFORMANCE

The impulse test is the most severe test for a hose assembly, reproducing practical operating conditions very closely.

Our manufacturing Research and Development department therefore continually takes samples and subjects them to impulse test quality.

This test is carried out as follows: the hose assembly under test is given the minimum bend radius specified by the standard and subjected to an
alternating load varying between a flushing pressure of approx. 10 bar and a pressure equal to 120%, 125% and 133% of its dynamic working
pressure.
2

Testing up to 1 million load cycles... Application and customer specific dynamic and pressure testing
Depending on the type of hose, the sample is expected to withstand at We also undertake a full range of customer specific pressure testing
least 150,000, 200,000 or 500,000 load cycles under these conditions. programmes to ensure fitness of purpose in all types of enhanced
requirement applications.
Special designs such as 2SNK, SPC-2 and SPC-3 are further
impulse tested up to 1 million cycles with our MCT insert and ferrule This testing, up to 5,000 bar, can be built in as part of the hose
combinations. assembly manufacturing programme where this is undertaken at the
STAUFF Hose and Tube Technology Centre.
Full details of test methods and quality requirements, such as chemical
and physical tests, media resistance, ageing characteristics, etc. can
be found in the SAE (Society of Automotive Engineers ; US-Standard
www.sae.org), J517 Series 100 R 1 to SAE 100 R 19, J 343 control
standard, EN 853 to 857 and ISO 1436 standards.

www.stauff.co.uk Hose Brochure § Edition 01/2022 25


Technical Guidance

BEST PRACTICE ADVICE

HOSE ASSEMBLY

Determining the overall length of the assembly to be produced.

Length over nipples Length between male nipple and centre of female

Length between SP and nipple ends Length between centre of flange and nipple end

Length between banjo and angle centre lines Length between centre line of SP & female

TOLERANCES OF LENGTH OF HOSE ASSEMBLIES

Length Tolerance
MM Up to and including DN25 Over DN25 and including DN50 Over DN50
+ 7mm + 12mm
Up to and including 630
- 3mm - 4mm + 25mm
+ 12mm + 20mm - 6mm
Over 630 and including 1250
- 4mm - 6mm
+ 20mm + 25mm
Over 1250 and including 2500
- 6mm - 6mm
+ 1.5%
Over 2500 and including 8000
- 0.5%
+ 3%
Over 8000
- 1%

26 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Technical Guidance

BEST PRACTICE ADVICE

CALCULATING THE ANGLE SETTINGS

The angle settings of hose assemblies with elbow connectors at either end need to be very carefully determined.
Use the following instructions and illustration guidelines to ensure accurate measurement.

• Look along the hose assembly, with the rear connector away from the body and pointing upwards

• Now specify how many degrees the front connector is rotated in a clockwise direction

• Acceptable Tolerance +/- 5°


2

Tolerance
+/- 5°

www.stauff.co.uk Hose Brochure § Edition 01/2022 27


Technical Guidance

BEST PRACTICE ADVICE

CALCULATING THE HOSE LENGTH

The service life of hose assemblies can be increased by correct measurement and installation.

Overall length
Overall length L = 2B + 3.14R + C
L = 2B + 3.14R Additional length C should be allowed for if
R = Minimum bend radius vertical movement takes place

Depending on the hose diameter, the following table gives the minimum length B, that should be allowed for at the end of the connectors of a
hose assembly.

DN Ø 6 8 10 12 16 20 25 32 40
B (mm) 90 100 110 120 130 140 160 180 200

28 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Technical Guidance

BEST PRACTICE ADVICE

CORRECT INSTALLATION TECHNIQUES

• Under pressure, alterations of +2% to +4% can occur in the length of hose assemblies, lengths can also reduce
• Hoses should therefore be installed with slack or curves
• Hose assemblies should never be installed twisted (no torsion)
• Hose assemblies should not be bent excessively – use elbow connectors instead
• Note minimum bend radius
• If vertical displacement occurs, allow for amount of travel
• Protect from external damage (use protective spirals)

8 Incorrect
✔ Correct

www.stauff.co.uk Hose Brochure § Edition 01/2022 29


Technical Guidance

FLUID COMPATIBILITY

HYDRAULIC HOSES AND WORKING MEDIUM

The range of STAUFF hydraulic hoses are generally suitable for mineral and synthetic oil based hydraulic fluids (HL, HLP, HLPD, HVLP), for oil
water emulsions (HFAE, HFAS, HFB), and for water glycol solutions (HFC), as well as for vegetable and mineral oil-based lubricants. In individual
cases, there may be restrictions to the use due to manufacturer-specific oil additives.

Our hydraulic hoses are not suitable for hydraulic fluids based on chlorinated hydrocarbons or phosphated esters (HFD R/S/T).

Our hydraulic hoses are suitable for compressed air up to a maximum of 50 bar/80°C, with a restricted service life-time.

In principle, they are suitable for biodegradable hydraulic fluids (bio oils, HETG, HEPG, HEES), but this may be restricted by manufacturer specific
oil additives.

Caution:
The hoses’ inner surface (inner liner) must be appropriate for the medium used in the application (oil, water, air), as otherwise the hose can be
damaged or destroyed by the working medium or its contents and eventually fail, which can result in (partial or serious) material damage and
personal injury.

For safety reasons, in case of individual questions or uncertainties about the choice, use or proper handling, please contact a STAUFF specialist.

30 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Technical Guidance

FLUID COMPATIBILITY

THERMOPLASTIC HOSES AND WORKING MEDIUM (Pages 31 - 33)

Notes on the chemical resistance table:

The fluid resistance tables are simplified rating tabulations based on immersion tests at ambient temperature 25°C. Higher temperatures tend
to reduce ratings. Since final selection depends on pressure, fluid and ambient temperature and other factors, no performance guarantee
is expressed or implied. The indicators do not imply any compliance with standards and regulations and do not refer to possible changes of
colour, taste or smell. For food and drinking water specially approved materials have to be used. For fluid not listed or for advice on particular 2
applications, please consult STAUFF - telephone: 0114 251 8518. Hose applications for these fluids must take into account legal and insurance
regulations.

The chemical resistance indicated does not express or imply approval by certain institutions. For gas applications, the cover should be
pin-pricked. Chemical resistance does not imply low permeation. The indication of chemical resistance does not imply any special food
compatibility; it refers only to the chemical resistance of the material.

Classification code:
A The fluid has a minimum or absent effect
B The fluid has a weak or moderate effect
C The fluid has a serious effect
- Not available

CHEMICAL PRODUCT POLYESTER POLYAMIDE 6 POLYAMIDE 12 POLYURETHANE


Acetaldehyde - B A C
Acetic Acid 10% A C B C
Acetone B A A C
Acetylene A - - -
Ammonia 10% - A A C
Ammonium Carbonate 10% - B -
Ammonium Chloride 10% A A A -
Ammonium Hydroxide - - - C
Ammonium Sulfate B - - -
Amyl Acetate B A B C
Amyl Alcohol A A A C
Aniline C B B C
Antimony Chloride 10% - C - -
Astm Fuel A A A A -
Astm Fuel B A A A -
Astm Fuel C B - -
Astm Oil N. 1 A A A B
Astm Oil N. 3 A B B -
Atrazine A - - -
Barium Chloride 10% - C - A
Barium Sulfate 10% - A - A
Beer A A A A
Benzene B A A C
Benzoic Acid 10% - B B -
Borax Solutions A A A A
Boric Acid 10% A B A A
Bromine (Anhydrous) C C C C
Bromine Water 25% - A - -
Butane A A A A
Butyric Acid, 10% - C B -
Butyl Acetate B A A C
Butyl Alcohol - A A C

www.stauff.co.uk Hose Brochure § Edition 01/2022 31


Technical Guidance

FLUID COMPATIBILITY

CHEMICAL PRODUCT POLYESTER POLYAMIDE 6 POLYAMIDE 12 POLYURETHANE


Calcium Chloride 5% A A A A
Calcium Hypochlorite 5% A C - C
Calcium Thiocyanate - C - -
Carbon Dioxide A A A A
Carbon Disulfide B A A -
Carbon Monoxide A - A
Carbon Tetrachloride B A B C
Carbonic Acid 10% A A - A
Chlorine (Dry) C C C C
Chlorine (Wet) C C C C
Chloroacetic Acid 10% C C C C
Chlorobenzene C A C C
Chloroform C C C -
Chlorosulfonic Acid C C C C
Chromic Acid 10% C C C C
Citric Acid Solutions A B - B
Copper Chloride 10% A C - A
Copper Cyanide - - - A
Copper Sulfate Solutions A - - A
Cottonseed Oil A A - A
Cresol - C - C
Cyclohexane A A A B
Dibutyl Phthalate A A A C
Diethyl Sebacate A - - B
Dioctyl Phthalate A - - B
Ethanolamine - - - B
Ethyl Acetate B A A C
Ethyl Alcohol A A A B
Ethylene Chloride C A B B
Ethylene Glycol A A A B
Ethylene Oxide A - - C
Ferric Chloride Solutions - C - A
Fluorine C C C C
Formaldehyde, 40% B B B C
Formic Acid B C C C
Freon R 407 A A - C
Freon R134a A A - -
Gasoline B A A -
Glycerin A A A B
Glycolic Acid - C - -
Hexane A A A B
Hydrazine C - - C
Hydrochloric Acid 10% B C C C
Hydrogen A A A A
Hydrogen Peroxide 5% - C B -
Hydrogen Sulfide 5% A C C -
Isooctane A A A B
Isopropyl Alcohol A A B -
Lactic Acid 10% - B A -
Linseed Oil A A A -
Mercury A A A A
Methyl Alcohol A A A C
Methyl Chloride C C C C
Methyl Ethyl Ketone B A A C
Methylene Chloride C B C C
Mineral Oil A A A A
Naptha A A A C
Napthalene B A A B
Nitric Acid 10% B C C C
Nitric Acid 30% C C C C
Nitrobenzene C B B C
Nitromethane - A A -
Oil Fiat Tutela Lhm A - - -
Oil Kluber Summit Hy Syn FG 22 A - - -
Oil Panolin 9632 A - - -

32 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Technical Guidance

FLUID COMPATIBILITY

CHEMICAL PRODUCT POLYESTER POLYAMIDE 6 POLYAMIDE 12 POLYURETHANE


Oil Panolin Hlp Synth A - - -
Oil Pentosin Super Dot 4 - A A -
Oleic Acid A A A B
Oleum 20-25% C C C C
Palmitic Acid A A - A
Perchloric Acid 10% - C - -
Perchloroethylene C A A C
Petrol B A A B
Phenol C C C C
Phosphoric Acid 10% - C -
Phosphoric Acid 50% - C -
Potassium Carbonate 20% - A - -
Potassium Carbonate 20%
Potassium Chloride 90%
-
-
A
A
-
-
-
A
2
Potassium Hydroxide 10% B B B C
Potassium Permanganate 5% C C C C
Potassium Thiocyanate - C - -
Pydraul 312 A A A C
Sea Water A A A A
Shell Brake Fluid Dot 4 A A -
Silicone Oils A A A A
Skydrol 500B A A - C
Soap Solution A A A A
Sodium Acetate 60% - A - C
Sodium Bicarbonate - A A -
Sodium Carbonate - A A -
Sodium Chloride 10% A A A A
Sodium Hydroxide 10% A A A B
Sodium Hydroxide 20% A A A B
Sodium Hydroxide 50% B C C C
Sodium Hypolchlorite 5% A C B C
Sodium Nitrate 5% - A - -
Sodium Sulfate 90% - A - A
Sodium Sulfide - A - -
Steam (100°C) C C C C
Sulfur Dioxide - C - -
Sulfuric Acid > 50% C C - C
Sulfuric Acid 10% A C B C
Sulfuric Acid 20 - 50% A C B C
Sulfurous Acid, 10% B C - C
Tannic Acid 10% A - - A
Tetrafluoro Propane - C -
Tetrahydrofuran B A - C
Toluene B A A C
Trichloroethylene C B B C
Triethanolamine C - - C
Trisodium Phosphate A - - -
Water A A A A
Xylene B A A C
Zinc Chloride 10% A B A -

www.stauff.co.uk Hose Brochure § Edition 01/2022 33


Technical Guidance

NOMOGRAPH

The correct sizing of a hose ID, required flow rate and recommended flow velocity can be selected using this nomograph. With knowledge of any
two of these factors the third can be calculated.

Using this nomograph:


1. Pick the two known values
2. Lay a straight edge to intersect the two values
3. Intersection on the third vertical line highlights the value of that factor

FLOW RATE HOSE BORE FLOW VELOCITY


Imp. Gal Litres US Gal
/min /min /min mm inches
100 10
400 100 200
300 m / sec ft / sec
150
50 5 0.3 1 Maximum
200 50
40 100 4 0.4 recommended
RQP5 & T5 All Other 1.5 velocity for:
150 40 0.5
30 Dash Sizes 3 Dash Sizes
30 2.5 -40 0.6 2
-40 0.7
100 -32
20 50 2 0.8
-32 0.3 Suction Lines
20 40 3
15 1.5 -24 1
-24
15 30 1.25 -20 4
50 -20
10 1 -16 1.5 5
40 10 -16
20 0.75 -12 2 Return Lines
30 -12 0.625 -10
15
5 -10 0.5 -08 3 10
20 5 -08
4 10 0.4 -06 4 Pressure Lines
15 4 -06 -05 15
3 0.3 5
3 -05 -04 20
10
2 -04 5 0.2 -03
2 4 30
1.5 0.15 10
1.5 3 -02 40
5 15
1 0.1 50
4 1
3
0.5
2 0.5

The velocity of the fluid should not exceed the range shown in the right hand column. For long hoses and/or high viscosity oil, or if the flow
of hydraulic fluid is continuous, it is recommended to use figures at the lower end of the Maximum Recommended Velocity range. For short
hoses and/or low viscosity oil, or if the flow of hydraulic fluid is intermittent or for only short periods of time, figures at the higher end of the
Maximum Recommended Velocity range can be used.

34 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Technical Guidance

DYNAMIC WORKING PRESSURE AND BEND RADIUS

Hydraulic Hose
SAE 100 R1AT EN 853 1SN

SAE 100 R2AT EN 853 2SN

ULTIMATE SAE 100 EN 853

ULTIMATE SAE 100 EN 853


STAUFF ULTRACOLD SAE

STAUFF ULTRACOLD SAE

STAUFF FORK LIFT HOSE


1SN - High Temperature

2SN - High Temperature


100 R1AT EN 853 1SN

100 R2AT EN 853 2SN


DIN EN 857 2SC Twin

DIN EN 853 1SN EHT

STAUFFPilot - 4 wire

STAUFFPilot - 6 wire
STAUFFPAC 1SNK

STAUFFPAC 2SNK
DIN EN 857 1SC

DIN EN 857 2SC

SAE 100 R16S


DN

Working Pressure (wp) in bar 2


mm inch dash (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp)
6 1/4 -4 225 225 400 400 400 400 290 450 225 225 400 225 400 50 125 1450
8 5/16 -5 215 215 350 350 350 350 250 420 215 215 350 215 350 50 125
10 3/8 -6 180 180 330 330 330 330 230 385 180 180 330 180 330 45 125
12 1/2 -8 160 160 275 275 275 275 200 350 160 160 275 160 275 40 125
16 5/8 -10 130 130 250 250 250 150 290 130 130 250 130 250
19 3/4 -12 105 105 215 215 215 125 280 105 105 215 105 215 1350
25 1 -16 88 88 165 165 165 110 200 88 88 165 88 165 900
31 1.1/4 -20 63 63 125 100 175 63 63 125 63 125
38 1.1/2 -24 50 90 100 50 90 50 90
51 2 -32 40 80 90 40 78 40 78
Bend Radius (br) in mm
mm inch dash (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br)
6 1/4 -4 100 75 100 75 45 50 40 45 100 100 100 100 100 270 30 250
8 5/16 -5 115 85 115 85 55 55 55 60 115 115 115 115 115 300 40
10 3/8 -6 125 90 130 90 65 65 65 70 125 130 130 130 130 500 50
12 1/2 -8 180 130 180 130 80 90 80 90 180 180 180 180 180 630 60
16 5/8 -10 200 150 200 170 100 105 130 200 200 200 200 200
19 3/4 -12 240 180 240 200 120 120 160 240 240 240 240 240 280
25 1 -16 300 230 300 250 150 160 210 300 300 300 300 300 330
31 1.1/4 -20 420 210 420 300 300 420 420 420 420 420
38 1.1/2 -24 500 500 300 500 500 500 500
51 2 -32 630 630 400 630 630 530 630

www.stauff.co.uk Hose Brochure § Edition 01/2022 35


Technical Guidance

DYNAMIC WORKING PRESSURE AND BEND RADIUS

Hydraulic Hoses

STAUFF Tex R4-X Flexibility


DIN EN 856 / SAE 100 R13

Multi-Purpose Mineral Oil

SAE J1402 AIr Brake


SAE 100 R6 EN 854

SAE 100 R3 EN 854


STAUFF JACK HOSE

DIN EN 856 4SH


DIN EN 856 4SP

SAE 100 R19


SAE 100 R15

SAE 100 R17


EN 854 2TE

EN 854 3TE
En 854 1TE
Hose
DN

Working Pressure (wp) in bar


mm inch dash (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp)
5 3/16 -3 34 103 25 80 160

6 1/4 -4 25 28 86 25 75 145 210 280


8 5/16 -5 25 28 83 20 68 130 210
10 3/8 -6 380 445 420 25 28 78 20 63 110 20.7 210 280
12 1/2 -8 350 425 420 25 28 69 16 58 98 20.7 210 280
16 5/8 -10 350 420 420 25 24 60 16 50 80 20.7 210 280
19 3/4 -12 230 350 420 350 420 25 21 52 12 45 70 21 210 280
25 1 -16 320 380 350 420 25 20 39 12 40 55 17 210
31 1.1/4 -20 210 350 350 420 26 35 45 14
38 1.1/2 -24 185 290 350 420 20 30 40 10
51 2 -32 165 200 350 420 33 7
Bend Radius (br) in mm
mm inch dash (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br)
5 3/16 -3 35 80 35 25 40
6 1/4 -4 40 45 80 45 40 45 50 50
8 5/16 -5 50 65 100 65 50 55 55
10 3/8 -6 130 180 150 60 75 100 75 60 70 89 65 65
12 1/2 -8 180 230 200 80 90 125 90 70 85 102 90 90
16 5/8 -10 250 200 235 100 115 140 115 90 105 114 100 100
19 3/4 -12 240 300 280 240 265 120 140 150 140 110 130 50 120 120
25 1 -16 340 340 300 330 150 150 205 150 150 150 68 150
31 1.1/4 -20 460 460 420 445 255 170 190 85
38 1.1/2 -24 560 560 500 530 295 190 240 95
51 2 -32 660 700 630 600 300 135

* 4 layer hose is standard, 6 layer available on request

36 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Technical Guidance

DYNAMIC WORKING PRESSURE AND BEND RADIUS

Hydraulic Hoses

S Flex-Ultra 4000 Plus

S Flex-Ultra 5000 Plus

S Flex-Ultra 6000 Plus

STAUFF Flex Supreme


STAUFF Shield 1SSK

STAUFF Shield 2SSK

STAUFF Shield SSH


STAUFF Shield SSP

STAUFF Flex Max


SFLEX ULTRA 4000

SFLEX ULTRA 5000

SFLEX ULTRA 6000

STAUFF Jet 1SN

STAUFF Jet 2SN


STAUFF Jet 1SC

STAUFF Jet 2SC

STAUFF Blast
DN

Working Pressure (wp) in bar 2


mm inch dash (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp)
5 3/16 -3
6 1/4 -4 290 450 250 250 400 400 1000
8 5/16 -5 220 250 400 400
10 3/8 -6 230 385 445 280 300 420 420 470 220 250 400 400 850
12 1/2 -8 200 350 425 280 380 420 420 470 220 250 400 400 800
16 5/8 -10 150 500 350 280 300 420 420 470
19 3/4 -12 125 280 350 420 280 380 420 350 420 450 560 720
25 1 -16 110 200 280 380 280 350 420 280 350 420 440 560 700
31 1.1/4 -20 350 280 350 420 280 350 420 370 525
38 1.1/2 -24 290 350 420 280 350 420 320
51 2 -32 250 350 420 280 350 420 280
Bend Radius (br) in mm
mm inch dash (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br)
5 3/16 -3
6 1/4 -4 40 45 100 75 100 75 125
8 5/16 -5 115 85 115 85
10 3/8 -6 65 70 180 65 65 65 65 60 125 90 130 90 150
12 1/2 -8 80 90 230 90 90 90 90 85 180 130 180 130 180
16 5/8 -10 105 150 250 100 100 100 100 100
19 3/4 -12 120 160 300 280 120 120 120 120 150 120 270 220
25 1 -16 160 210 340 340 155 150 150 150 150 210 140 300 300
31 1.1/4 -20 460 210 210 400 210 210 260 210 420
38 1.1/2 -24 560 280 460 250 250 310 250
51 2 -32 700 540 540 350 350 350 390

www.stauff.co.uk Hose Brochure § Edition 01/2022 37


Technical Guidance

DYNAMIC WORKING PRESSURE AND BEND RADIUS


Rail Hoses

STAUFF RAIL AIR NF F 11-

RAILWAY R4 SAE 100 R4


1SN-K EXCEEDS EN 857

2SN-K EXCEEDS EN 857

RAILWAY AIRBRAKE
380 H22, R23, HL3

4SP - EN 856
2TE - EN 854

3TE - EN 854
1SN EN 853

2SN EN 853

1SC EN 857

2SC EN 857

UIC830-1
DN

Working Pressure (wp) in bar


mm inch dash (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp)
5 3/16 -3 225 400 80
6 1/4 -4 215 350 225 400 290 450 - 75 145
8 5/16 -5 180 330 215 350 250 420 - 68 130
10 3/8 -6 160 275 180 330 230 385 63 110 445
12 1/2 -8 130 250 160 275 200 345 58 93 425
13 1/2 -8 - 10
16 5/8 -10 105 215 130 250 150 290 - 50 80 350 10
19 3/4 -12 88 165 105 215 125 280 - 45 70 350 21
22 7/8 -14 10
25 1 -16 88 165 110 200 - 40 55 320 17
28 1 1/8 -18 10
31 1.1/4 -20 125 14
35 1 3/8 -22 10
38 1.1/2 -24 100 10
51 2 -32 90 7
63 2 1/2 -40 4
80 3 -50 4
Bend Radius (br) in mm
mm inch dash (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br)
5 3/16 -3 100 100 35
6 1/4 -4 115 115 50 50 40 45 - 40 45
8 5/16 -5 130 130 55 55 55 60 - 50 55
10 3/8 -6 180 180 65 65 65 70 70 70 180
12 1/2 -8 200 200 90 90 80 90 - 70 85 230
13 1/2 -8 70
16 5/8 -10 240 240 100 100 105 130 - 90 105 250 90
19 3/4 -12 300 300 120 120 120 160 - 110 130 300 40
22 7/8 -14 120
25 1 -16 150 150 160 210 - 150 150 340 45
28 1 1/8 -18 150
31 1.1/4 -20 210 60
35 1 3/8 -22 170
38 1.1/2 -24 250 65
51 2 -32 315 100
63 2 1/2 -40 140
80 3 -50 180

38 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Technical Guidance

DYNAMIC WORKING PRESSURE AND BEND RADIUS


Thermoplastic Hoses

PTFE - Super Tef Smooth-

PTFE - Super Convoluted


2SB - Two Steel Braids

2SB - Two Steel Braids


1SB Steel Antiabrasion
R7 Antiabrasion Twin

R18 CPLT 3000 Non


R7 Non Conductive

R8 Non Conductive

Antiabrasion Twin

Antiabrasion Twin

VHP 10000 Twin

Ecology 210 HD
R18 CPLT 3000
R7 Antiabrasion

R8 Antiabrasion

1SB Steel Braid

Antiabrasion

VHP 10000
R7 Mariner

R8 Mariner

Conductive

bore
DN

Working Pressure (wp) in bar


mm inch dash (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp) (wp)
4 1/8 -2 210 210 210 420 420
5 3/16 -3 210 210 210 210 350 350 350 360 360 210 210 207 2
6 1/4 -4 210 210 210 210 350 350 350 310 310 400 400 210 210 700 700 207 172
8 5/16 -5 190 190 190 190 300 300 300 250 250 400 400 210 210 181
10 3/8 -6 160 160 160 160 280 280 280 225 225 330 330 210 210 700 700 172 138
12 1/2 -8 140 140 140 140 245 245 245 190 190 260 260 210 210 138 103
16 5/8 -10 105 105 105 105 200 200 200 140 140 220 220 210 210 103 83
19 3/4 -12 90 90 90 90 165 165 165 115 115 150 150 210 86 69
25 1 -16 70 70 70 70 140 140 140 95 95 210 69 46
31 1.1/4 -20 210 34
38 1.1/2 -24 30
51 2 -32 23
Bend Radius (br) in mm
mm inch dash (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br) (br)
4 1/8 -2 25 25 25 25 25
5 3/16 -3 25 25 25 25 30 30 30 30 30 25 25 38
6 1/4 -4 35 35 35 35 50 50 50 40 40 40 40 35 35 35 35 51 18
8 5/16 -5 45 45 45 45 55 55 55 55 55 50 50 45 45 76
10 3/8 -6 55 55 55 55 60 60 60 65 65 65 65 45 45 90 90 100 20
12 1/2 -8 75 75 75 75 80 80 80 85 85 85 85 70 70 133 25
16 5/8 -10 110 110 110 110 125 125 125 115 115 115 115 100 100 120 165 51
19 3/4 -12 140 140 140 140 150 150 150 145 145 170 170 155 197 64
25 1 -16 190 190 190 190 200 200 200 180 180 240 229 89
31 1.1/4 -20 127
38 1.1/2 -24 152
51 2 -32 200

www.stauff.co.uk Hose Brochure § Edition 01/2022 39


Technical Guidance

HIGH ABRASION RESISTANT GUIDE

Stauff High Abrasion Resistant Hose has been developed and updated over Abrasion values according to EN ISO 6945
existing proven products for even better performance in the most demanding
environment applications. 0.50

They rely on the use of highly developed formulae for hose cover construction and can be 0.5
applied to all of the standard wire braid and wire spiral manufactured products.

STAUFFRoc
Benefits from improved dynamic ozone resistance, UV, high temperature and salt water 0.4
resistance.

Abrasion [g]
In addition this high specification product meets the demanding requirements of the 0.3
underground coal mining industry. 0.20
Construction:
Tube: Oil resistant synthetic rubber 0.2
Reinforcement: One, two or four high tensile steel wire layers
Cover: Synthetic rubber cover
0.05
Super abrasion resistance 0.1
Excellent ozone and UV resistance
Very high weather and salt water resistance 0.00
Flame resistant acc. to MSHA and DSK
Very high wear and abrasion resistance (ISO 6945 / 2000 0.0
cycles / 25N / 0.05g) ISO S-STANDARD STAUFF STAUFF
MSHA approved and anti-static 6945 MSHA ROC SHIELD
Temperature range -40°C to +100°C
up to 120°C [for max. 30% of the application]
Ozone resistance according to EN 27326
STAUFFShield
Hose is known for its excellent wear and ozone resistance. This is achieved by a double
3500
layer construction with rubber cover and UHMW foil.

Testing to two thousand cycles with 25nm weight, in accordance with EN ISO 6945, 3500
shows no measurable abrasion.
3000

2500
Ozone resistance [h]

2000 2000

1500

1000
400

500 72

0
EN S-STANDARD STAUFF STAUFF
27326 MSHA ROC SHIELD

All hose types can be supplied with STAUFFRoc or STAUFFShield cover specifications.

40 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Technical Guidance

CONVERSION CHART

UNIT FROM TO MULTIPLY BY

Length 1 Inch in m 0.0254


1 Meter m in 39.370
1 Foot ft m 0.3048
1 Meter m ft 3.281
Area 1 Square Inch inch2 mm2 645.16
1 Square Meter m2 in2 1550
Volume 1 Gallon (UK) gal L 4.546
1 Litre L gal (UK) 0.22 2
1 Gallon (US) gal L 3.78
1 Litre L gal (US) 0.264
Weight 1 Pound 1 lb kg 0.454
1 Kilogram kg 1 lb 2.205
Pressure 1 Pound per square Inch psi bar 0.06895
1 Bar bar psi 14.5
1 Pound per square inch psi Mpa 0.006895
1 Mega Pascal Mpa psi 145.038
1 Kilo Pascal Kpa bar 0.01
1 Bar bar Kpa 100
1 Mega Pascal Mpa bar 10
1 Bar bar Mpa 0.1
Velocity 1 Foot per second ft/s m/s 0.3048
1 Meter per second m/s ft/s 3.281
Flow Rate 1 Gallon per minute (UK) gal / min. l / min. 4.546
1 Liter per minute l / min. gal / min. (UK) 0.22
1 Gallon per minute (US) gal / min. l / min. 3.78
1 Liter per minute l / min. gal / min. (US) 0.264
Temperature Fahrenheit degree °F °C 5/9 (°F-32)
Celsius degree °C °F 9x°C/5+32

www.stauff.co.uk Hose Brochure § Edition 01/2022 41


Notes
MULTI-PURPOSE MINERAL OIL HOSE - TU25 . . .. . .. . .. 44
SAE 100 R6 EN 854 . . . . . . . . . . . . . . . . . . . . . . . . . 45
SAE 100 R3 EN 854 . . . . . . . . . . . . . . . . . . . . . . . . . 46
EN 854 1TE . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .47
EN 854 2TE . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .48
EN 854 3TE . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .49
STAUFF TEX R4-X FLEXIBILITY . . .. . .. . .. . .. . .. . .. 50
SAE J1402 AIR BRAKE. . .. . .. . .. . .. . .. . .. . .. . .51

HYDRAULIC HOSE
3
Hydraulic Hose

MULTI-PURPOSE MINERAL OIL HOSE - TU25

Applications
Flexible hose suitable for industrial oils, unleaded fuels (EN228:2000), diesel oils
(EN590:2004) and fuel oils (DIN 51 603 parts 1-5). Applications in industry, garages,
filling stations and automobile repair shops. Also suitable for compressed air.

Construction
Core: NBR, black, smooth, electrically conductive.
Applications
Reinforcement
Textile spirally laid

Cover
NBR/SBR, black, smooth, abrasion resistant, oil and weather resistant.

Safety Factor
3.15: 1

Temperature Range
-40°C to +80°C (-40°F to +176°F) Not to exceed +70˚C for air and water based
fluids.

ID WALL WORKING BEND COIL


ORDER OD WEIGHT
DESCRIPTION THICKNESS PRESSURE RADIUS LENGTH
CODE DASH INCH MM MM KG/M
MM BAR MM M
6100190021 HIS-MPR-06-A-PN25 -4 1/4 6.0 14.0 4.0 25 40 0.17 100
2020039900 HIS-MPR-08-A-PN25 -5 5/16 8.0 16.0 4.0 25 50 0.19 100
6100190025 HIS-MPR-10-A-PN25 -6 3/8 10.0 18.0 4.0 25 60 0.23 50
6100190028 HIS-MPR-13-A-PN25 -8 1/2 13.0 21.0 4.0 25 80 0.28 50
6100190030 HIS-MPR-16-A-PN25 -10 5/8 16.0 25.0 4.5 25 100 0.38 50
6100190032 HIS-MPR-19-A-PN25 -12 3/4 19.0 29.0 5.0 25 120 0.50 50
6100190035 HIS-MPR-25-A-PN25 -16 1" 25.0 36.0 5.5 25 150 0.73 50

NOT TO BE USED AS A PETROL PUMP HOSE

44 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Hydraulic Hose

SAE 100 R6 EN 854

Applications
For hydraulic control lines, discharge under low pressure of hydraulic fluids, fuel oil,
grease, air and water.

Construction
Tube - hydraulic oil resistant special synthetic rubber.
Cover - oil, abrasion, ozone and weather resistant special synthetic rubber.
Applications
Reinforcement
1 High tensile synthetic textile braid.

Temperature Range
-40°C to +100°C (-40°F to +212°F)

WORKING
ID BURST BEND
ORDER OD PRESSURE WEIGHT
DESCRIPTION PRESSURE RADIUS
CODE
INCH MM
MM
BAR PSI BAR MM
G/M
3
6100190060 HIS-R6-05-R-PN30 3/16 4.8 10.7 34 493 250 35 90
2020000166 HIS-R6-06-R-PN30 1/4 6.4 12.3 28 406 200 45 105
2020000180 HIS-R6-08-R-PN30 5/16 8.0 13.9 28 406 200 65 125
2020000219 HIS-R6-10-R-PN30 3/8 9.5 15.5 28 406 200 75 150
2020000253 HIS-R6-12-R-PN30 1/2 12.7 19.5 28 406 200 90 225
2020000269 HIS-R6-16-R-PN25 5/8 16.0 22.6 24 348 140 115 260
2020000289 HIS-R6-19-R-PN25 3/4 19.0 25.8 21 305 130 140 315
2020000308 HIS-R6-25-R-PN25 1” 25.4 33.2 20 290 100 150 470

www.stauff.co.uk Hose Brochure § Edition 01/2022 45


Hydraulic Hose

SAE 100 R3 EN 854

Applications
For hydraulic control lines, discharge under low pressure of hydraulic fluids, fuel oil,
grease, air and water.

Construction
Tube - hydraulic oil resistant special synthetic rubber.
Cover - oil, abrasion, ozone and weather resistant special synthetic rubber.
Applications
Reinforcement
2 High tensile synthetic textile braids.

Temperature Range
-40°C to +100°C (-40°F to +212°F)

WORKING
ID BURST BEND
ORDER COVER PRESSURE WEIGHT
DESCRIPTION PRESSURE RADIUS
CODE OD MM KG/M
INCH MM BAR PSI BAR MM

6100190079 HIS-R3-05-R-PN103 3/16 4.8 12.7 103 1494 412 80 0.16


6100190087 HIS-R3-06-R-PN86 1/4 6.4 14.3 86 1247 400 80 0.19
6100190096 HIS-R3-08-R-PN83 5/16 8.0 17.5 83 1204 370 100 0.27
2020076745 HIS-R3-10-R-PN78 3/8 9.5 19.1 78 1131 340 100 0.30
2020050339 HIS-R3-12-R-PN69 1/2 12.7 23.8 69 1000 300 125 0.44
6100190111 HIS-R3-16-R-PN60 5/8 16.0 27.0 60 870 270 140 0.50
6100190112 HIS-R3-19-R-PN52 3/4 19.0 31.8 52 754 240 150 0.70
6100190138 HIS-R3-25-R-PN39 1” 25.4 38.1 39 566 190 205 0.87
6100190146 HIS-R3-31-R-PN26 1.1/4 31.8 44.5 26 377 140 255 1.0
6100190297 HIS-R3-38-R-PN20 1.1/2 38.1 51.0 20 290 110 295 1.17

46 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Hydraulic Hose

EN 854 1TE

Applications
For hydraulic control lines, discharge under low pressure of hydraulic fluids, fuel oil,
grease, air and water.

Construction
Tube - hydraulic oil resistant special synthetic rubber.
Cover - oil, abrasion, ozone and weather resistant special synthetic rubber.
Applications
Reinforcement
1 High tensile synthetic textile braid.

Temperature Range
-40°C to +100°C (-40°F to +212°F)

WORKING
ID BURST BEND
ORDER COVER PRESSURE WEIGHT
DESCRIPTION PRESSURE RADIUS
CODE OD MM KG/M
INCH MM BAR PSI BAR MM

6100190278 HOS-1TE-05-R-STM-PN25 3/16 4.8 10.7 25 363 230 35 0.09 3


6100190290 HOS-1TE-06-R-STM-PN25 1/4 6.4 12.3 25 363 180 45 0.12
6100190291 HOS-1TE-08-R-STM-PN20 5/16 8.0 13.9 20 290 180 65 0.13
6100190292 HOS-1TE-10-R-STM-PN20 3/8 9.5 15.5 20 290 170 75 0.16
6100190298 HOS-1TE-12-R-STM-PN16 1/2 12.7 19.0 16 232 160 90 0.21
6100190314 HOS-1TE-16-R-STM-PN16 5/8 16.0 22.6 16 232 130 115 0.27
6100190315 HOS-1TE-19-R-STM-PN12 3/4 19.0 25.8 12 174 120 140 0.32
6100190317 HOS-1TE-25-R-STM-PN12 1” 25.4 33.2 12 174 95 150 0.48

www.stauff.co.uk Hose Brochure § Edition 01/2022 47


Hydraulic Hose

EN 854 2TE

Applications
For hydraulic control lines, discharge under low pressure of hydraulic fluids, fuel oil,
grease, air and water.

Construction
Tube - hydraulic oil resistant special synthetic rubber.
Cover - oil, abrasion, ozone and weather resistant special synthetic rubber.
Applications
Reinforcement
1 High tensile synthetic textile braid.

Temperature Range
-40°C to +100°C (-40°F to +212°F)

WORKING
ID BURST BEND
ORDER COVER PRESSURE VACUUM WEIGHT
DESCRIPTION PRESSURE RADIUS
CODE OD MM BAR KG/M
INCH MM BAR PSI BAR MM

6100190331 HOS-2TE-05-R-STM-PN80 3/16 4.8 11.8 80 1160 410 -0.60 25 0.12


2020044947 HOS-2TE-06-R-STM-PN75 1/4 6.4 13.4 75 1088 400 -0.60 40 0.15
2020065246 HOS-2TE-08-R-STM-PN68 5/16 8.0 14.9 68 986 380 -0.60 50 0.17
2020065247 HOS-2TE-10-R-STM-PN63 3/8 9.5 16.5 63 914 310 -0.60 60 0.20
2020044698 HOS-2TE-12-R-STM-PN58 1/2 12.7 19.7 58 841 280 -0.60 70 0.24
2020040735 HOS-2TE-16-R-STM-PN50 5/8 16.0 23.9 50 725 260 - 90 0.33
2020044697 HOS-2TE-19-R-STM-PN45 3/4 19.0 27.0 45 653 230 - 110 0.38
2020044948 HOS-2TE-25-R-STM-PN40 1” 25.4 34.4 40 580 200 - 150 0.55
2020044945 HOS-2TE-31-R-STM-PN35 1.1/4 31.8 41.4 35 508 180 - 170 0.74
6100190334 HOS-2TE-38-R-STM-PN30 1.1/2 38.1 48.1 30 435 180 - 190 0.87

48 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Hydraulic Hose

EN 854 3TE

Applications
For hydraulic control lines, discharge under medium pressure of hydraulic fluids, fuel
oil, grease, air and water.

Construction
Tube - hydraulic oil resistant special synthetic rubber.
Cover - oil, abrasion, ozone and weather resistant special synthetic rubber.
Applications
Reinforcement
2 High tensile synthetic textile braids.

Temperature Range
-40°C to +100°C (-40°F to +212°F)

WORKING
ID BURST BEND
ORDER COVER PRESSURE VACUUM WEIGHT
DESCRIPTION PRESSURE RADIUS
CODE OD MM BAR KG/M
BAR MM
INCH MM BAR PSI
3
6100190336 HOS-3TE-05-R-STM-PN160 3/16 4.8 12.8 160 2320 700 -0.80 40 0.14
6100190337 HOS-3TE-06-R-STM-PN145 1/4 6.4 14.4 145 2103 630 -0.80 45 0.17
6100190338 HOS-3TE-08-R-STM-PN130 5/16 8.0 16.9 130 1885 580 -0.80 55 0.22
6100190339 HOS-3TE-10-R-STM-PN110 3/8 9.5 18.5 110 1595 500 -0.80 70 0.25
6100190357 HOS-3TE-12-R-STM-PN93 1/2 12.7 21.7 93 1349 440 -0.80 85 0.31
6100190365 HOS-3TE-16-R-STM-PN80 5/8 16.0 25.9 80 1160 380 -0.80 105 0.41
6100190378 HOS-3TE-19-R-STM-PN70 3/4 19.0 29.0 70 1015 330 -0.60 130 0.47
6100190390 HOS-3TE-25-R-STM-PN55 1” 25.4 35.9 55 798 280 -0.60 150 0.63
6100190391 HOS-3TE-31-R-STM-PN45 1.1/4 31.8 42.3 45 653 220 -0.60 190 0.76
6100190395 HOS-3TE-38-R-STM-PN40 1.1/2 38.1 49.6 40 580 190 - 240 0.96
6100190396 HOS-3TE-51-R-STM-PN33 2” 50.8 62.3 33 479 160 - 300 1.28

www.stauff.co.uk Hose Brochure § Edition 01/2022 49


Hydraulic Hose

STAUFF TEX R4-X FLEXIBILITY

Applications
In oil return lines of hydraulic systems of industrial and agricultural applications.

Construction
Tube - hydraulic oil resistant special NBR rubber.
Cover - oil, heat, abrasion, ozone and weather resistant special CR rubber.

Reinforcement Applications
High tensile synthetic textile and steel wire helix.

Temperature Range
-40°C to +100°C (-40°F to +212°F)

WORKING
ID BURST BEND
ORDER OD PRESSURE VACUUM WEIGHT
DESCRIPTION PRESSURE RADIUS
CODE MM BAR KG/M
INCH MM BAR PSI BAR MM

6100190399 HIS-OSD-19-R-PN84 3/4 19.0 29.0 21 305 84 -0.80 50 0.52


6100190400 HIS-OSD-25-R-PN68 1” 25.4 35.0 17 247 68 -0.80 65 0.64
6100190401 HIS-OSD-31-R-PN56 1.1/4 31.8 42.0 14 203 56 -0.80 85 0.83
6100190405 HIS-OSD-38-R-PN40 1.1/2 38.1 49.0 10 145 40 -0.80 95 1.08
6100190407 HIS-OSD-45-R-PN40 1 3/4 44.5 56.0 10 145 40 -0.80 110 1.40
6100190408 HIS-OSD-51-R-PN28 2” 50.8 62.0 7 102 28 -0.80 135 1.54
6100190409 HIS-OSD-63-R-PN16 2.1/2 63.5 75.5 4 58 16 -0.80 180 2.02
6100190410 HIS-OSD-76-R-PN16 3” 76.2 88.0 4 58 16 -0.80 225 2.51
6100190413 HIS-OSD-88-R-PN12 3.1/2 88.9 103.0 3 44 12 -0.80 270 3.16
6100190414 HIS-OSD-102-R-PN8 4” 101.6 115.0 2 29 8 -0.80 390 3.64

50 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Hydraulic Hose

SAE J1402 / DIN 74310 AIR BRAKE

Applications
Medium pressure hose lines. Used in automotive air brake systems.

Construction
Special synthetic rubber.

Reinforcement
High tensile synthetic textile. Applications

Cover
Abrasion, ozone and weather resistant special black synthetic rubber.

Temperature Range
-40°C to +80°C (-40°F to +176°F)

ID WORKING BURST BEND


ORDER OD PRESSURE WEIGHT
DESCRIPTION PRESSURE RADIUS
CODE MM G/M
DASH INCH MM BAR PSI BAR MM
3
2020000185 HIS-J1402-10-R-PN20.7 -06 3/8 9.5 19 20.7 300 62 89 0.26
2020000229 HIS-J1402-12-R-PN20.7 -08 1/2 13 22.2 20.7 300 62 102 0.33
2020065269 HIS-J1402-16-R-PN20.7 -10 5/8 16 26.9 20.7 300 62 114 0.48

www.stauff.co.uk Hose Brochure § Edition 01/2022 51


Notes
STAUFF PILOT . . .. . .. . .. . .. . .. . .. . .. . .. . 54
STAUFF LIFT . . .. . .. . .. . .. . .. . .. . .. . .. . .. 55
STAUFF JACK. . .. . .. . .. . .. . .. . .. . .. . .. . .. 55
SAE 100 R1AT EN 853 1SN . . .. . .. . .. . .. . .. . 56
SAE 100 R1AT EN 853 2SN . . .. . .. . .. . .. . .. . 57
STAUFF ULTRACOLD SAE 100 R1AT EN 853 1SN. . .. 58
STAUFF ULTRACOLD SAE 100 R2AT EN 853 2SN. . .. 59
SAE 100 R2AT EN 853 1SN HIGH TEMPERATURE. . .. 60
SAE 100 R2AT EN 853 2SN HIGH TEMPERATURE. . .. 61
SAE 100 R17. . .. . .. . .. . .. . .. . .. . .. . .. . .. 62
SAE 100 R19. . .. . .. . .. . .. . .. . .. . .. . .. . .. 63
DIN EN 857 1SC. . .. . .. . .. . .. . .. . .. . .. . .. 64
DIN EN 857 2SC. . .. . .. . .. . .. . .. . .. . .. . .. 65
DIN EN 857 2SC TWIN BREAKER HOSE. . . . . . . . . . . 66
STAUFFPAC 1SNK. . .. . .. . .. . .. . .. . .. . .. . .. 68
STAUFFPAC 2SNK. . .. . .. . .. . .. . .. . .. . .. . .. 69
STAUFF SHIELD 1SSK . . .. . .. . .. . .. . .. . .. . .. 70
STAUFF SHIELD 2SSK . . .. . .. . .. . .. . .. . .. . .. 71
DIN EN 856 4SP. . .. . .. . .. . .. . .. . .. . .. . .. 72
DIN EN 856 4SH . . .. . .. . .. . .. . .. . .. . .. . .. 73
STAUFF SHIELD SSP . . .. . .. . .. . .. . .. . .. . .. 74
STAUFF SHIELD SSH . . .. . .. . .. . .. . .. . .. . .. 75
DIN EN 856 SAE 100 R13. . .. . .. . .. . .. . .. . .. 76
DIN EN 856 SAE 100 R15. . .. . .. . .. . .. . .. . .. 77
S FLEX-ULTRA 4000. . . . . . . . . . . . . . . . . . . . . . . 78
S FLEX-ULTRA 5000. . . . . . . . . . . . . . . . . . . . . . . 79
S FLEX-ULTRA 6000. . . . . . . . . . . . . . . . . . . . . . . 80
S FLEX-ULTRA 4000 PLUS . . .. . .. . .. . .. . .. . .. 81
S FLEX-ULTRA 5000 PLUS . . .. . .. . .. . .. . .. . .. 82

4
S FLEX-ULTRA 6000 PLUS . . .. . .. . .. . .. . .. . .. 83
STAUFF FLEX SUPREME . . .. . .. . .. . .. . .. . .. . 84
STAUFF FLEX MAX . . .. . .. . .. . .. . .. . .. . .. . 85

HIGH PRESSURE
HOSE
High Pressure Hose

STAUFFPilot Compact Hose

Applications
For pilot lines and hydraulic systems.

Construction
Tube - mineral, vegetable and hydraulic oil resistant special synthetic rubber.
Cover - oil, abrasion and weather resistant special synthetic rubber.

Reinforcement Applications
1 High tensile steel wire braid.

Temperature Range
-40°C to +120°C (-40°F to +248°F) (120°C Max)

WORKING
ID OD BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR MM
OD MM OD MM
2020040730 HOS-PIL-05-R-STM 3/16 4.8 8.7 10.5 150 2175 600 20 0.14
2020065296 HOS-PIL-06-R-STM 1/4 6.4 9.9 11.5 150 2175 600 25 0.15
2020065297 HOS-PIL-08-R-STM 5/16 8.0 11.5 13.1 120 1740 480 30 0.18
2020065298 HOS-PIL-10-R-STM 3/8 9.5 13.2 14.8 120 1740 480 40 0.20
2020065299 HOS-PIL-12-R-STM 1/2 12.7 16.2 18.0 120 1740 480 50 0.26

54 Hose Brochure § Edition 01/2022 www.stauff.co.uk


High Pressure Hose

STAUFFLift

Applications
Hydraulic hose for lift and elevator applications. Pressures comply with EN 81-2.

Construction
Tube - synthetic rubber, resistant against hydraulic fluids (HL, HLP, HLPD, HVLP, HFA,
HFAS, HFB, HFC)
Cover - abrasion and ozone resistant synthetic rubber.

Reinforcement
One braid DN 19 - DN 31 and two braids DN 38 - DN 51 of high tensile steel wire.

Temperature Range Applications


-40°C to +100°C (-40°F to +212°F)
Max 120°C / 248°F

WORKING
ID OD TEST BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE PRESSURE RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR BAR MM
OD MM OD MM
6100190418 HOS-LIF-19-A-STM 3/4 19.5 25.0 27.1 50 725 100 400 240 0.56
6100190420 HOS-LIF-25-A-STM 1" 26.0 31.0 33.2 50 725 100 400 160 0.74
6100190421 HOS-LIF-31-A-STM 1.1/4 32.5 40.2 43.7 50 725 100 400 300 1.28
6100190426 HOS-LIF-38-A-STM 1.1/2 38.7 51.1 54.5 45 655 90 360 500 2.17
6100190427 HOS-LIF-51-A-STM 2" 51.1 62.9 66.7 40 580 80 320 630 2.79

STAUFFJack

Applications
For high pressure hydraulic systems in jacking applications.

Construction
Tube - mineral, vegetable and hydraulic oil resistant special synthetic rubber.
Cover - oil, abrasion and weather resistant special synthetic rubber.
Applications
Reinforcement
2 high tensile steel wire braids.

Temperature Range
-40°C to +100°C (-40°F to +212°F)

WORKING
ID OD BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR MM
OD MM OD MM
6100190428 HOS-JAC-06-R-EMB 1/4 6.4 11.3 13.4 690 10000 1379 75 0.28
6100190449 HOS-JAC-10-R-EMB 3/8 9.5 15.0 17.1 690 10000 1379 90 0.42

www.stauff.co.uk Hose Brochure § Edition 01/2022 55


High Pressure Hose

SAE 100 R1AT EN 853 1SN

Applications
Medium to high pressure hydraulic lines. Suitable for conveying petroleum based
hydraulic fluids, synthetic esters, biodegradable hydraulic fluids, water glycol based
fluids and air.
Beware when using hoses for air or inert gases, hose cover requires to be pricked to
allow gas permeation and venting to the atmosphere.

Construction Applications
Tube - synthetic rubber, resistant against hydraulic fluids (HL, HLP, HLPD, HVLP, HFA,
HFAS, HFB, HFC)
Cover - abrasion, ozone and weather resistant synthetic rubber.

Reinforcement
1 High tensile steel braid.

Temperature Range
-40°C to +100°C (-40°F to +212°F) (120°C Max Intermittent)

WORKING
ID OD TEST BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE PRESSURE RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR BAR MM
OD MM OD MM
6100220354 HOS-1SN-05-R-STM 3/16 5.2 9.5 11.8 250 3625 500 1000 80 0.16
2020000150 HOS-1SN-06-A-STM 1/4 6.6 10.8 12.9 225 3265 450 900 100 0.18
2020000173 HOS-1SN-08-A-STM 5/16 8.3 12.5 14.7 215 3120 430 860 115 0.22
2020000192 HOS-1SN-10-A-STM 3/8 9.9 14.8 16.7 180 2610 360 720 125 0.29
2020000234 HOS-1SN-12-A-STM 1/2 13.0 17.9 19.9 160 2320 320 640 180 0.36
2020000262 HOS-1SN-16-A-STM 5/8 16.4 21.0 23.2 130 1885 260 520 200 0.42
2020000280 HOS-1SN-19-A-STM 3/4 19.5 25.0 27.1 105 1525 210 420 240 0.53
2020000301 HOS-1SN-25-A-STM 1” 26.0 32.9 35.1 88 1275 176 352 300 0.82
2020000317 HOS-1SN-31-A-STM 1.1/4 32.5 39.9 42.5 63 915 126 252 420 1.04
2020000326 HOS-1SN-38-A-STM 1.1/2 38.7 46.5 50.1 50 725 100 200 500 1.41
2020000335 HOS-1SN-51-A-STM 2” 51.1 60.1 64.1 40 580 80 160 630 2.04

56 Hose Brochure § Edition 01/2022 www.stauff.co.uk


High Pressure Hose

SAE 100 R2AT EN 853 2SN

Applications
Medium to high pressure hydraulic lines. Suitable for conveying petroleum based
hydraulic fluids, synthetic esters, biodegradable hydraulic fluids, water glycol based
fluids and air. Beware when using hoses for air or inert gases, hose cover requires to
be pricked to allow gas permeation and venting to the atmosphere.

Construction Applications
Tube - synthetic rubber, resistant against hydraulic fluids (HL, HLP, HLPD, HVLP, HFA,
HFAS, HFB, HFC)
Cover - abrasion, ozone and weather resistant synthetic rubber.

Reinforcement
2 High tensile steel braids.

Temperature Range
-40°C to +100°C (-40°F to +212°F) (120°C Max Intermittent)

WORKING
ID OD TEST BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE PRESSURE RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR BAR MM
OD MM OD MM
6100232213 HOS-2SN-05-A-STM 3/16 5.2 11.1 13.4 415 6018 830 1680 80 0.28
2020000163 HOS-2SN-06-A-STM 1/4 6.6 12.4 14.3 400 5800 800 1600 100 0.31
2020000176 HOS-2SN-08-A-STM 5/16 8.3 14.0 16.0 350 5075 700 1400 115 0.37
2020000208 HOS-2SN-10-A-STM 3/8 9.9 16.4 18.4 330 4785 660 1320 130 0.44
2020000246 HOS-2SN-12-A-STM 1/2 13.0 19.4 21.3 275 4000 550 1100 180 0.53
2020000265 HOS-2SN-16-A-STM 5/8 16.4 22.6 24.6 250 3625 500 1000 200 0.67
2020000286 HOS-2SN-19-A-STM 3/4 19.5 26.6 28.6 215 3120 430 860 240 0.84
4
2020000305 HOS-2SN-25-A-STM 1” 26.0 34.5 37.1 165 2395 330 660 300 1.23
2020000319 HOS-2SN-31-A-STM 1.1/4 32.5 43.9 46.7 125 1815 250 500 420 1.79
2020000328 HOS-2SN-38-A-STM 1.1/2 38.7 51.1 54.5 90 1305 180 360 500 2.12
2020000337 HOS-2SN-51-A-STM 2” 51.1 62.9 66.7 80 1160 160 320 630 2.79

www.stauff.co.uk Hose Brochure § Edition 01/2022 57


High Pressure Hose

ULTRACOLD SAE 100 R1AT EN 853 1SN (Low Temperature -50°C)

Applications
For low-medium pressure hydraulic systems in industry and agriculture in extremely
low temperatures.

Construction
Tube - mineral, vegetable and hydraulic oil resistant special synthetic rubber.
Cover - oil, abrasion and weather resistant special synthetic rubber.
Applications
Reinforcement
1 High tensile steel wire braid.

Temperature Range
-50°C to +100°C (-58°F to +212°F)

WORKING
ID OD BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE VACUUM RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR MM
OD MM OD MM
6100190462 HOS-1SNLT-06-R-STM 1/4 6.4 11.1 13.2 225 3263 1030 -0.80 100 0.22
6100190465 HOS-1SNLT-08-R-STM 5/16 8.0 12.6 14.8 215 3118 970 -0.80 115 0.23
6100190466 HOS-1SNLT-10-R-STM 3/8 9.5 15.0 17.2 180 2610 820 -0.80 130 0.33
6100190469 HOS-1SNLT-12-R-STM 1/2 12.7 18.1 20.4 160 2320 700 -0.80 180 0.41
6100190471 HOS-1SNLT-16-R-STM 5/8 16.0 21.2 23.5 130 1885 600 -0.80 200 0.47
6100190463 HOS-1SNLT-19-R-STM 3/4 19.0 25.2 27.5 105 1523 500 -0.80 240 0.58
6100190464 HOS-1SNLT-25-R-STM 1" 25.4 33.1 35.4 88 1276 375 -0.80 300 0.87
6100190467 HOS-1SNLT-31-R-STM 1.1/4 31.8 40.2 43.5 63 914 280 -0.60 420 1.20
6100190474 HOS-1SNLT-38-R-STM 1.1/2 38.1 46.7 50.0 50 725 260 -0.60 500 1.39
6100190475 HOS-1SNLT-51-R-STM 2" 50.8 60.2 63.6 40 580 250 -0.60 630 1.90

58 Hose Brochure § Edition 01/2022 www.stauff.co.uk


High Pressure Hose

ULTRACOLD SAE 100 R2AT EN 853 2SN (Low Temperature -50°C)

Applications
For low-high pressure hydraulic systems in industry and agriculture in extremely low
temperatures.

Construction
Tube - mineral, vegetable and hydraulic oil resistant special synthetic rubber.
Cover - oil, abrasion and weather resistant special synthetic rubber.
Applications
Reinforcement
2 High tensile steel wire braid.

Temperature Range
-50°C to +100°C (-58°F to +212°F)

WORKING
ID OD BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE VACUUM RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR MM
OD MM OD MM
6100190476 HOS-2SNLT-06-R-STM 1/4 6.4 12.8 15.0 400 5800 1700 -0.95 100 0.38
6100190477 HOS-2SNLT-08-R-STM 5/16 8.0 14.3 16.5 350 5075 1550 -0.95 115 0.43
6100190481 HOS-2SNLT-10-R-STM 3/8 9.5 16.7 18.9 330 4785 1450 -0.95 130 0.54
6100190482 HOS-2SNLT-12-R-STM 1/2 12.7 19.8 22.2 275 3988 1300 -0.95 180 0.64
6100190483 HOS-2SNLT-16-R-STM 5/8 16.0 22.9 25.2 250 3625 1050 -0.95 200 0.75
6100190484 HOS-2SNLT-19-R-STM 3/4 19.0 26.9 29.2 215 3118 920 -0.80 240 0.92 4
6100190485 HOS-2SNLT-25-R-STM 1" 25.4 34.8 37.2 165 2393 690 -0.80 300 1.29
6100190492 HOS-2SNLT-31-R-STM 1.1/4 31.8 44.3 47.3 125 1813 620 -0.80 420 1.89
6100190493 HOS-2SNLT-38-R-STM 1.1/2 38.1 50.7 53.7 90 1305 520 -0.80 500 2.11
6100190495 HOS-2SNLT-51-R-STM 2" 50.8 63.5 66.7 78 1131 420 -0.80 630 2.76

www.stauff.co.uk Hose Brochure § Edition 01/2022 59


High Pressure Hose

ULTIMATE SAE 100 R1AT/DIN EN 853 1SN - High Temperature (+135°C)

Applications
Low-medium pressure hydraulic systems in industry, compressors and mining where
operating temperatures are up to 150°C.

Construction
Tube - High temperature hydraulic oil resistant special synthetic rubber.
Cover - oil, abrasion and weather resistant special synthetic rubber.
Applications
Reinforcement
1 High tensile steel wire braid.

Temperature Range
-50°C to +135°C (-58°F to +275°F) +150°C (+302°F Discontinuous)

WORKING
ID OD BURST BEND
ORDER PRESSURE VACUUM WEIGHT
DESCRIPTION PRESSURE RADIUS
CODE WIRE COVER BAR KG/M
INCH MM BAR PSI BAR MM
OD MM OD MM
2020048160 HOS-1SN-05-R-STM-EHT 3/16 4.8 9.6 11.6 250 3625 1100 -0.80 90 0.19
2020048161 HOS-1SN-06-R-STM-EHT 1/4 6.4 11.1 13.2 225 3263 1030 -0.80 100 0.23
2020048162 HOS-1SN-08-R-STM-EHT 5/16 8.0 12.6 14.8 215 3118 970 -0.80 115 0.27
2020048163 HOS-1SN-10-R-STM-EHT 3/8 9.5 15.0 17.2 180 2610 820 -0.80 130 0.35
2020048164 HOS-1SN-12-R-STM-EHT 1/2 12.7 18.1 20.4 160 2320 700 -0.80 180 0.43
2020048165 HOS-1SN-16-R-STM-EHT 5/8 16.0 21.2 23.5 130 1885 600 -0.80 200 0.50
2020048166 HOS-1SN-19-R-STM-EHT 3/4 19.0 25.2 27.5 105 1523 500 -0.80 240 0.63
2020048167 HOS-1SN-25-R-STM-EHT 1” 25.4 33.1 35.4 88 1276 375 -0.80 300 0.93
2020048168 HOS-1SN-31-R-STM-EHT 1.1/4 31.8 40.2 43.5 63 914 280 -0.60 420 1.31
2020048169 HOS-1SN-38-R-STM-EHT 1.1/2 38.1 46.7 50 50 725 260 -0.60 500 1.48
2020046140 HOS-1SN-51-R-STM-EHT 2” 50.8 60.2 63.6 40 580 250 -0.60 630 2.02

60 Hose Brochure § Edition 01/2022 www.stauff.co.uk


High Pressure Hose

ULTIMATE SAE 100 R2AT/DIN EN 853 2SN - High Temperature (+135°C)

Applications
Low-medium pressure hydraulic systems in industry, compressors and mining where
operating temperatures are up to 150°C (note: +150°C must be discontinuous).

Construction
Tube - High temperature hydraulic oil resistant special synthetic rubber.
Cover - oil, abrasion, ozone and weather resistant synthetic rubber. Applications

Reinforcement
2 High tensile steel braids.

Temperature Range
-50°C to +135°C / -58°F to +275°F (+135°C max)

WORKING
ID OD BURST BEND
ORDER PRESSURE VACUUM WEIGHT
DESCRIPTION PRESSURE RADIUS
CODE WIRE COVER BAR KG/M
INCH MM BAR PSI BAR MM
OD MM OD
2020048178 HOS-2SN-05-R-STM-EHT 3/16 4.8 11.1 13.3 415 6018 1850 -0.95 90 0.31
2020048179 HOS-2SN-06-R-STM-EHT 1/4 6.4 12.8 15.0 400 5800 1700 -0.95 100 0.39
2020048180 HOS-2SN-08-R-STM-EHT 5/16 8.0 14.3 16.5 350 5075 1550 -0.95 115 0.46
6100087024 HOS-2SN-10-R-STM-EHT 3/8 9.5 16.7 18.9 330 4785 1450 -0.95 130 0.56
2020048182 HOS-2SN-12-R-STM-EHT 1/2 12.7 19.8 22.2 275 3988 1300 -0.95 180 0.67
2020048183 HOS-2SN-16-R-STM-EHT 5/8 16.0 22.9 25.2
2020048184 HOS-2SN-19-R-STM-EHT 3/4 19.0 26.9 29.2
250 3625 1050 -0.95 200 0.78
4
215 3118 920 -0.80 240 0.97
2020048185 HOS-2SN-25-R-STM-EHT 1” 25.4 34.8 37.2 165 2393 690 -0.80 300 1.39
2020048186 HOS-2SN-31-R-STM-EHT 1.1/4 31.8 44.3 47.3 125 1813 600 -0.80 420 2.08
2020048187 HOS-2SN-38-R-STM-EHT 1.1/2 38.1 50.7 53.7 90 1305 500 -0.80 500 2.39
2020048188 HOS-2SN-51-R-STM-EHT 2” 50.8 63.5 66.7 78 1131 420 -0.80 630 3.07

www.stauff.co.uk Hose Brochure § Edition 01/2022 61


High Pressure Hose

SAE 100 R17 Compact Hose

Applications
Constant 210 bar working pressure hose across all sizes. Suitable for petroleum
based hydraulic fluids, synthetic esters, biodegradable hydraulic fluids, water glycol
based fluids and air. Lightweight and flexible due to a reduced bend radius.

Construction
Tube - synthetic rubber, resistant against hydraulic fluids (HL, HLP, HLPD, HVLP, HFA,
HFAS, HFB, HFC)
Cover - abrasion, ozone and weather resistant synthetic rubber.

Reinforcement
1 High tensile steel braid upto 1/2”
2 braids 5/8", 3/4” and 1”
Applications
Temperature Range
-40°C to +100°C (-40°F to +212°F)

WORKING
ID OD TEST BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE PRESSURE RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR BAR MM
OD MM OD MM
2020065292 HOS-R17-06-W-STM 1/4 6.6 10.4 12.4 210 3000 420 840 50 0.16
6100224177 HOS-R17-08-W-STM 5/16 8.3 12.0 14.1 210 3000 420 840 55 0.22
2020065294 HOS-R17-10-W-STM 3/8 9.9 13.9 16.0 210 3000 420 840 65 0.27
2020065295 HOS-R17-12-W-STM 1/2 13.0 17.6 19.5 210 3000 420 840 90 0.39
6100224215 HOS-R17-16-W-STM 5/8 16.4 21.7 23.8 210 3000 420 840 100 0.61
6100023958 HOS-R17-19-W-STM 3/4 19.5 27.6 27.6 210 3000 420 840 120 0.76
6100023959 HOS-R17-25-W-STM 1 26.0 34.0 36.2 210 3000 420 840 150 1.27

62 Hose Brochure § Edition 01/2022 www.stauff.co.uk


High Pressure Hose

SAE 100 R19

Applications
Compact hydraulic hose construction according to SAE 100 R19.

Construction
Tube - Synthetic rubber, resistant against hydraulic fluids (HL, HLP, HLPD, HVLP, HFA,
HFAS, HFB, HFC).
Cover - Abrasion and ozone resistant synthetic rubber.
Applications
Reinforcement
2 high tensile steel wire braids.

Temperature Range
-40°C to +100°C (-40°F to +212°F)
Max temp 120°C intermittent

WORKING
ID OD TEST BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE PRESSURE RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR BAR MM
OD MM OD MM
6100190532 HOS-R19-06-A-STM 1/4 6.6 11.9 13.9 280 4060 560 1120 50 0.32
6100190537 HOS-R19-10-A-STM 3/8 9.9 15.1 17.0 280 4060 560 1120 65 0.39
6100190538 HOS-R19-12-A-STM 1/2 13.0 18.3 20.5 280 4060 560 1120 90 0.48
6100190539 HOS-R19-16-A-STM 5/8 16.4 22.1 24.0 280 4060 560 1120 100 0.68
6100190541 HOS-R19-19-A-STM 3/4 19.5 25.5 27.6 280 4060 560 1120 120 0.88
4

www.stauff.co.uk Hose Brochure § Edition 01/2022 63


High Pressure Hose

DIN EN 857 1SC

Applications
Medium to high pressure hydraulic lines. Suitable for conveying petroleum based
hydraulic fluids, synthetic esters, biodegradable hydraulic fluids, water glycol based
fluids and air. Beware when using hoses for air or inert gases, hose cover requires to
be pricked to allow gas permeation and venting to the atmosphere.

Construction
Applications
Tube - synthetic rubber, resistant against hydraulic fluids (HL, HLP, HLPD, HVLP, HFA,
HFAS, HFB, HFC)
Cover - abrasion, ozone and weather resistant synthetic rubber.

Reinforcement
1 High tensile steel braid.

Temperature Range
-40°C to +100°C (-40°F to +212°F) (120°C Max intermittent)

WORKING
ID OD TEST BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE PRESSURE RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR BAR MM
OD MM OD MM
2020000147 HOS-1SC-06-A-STM 1/4 6.6 10.1 11.9 225 3265 450 900 75 0.16
6100190542 HOS-1SC-08-A-STM 5/16 8.3 11.7 13.7 215 3120 430 860 85 0.20
2020000189 HOS-1SC-10-A-STM 3/8 9.9 13.6 15.7 180 2610 360 720 90 0.24
2020000233 HOS-1SC-12-A-STM 1/2 13.0 16.6 19.4 160 2320 320 640 130 0.33
2020065279 HOS-1SC-16-A-STM 5/8 16.4 20.3 22.3 130 1885 260 520 150 0.39
2020035915 HOS-1SC-19-A-STM 3/4 19.5 24.0 26.0 105 1525 210 420 180 0.49
2020000300 HOS-1SC-25-A-STM 1” 26.0 31.0 33.2 88 1275 176 352 230 0.71
6100171916 HOS-1SC-31-R-STM 1.1/4 31.8 38.4 41.5 63 914 126 400 210 1.02

64 Hose Brochure § Edition 01/2022 www.stauff.co.uk


High Pressure Hose

DIN EN 857 2SC

Applications
Medium to high pressure hydraulic lines. Suitable for conveying petroleum based
hydraulic fluids, synthetic esters, biodegradable hydraulic fluids, water glycol based
fluids and air. Beware when using hoses for air or inert gases, hose cover requires to
be pricked to allow gas permeation and venting to the atmosphere.

Construction
Tube - synthetic rubber, resistant against hydraulic fluids (HL, HLP, HLPD, HVLP, HFA, Applications
HFAS, HFB, HFC)
Cover - abrasion, ozone and weather resistant synthetic rubber.

Reinforcement
2 High tensile steel braids.

Temperature Range
-40°C to +100°C (-40°F to +212°F) (120°C Max intermittent)

WORKING
ID OD TEST BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE PRESSURE RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR BAR MM
OD MM OD MM
6100229925 HOS-2SC-05-A-STM 3/16 5.2 9.5 11.8 415 6020 830 1660 50 0.20
2020000162 HOS-2SC-06-A-STM 1/4 6.6 11.0 13.0 400 5800 800 1600 75 0.25
6100144754 HOS-2SC-08-A-STM 5/16 8.3 12.9 14.7 350 5075 700 1400 85 0.32
2020000206 HOS-2SC-10-A-STM 3/8 9.9 14.7 16.6 330 4785 660 1320 90 0.35
2020000243 HOS-2SC-12-A-STM 1/2 13.0 18.0 20.0 275 3990 550 1100 130 0.44
2020000264 HOS-2SC-16-A-STM 5/8 16.4 21.9 23.9 250 3625 500 1000 170 0.61
2020000285 HOS-2SC-19-A-STM 3/4 19.5 25.7 27.6 215 3120 430 860 200 0.77
4
2020000304 HOS-2SC-25-A-STM 1” 26.0 32.9 35.6 165 2395 330 660 250 1.15
6100190562 HOS-2SC-31-A-STM 1.1/4 31.8 41.1 43.6 125 1813 290 580 250 1.53
6100190562 HOS-2SC-38-A-STM 1.1/2 38.7 47.6 50.4 100 1450 200 400 300 1.97
6100190564 HOS-2SC-51-A-STM 2” 51.3 60.4 63.6 90 1305 180 360 400 2.49

www.stauff.co.uk Hose Brochure § Edition 01/2022 65


High Pressure Hose

DIN EN 857 2SC TWIN BREAKER HOSE

Applications
Medium to high pressure hydraulic lines. Suitable for conveying petroleum based
hydraulic fluids, synthetic esters, biodegradable hydraulic fluids, water glycol based
fluids and air. Beware when using hoses for air or inert gases, hose cover requires to
be pricked to allow gas permeation and venting to the atmosphere.

Construction
Tube - oil resistant synthetic rubber.
Cover - abrasion, ozone and weather resistant synthetic rubber.

Reinforcement
2 High tensile steel braids. Applications

Temperature Range
-40°C to +100°C (-40°F to +212°F) (120°C Max Intermittent)

WORKING
ID COVER BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION OD PRESSURE RADIUS
CODE KG/M
INCH MM MM BAR PSI BAR MM

2020055624 1/2 R2SC TWIN 6M 1/2 Male / 1/2 Male 1/2 12.7 21.0 275 3988 1270 80 1.19
6100025112 1/2 R2SC TWIN 9M 1/2 Male / 1/2 Male 1/2 12.7 21.0 275 3988 1270 80 1.19
2020068416 1/2 R2SC TWIN 6M 1/2 Male / 1/2 Male C/W 1/2 FLAT FACE QRC EACH END 1/2 12.7 21.0 275 3988 1270 80 1.19
6100025111 1/2 R2SC TWIN 9M 1/2 Male / 1/2 Male C/W 1/2 FLAT FACE QRC EACH END 1/2 12.7 21.0 275 3988 1270 80 1.19

Twin Breaker Individual Hose

WORKING
ID COVER BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION OD PRESSURE RADIUS
CODE KG/M
INCH MM MM BAR PSI BAR MM

6100224200 HOS-2SCT-06-R-STM 1/4 6.4 13.5 400 5800 1850 45 0.60


6100224201 HOS-2SCT-08-R-STM 5/16 8.0 15.3 350 5075 1700 55 0.69
2020046740 HOS-2SCT-10-R-STM 3/8 9.5 17.4 330 4785 1550 65 0.86
2020046739 HOS-2SCT-12-R-STM 1/2 12.7 21.0 275 3988 1270 80 1.19

66 Hose Brochure § Edition 01/2022 www.stauff.co.uk


High Pressure Hose

STAUFFPAC 1SNK Compact Hose

Applications
Compact hose medium to high pressure lines. Suitable for conveying petroleum based
hydraulic fluids, synthetic esters, biodegradable hydraulic fluids, water glycol based
fluids and air.

Construction
Tube - Synthetic rubber, resistant against hydraulic fluids (HL, HLP, HLPD, HVLP, HFA, Applications
HFAS, HFB, HFC).
Cover - abrasion, ozone and weather resistant synthetic rubber.

Reinforcement
1 High tensile steel braid.

Temperature Range
-40°C to +100°C (-40°F to +212°F) (120°C Max Intermittent)

WORKING
ID OD TEST BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE PRESSURE RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR BAR MM
OD MM OD MM
2020046157 HOS-1SNK-06-A-STM 1/4 6.6 10.3 12.1 290 4205 580 1160 40 0.18
2020046155 HOS-1SNK-08-A-STM 5/16 8.3 11.7 13.7 250 3625 500 1000 55 0.20
2020046156 HOS-1SNK-10-A-STM 3/8 9.9 13.6 15.9 230 3335 460 920 65 0.24
2020046154 HOS-1SNK-12-A-STM 1/2 13.0 16.9 19.2 200 2900 400 800 80 0.34
2020046153 HOS-1SNK-16-A-STM 5/8 16.4 20.3 22.3 150 2175 300 600 105 0.39
2020046152 HOS-1SNK-19-A-STM 3/4 19.5 23.9 26.1 125 1815 250 500 120 0.49
2020046151 HOS-1SNK-25-A-STM 1” 26.0 31.0 33.2 110 1595 220 440 160 0.71
2020065280 HOS-1SNK-31-A-STM 1.1/4 32.5 40.2 43.7 100 1450 200 400 300 1.30

IMPULSE TESTED TO 700,000 CYCLES

68 Hose Brochure § Edition 01/2022 www.stauff.co.uk


High Pressure Hose

STAUFFPAC 2SNK Compact Hose

Applications
Compact hose medium to high pressure lines. Suitable for conveying petroleum based
hydraulic fluids, synthetic esters, biodegradable hydraulic fluids, water glycol based
fluids and air.

Construction
Tube - Synthetic rubber, resistant against hydraulic fluids (HL, HLP, HLPD, HVLP, HFA,
Applications
HFAS, HFB, HFC).
Cover - abrasion, ozone and weather resistant synthetic rubber.

Reinforcement
2 High tensile steel braids.

Temperature Range
-40°C to +100°C (-40°F to +212°F) (120°C Max Intermittent)

WORKING
ID OD TEST BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE PRESSURE RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR BAR MM
OD MM OD MM
2020046150 HOS-2SNK-06-A-STM 1/4 6.6 11.5 13.4 450 6525 900 1800 45 0.27
6100190579 HOS-2SNK-08-A-STM 5/16 8.3 13.0 15.0 420 6090 840 1680 60 0.32
2020046148 HOS-2SNK-10-A-STM 3/8 9.9 14.7 16.8 385 5585 770 1540 70 0.38
2020046146 HOS-2SNK-12-A-STM 1/2 13.0 18.4 20.5 350 5075 700 1400 90 0.52
2020046145 HOS-2SNK-16-A-STM 5/8 16.4 21.9 23.7 290 4205 580 1160 130 0.61
2020046144 HOS-2SNK-19-A-STM 3/4 19.5 26.0 27.7 280 4060 560 1120 160 0.79
2020046143 HOS-2SNK-25-A-STM 1’ 26.0 32.9 35.6 200 2900 400 800 210 1.15
6100190580 HOS-2SNK-31-A-STM 1.1/4 32.5 40.5 43.5 175 2540 350 700 300 1.57 4

IMPULSE TESTED TO 1,000,000 CYCLES [1.1/4” TO 200,000 CYCLES]

www.stauff.co.uk Hose Brochure § Edition 01/2022 69


High Pressure Hose

STAUFF SHIELD 1SSK High Abrasion Resistant

Applications
High abrasion resistant hose increases service life in harsh environments and in
heavy duty applications. Suitable for high pressure lines conveying petroleum based
hydraulic fluids, synthetic esters, biodegradable hydraulic fluids, water glycol based
fluids and air. Eliminates the need for spring guards, nylon sleeving and any other
hose protection.
Applications
Construction
Tube - oil resistant synthetic rubber.
Cover - double layer construction - rubber cover with UHMPE. MSHA approved.

Reinforcement
1 High tensile steel braid.

Temperature Range
-40°C to +100°C (-40°F to +212°F), peak temp 120°C

WORKING
ID OD BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR MM
OD MM OD MM
2020048261 HOS-1SSK-06-A-STM 1/4 6.6 10.3 12.1 290 4205 1160 40 0.18
2020048264 HOS-1SSK-10-A-STM 3/8 9.9 13.6 15.9 230 3335 920 65 0.24
2020051689 HOS-1SSK-12-A-STM 1/2 13.0 16.9 19.2 200 2900 800 80 0.34
2020065344 HOS-1SSK-16-A-STM 5/8 16.4 20.3 22.3 150 2175 600 105 0.39
2020048266 HOS-1SSK-19-A-STM 3/4 19.5 23.9 26.1 125 1815 500 120 0.49
2020048267 HOS-1SSK-25-A-STM 1" 26.0 31.0 33.2 110 1595 440 160 0.71

IMPULSE TESTED TO 700,000 CYCLES

STAUFFShield
hoses are MSHA
approved and feature
extraordinary abrasion
and ozone resistance
which make them
perfect for heavy
duty applications
where maximum
protection is required.

70 Hose Brochure § Edition 01/2022 www.stauff.co.uk


High Pressure Hose

STAUFF SHIELD 2SSK High Abrasion Resistant

Applications
High abrasion resistant hose increases service life in harsh environments and in
heavy duty applications. Suitable for high pressure lines conveying petroleum based
hydraulic fluids, synthetic esters, biodegradable hydraulic fluids, water glycol based
fluids and air. Eliminates the need for spring guards, nylon sleeving and any other
hose protection.
Applications
Construction
Tube - oil resistant synthetic rubber.
Cover - double layer construction - rubber cover with UHMPE. MSHA approved.

Reinforcement
2 High tensile steel braids.

Temperature Range
-40°C to +100°C (-40°F to +212°F), peak temp 120°C

WORKING
ID OD BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR MM
OD MM OD MM
2020048262 HOS-2SSK-06-A-STM 1/4 6.6 11.4 13.4 450 6525 1800 45 0.28
2020048263 HOS-2SSK-10-A-STM 3/8 9.9 14.9 17.0 385 5585 1540 70 0.39
2020048265 HOS-2SSK-12-A-STM 1/2 13.0 18.7 20.7 350 5075 1400 90 0.53
2020049437 HOS-2SSK-16-A-STM 5/8 16.4 21.6 23.6 290 4205 1160 130 0.61
2020053157 HOS-2SSK-19-A-STM 3/4 19.5 25.7 27.7 280 4060 1120 160 0.83
2020065346 HOS-2SSK-25-A-STM 1" 26.0 32.9 35.6 200 2900 800 210 1.15

4
IMPULSE TESTED TO 1000,000 CYCLES

The STAUFFShield hose is a double layer


construction with outstanding abrasion
resistance (Hypalon cover with additional
UHMPE foil). Available on different hose
types SSC, SSK, SSP and SSH.

www.stauff.co.uk Hose Brochure § Edition 01/2022 71


High Pressure Hose

DIN EN 856 4SP Multispiral Hose

Applications
High pressure hydraulic hose. Suitable for conveying petroleum based hydraulic fluids,
synthetic esters, biodegradable hydraulic fluids, water glycol based fluids and air.
All STAUFF Flex Spiral hose is fully branded Flame Resistant US MSHA approval
N0.IC-188

Construction
Applications
Tube - synthetic rubber, resistant against hydraulic fluids (HL, HLP, HLPD, HVLP, HFA,
HFAS, HFB, HFC).
Cover - abrasion, ozone and weather resistant synthetic rubber. MSHA approved.

Reinforcement
4 High tensile steel wire spiral layers.

Temperature Range
-40°C to +100°C / -40°F to +212°F (max 120°C / 248°F intermittent)

WORKING
ID OD TEST BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE PRESSURE RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR BAR MM
OD MM OD MM
2020000224 HOS-4SP-10-A-STM 3/8 9.9 17.7 21.0 445 6455 890 1780 180 0.70
2020000256 HOS-4SP-12-A-STM 1/2 13.0 20.6 24.2 425 6165 850 1700 230 0.84
2020000271 HOS-4SP-16-A-STM 5/8 16.4 24.2 27.9 350 5075 700 1400 250 1.13
2020000291 HOS-4SP-19-A-STM 3/4 19.5 28.3 31.9 350 5075 700 1400 300 1.41
2020000310 HOS-4SP-25-A-STM 1” 25.9 35.1 39.1 320 4640 640 1280 340 1.85
2020000320 HOS-4SP-31-A-STM 1.1/4 32.5 45.9 51.3 210 3045 420 840 460 3.20
2020000329 HOS-4SP-38-A-STM 1.1/2 38.7 52.1 56.8 185 2685 370 740 560 3.76
2020000338 HOS-4SP-51-A-STM 2” 51.1 65.4 70.2 165 2395 330 660 660 4.97

72 Hose Brochure § Edition 01/2022 www.stauff.co.uk


High Pressure Hose

DIN EN 856 4SH Multispiral Hose

Applications
For hydraulic systems with high peak pressures and arduous operating conditions.
All STAUFF Flex Spiral hose is fully branded Flame Resistant US MSHA approval
N0.IC-188.

Construction
Tube -mineral, ester based oil, vegetable, and glycol based hydraulic oil resistant
Applications
special synthetic rubber.
Cover - hydraulic oil, abrasion and weather resistant special synthetic rubber. MSHA
approved.

Reinforcement
4 High tensile steel wire spiral layers.

Temperature Range
-40°C to +100°C / -40°F to +212°F (max 120°C / 248°F intermittent)

WORKING
ID OD TEST BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE PRESSURE RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR BAR MM
OD MM OD MM
2020072615 HOS-4SH-16-R-STM 5/8 16.0 25.3 28.7 420 6090 840 1680 240 1.20
6100165075 HOS-4SH-19-R-STM 3/4 19.0 28.2 32.0 420 6090 840 1680 280 1.47
6100190630 HOS-4SH-25-R-STM 1” 25.4 35.1 38.4 380 5510 760 1520 340 2.04
6100142775 HOS-4SH-31-R-STM 1.1/4 31.8 41.9 45.2 350 5075 700 1400 460 2.39
6100190634 HOS-4SH-38-R-STM 1.1/2 38.1 48.8 53.0 290 4205 580 1160 560 3.19
6100190635 HOS-4SH-51-R-STM 2” 50.8 63.2 67.6 250 3625 500 1000 700 4.37

www.stauff.co.uk Hose Brochure § Edition 01/2022 73


High Pressure Hose

STAUFF SHIELD SSP High Abrasion Resistant

Applications
High abrasion resistant hose increases service life in harsh environments and in
heavy duty applications. Suitable for high pressure lines conveying petroleum based
hydraulic fluids, synthetic esters, biodegradable hydraulic fluids, water glycol based
fluids and air. Eliminates the need for spring guards, nylon sleeving and any other
hose protection.
Applications
Construction
Tube - synthetic rubber, resistant against hydraulic fluids (HL, HLP, HLPD, HVLP, HFA,
HFAS, HFB, HFC)
Cover - double layer construction synthetic rubber cover with UHMPE foil MSHA
approved. Outstanding abrasion and ozone weather resistance.

Reinforcement
4 High tensile steel wire spiral layers up to 1”.

Temperature Range
-40°C to +100°C (-40°F to +212°F) (Max 120°C / 248°F intermittent)

WORKING
ID OD BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR MM
OD MM OD MM
2020065333 HOS-SSP-10-A-STM 3/8 9.9 17.7 21.0 445 6452 1780 180 0.70
6100153195 HOS-SSP-12-A-STM 1/2 13.0 20.6 24.2 425 6162 1700 230 0.84
6100190614 HOS-SSP-16-A-STM 5/8 16.4 24.2 27.9 350 5075 1400 250 1.13
6100190616 HOS-SSP-19-A-STM 3/4 19.5 28.3 31.9 350 5075 1400 300 1.41
6100190617 HOS-SSP-25-A-STM 1" 25.9 35.1 39.1 280 4060 1120 340 1.85

74 Hose Brochure § Edition 01/2022 www.stauff.co.uk


High Pressure Hose

STAUFF SHIELD SSH High Abrasion Resistant

Applications
High abrasion resistant hose increases service life in harsh environments and in
heavy duty applications. Suitable for high pressure lines conveying petroleum based
hydraulic fluids, synthetic esters, biodegradable hydraulic fluids, water glycol based
fluids and air. Eliminates the need for spring guards, nylon sleeving and any other
hose protection.

Construction Applications
Tube - oil resistant synthetic rubber
Cover - double layer construction synthetic rubber cover with UHMPE foil MSHA
approved. Outstanding abrasion and ozone weather resistance.

Reinforcement
4 High tensile steel wire spiral layers

Temperature Range
-40°C to +100°C (-40°F to +212°F) (Max 120°C / 248°F intermittent)

WORKING
ID OD BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR MM
OD MM OD MM
6100190644 HOS-SSH-19-R-STM 3/4 19.0 28.4 32.2 420 6090 1680 280 1.53
6100190645 HOS-SSH-25-R-STM 1" 25.4 35.2 38.7 380 5510 1520 340 2.06
6100190649 HOS-SSH-31-R-STM 1.1/4 31.8 41.9 45.5 350 5075 1400 460 2.46
6100190650 HOS-SSH-38-R-STM 1.1/2 38.1 48.8 53.5 290 4205 1160 560 3.35
6100190651 HOS-SSH-51-R-STM 2" 50.8 63.2 68.1 250 3625 1000 700 4.55

STAUFF SHIELD - High abrasion resistant hose 4


The STAUFF Shield hose is a double layer construction with outstanding abrasion resistance (Hypalon cover with additional UHMW foil). Available on different hose types SSC, SSK, SSP
and SSH. STAUFF Shield hoses are MSHA approved and feature extraordinary abrasion and ozone resistance which make them perfect for heavy duty applications where maximum
protection is required.

www.stauff.co.uk Hose Brochure § Edition 01/2022 75


High Pressure Hose

DIN EN 856 SAE 100 R13

Applications
Extremely high pressure hydraulic hose. Suitable for conveying petroleum based
hydraulic fluids, synthetic esters, biodegradable hydraulic fluids, water glycol based
fluids and air.
All STAUFF Flex Spiral hose is fully branded Flame Resistant US MSHA approval
N0.IC-188.

Construction
Tube - synthetic rubber, resistant against hydraulic fluids (HL, HLP, HLPD, HVLP, HFA,
HFAS, HFB, HFC).
Cover - abrasion, ozone and weather resistant synthetic rubber, MSHA approved.
Reinforcement
4 High tensile steel wire spiral layers up to 1”.
6 steel wire spiral layers 1.1/4” and above. Applications

Temperature Range
-40°C to +121°C / -40°F to +250°F

WORKING
ID OD TEST BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE PRESSURE RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR BAR MM
OD MM OD MM
6100190688 HOS-R13-19-A-STM 3/4 19.5 28.6 32.3 350 5075 700 1400 240 1.57
6100190689 HOS-R13-25-A-STM 1” 26.0 35.5 38.7 350 5075 700 1400 300 1.92
6100190690 HOS-R13-31-R-STM 1.1/4 32.1 46.9 50.5 350 5075 700 1400 420 3.77
6100190691 HOS-R13-38-R-STM 1.1/2 38.7 53.9 57.4 350 5075 700 1400 500 4.79
6100190692 HOS-R13-51-R-STM 2” 51.1 67.9 71.5 350 5075 700 1400 630 6.75

76 Hose Brochure § Edition 01/2022 www.stauff.co.uk


High Pressure Hose

DIN EN 856 SAE 100 R15

Applications
Extremely high pressure hydraulic hose. Suitable for conveying petroleum based
hydraulic fluids, synthetic esters, biodegradable hydraulic fluids, water glycol based
fluids and air.
All STAUFF Flex Spiral hose is fully branded Flame Resistant US MSHA approval
N0.IC-188.

Construction
Tube - synthetic rubber, resistant against hydraulic fluids (HL, HLP, HLPD, HVLP, HFA,
HFAS, HFB, HFC). 5
Cover - abrasion and ozone weather resistant synthetic rubber, MSHA approved.

Reinforcement
4 High tensile steel wire spiral layers up to 1”. Applications
6 steel wire spiral layers 1.1/4” and above.

Temperature Range
-40°C to +121°C / -40°F to +250°F

WORKING
ID OD TEST BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE PRESSURE RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR BAR MM
OD MM OD MM
6100190693 HOS-R15-10-A-STM 3/8 9.9 17.4 21.1 420 6090 840 1680 150 0.72
6100190694 HOS-R15-12-A-STM 1/2 13.0 20.6 24.2 420 6090 840 1680 200 0.87
4
6100190695 HOS-R15-16-A-STM 5/8 16.4 24.2 27.9 420 6090 840 1680 235 1.02
6100190696 HOS-R15-19-A-STM 3/4 19.5 28.3 31.9 420 6090 840 1680 265 1.43
6100190699 HOS-R15-25-A-STM 1” 26.0 35.4 38.7 420 6090 840 1680 330 2.16
6100190700 HOS-R15-31-R-STM 1.1/4 32.5 46.9 50.5 420 6090 840 1680 445 3.77
6100190707 HOS-R15-38-R-STM 1.1/2 38.7 53.9 57.4 420 6090 840 1680 530 4.79
6100190708 HOS-R15-51-R-STM 2” 51.1 67.9 71.5 420 6090 840 1680 600 6.90

www.stauff.co.uk Hose Brochure § Edition 01/2022 77


High Pressure Hose

S FLEX-ULTRA 4000

Applications
Flexible isobaric multispiral hydraulic hose - MSHA approved.
Reduced bend radii, exceeds EN 856 / SAE 100 R12.

Construction
Tube - Synthetic rubber, resistant against hydraulic fluids (HL, HLP, HLPD, HVLP, HFA,
HFAS, HFB, HFC). Applications
Cover - Abrasion and ozone resistant synthetic rubber - MSHA approved.

Reinforcement
4 high tensile steel wire spiral layers.

Temperature Range
-40°C to +121°C / -40°F to +250°F

WORKING
ID OD TEST BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE PRESSURE RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR BAR MM
OD MM OD MM
6100190709 HOS-FLU4000-10-A-STM 3/8 9.9 17.4 20.2 280 4060 560 1120 65 0.67
6100190710 HOS-FLU4000-12-A-STM 1/2 13.0 20.6 24.2 280 4060 560 1120 90 0.84
6100190711 HOS-FLU4000-16-A-STM 5/8 16.4 24.2 27.9 280 4060 560 1120 100 1.13
2020080488 HOS-FLU4000-19-R-STM 3/4 19.0 27.2 30.4 280 4060 560 1125 120 1.31
2020080489 HOS-FLU4000-25-R-STM 1” 25.4 35.1 38.1 280 4060 560 1125 150 1.80
2020080490 HOS-FLU4000-31-R-STM 1.1/4 31.8 43.6 46.6 280 4060 560 1120 210 2.49

IMPULSE TESTED TO 500,000 CYCLES ACCORDING TO ISO 6803:2017

78 Hose Brochure § Edition 01/2022 www.stauff.co.uk


High Pressure Hose

S FLEX-ULTRA 5000

Applications
This highly flexible multispiral compact hydraulic hose with reduced bend radii and
bending force meets ISO 18752 - CC / suitable with bio-degradable hydraulic fluids.

Construction
Tube - Synthetic nitrile rubber, suitable for hydraulic fluids (HL, HLP, HLPD, HVLP, HFA,
HFAS, HFB, HFC) and bio-degradable hydraulic fluids.
Cover - Abrasion and ozone resistant synthetic rubber - MSHA approved.

Reinforcement
4 high tensile steel wire spiral layers.
6 high tensile steel wire spiral layers. Applications

Temperature Range
-40°C to +121°C / -40°F to +250°F

WORKING
ID ID OD TEST BURST BEND
ORDER RE-INFORCEMENT PRESSURE WEIGHT
DESCRIPTION PRESSURE PRESSURE RADIUS
CODE LAYERS WIRE COVER KG/M
INCH MM BAR PSI BAR BAR MM
OD MM OD MM
6100190713 HOS-FLU5000-10-A-STM 3/8 4 9.9 17.7 20.2 380 5510 760 1520 65 0.67
6100190714 HOS-FLU5000-12-A-STM 1/2 4 13.0 20.6 22.9 380 5510 760 1520 90 0.78
6100190715 HOS-FLU5000-16-A-STM 5/8 4 16.4 24.2 26.5 380 5510 760 1520 100 1.03 4
6100084474 HOS-FLU5000-19-A-STM 3/4 4 19.5 27.9 30.5 380 5510 760 1520 120 1.32
6100084464 HOS-FLU5000-25-A-STM 1” 4 26.0 35.1 37.9 350 5075 700 1400 150 1.77
6100084475 HOS-FLU5000-31-A-STM 1.1/4 4 32.5 42.3 45.9 350 5075 700 1400 210 2.55
6100190717* HOS-FLU5000-38-A-STM 1.1/2 4 38.7 49.2 53.4 350 5075 700 1400 250 3.26
6100190718 HOS-FLU5000-51-A-STM 2” 6 51.1 67.9 71.5 350 5075 700 1400 540 6.75

*6 SPIRAL VERSION AVAILABLE ON REQUEST

IMPULSE TESTED TO 500,000 CYCLES ACCORDING TO ISO 6803:2017

www.stauff.co.uk Hose Brochure § Edition 01/2022 79


High Pressure Hose

S FLEX-ULTRA 6000

Applications
This highly flexible multispiral compact hydraulic hose with reduced bend radii and
bending force meets ISO 18752 - CC and exceeds SAE 100 R15. Suitable with bio-
degradable hydraulic fluids.

Construction
Tube - Synthetic nitrile rubber, suitable for hydraulic fluids (HL, HLP, HLPD, HVLP, HFA,
Applications
HFAS, HFB, HFC) and bio-degradable hydraulic fluids.
Cover - Abrasion and ozone resistant synthetic rubber - MSHA approved.

Reinforcement
Four (4S) or six (6S) high tensile steel wire spiral layers.

Temperature Range
-40°C to +121°C / -40°F to +250°F

WORKING
ID ID OD TEST BURST BEND
ORDER RE-INFORCEMENT PRESSURE WEIGHT
DESCRIPTION PRESSURE PRESSURE RADIUS
CODE LAYERS WIRE COVER KG/M
INCH MM BAR PSI BAR BAR MM
OD MM OD MM
6100059246 HOS-FLU6000-10-R-STM 3/8 4 9.9 17.7 20.2 420 6090 840 1680 65 0.69
6100059247 HOS-FLU6000-12-R-STM 1/2 4 13.0 20.6 22.9 420 6090 840 1680 90 0.79
6100150314 HOS-FLU6000-16-A-STM 5/8 4 16.4 24.2 26.5 420 6090 840 1680 100 1.05
6100084476 HOS-FLU6000-19-A-STM 3/4 4 19.5 28.3 30.5 420 6090 840 1680 120 1.36
6100084478 HOS-FLU6000-25-A-STM 1” 4 25.9 35.4 37.5 420 6090 840 1680 150 1.95
2020080485* HOS-FLU6000-31-R-STM 1.1/4 4 32.5 43.5 47.3 420 6090 840 1680 400 3.01
2020080487 HOS-FLU6000-38-R-STM 1.1/2 6 38.7 53.9 57.4 420 6090 840 1680 460 4.79
6100190721 HOS-FLU6000-51-A-STM 2” 6 51.1 67.9 71.5 420 6090 840 1680 540 6.89

*6 SPIRAL VERSION AVAILABLE ON REQUEST

IMPULSE TESTED TO 500,000 CYCLES ACCORDING TO ISO 6803:2017

80 Hose Brochure § Edition 01/2022 www.stauff.co.uk


High Pressure Hose

S FLEX-ULTRA 4000 PLUS

Applications
4 - 6 steel wire spiral. Exceeds ISO 18752-CC, SAE 100 R12 performance.

For hydraulic systems with high peak pressure and arduous operating conditions such
as high pressure hydraulic circuits (for example on booms) on mobile construction
equipment, mining equipment and agriculture machines.

Construction
Tube - Special synthetic rubber tube resistant to mineral, vegetable and glycol based
hydraulic oil.
Cover - Super high abrasion and weather resistant special synthetic rubber.

Reinforcement Applications
4 high tensile strength steel wire reinforced spiral layers.
6 high tensile strength steel wire reinforced spiral layers.

Temperature Range
-40°C to +120°C (-40°F to +248°F)

Advantages
• Improved flexibility for easier installation in tight spaces, due to meeting and
exceeding industry requirements at 50% of the installed hose bend.
• Improved compatibility against most general hydraulic fluids in the market,
including new generation environmentally accepted hydraulic fluids such as HETG,
HEES, HEPG and HEPR oils.
• Improved lifetime expectation, due to better compatibility with the connector as
the enhanced synthetic rubber inner tube bears high compression-set properties.
• Improved lifetime expectation due to high elastic modulus properties of the inner
tube, providing higher resistance against deformation in, for example, dynamic
applications.
• Improved lifetime expectation due to high abrasion and ozone resistant cover
compared to requirements of SAE and EN standard.
• Improved energy saving due to reduction in weight of spiral hose assembly. 4
• Less shipping cost due to reduction in weight and outer diameter of hose.

WORKING
ID OD TEST BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE PRESSURE RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR BAR MM
OD MM OD MM
6100185309 HOS-FLU4PL-25-R-STM 1” 25.40 34.70 37.20 280 4060 560 1120 150 1.51
6100185311 HOS-FLU4PL-31-R-STM 1.1/4 31.80 43.10 45.90 280 4060 560 1120 210 2.30
6100222148 HOS-FLU4PL-38-R-STM 1.1/2 38.10 50.0 53.20 280 4060 560 1120 250 3.00
6100222149 HOS-FLU4PL-51-R-STM 2.0 50.80 67.60 71.40 280 4060 560 1120 350 5.62

Beneficial Features
• Bend radius improved up to 50% according to SAE standard products
• Force to bend improved up to 25% according to standard products

MSHA APPROVED

www.stauff.co.uk Hose Brochure § Edition 01/2022 81


High Pressure Hose

S FLEX-ULTRA 5000 PLUS

Applications
4 - 6 steel wire spiral. Exceeds ISO 18752-CC, SAE 100 R13 performance.

For hydraulic systems with high peak pressure and arduous operating conditions such
as high pressure hydraulic circuits (for example on booms) on mobile construction
equipment, mining equipment and agriculture machines.

Construction
Tube - Special synthetic rubber tube resistant to mineral, vegetable and glycol based
hydraulic oil.
Cover - Super high abrasion and weather resistant special synthetic rubber.

Reinforcement Applications
4 high tensile strength steel wire reinforced spiral layers.
6 high tensile strength steel wire reinforced spiral layers.

Temperature Range
-40°C to +120°C (-40°F to +248°F)

Advantages
• Improved flexibility for easier installation in tight spaces, due to meeting and
exceeding industry requirements at 50% of the installed hose bend.
• Improved compatibility against most general hydraulic fluids in the market,
including new generation environmentally accepted hydraulic fluids such as HETG,
HEES, HEPG and HEPR oils.
• Improved lifetime expectation, due to better compatibility with the connector as
the enhanced synthetic rubber inner tube bears high compression-set properties.
• Improved lifetime expectation due to high elastic modulus properties of the inner
tube, providing higher resistance against deformation in, for example, dynamic
applications.
• Improved lifetime expectation due to high abrasion and ozone resistant cover
compared to requirements of SAE and EN standard.
• Improved energy saving due to reduction in weight of spiral hose assembly.
• Less shipping cost due to reduction in weight and outer diameter of hose.

WORKING
ID OD TEST BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE PRESSURE RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR BAR MM
OD MM OD MM
6100185312 HOS-FLU5PL-19-R-STM 3/4 19.0 27.4 30.3 350 5075 700 1400 120 1.15
6100185313 HOS-FLU5PL-25-R-STM 1” 25.4 34.7 37.7 350 5075 700 1400 150 1.72
6100185314 HOS-FLU5PL-31-R-STM 1.1/4 31.8 43.1 46.1 350 5075 700 1400 210 2.30
6100182225 HOS-FLU5PL-38-R-STM 1.1/2 38.1 50.0 53.2 350 5075 700 1400 250 3.00
6100185315 HOS-FLU5PL-51-R-STM 2” 50.8 67.6 71.4 350 5075 700 1400 350 5.62

Beneficial Features
• Bend radius improved up to 50% according to SAE standard products
• Force to bend improved up to 40% according to standard products

MSHA APPROVED

82 Hose Brochure § Edition 01/2022 www.stauff.co.uk


High Pressure Hose

S FLEX-ULTRA 6000 PLUS

Applications
4 - 6 steel wire spiral. Exceeds ISO 18752-CC, SAE 100 R15 performance.

For hydraulic systems with high peak pressure and arduous operating conditions such
as high pressure hydraulic circuits (for example on booms) on mobile construction
equipment, mining equipment and agriculture machines.

Construction
Tube - Special synthetic rubber tube resistant to mineral, vegetable and glycol based
hydraulic oil.
Cover - Super high abrasion and weather resistant special synthetic rubber.

Reinforcement Applications
4 high tensile strength steel wire reinforced spiral layers.
6 high tensile strength steel wire reinforced spiral layers.

Temperature Range
-40°C to +120°C (-40°F to +248°F)

Advantages
• Improved flexibility for easier installation in tight spaces, due to meeting and
exceeding industry requirements at 50% of the installed hose bend.
• Improved compatibility against most general hydraulic fluids in the market,
including new generation environmentally accepted hydraulic fluids such as HETG,
HEES, HEPG and HEPR oils.
• Improved lifetime expectation, due to better compatibility with the connector as the
enhanced synthetic rubber inner tube bears high compression-set properties.
• Improved lifetime expectation due to high elastic modulus properties of the inner
tube, providing higher resistance against deformation in, for example, dynamic
applications.
• Improved lifetime expectation due to high abrasion and ozone resistant cover
compared to requirements of SAE and EN standard.
• Improved energy saving due to reduction in weight of spiral hose assembly.
• Less shipping cost due to reduction in weight and outer diameter of hose.
4

WORKING
ID OD TEST BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE PRESSURE RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR BAR MM
OD MM OD MM
6100185316 HOS-FLU6PL-10-R-STM 3/8 9.5 18.1 20.9 420 6090 840 1680 65 0.70
6100172296 HOS-FLU6PL-12-R-STM 1/2 12.7 21.0 24.4 420 6090 840 1680 90 0.92
6100172295 HOS-FLU6PL-16-R-STM 5/8 15.9 24.6 28.1 420 6090 840 1680 100 1.13
6100185317 HOS-FLU6PL-19-R-STM 3/4 19.0 28.4 30.7 420 6090 840 1680 120 1.25
6100172830 HOS-FLU6PL-25-R-STM 1” 25.4 35.4 37.9 420 6090 840 1680 140** 1.82
6100172294 HOS-FLU6PL-31-R-STM 1.1/4 31.8 46.6 49.6 420 6090 840 1680 260 3.17
6100185319 HOS-FLU6PL-38-R-STM 1.1/2 38.1 54.0 56.9 420 6090 840 1680 310 4.40
6100185318 HOS-FLU6PL-51-R-STM 2” 50.8 68.0 72.0 420 6090 840 1680 350 6.29
**Best in class

Beneficial Features
• Bend radius improved up to 50% according to SAE standard products
• Force to bend improved up to 40% according to standard products

MSHA APPROVED

www.stauff.co.uk Hose Brochure § Edition 01/2022 83


High Pressure Hose

STAUFF FLEX SUPREME

Applications
This highly flexible multi-spiral compact hydraulic hose with reduced bend radii and
increased working pressure exceeds performance of EN856 4SP and 4SH.

Construction
Tube - Synthetic nitrile inner lining, suitable for hydraulic (HL, HLP. HLPD, HVLP, HFA,
HFAS, HFB, HFC) and bio-degradeable hydraulic fluids. Applications
Cover - Abrasion and ozone resistant synthetic rubber.
MSHA, STAUFFRoc and STAUFFShield (DN10 DN25) cover available.

Reinforcement
4 high tensile strength steel wire reinforced spiral layers.

Temperature Range
-40°C to +100°C (-40°F to +212°F)

WORKING
ID OD BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR MM
OD MM OD MM
6100225338 HOS-FLS-10-A-STM 3/8 9.9 17.7 20.2 470 6815 1880 60 0.69
6100225339 HOS-FLS-12-A-STM 1/2 13.0 20.6 22.9 470 6815 1880 85 0.79
6100225340 HOS-FLS-16-A-STM 5/8 16.4 25.0 27.2 470 6815 1880 100 1.17
6100225341 HOS-FLS-19-A-STM 3/4 19.5 28.3 30.5 450 6525 1800 120 1.36
6100225342 HOS-FLS-25-A-STM 1” 25.9 35.4 37.5 440 6380 1760 150 1.94
6100225343 HOS-FLS-31-A-STM 1.1/4 32.5 42.7 46.5 370 5365 1480 210 2.70
6100225344 HOS-FLS-38-A-STM 1.1/2 38.7 49.2 53.4 320 4640 1280 250 3.26
6100225332 HOS-FLS-51-A-STM 2” 51.1 63.2 68.0 280 4060 1120 390 4.42

STAUFF Flex Supreme exceeds performance of 4SP / 4SH hose types according to EN 856 in bend radius and working pressure.

MSHA APPROVED

84 Hose Brochure § Edition 01/2022 www.stauff.co.uk


High Pressure Hose

STAUFF FLEX MAX

Applications
4 - 6 steel wire spiral.

For high demanding hydraulic systems:


• Hydrostatic Drive Applications (working pressure up to 560bar).
• Highest pressure applications (forestry, large construction, agriculture).

Construction
Tube - Synthetic rubber tube resistant against hydraulic fluids (HL, HLP, HLPD, HVLP,
HFA, HFAS, HFB, HFC) and bio-degradeable hydraulic fluids.
Cover - STAUFFRock Abrasion and ozone resistant synthetic rubber.
Applications
Reinforcement
4 high tensile strength steel wire reinforced spiral layers.
6 high tensile strength steel wire reinforced spiral layers.

Temperature Range
-40°C to +100°C / -40°F to +212°F (max +120°C/+248°F intermittent)

WORKING
ID OD BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE RADIUS
CODE WIRE COVER KG/M
INCH MM BAR PSI BAR MM
OD MM OD MM
6100225333 HOS-FLM-19-A-STM 3/4 19.5 29.1 31.4 560 8120 2240 270 1.57
6100225336 HOS-FLM-25-A-STM 1” 25.9 36.7 38.9 560 8120 2240 300 2.29
6100225337 HOS-FLM-31-A-STM 1.1/4 32.5 46.9 50.5 525 7610 2100 420 4.12

MSHA APPROVED

www.stauff.co.uk Hose Brochure § Edition 01/2022 85


Notes
STAUFF JET 1SN. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 88
STAUFF JET 1SN ASSEMBLIES. . .. . .. . .. . .. . .. . .. . .. . 89
STAUFF JET 2SN . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 90
STAUFF JET 2SN ASSEMBLIES. . .. . .. . .. . .. . .. . .. . .. . 91
STAUFFBLAST . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 92

PRESSURE WASH HOSE


5
Pressure Wash Hose

STAUFFJET 1SN

Applications
For medium pressure cleaning applications with hot water.

Construction
Tube - 120°C (intermittent 150°C) hot water and detergent solutions resistant special
synthetic rubber.
Cover - oil, abrasion and weather resistant special synthetic rubber.

Reinforcement
1 high tensile steel wire braid.

Temperature Range
-40°C to + intermittent 150°C, for pressure washer only.
Applications
(-40°F to +248°F)

STAUFFJET AVAILABLE IN BLACK OR BLUE

1SN - BLACK

WORKING
ID OD BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE RADIUS
CODE WIRE COVER KG/M
DASH SIZE INCH MM BAR PSI BAR MM
OD MM OD MM
6100190741 HJS-JET1SN-06-R-PN250-BK-EMB -04 1/4 6.4 11.1 13.2 250 3625 1000 100 0.22
6100190742 HJS-JET1SN-08-R-PN250-BK-EMB -05 5/16 8.0 12.6 14.8 250 3625 1000 115 0.26
6100190743 HJS-JET1SN-10-R-PN250-BK-EMB -06 3/8 9.5 15.0 17.2 250 3625 1000 130 0.34
6100190746 HJS-JET1SN-12-R-PN250-BK-EMB -08 1/2 12.7 18.1 20.4 250 3625 1000 180 0.41

1SN - BLUE

WORKING
ID OD BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE RADIUS
CODE WIRE COVER KG/M
DASH SIZE INCH MM BAR PSI BAR MM
OD MM OD MM
6100190747 HJS-JET1SN-06-R-PN250-BU-EMB -04 1/4 6.4 11.1 13.2 250 3625 1000 100 0.22
6100190748 HJS-JET1SN-08-R-PN250-BU-EMB -05 5/16 8.0 12.6 14.8 250 3625 1000 115 0.26
6100190749 HJS-JET1SN-10-R-PN250-BU-EMB -06 3/8 9.5 15.0 17.2 250 3625 1000 130 0.34
6100190750 HJS-JET1SN-12-R-PN250-BU-EMB -08 1/2 12.7 18.1 20.4 250 3625 1000 180 0.41

1SC - BLACK

WORKING
ID OD BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE RADIUS
CODE WIRE COVER KG/M
DASH SIZE INCH MM BAR PSI BAR MM
OD MM OD MM
6100190761 HJS-JET1SC-06-R-PN250-BK-EMB -04 1/4 6.4 10.4 12.2 250 3625 1000 75 0.18
6100190763 HJS-JET1SC-08-R-PN250-BK-EMB -05 5/16 8.0 11.5 13.6 250 3625 1000 85 0.20
6100190767 HJS-JET1SC-10-R-PN250-BK-EMB -06 3/8 9.5 13.6 15.5 250 3625 1000 90 0.26
6100190772 HJS-JET1SC-12-R-PN250-BK-EMB -08 1/2 12.7 17.0 19.0 250 3625 1000 130 0.35

1SC - BLUE

WORKING
ID OD BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE RADIUS
CODE WIRE COVER KG/M
DASH SIZE INCH MM BAR PSI BAR MM
OD MM OD MM
6100190776 HJS-JET1SC-06-R-PN250-BU-EMB -04 1/4 6.4 10.4 12.2 250 3625 1000 75 0.18
6100190778 HJS-JET1SC-08-R-PN250-BU-EMB -05 5/16 8.0 11.5 13.6 250 3625 1000 85 0.20
6100190779 HJS-JET1SC-10-R-PN250-BU-EMB -06 3/8 9.5 13.6 15.5 250 3625 1000 90 0.26
6100190791 HJS-JET1SC-12-R-PN250-BU-EMB -08 1/2 12.7 17.0 19.0 250 3625 1000 130 0.35

88 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Pressure Wash Hose

STAUFFJET 1SN BLACK ASSEMBLIES

Applications
High pressure hose suitable for water jetting cleaning equipment, hot and cold water
systems with detergent fluids.

Construction
Wrapped cover as standard.
High abrasion resistant covers also available.

Reinforcement
1 High tensile steel braid.

Temperature Range
-40°C to +150°C (-40°F to +302°F)

ORDER CODE DESCRIPTION

2020039726 3/8 STAUFFJET 1SN 10M 3/8 BSPP Male/ 3/8 BSPP Female C/W Cuffs
2020030543 3/8 STAUFFJET 1SN 10M 3/8 BSPP Females Each End C/W Cuffs
2020049458 3/8 STAUFFJET 1SN 20M 3/8 BSPP Male/ 3/8 BSPP Female C/W Cuffs
6100023972 3/8 STAUFFJET 1SN 20M 3/8 BSPP Females Each End C/W Cuffs

STAUFFJET 1SN BLUE ASSEMBLIES

Applications 5
High pressure hose suitable for water jetting cleaning equipment, hot and cold water
systems with detergent fluids.

Construction
Wrapped cover as standard.
High abrasion resistant covers also available.

Reinforcement
1 High tensile steel braid.

Temperature Range
-40°C to +150°C (-40°F to +302°F)

ORDER CODE DESCRIPTION

2020035194 3/8 STAUFFJET 1SN 10M 3/8 BSPP Male/ 3/8 BSPP Female C/W Cuffs
6100023970 3/8 STAUFFJET 1SN 10M 3/8 BSPP Females Each End C/W Cuffs
2020063821 3/8 STAUFFJET 1SN 20M 3/8 BSPP Male/ 3/8 BSPP Female C/W Cuffs
6100023971 3/8 STAUFFJET 1SN 20M 3/8 BSPP Females Each End C/W Cuffs

www.stauff.co.uk Hose Brochure § Edition 01/2022 89


Pressure Wash Hose

STAUFFJET 2SN

Applications
For high pressure cleaning applications with hot water.

Construction
Tube - 120°C (intermittent 150°C) hot water and detergent solutions resistant special
synthetic rubber.
Cover - oil, abrasion and weather resistant special synthetic rubber

Reinforcement
2 high tensile steel wire braid.

Temperature Range
-40°C to + intermittent 150°C, for pressure washer only.
Applications
(-40°F to +248°F)

STAUFFJET AVAILABLE IN BLACK OR BLUE

2SN - BLACK

WORKING
ID OD BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE RADIUS
CODE WIRE COVER KG/M
DASH SIZE INCH MM BAR PSI BAR MM
OD MM OD MM
6100190753 HJS-JET2SN-06-R-PN400-BK-EMB -04 1/4 6.4 12.8 15.0 400 5800 1600 100 0.38
6100190754 HJS-JET2SN-08-R-PN400-BK-EMB -05 5/16 8.0 14.3 16.5 400 5800 1600 115 0.44
6100190755 HJS-JET2SN-10-R-PN400-BK-EMB -06 3/8 9.5 16.7 18.9 400 5800 1600 130 0.55
6100190756 HJS-JET2SN-12-R-PN400-BK-EMB -08 1/2 12.7 19.8 22.2 400 5800 1600 180 0.64

2SN - BLUE

WORKING
ID OD BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE RADIUS
CODE WIRE COVER KG/M
DASH SIZE INCH MM BAR PSI BAR MM
OD MM OD MM
6100190758 HJS-JET2SN-06-R-PN400-BU-EMB -04 1/4 6.4 12.8 15.0 400 5800 1600 100 0.38
6100190759 HJS-JET2SN-08-R-PN400-BU-EMB -05 5/16 8.0 14.3 16.5 400 5800 1600 115 0.44
6100133262 HJS-JET2SN-10-R-PN400-BU-EMB -06 3/8 9.5 16.7 18.9 400 5800 1600 130 0.55
6100036805 HJS-JET2SN-12-R-PN400-BU-EMB -08 1/2 12.7 19.8 22.2 400 5800 1600 180 0.64

2SC BLACK

WORKING
ID OD BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE RADIUS
CODE WIRE COVER KG/M
DASH SIZE INCH MM BAR PSI BAR MM
OD MM OD MM
6100190793 HJS-JET2SC-06-R-PN400-BK-EMB -04 1/4 6.4 11.3 13.4 400 5800 1600 75 0.29
6100190795 HJS-JET2SC-08-R-PN400-BK-EMB -05 5/16 8.0 12.9 15.0 400 5800 1600 85 0.34
6100190797 HJS-JET2SC-10-R-PN400-BK-EMB -06 3/8 9.5 15.0 17.1 400 5800 1600 90 0.42
6100190798 HJS-JET2SC-12-R-PN400-BK-EMB -08 1/2 12.7 18.6 20.7 400 5800 1600 130 0.58

2SC BLUE

WORKING
ID OD BURST BEND
ORDER PRESSURE WEIGHT
DESCRIPTION PRESSURE RADIUS
CODE WIRE COVER KG/M
DASH SIZE INCH MM BAR PSI BAR MM
OD MM OD MM
6100190807 HJS-JET2SC-06-R-PN400-BU-EMB -04 1/4 6.4 11.3 13.4 400 5800 1600 75 0.29
6100190808 HJS-JET2SC-08-R-PN400-BU-EMB -05 5/16 8.0 12.9 15.0 400 5800 1600 85 0.34
6100190809 HJS-JET2SC-10-R-PN400-BU-EMB -06 3/8 9.5 15.0 17.1 400 5800 1600 90 0.42
6100190810 HJS-JET2SC-12-R-PN400-BU-EMB -08 1/2 12.7 18.6 20.7 400 5800 1600 130 0.58

90 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Pressure Wash Hose

STAUFFJET 2SN BLACK ASSEMBLIES

Applications
High pressure hose. Suitable water jetting cleaning equipment hot and cold water
systems with detergent fluids.

Construction
Wrapped cover as standard.
High abrasion resistant covers also available.

Reinforcement
2 High tensile steel braids.

Temperature Range
-40°C to +150°C (-40°F to +302°F)

ORDER CODE DESCRIPTION

2020039698 3/8 STAUFFJET 2SN 10M 3/8 BSPP Male/ 3/8 BSPP Female C/W Cuffs
2020033269 3/8 STAUFFJET 2SN 10M 3/8 BSPP Females Each End C/W Cuffs
2020049459 3/8 STAUFFJET 2SN 20M 3/8 BSPP Male/ 3/8 BSPP Female C/W Cuffs
2020030799 3/8 STAUFFJET 2SN 20M 3/8 BSPP Females Each End C/W Cuffs

STAUFFJET 2SN BLUE ASSEMBLIES

Applications
High pressure hose. Suitable water jetting cleaning equipment hot and cold water
systems with detergent fluids. Hose has a blue outer cover suitable for use in food
factories and areas that require a none marking cover.
5
Construction
Wrapped cover as standard.
High abrasion resistant covers also available.

Reinforcement
2 High tensile steel braids.

Temperature Range
-40°C to +150°C (-40°F to +302°F)

ORDER CODE DESCRIPTION

2020039703 3/8 STAUFFJET 2SN 10M 3/8 BSPP Male/ 3/8 BSPP Female C/W Cuffs
2020033040 3/8 STAUFFJET 2SN 10M 3/8 BSPP Females Each End C/W Cuffs
2020049822 3/8 STAUFFJET 2SN 20M 3/8 BSPP Male/ 3/8 BSPP Female C/W Cuffs
2020072107 3/8 STAUFFJET 2SN 20M 3/8 BSPP Females Each End C/W Cuffs

www.stauff.co.uk Hose Brochure § Edition 01/2022 91


Pressure Wash Hose

STAUFFBLAST

Applications
Very high pressure hose for water scaling and jetting systems.

Tube
Mineral, vegetable, hydraulic oils and glycol basis fluids resistant special synthetic
rubber.

Reinforcement
Four high tensile steel spirals. Extremely flexible under pressure

Cover Applications
Hydraulic oil, abrasion and weather resistant synthetic rubber.

Temperature Range
-40°C to +100°C (-40°F to +212°F)

ORDER CODE DESCRIPTION LENGTH (M) WORKING PRESSURE

2020050106 1/2 Hose with 1/2" BSPP Females Each End 1 1100
2020052240 1/2 Hose with 1/2" BSPP Females Each End 2 1100
2020080095 1/2 Hose with 1/2" BSPP Females Each End 2.5 1100
2020067548 1/2 Hose with 1/2" BSPP Females Each End 5 1100
2020067521 1/2 Hose with 1/2" BSPP Females Each End 10 1100
2020048229 1/2 Hose with 1/2" BSPP Females Each End 20 1100

Other lengths available to meet your needs available upon request.

ORDER CODE DESCRIPTION LENGTH (M) WORKING PRESSURE

6100021622 1/2 Hose with M24x1.5 DKOS Females Each End 1 1100
2020051725 1/2 Hose with M24x1.5 DKOS Females Each End 2 1100
6100021624 1/2 Hose with M24x1.5 DKOS Females Each End 2.5 1100
6100021684 1/2 Hose with M24x1.5 DKOS Females Each End 5 1100
2020051724 1/2 Hose with M24x1.5 DKOS Females Each End 10 1100
2020049392 1/2 Hose with M24x1.5 DKOS Females Each End 20 1100

92 Hose Brochure § Edition 01/2022 www.stauff.co.uk


TECHNICAL INFORMATION . . .. . .. . .. . .. . .. . .. . ..94-95
1SN EN 853. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 96
2SN EN 853. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 97
1SC EN 857 . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 98
2SC EN 857 . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 99
STAUFF RAIL AIR NF F 11-380 H22, R23, HL3. . .. . .. . .. 101
1SN-K EXCEEDS EN 857 . . . . . . . . . . . . . . . . . . . . . . . . 102
2SN-K EXCEEDS EN 857 . . . . . . . . . . . . . . . . . . . . . . . . 103
2TE - EN 854. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 104
3TE - EN 854. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 105
4SP - EN 856. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 106
RAILWAY R4 SAE 100 R4. . . . . . . . . . . . . . . . . . . . . . . . 107
RAILWAY AIRBRAKE UIC830-1 . . .. . .. . .. . .. . .. . .. . 108

6
RAIL HOSE
STAUFF Rail Hose

STAUFF RAIL DN6 225 bar (3250 psi) EN857

Upgrade to a rail hose that meets internal


and external useage requirements
STAUFF RAIL DN6 225 bar (3250 psi) EN857
At STAUFF we understand, meet and exceed the needs and requirements of the railway
industry. Driven by regulations and increased globalisation, train builders and railway
operatives must find ways to reduce downtime, increase productivity and enhance the
safety and security to drive profitability and make the industry more sustainable.

Meeting the Standards: EN 45545-2


Tested conformance to EN44545-2
The advent of a single standard for hose assembly fire behaviour
(EN 45545-2) has been adopted by and is replacing country by
country standards. STAUFF supplies hoses that conform to every part
of the standard. STAUFF hoses actually elevate the product offering
to HL3 compatible parts.

Table 1
EN45545-2 conformance tests by country

Country Standard Test Item


France French standard NF F 16-101 Smallest, medium and largest width of a specific hose type:
Tests fire behaviour, fire effluents and toxicity of the hose • Flame resistance class I3
• Smoke generation and toxicity class F3
Germany German standard DIN 5510 part 2 (05/2009) Smallest and largest nominal width of a specific hose type:
Tests fire behaviour, fire effluents and toxicity of the hose • Flammability class S3
• Droplet class ST2
• Smoke generation class SR2
• Toxicity FED (t zul.) <1
Great Britain British standard BS 6853 Rubber hose cover material:
Tests fire behaviour and fire effluents of the hose cover • Smoke behaviour
material • Release of toxins meets the limit value: category lb, ll
Italy Italian standard UNI CEI 11170-3 The smallest and largest nominal width of a specific hose
Tests fire behaviour, fire effluents of hose material type:
• Smoke generation
• Fire resistance
• Toxicity
• Overall class: LR4

94 Hose Brochure § Edition 01/2022 www.stauff.co.uk


STAUFF Rail Hose

7 1SC EN45545-2 HL3 STAUFF RAIL DN6

EN 45545-2: Classifications and Specifications


Meets and exceeds hazard requirements
Most manufacturers have yet to meet the stringent requirement sets
for R22 and R23. STAUFF Rail hoses are certified to conform to the

2SC EN45545-2 HL3 STAUFF RAIL DN6


EN45545-2 standards.

Requirement set Test Method & Testing for Maximum / Thresholds STAUFF Rail
used for Reference (unit) Minimum HL1 HL2 HL3 Hoses

T01 Meets and/or exceeds


Oxygen Content (1%) Minimum 28 28 32
EN ISO 4589-2:OI HL3 minimum threshold

Inside uses R22 T10.03


Smoke Density Meets and/or exceeds
(IN16; El2; EL6A; EN ISO 5959-3 Maximum 600 300 150
(Ds max. dimensionless) HL3 minimum threshold
EL7A; M2) 25kWm-2
T12
Smoke Toxicity Meets and/or exceeds
NF X70-100-1 Maximum 1.2 0.9 0.75
(CIT NLP dimensionless) HL3 minimum threshold
and -2, 600°C

T01 Meets and/or exceeds


Oxygen Content (%) Minimum 28 28 32
EN ISO 4589-2: OI HL3 minimum threshold

Outside uses R23 T10.03


Smoke Density Meets and/or exceeds
(EX12; EL2; EL5; EN ISO 5659-3 Maximum - 600 300
(Ds max. dimensionless) HL3 minimum threshold
EL6B; EL7B; M3) 25kWm-2
T12
Smoke Toxicity Meets and/or exceeds
NF X70-100-1 Maximum - 1.8 1.5
(CIT NLP dimensionless) HL3 minimum threshold
and -2, 600°C

STAUFF RAIL HOSE is compliant and branded with the HL2 and HL3 specification

www.stauff.co.uk Hose Brochure § Edition 01/2022 95


STAUFF Rail Hose

STAUFF RAIL HOSE 1SN EN 853

Applications
Suitable for use in hydraulic system service with petroleum and water based fluids, for general industrial service.

Construction
Inner Tube: Synthetic rubber tube.
Cover: Synthetic rubber cover.

Reinforcement
One steel braid.

Temperature Range
-40ºC to 125ºC (-40ºF to 257ºF)
Air max +75ºC
Water max +85ºC

Additional Certificates:
EN45545-2
ISO 15540

MIN. BURST MIN. BEND


ID OD (MAX) WORKING PRESSURE WEIGHT
PRESSURE RADIUS
ORDER CODE DESCRIPTION
MM INCH MM INCH BAR PSI BAR MM KG/M

6100225020 HOS-1SN-06-R-STM-45545 6.4 1/4 14.1 0.55 225 3263 900 100 0.22

6100225021 HOS-1SN-08-R-STM-45545 7.9 5/16 15.7 0.62 215 3118 860 115 0.26

6100225022 HOS-1SN-10-R-STM-45545 9.5 3/8 18.1 0.71 180 2610 720 130 0.33

6100225023 HOS-1SN-12-R-STM-45545 12.7 1/2 21.4 0.84 160 2320 640 180 0.41

6100225030 HOS-1SN-16-R-STM-45545 15.9 5/8 24.5 0.96 130 1885 520 200 0.47

6100225026 HOS-1SN-19-R-STM-45545 19.0 3/4 28.5 1.12 105 1523 420 240 0.59

6100225025 HOS-1SN-25-R-STM-45545 25.4 1" 36.6 1.44 88 1276 352 300 0.87

96 Hose Brochure § Edition 01/2022 www.stauff.co.uk


STAUFF Rail Hose

STAUFF RAIL HOSE 2SN EN 853

Applications
Suitable for use in hydraulic system service with petroleum and water based fluids, for general industrial service.

Construction
Inner Tube: Synthetic rubber tube.
Cover: Synthetic rubber cover.

Reinforcement
Two steel braids.

Temperature Range
-40ºC to 125ºC (-40ºF to 257ºF)
Air max +75ºC
Water max +85ºC

Additional Certificates:
EN45545-2
ISO 15540

MIN. BURST MIN. BEND


ID OD (MAX) WORKING PRESSURE WEIGHT
PRESSURE RADIUS
ORDER CODE DESCRIPTION
MM INCH MM INCH BAR PSI BAR MM KG/M

6100225024 HOS-2SN-06-R-STM-45545 6.4 1/4 15.7 0.62 400 5800 1600 100 0.38

6100225032 HOS-2SN-08-R-STM-45545 7.9 5/16 17.3 0.68 350 5075 1400 115 0.43

6100225033 HOS-2SN-10-R-STM-45545 9.5 3/8 19.7 0.78 330 4785 1320 130 0.54

6100225034 HOS-2SN-12-R-STM-45545 12.7 1/2 23.0 0.91 275 3988 1100 180 0.64

6100225040 HOS-2SN-16-R-STM-45545 15.9 5/8 26.2 1.03 250 3625 1000 200 0.75

6100225041 HOS-2SN-19-R-STM-45545 19.0 3/4 30.1 1.19 215 3118 860 240 0.93

6100225042 HOS-2SN-25-R-STM-45545 25.4 1" 38.9 1.53 165 2393 660 300 1.29

www.stauff.co.uk Hose Brochure § Edition 01/2022 97


STAUFF Rail Hose

STAUFF RAIL HOSE 1SC EN 857

Applications
Suitable for use in hydraulic system service with petroleum and water based fluids, for general industrial service.

Construction
Inner Tube: Synthetic rubber tube.
Cover: Synthetic rubber.

Reinforcement
One steel braid.

Temperature Range
-40ºC to 125ºC
Air Max +75ºC
Water Max +85ºC

Additional Certificates:
EN45545-2
ISO 15540

OUTSIDE BURST BEND


NOMINAL Ø INSIDE Ø WORKING PRESSURE WEIGHT
ORDER CODE DESCRIPTION Ø PRESSURE RADIUS
MM INCH MM MM BAR PSI BAR MM KG/M

6100150013 HOS-1SC-06-R-STM-45545 6 1/4 6.4 13.5 225 3263 900 50 0.18

6100150017 HOS-1SC-08-R-STM-45545 8 5/16 7.9 14.5 215 3118 860 55 0.21

6100150019 HOS-1SC-10-R-STM-45545 10 3/8 9.5 16.9 180 2610 720 65 0.26

6100150023 HOS-1SC-12-R-STM-45545 12 1/2 12.7 20.4 160 2320 640 90 0.35

6100150042 HOS-1SC-16-R-STM-45545 16 5/8 15.9 23.0 130 1885 520 100 0.43

6100150044 HOS-1SC-19-R-STM-45545 19 3/4 19.0 26.7 105 1523 420 120 0.5

6100150045 HOS-1SC-25-R-STM-45545 25 1" 25.4 34.9 88 1276 352 150 0.74

98 Hose Brochure § Edition 01/2022 www.stauff.co.uk


STAUFF Rail Hose

STAUFF RAIL HOSE 2SC EN 857

Applications
Suitable for use in hydraulic system service with petroleum and water based fluids, for general industrial service.
Construction
Inner Tube: Synthetic rubber.
Cover: Synthetic rubber.

Reinforcement
Two steel braids.

Temperature Range
-40°C to +125ºC
Air Max +75ºC
Water Max +85ºC
Additional Certificates:
EN45545-2
ISO 15540

OUTSIDE BURST BEND


NOMINAL Ø INSIDE Ø WORKING PRESSURE WEIGHT
ORDER CODE DESCRIPTION Ø PRESSURE RADIUS
MM INCH MM MM BAR PSI BAR MM KG/M

6100150046 HOS-2SC-06-R-STM-45545 6 1/4 6.4 14.2 400 5800 1600 50 0.29

6100150047 HOS-2SC-08-R-STM-45545 8 5/16 7.9 16.0 350 5075 1400 55 0.33

6100150048 HOS-2SC-10-R-STM-45545 10 3/8 9.5 18.3 330 4785 1320 65 0.41

6100150049 HOS-2SC-12-R-STM-45545 12 1/2 12.7 21.5 275 3988 1100 90 0.58

6100150050 HOS-2SC-16-R-STM-45545 16 5/8 15.9 24.7 250 3625 1000 100 0.69

6100150051 HOS-2SC-19-R-STM-45545 19 3/4 19.0 28.6 215 3118 860 120 0.81

6100150052 HOS-2SC-25-R-STM-45545 25 1" 25.4 36.6 165 2393 660 150 1.17

6100150053 HOS-2SC-31-R-STM-45545 31 1.1/4 31.8 44.4 125 1813 500 210 1.53

6100150055 HOS-2SC-38-R-STM-45545 38 1.1/2 38.1 51.5 100 1450 400 250 1.89

6100225113 HOS-2SC-51-R-STM-45545 51 2” 50.8 64.2 90 1305 360 315 2.42

www.stauff.co.uk Hose Brochure § Edition 01/2022 99


STAUFF Rail Hose
STAUFF Rail Hose

STAUFF RAIL HOSE AIR NF F 11-380


R22, R23 - HL3 BS 6853
Compressed Air hose

Application:
Softwall hose designed to convey compressed air in rail carriages and locomotive systems according to the standard NF F 11-380 /cat.2.

Construction
Tube: black, smooth synthetic rubber.
Cover: black, smooth (wrapped finish), synthetic rubber, weathering, ozone, oil and fire resistant.

Reinforcement
High strength synthetic cord.

Temperature Range
from -30˚C to +70˚C (-22˚F to +158˚F).

Standards: Hose
NF F 11-380:2017/CAT.2. EN 45545-2:15 HL3 R22 and R23; BS 6853

Also available upon request: Different diameters.

WORKING
ID OD BURST PRESSURE WEIGHT NOMINAL LENGTH MAX
ORDER CODE DESCRIPTION PRESSURE
MM INCH MM INCH BAR PSI BAR PSI KG/M LBS/FT M FT

2020070053 HIS-RAH6853-06/16-K-BP50 6 1/4 16 0.63 10 150 50 725 0.23 0.16 60 200

6100136829 HIS-RAH6853-08/18-K-BP50 8 5/16 18 0.71 10 150 50 725 0.27 0.18 60 200

2020050469 HIS-RAH6853-10/22-K-BP50 10 25/64 22 0.87 10 150 50 725 0.41 0.28 60 200

2020049689 HIS-RAH6853-13/26-K-BP50 13 1/2 26 1.02 10 150 50 725 0.51 0.34 60 200

6100136828 HIS-RAH6853-16/29-K-BP50 16 5/8 29 1.14 10 150 50 725 0.59 0.40 60 200

2020065763 HIS-RAH6853-19/33-K-BP50 19 3/4 33 1.30 10 150 50 725 0.76 0.51 60 200

6100150152 HIS-RAH6853-22/37-K-BP50 22 7/8 37 1.46 10 150 50 725 0.94 0.63 60 200

6100136827 HIS-RAH6853-25/42-K-BP50 25 1" 39.5 1.56 10 150 50 725 0.97 0.65 60 200

6
Conformity Declaration
BS 6853:1999 - classification: CAT. La interior and exterior
UNI CEI EN 45545-2:2013 for Hazard Levels HL1 - HL2 - HL3 for requirement set R22 and R23
NF F 16-101:1988 - classification: F1 - 12, grid and 6, as per Lapi Test Report n. 1443.5 of 05.11.2012
The hose fully complies the NF F 11-380/cat.2.

www.stauff.co.uk Hose Brochure § Edition 01/2022 101


STAUFF Rail Hose

STAUFF RAIL HOSE 1SN-K (EXCEEDS EN 857)

Construction
Tube: Synthetic rubber, resistant against hydraulic fluids (HL, HLP, HLPD, HVLP, HFA, HFAS, HFB, HFC).
Cover: Abrasion and ozone resistant synthetic rubber.

Reinforcement
One braid of high tensile steel wire.

Temperature Range
-40°C to +100°C (-40°F to +212°F) (max 120°C/248°F intermittent)

Additional Certificates:
EN45545-2 (HL2 - R23)

OUTSIDE WORKING TEST BURST BEND


NOMINAL Ø INSIDE Ø BRAID Ø WEIGHT
ORDER CODE DESCRIPTION Ø PRESSURE PRESSURE PRESSURE RADIUS
MM INCH MM MM MM BAR PSI BAR BAR MM KG/M

6100136324 HOS-1SNK-06-A-STM-45545 6 1/4 6.6 10.3 12.1 290 4205 580 1160 40 0.18

6100136243 HOS-1SNK-08-A-STM-45545 8 5/16 8.3 11.7 13.7 250 4205 500 1000 55 0.20

6100136238 HOS-1SNK-10-A-STM-45545 10 3/8 9.9 13.6 15.9 230 3335 460 920 65 0.24

6100136237 HOS-1SNK-12-A-STM-45545 12 1/2 13.0 16.9 19.2 200 2900 400 800 80 0.34

6100149914 HOS-1SNK-16-A-STM-45545 16 5/8 16.4 20.3 22.3 150 2175 300 600 105 0.39

6100136235 HOS-1SNK-19-A-STM-45545 19 3/4 19.5 23.9 26.1 125 1813 250 500 120 0.49

6100136234 HOS-1SNK-25-A-STM-45545 25 1" 26.0 31.0 33.2 110 1595 220 440 160 0.71

102 Hose Brochure § Edition 01/2022 www.stauff.co.uk


STAUFF Rail Hose

STAUFF RAIL HOSE 2SN-K (EXCEEDS EN 857)

Construction
Tube: Synthetic rubber, resistant against hydraulic fluids (HL, HLP, HLPD, HVLP, HFA, HFAS, HFB, HFC).
Cover: Abrasion and ozone resistant synthetic rubber.

Reinforcement
Two braids of high tensile steel wire.

Temperature Range
-40°C to +100°C (-40°F to +212°F) (max 120°C/248°F intermittent)

Additional Certificates:
EN45545-2 (HL2 - R23)

INSIDE OUTSIDE TEST BURST BEND


NOMINAL Ø BRAID Ø WORKING PRESSURE WEIGHT
ORDER CODE DESCRIPTION Ø Ø PRESSURE PRESSURE RADIUS
MM INCH MM MM MM BAR PSI BAR BAR MM KG/M

6100149916 HOS-2SNK-06-A-STM-45545 6 1/4 6.6 11.5 13.4 450 6525 900 1800 45 0.27

6100136232 HOS-2SNK-08-A-STM-45545 8 5/16 8.3 13.0 15.0 420 6090 840 1680 60 0.32

6100149919 HOS-2SNK-10-A-STM-45545 10 3/8 9.9 14.7 16.8 385 5583 770 1540 70 0.38

6100151303 HOS-2SNK-12-A-STM-45545 12 1/2 13.0 18.4 20.5 350 5075 700 1400 90 0.52

6100149920 HOS-2SNK-16-A-STM-45545 16 5/8 16.4 21.9 23.7 290 4205 580 1160 130 0.61

6100149922 HOS-2SNK-19-A-STM-45545 19 3/4 19.5 25.8 27.7 280 4060 560 1120 160 0.79

6100149923 HOS-2SNK-25-A-STM-45545 25 1" 26.0 32.9 35.6 200 2900 400 800 210 1.15

www.stauff.co.uk Hose Brochure § Edition 01/2022 103


STAUFF Rail Hose

STAUFF RAIL HOSE 2TE EN 854

Applications
Hydraulic system service with petroleum and water based fluids, for general industrial service.

Construction
Tube: Synthetic rubber.
Cover: Synthetic rubber.

Reinforcement
One textile braid.

Temperature Range
--40ºC to +125ºC (-104ºF to +257ºF)
Air Max +75ºC
Water Max +85ºC

Additional Certificates:
EN45545-2

OD WORKING BURST BEND


ID WEIGHT
(MAX) PRESSURE PRESSURE RADIUS
ORDER CODE DESCRIPTION
MM INCH MM INCH BAR PSI BAR MM KG/M

6100149991 HOS-2TE-05-R-STM-45545 5 3/16 12.6 0.50 80 1160 320 35 0.12

6100149992 HOS-2TE-06-R-STM-45545 6 1/4 14.2 0.56 75 1088 300 40 0.15

6100149993 HOS-2TE-08-R-STM-45545 8 5/16 15.7 0.62 68 986 270 50 0.17

6100149997 HOS-2TE-10-R-STM-45545 10 3/8 17.3 0.68 63 914 250 60 0.20

6100149998 HOS-2TE-12-R-STM-45545 13 1/2 20.7 0.81 58 841 230 70 0.24

6100150007 HOS-2TE-16-R-STM-45545 16 5/8 24.9 0.98 50 725 200 90 0.33

6100150010 HOS-2TE-19-R-STM-45545 19 3/4 28 1.10 45 653 180 110 0.38

6100150011 HOS-2TE-25-R-STM-45545 25 1" 35.9 1.41 40 580 160 150 0.55

104 Hose Brochure § Edition 01/2022 www.stauff.co.uk


STAUFF Rail Hose

STAUFF RAIL HOSE 3TE EN 854

Applications
Hydraulic system service with petroleum and water based fluids, for general industrial service.

Construction
Tube: Synthetic rubber.
Cover: Synthetic rubber.

Reinforcement
Two textile braids.

Temperature Range
--40ºC to +125ºC (-104ºF to +257ºF)
Air Max +75ºC
Water Max +85ºC

Additional Certificates:
EN45545-2

ID WORKING BURST MIN. BEND


ID OD WEIGHT
ORDER CODE DESCRIPTION PRESSURE PRESSURE RADIUS
(REF) (MAX) KG/M
MM INCH BAR BAR MM

6100225045 HOS-3TE-06-R-STM-45545 6 1/4 6.4 15.2 145 580 45 0.33

6100225047 HOS-3TE-08-R-STM-45545 8 5/16 7.9 17.7 130 520 55 0.41

6100225050 HOS-3TE-10-R-STM-45545 10 3/8 9.5 19.3 110 440 70 0.58

6100225051 HOS-3TE-12-R-STM-45545 12 1/2 12.7 22.7 93 372 85 0.69

6100225052 HOS-3TE-16-R-STM-45545 16 5/8 15.9 26.9 80 320 105 0.81

6100225053 HOS-3TE-19-R-STM-45545 19 3/4 19.0 30.0 70 280 130 1.17

6100225054 HOS-3TE-25-R-STM-45545 25 1" 25.4 37.4 55 220 150 2.42

www.stauff.co.uk Hose Brochure § Edition 01/2022 105


STAUFF Rail Hose

STAUFF RAIL HOSE 4SP EN 856

Construction
Tube: Synthetic rubber, resistant against hydraulic fluids (HL, HLP, HLPD, HVLP, HFA, HFAS, HFB, HFC).
Cover: Abrasion and ozone resistant synthetic rubber (MSHA approved).

Reinforcement
Four spiral layers of high tensile steel wire.

Temperature Range
-40°C to +100°C (-40°F to +212°F)
(max 120°C/248°F intermittent)

Additional Certificates:
EN45545-2 (HL2 - R23)

TEST BURST BEND


NOMINAL Ø INSIDE Ø SPIRAL Ø OUTSIDE Ø WORKING PRESSURE WEIGHT
ORDER CODE DESCRIPTION PRESSURE PRESSURE RADIUS
MM INCH MM MM MM BAR PSI BAR BAR MM KG/M

6100149924 HOS-4SP-10-A-STM-45545 10 3/8 9.9 17.7 21.0 445 6455 890 1780 180 0.70

6100149926 HOS-4SP-12-A-STM-45545 12 1/2 13.0 20.6 24.2 425 6165 850 1700 230 0.86

6100149930 HOS-4SP-16-A-STM-45545 16 5/8 16.4 24.2 27.9 350 5075 700 1400 250 1.15

6100149931 HOS-4SP-19-A-STM-45545 19 3/4 19.5 28.3 31.9 350 5075 700 1400 300 1.43

6100149932 HOS-4SP-25-A-STM-45545 25 1" 26.0 35.1 39.1 320 4640 640 1280 340 1.88

106 Hose Brochure § Edition 01/2022 www.stauff.co.uk


STAUFF Rail Hose

STAUFF RAILWAY R4 SAE 100 R4

Applications
Hydraulic system service with petroleum and water based fluids, for general industrial service.

Construction
Inner Tube: Synthetic rubber.
Cover: Synthetic rubber.

Reinforcement
One textile braid.

Temperature Range
-40°C to +125°C (-40°F to + 257°F)
Air max +75°C
Water max +85°C

Additional Certificates:
EN45545-2

BURST BEND
NOMINAL Ø INSIDE Ø OUTSIDE Ø WORKING PRESSURE VACUUM WEIGHT
ORDER CODE DESCRIPTION PRESSURE RADIUS
MM MM MM BAR PSI BAR MM BAR KG/M

6100225076 HIS-R4-19-R-PN21-STM-45545 19.0 19.0 32.6 21 305 84 40 -0.80 0.83

6100225077 HIS-R4-25-R-PN17-STM-45545 25.0 25.4 38.2 17 247 68 45 -0.80 0.97

6100225078 HIS-R4-31-R-PN14-STM-45545 31.0 32.0 46.0 14 203 56 60 -0.80 1.29

6100225079 HIS-R4-38-R-PN10-STM-45545 38.0 38.0 52.4 10 145 40 65 -0.80 1.65

6100225080 HIS-R4-51-R-PN7-STM-45545 51.0 50.8 66.0 7 102 28 100 -0.80 2.37

6100225081 HIS-R4-63-R-PN4-STM-45545 63.0 63.5 79.1 4 58 16 140 -0.80 2.92

6100225082 HIS-R4-80-R-PN4-STM-45545 80.0 76.2 95.0 4 58 16 180 -0.80 4.18

www.stauff.co.uk Hose Brochure § Edition 01/2022 107


STAUFF Rail Hose

STAUFF RAILWAY AIRBRAKE UIC830-1

Applications
For use in railway air brake systems to connect carriages by means of half couplings according to DIN 15807:2011

Construction
Inner ube: Synthetic rubber.
Cover: Fire retardant synthetic rubber.

Reinforcement
Four textile cord.

Temperature Range
-40°C to +70°C (-104°F to +158°F

Additional Certificates:
EN45545-2
UIC830-1
EN 15807:2011

NOMINAL BURST BEND


INSIDE Ø OUTSIDE Ø WORKING PRESSURE WEIGHT
ORDER CODE DESCRIPTION Ø PRESSURE RADIUS
MM MM MM BAR PSI BAR MM KG/M

6100225083 HIS-ABN-13/25-R-PN10-BK-STM-45545 13 13 25 10 145 70 70 0.49

6100225085 HIS-ABN-16/28-R-PN10-BK-STM-45545 16 16 28 10 145 70 90 0.53

6100225086 HIS-ABN-22/36-R-PN10-BK-STM-45545 22 22 36 10 145 70 120 0.87

6100225088 HIS-ABN-28/43-R-PN10-BK-STM-45545 28 28 43 10 145 70 150 1.14

6100225090 HIS-ABN-35/53-R-PN10-BK-STM-45545 35 35 53 10 145 70 170 1.55

108 Hose Brochure § Edition 01/2022 www.stauff.co.uk


R7 ANTIABRASION . . .. . .. . .. . .. . .. . .. . .. . .. . .. 110
R7 ANTIABRASION TWIN . . .. . .. . .. . .. . .. . .. . .. . .111
R7 MARINER. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 112
R7 NON CONDUCTIVE . . .. . .. . .. . .. . .. . .. . .. . .. . 113
R8 ANTIABRASION . . .. . .. . .. . .. . .. . .. . .. . .. . .. 114
R8 MARINER. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 115
R8 NON CONDUCTIVE . . .. . .. . .. . .. . .. . .. . .. . .. . 116
1SB - STEEL BRAID ANTIABRASION . . .. . .. . .. . .. . .. . 118
1SB - STEEL ANTIABRASION TWIN . . .. . .. . .. . .. . .. . .119
2SB - TWO STEEL BRAIDS ANTIABRASION . . .. . .. . .. . .. 120
2SB - TWO STEEL BRAIDS ANTIABRASION TWIN . . .. . .. . 121
R18 CPLT 3000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122
R18 CPLT 3000 NON CONDUCTIVE. . .. . .. . .. . .. . .. . .123
VHP 10000 . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .124
VHP 10000 TWIN . . .. . .. . .. . .. . .. . .. . .. . .. . .. . 125
ECOLOGY 210 HD . . .. . .. . .. . .. . .. . .. . .. . .. . .. 126

THERMOPLASTIC
HOSE
7
Thermoplastic Hose

R7 ANTIABRASION

Applications
Construction and agricultural equipment – Agricultural brake systems – Forklift Trucks
– Articulating and telescopic booms – Aerial platforms – Scissor lifts – Cranes –
General hydraulics – Industrial gases.

Inner Tube
Polyester elastomer. Applications

Reinforcement
One or two braids of synthetic fibre.

Cover
Polyurethane, black, pinpricked, white ink-jet branding.

Features
Lighter, more flexible and more compact than traditional R1 hoses – Bonded
construction – Abrasion resistant – Limited change in length – Pinpricked cover.

Description
Meets or exceeds SAE 100R7 – Medium pressure hose suitable for hydraulic
applications with increased resistance to abrasion. For use with petroleum, synthetic
or water based hydraulic fluids in hydraulic systems. Suitable for general fluid power
transmissions like earthmoving, agricultural machinery and forklift trucks. Also
suitable for many industrial gases (check for compatibility). Approved by MSHA - Mine
Safety and Health Administration - number IC-305.

Temperature Range
-40°C to +100°C (-40°F to +212°F), limited to +70°C (+158°F) for air and water
based fluids.

Vacuum Rating
-0.93 bar, -700 mm Hg | -13.5 psi; -27.5 inch Hg

Specifications
SAE 100R7 / EN855-R7 / ISO3949-R7

Safety Factor
4:1

Branding on this product:


STAUFF FLEX - TO HYDRAULIC - <PART No> - R7 ANTIABRASION - <NORMATIVE><DASH SIZE> - <INCH SIZE> - <DN SIZE> - WP <WP bar>
bar / <WP psi> psi - MADE IN ITALY - www.stauff.co.uk - <BATCH No>

WORKING BURST
ORDER ID OD PRESSURE PRESSURE BEND RADIUS WEIGHT
DESCRIPTION
CODE
DASH INCH DN MM INCH MM INCH BAR PSI BAR PSI MM INCH G/M LBS/FT
2020065424 HTS-R7-03-N-PN210-ANB -2 1/8 DN4 4.00 0.157 8.30 0.327 210 3000 840 12000 25 0.98 52 0.035
2020065425 HTS-R7-05-N-PN210-ANB -3 3/16 DN5 5.00 0.197 9.60 0.378 210 3000 840 12000 25 0.98 60 0.040
2020000167 HTS-R7-06-N-PN210-ANB -4 1/4 DN6 6.50 0.256 12.20 0.480 210 3000 840 12000 35 1.38 98 0.066
2020065427 HTS-R7-08-N-PN190-ANB -5 5/16 DN8 8.10 0.319 14.30 0.563 190 2700 760 10800 45 1.77 130 0.087
2020065428 HTS-R7-10-N-PN160-ANB -6 3/8 DN10 9.70 0.382 16.00 0.630 160 2300 640 9200 55 2.17 149 0.100
2020065429 HTS-R7-12-N-PN140-ANB -8 1/2 DN12 13.00 0.512 20.30 0.799 140 2000 560 8000 75 2.95 222 0.149
2020065430 HTS-R7-16-N-PN105-ANB -10 5/8 DN16 16.30 0.642 23.70 0.933 105 1500 420 6000 110 4.33 278 0.187
2020065431 HTS-R7-19-N-PN95-ANB -12 3/4 DN20 19.50 0.768 27.10 1.067 90 1300 360 5200 140 5.51 338 0.227
2020065432 HTS-R7-25-N-PN70-ANB -16 1" DN25 25.90 1.020 34.00 1.339 70 1000 280 4000 190 7.48 461 0.310

All Thermoplastic Hose available in twin STAUFF Flex thermoplastic hose is compatible with many eco-fluids and
biodegradable fluids, including many new ecological hydraulic oils, as Flex-ecosure
or multi-line version, can be combined used more often in the industry. Although these fluids are positive for the
with different hose sizes or types. environment thanks to their ecological properties, at the same time they can be extremely aggressive on
hoses, especially on traditional rubber hoses.
It is everybody’s responsibility to respect our environment. In this way it is important to consider that
STAUFF Flex thermoplastic hoses, after their service life, can be recycled as raw material for non
engineered products.

110 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Thermoplastic Hose

R7 ANTIABRASION TWIN

WORKING BURST
ORDER ID OD PRESSURE PRESSURE BEND RADIUS WEIGHT
DESCRIPTION
CODE
DASH INCH DN MM INCH MM INCH BAR PSI BAR PSI MM INCH G/M LBS/FT
HTS-R7-03-N-
2020065617 -2 1/8 DN4 4.00 0.157 8.30 0.327 210 3000 840 12000 25 0.98 97 0.065
PN210-ANB-TWN
HTS-R7-05-N-
2020065618 -3 3/16 DN5 5.00 0.197 9.60 0.378 210 3000 840 12000 25 0.98 125 0.084
PN210-ANB-TWN
HTS-R7-06-N-
2020065619 -4 1/4 DN6 6.50 0.256 12.20 0.480 210 3000 840 12000 35 1.38 201 0.135
PN210-ANB-TWN
HTS-R7-08-N-
2020065620 -5 5/16 DN8 8.10 0.319 14.30 0.563 190 2700 760 10800 45 1.77 265 0.178
PN190-ANB-TWN
HTS-R7-10-N-
2020065642 -6 3/8 DN10 9.70 0.382 16.00 0.630 160 2300 640 9200 55 2.17 303 0.204
PN160-ANB-TWN
HTS-R7-12-N-
2020065643 -8 1/2 DN12 13.00 0.512 20.30 0.799 140 2000 560 8000 75 2.95 449 0.302
PN140-ANB-TWN
HTS-R7-16-N-
2020065644 -10 5/8 DN16 16.30 0.642 23.70 0.933 105 1500 420 6000 110 4.33 561 0.377
PN105-ANB-TWN
HTS-R7-19-N-
2020065645 -12 3/4 DN20 19.50 0.768 27.10 1.067 90 1300 360 5200 140 5.51 681 0.458
PN95-ANB-TWN
HTS-R7-25-N-
2020065646 -16 1" DN25 25.90 1.020 34.00 1.339 70 1000 280 4000 190 7.48 927 0.623
PN70-ANB-TWN

HOW TO SPLIT A TWIN HOSE

HOW TO SPLIT A TWIN HOSE HOW TO CHECK IF THE SPLIT IS


The picture shows the necessary operation to split the twin hose CORRECT
1 Fasten the hose in a suitable position for splitting.
Immediately after the separation of the hoses, check the
2  Hold a Polyester or Nylon multifilament yarn with both hands. cover integrity.
3  Position the yarn at the start of the joined hoses. If it has been accidentally cut and reinforcement is 7
4  Start splitting the twin hose with an alternating movement taking care the yarn is kept in the middle of the exposed it is necessary to eliminate this length of exposed
joined hoses. reinforcement.
5  Proceed with splitting the joined hose until the desired point has been reached.
6  To avoid further separation of the join due to vibrations or other mechanical actions consolidate the hose with
a reinforcing strip at the separation point.
7  The twin hose is now ready for the assembly operation.

www.stauff.co.uk Hose Brochure § Edition 01/2022 111


Thermoplastic Hose

R7 MARINER

Applications
Marine and off-shore equipment – Boats – Cranes – Marine transport systems.

Inner Tube
Polyester elastomer.

Reinforcement Applications
One or two braids of synthetic fibre.

Cover
Polyurethane, black, pinpricked, white ink-jet branding.

Features
Lightweight – Flexible – Compact – Bonded construction – Abrasion resistant –
Pinpricked cover.

Description
Meets or exceeds SAE 100R7 – Medium pressure hose suitable for petroleum,
synthetic or water based hydraulic fluids used in applications requiring increased
resistance to seawater and saline environment. Is also recommended for general
on-shore equipment working in a high humidity environment.

Temperature Range
-40°C to +100°C (-40°F to +212°F), limited to +70°C (+158°F) for air and water
based fluids.

Vacuum Rating
-0.93 bar, -700 mm Hg | -13.5 psi; -27.5 inch Hg

Specifications
SAE 100R7 / EN855-R7 / ISO3949-R7

Safety Factor
4:1

Also Available
Other colours.

Branding on this product:


STAUFF FLEX - TO HYDRAULIC - <PART No> - R7 MARINER - <NORMATIVE><DASH SIZE> - <INCH SIZE> - <DN SIZE> - WP
<WP bar> bar / <WP psi> psi - MADE IN ITALY - www.stauff.co.uk - <BATCH No>

WORKING BURST BEND


ORDER ID OD PRESSURE PRESSURE RADIUS WEIGHT
DESCRIPTION
CODE
DASH INCH DN MM MM BAR PSI BAR PSI MM INCH G/M
2020065441 HTS-R7-03-N-PN210-MAR -2 1/8 DN4 4.00 8.30 210 3000 840 12000 25 0.98 45
2020065442 HTS-R7-05-N-PN210-MAR -3 3/16 DN5 5.00 9.60 210 3000 840 12000 25 0.98 59
2020065443 HTS-R7-06-N-PN210-MAR -4 1/4 DN6 6.50 12.20 210 3000 840 12000 35 1.38 97
2020065444 HTS-R7-08-N-PN190-MAR -5 5/16 DN8 8.10 14.30 190 2700 760 10800 45 1.77 128
2020065445 HTS-R7-10-N-PN160-MAR -6 3/8 DN10 9.70 16.00 160 2300 640 9200 55 2.17 146
2020065446 HTS-R7-12-N-PN140-MAR -8 1/2 DN12 13.00 20.30 140 2000 560 8000 75 2.95 218
2020065447 HTS-R7-16-N-PN105-MAR -10 5/8 DN16 16.30 23.70 105 1500 420 6000 110 4.33 274
2020065448 HTS-R7-19-N-PN95-MAR -12 3/4 DN20 19.50 27.10 90 1300 360 5200 140 5.51 333
2020065449 HTS-R7-25-N-PN70-MAR -16 1" DN25 25.90 34.00 70 1000 280 4000 190 7.48 453

All Thermoplastic Hose available in twin STAUFF Flex thermoplastic hose is compatible with many eco-fluids and
biodegradable fluids, including many new ecological hydraulic oils, as Flex-ecosure
or multi-line version, can be combined used more often in the industry. Although these fluids are positive for the
with different hose sizes or types. environment thanks to their ecological properties, at the same time they can be extremely aggressive on
hoses, especially on traditional rubber hoses.
It is everybody’s responsibility to respect our environment. In this way it is important to consider that
STAUFF Flex thermoplastic hoses, after their service life, can be recycled as raw material for non
engineered products.

112 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Thermoplastic Hose

R7 NON CONDUCTIVE

Applications
High voltage equipment – Safety and rescue equipment – Aerial platforms – Cranes –
Equipment requiring electrical high insulation.

Inner Tube
Polyester elastomer.
Applications
Reinforcement
One or two braids of synthetic fibre.

Cover
Polyurethane, orange, non pinpricked, black ink-jet branding.

Features
Lightweight – Flexible – Compact – Orange cover – Non pinpricked – Bonded
construction – Abrasion resistant.

Description
Meets or exceeds SAE 100R7 – Medium pressure hose suitable for petroleum or
synthetic based hydraulic fluids used in hydraulic applications requiring electrical high
insulation or non-conductivity in a high tension environment e.g. near electrical power
lines. Approved by MSHA - Mine Safety and Health Administration - number IC-305.

Temperature Range
-40°C to +100°C (-40°F to +212°F), limited to +70°C (+158°F) for water based
fluids.

Vacuum Rating
-0.93 bar, -700 mm Hg | -13.5 psi; -27.5 inch Hg

Specifications
SAE 100R7 / EN855-R7 / ISO3949-R7
Hoses meet standards SAE J517/J343 and EN855 for non conductivity where
maximum electrical leakage shall not exceed 50A when a 152mm sample is subject
to 37.5 KV for 5 minutes equivalent to 250 KV/metre.

Safety Factor
4:1

Branding on this product:


STAUFF FLEX - TO HYDRAULIC - <PART No> - R7 NON CONDUCTIVE - <NORMATIVE><DASH SIZE> - <INCH SIZE> - <DN SIZE> - WP
<WP bar> bar / <WP psi> psi - MADE IN ITALY - www.stauff.co.uk - <BATCH No>

WORKING BURST
ORDER ID OD PRESSURE PRESSURE BEND RADIUS WEIGHT
DESCRIPTION
CODE
DASH INCH DN MM MM BAR PSI BAR PSI MM INCH G/M
2020065433 HTS-R7-05-N-PN210-NCO -3 3/16 DN5 5.00 9.60 210 3000 840 12000 25 0.98 60
2020065434 HTS-R7-06-N-PN210-NCO -4 1/4 DN6 6.50 12.20 210 3000 840 12000 35 1.38 100
2020065435 HTS-R7-08-N-PN190-NCO -5 5/16 DN8 8.10 14.30 190 2700 760 10800 45 1.77 130
2020032057 HTS-R7-10-N-PN160-NCO -6 3/8 DN10 9.70 16.00 160 2300 640 9200 55 2.17 150
2020065437 HTS-R7-12-N-PN140-NCO -8 1/2 DN12 13.00 20.30 140 2000 560 8000 75 2.95 220
2020065438 HTS-R7-16-N-PN105-NCO -10 5/8 DN16 16.30 23.70 105 1500 420 6000 110 4.33 280
2020065439 HTS-R7-19-N-PN95-NCO -12 3/4 DN20 19.50 27.10 90 1300 360 5200 140 5.51 335
2020065440 HTS-R7-25-N-PN70-NCO -16 1" DN25 25.90 34.00 70 1000 280 4000 190 7.48 455
7
All Thermoplastic Hose available in twin STAUFF Flex thermoplastic hose is compatible with many eco-fluids and
biodegradable fluids, including many new ecological hydraulic oils, as Flex-ecosure
or multi-line version, can be combined used more often in the industry. Although these fluids are positive for the
with different hose sizes or types. environment thanks to their ecological properties, at the same time they can be extremely aggressive on
hoses, especially on traditional rubber hoses.
It is everybody’s responsibility to respect our environment. In this way it is important to consider that
STAUFF Flex thermoplastic hoses, after their service life, can be recycled as raw material for non
engineered products.

www.stauff.co.uk Hose Brochure § Edition 01/2022 113


Thermoplastic Hose

R8 ANTIABRASION

Applications
Construction and agricultural equipment – Forklift trucks – Articulating and telescopic
booms – Aerial platforms – Safety and rescue equipment – Scissor lifts – Cranes –
General hydraulics – Industrial gases.

Inner Tube
Polyester elastomer.
Applications
Reinforcement
One or two braids of aramid fibre.

Cover
Polyurethane, black, pinpricked, white ink-jet branding.

Features
Aramid reinforcement for high pressure performance– Compact and lightweight
– Bonded construction – Abrasion resistant – Extremely low change in length –
Pinpricked cover.

Description
Meets or exceeds SAE 100R8 – Compact high pressure hose suitable for hydraulic
applications with increased resistance to abrasion and very low expansion. For
use with petroleum, synthetic or water based hydraulic fluids in hydraulic systems.
Suitable for general fluid power transmissions like earthmoving, agricultural
machinery, forklifts, trucks and other high pressure equipment. Also suitable for many
industrial gases (check for compatibility). Approved by MSHA - Mine Safety and Health
Administration - number IC-305.

Temperature Range
-40°C to +100°C (-40°F to +212°F), limited to +70°C (+158°F) for air and water
based fluids.

Vacuum Rating
Rating -0.93 bar; -700 mm Hg|-13.5 psi; -27.5 inch Hg

Specifications
SAE 100R8 / EN855-R8 / ISO3949-R8

Safety Factor
4:1
Branding on this product:
STAUFF FLEX - TO HYDRAULIC - <PART No> - R8 ANTIABRASION - <NORMATIVE><DASH SIZE> - <INCH SIZE> - <DN SIZE> - WP
<WP bar> bar / <WP psi> psi - MADE IN ITALY - www.stauff.co.uk - <BATCH No>

WORKING BURST BEND


ORDER ID OD PRESSURE PRESSURE RADIUS WEIGHT
DESCRIPTION
CODE
DASH INCH DN MM INCH MM INCH BAR PSI BAR PSI MM INCH G/M LBS/FT
2020065492 HTS-R8-03-N-PN420-ANB -2 1/8 DN4 4.00 0.157 8.00 0.315 420 6000 1680 24000 25 0.98 45 0.030
2020065493 HTS-R8-05-N-PN350-ANB -3 3/16 DN5 5.00 0.197 8.90 0.350 350 5000 1400 20000 30 1.18 52 0.035
2020065494 HTS-R8-06-N-PN350-ANB -4 1/4 DN6 6.50 0.256 11.50 0.453 350 5000 1400 20000 50 1.97 84 0.056
2020065495 HTS-R8-08-N-PN300-ANB -5 5/16 DN8 8.10 0.319 13.40 0.528 300 4300 1200 17200 55 2.17 106 0.071
2020065496 HTS-R8-10-N-PN280-ANB -6 3/8 DN10 9.70 0.382 15.50 0.610 280 4000 1120 16000 60 2.36 136 0.091
2020065497 HTS-R8-12-N-PN245-ANB -8 1/2 DN12 13.00 0.512 19.90 0.783 245 3500 980 14000 80 3.15 208 0.140
2020065498 HTS-R8-16-N-PN200-ANB -10 5/8 DN16 16.30 0.642 23.40 0.921 200 2900 800 11600 125 4.92 251 0.169
2020065499 HTS-R8-19-N-PN160-ANB -12 3/4 DN20 19.50 0.768 27.10 1.059 165 2300 660 9200 150 5.91 323 0.217
2020065500 HTS-R8-25-N-PN140-ANB -16 1" DN25 25.90 1.020 34.20 1.346 140 2000 560 8000 200 7.87 443 0.298

All Thermoplastic Hose available in twin STAUFF Flex thermoplastic hose is compatible with many eco-fluids and
biodegradable fluids, including many new ecological hydraulic oils, as Flex-ecosure
or multi-line version, can be combined used more often in the industry. Although these fluids are positive for the
with different hose sizes or types. environment thanks to their ecological properties, at the same time they can be extremely aggressive on
hoses, especially on traditional rubber hoses.
It is everybody’s responsibility to respect our environment. In this way it is important to consider that
STAUFF Flex thermoplastic hoses, after their service life, can be recycled as raw material for non
engineered products.

114 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Thermoplastic Hose

R8 MARINER

Applications
Marine and off-shore equipment – Boats – Cranes – Marine transport systems.

Inner Tube
Polyester elastomer.

Reinforcement
Applications
One or two braids of aramid fibre.

Cover
Polyurethane, black, pinpricked, white ink-jet branding.

Features
Aramid reinforcement for high pressure performance – Lightweight – Flexible –
Compact – Bonded construction – Abrasion resistant – Pinpricked cover.

Description
Meets or exceeds SAE 100R8 – High pressure hose suitable for petroleum, synthetic
or water based hydraulic fluids used in applications requiring increased resistance to
seawater and saline environment. Also recommended for general on-shore equipment
working in high humidity environment.

Temperature Range
-40°C to +100°C (-40°F to +212°F), limited to +70°C (+158°F) for air and water
based fluids.

Vacuum Rating
Rating -0.93 bar; -700 mm Hg|-13.5 psi; -27.5 inch Hg

Specifications
SAE 100 R8 / EN 855-R8 / ISO 3949 R8

Safety Factor
4:1

Branding on this product:


STAUFF FLEX - TO HYDRAULIC - <PART No> - R8 MARINER - <NORMATIVE><DASH SIZE> - <INCH SIZE> - <DN SIZE> - WP
<WP bar> bar / <WP psi> psi - MADE IN ITALY - www.stauff.co.uk - <BATCH No>

WORKING BURST
ORDER ID OD PRESSURE PRESSURE BEND RADIUS WEIGHT
DESCRIPTION
CODE
DASH INCH DN MM INCH MM INCH BAR PSI BAR PSI MM INCH G/M LBS/FT
2020065509 HTS-R8-03-N-PN420-MAR -2 1/8 DN4 4.00 0.157 8.00 0.315 420 6000 1680 24000 25 0.98 44 0.029
2020065510 HTS-R8-05-N-PN350-MAR -3 3/16 DN5 5.00 0.197 8.90 0.350 350 5000 1400 20000 30 1.18 51 0.034
2020065511 HTS-R8-06-N-PN350-MAR -4 1/4 DN6 6.50 0.256 11.50 0.453 350 5000 1400 20000 50 1.97 82 0.055
2020065512 HTS-R8-08-N-PN300-MAR -5 5/16 DN8 8.10 0.319 13.40 0.528 300 4300 1200 17200 55 2.17 102 0.069
2020065513 HTS-R8-10-N-PN280-MAR -6 3/8 DN10 9.70 0.382 15.50 0.610 280 4000 1120 16000 60 2.36 131 0.088
2020065514 HTS-R8-12-N-PN245-MAR -8 1/2 DN12 13.00 0.512 19.90 0.783 245 3500 980 14000 80 3.15 201 0.135
2020065515 HTS-R8-16-N-PN200-MAR -10 5/8 DN16 16.30 0.642 23.40 0.921 200 2900 800 11600 125 4.92 245 0.165
2020065516 HTS-R8-19-N-PN160-MAR -12 3/4 DN20 19.50 0.768 27.10 1.059 165 2300 660 9200 150 5.91 317 0.213
2020065517 HTS-R8-25-N-PN140-MAR -16 1" DN25 25.90 1.020 34.20 1.346 140 2000 560 8000 200 7.87 439 0.295

7
All Thermoplastic Hose available in twin STAUFF Flex thermoplastic hose is compatible with many eco-fluids and
biodegradable fluids, including many new ecological hydraulic oils, as Flex-ecosure
or multi-line version, can be combined used more often in the industry. Although these fluids are positive for the
with different hose sizes or types. environment thanks to their ecological properties, at the same time they can be extremely aggressive on
hoses, especially on traditional rubber hoses.
It is everybody’s responsibility to respect our environment. In this way it is important to consider that
STAUFF Flex thermoplastic hoses, after their service life, can be recycled as raw material for non
engineered products.

www.stauff.co.uk Hose Brochure § Edition 01/2022 115


Thermoplastic Hose

R8 NON CONDUCTIVE

Applications
High voltage equipment – Safety and rescue equipment – Aerial platforms – Cranes –
Equipment requiring electrical high insulation.

Inner Tube
Polyester elastomer.
Applications
Reinforcement
One or two braids of aramid fibre.

Cover
Polyurethane, orange, non pinpricked, black ink-jet branding.

Features
Aramid reinforcement for high pressure performance – Lightweight – Flexible
– Compact – Bonded construction – Orange cover – Non pinpricked – Abrasion
resistant.

Description
Meets or exceeds SAE 100R8 – High pressure hose suitable for petroleum or
synthetic based hydraulic fluids used in hydraulic applications requiring electrical high
insulation or non-conductivity in high tension environment e.g. near electrical power
lines. Approved by MSHA Mine Safety and Health Administration - number IC-305.

Temperature Range
-40°C to +100°C (-40°F to +212°F), limited to +70°C (+158°F) for water based
fluids.

Vacuum Rating
Rating -0.93 bar; -700 mm Hg|-13.5 psi; -27.5 inch Hg

Specifications
SAE 100R8 / EN855-R8 / ISO3949-R8
Hoses meet standards SAE J517/J343 and EN855 for non conductivity where
maximum electrical leakage shall not exceed 50A when a 152 mm sample is subject
to 37.5 KV for 5 minutes equivalent to 250 KV/meter.

Safety Factor
4:1

Branding on this product:


STAUFF FLEX - TO HYDRAULIC - <PART No> - R8 NON CONDUCTIVE - <NORMATIVE><DASH SIZE> - <INCH SIZE> - <DN SIZE> - WP
<WP bar> bar / <WP psi> psi - MADE IN ITALY - www.stauff.co.uk - <BATCH No>

WORKING BURST BEND


ORDER ID OD PRESSURE PRESSURE RADIUS WEIGHT
DESCRIPTION
CODE
DASH INCH DN MM MM BAR PSI BAR PSI MM INCH G/M
2020065501 HTS-R8-05-N-PN350-NCO -3 3/16 DN5 5.00 8.90 350 5000 1400 20000 30 1.18 52
2020064031 HTS-R8-06-N-PN350-NCO -4 1/4 DN6 6.50 11.50 350 5000 1400 20000 50 1.97 84
2020065503 HTS-R8-08-N-PN300-NCO -5 5/16 DN8 8.10 13.40 300 4300 1200 17200 55 2.17 106
2020065504 HTS-R8-10-N-PN280-NCO -6 3/8 DN10 9.70 15.50 280 4000 1120 16000 60 2.36 136
2020065505 HTS-R8-12-N-PN245-NCO -8 1/2 DN12 13.00 19.90 245 3500 980 14000 80 3.15 208
2020065506 HTS-R8-16-N-PN200-NCO -10 5/8 DN16 16.30 23.40 200 2900 800 11600 125 4.92 251
2020065507 HTS-R8-19-N-PN160-NCO -12 3/4 DN20 19.50 27.10 165 2300 660 9200 150 5.91 324
2020065508 HTS-R8-25-N-PN140-NCO -16 1" DN25 25.90 34.20 140 2000 560 8000 200 7.87 443

All Thermoplastic Hose available in twin STAUFF Flex thermoplastic hose is compatible with many eco-fluids and
biodegradable fluids, including many new ecological hydraulic oils, as Flex-ecosure
or multi-line version, can be combined used more often in the industry. Although these fluids are positive for the
with different hose sizes or types. environment thanks to their ecological properties, at the same time they can be extremely aggressive on
hoses, especially on traditional rubber hoses.
It is everybody’s responsibility to respect our environment. In this way it is important to consider that
STAUFF Flex thermoplastic hoses, after their service life, can be recycled as raw material for non
engineered products.

116 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Thermoplastic Hose

HOW TO SPLIT A TWIN HOSE

HOW TO SPLIT A TWIN HOSE HOW TO CHECK IF THE SPLIT IS


The picture shows the necessary operation to split the twin hose CORRECT
1 Fasten the hose in a suitable position for splitting. Immediately after the separation of the hoses, check the
2  Hold a Polyester or Nylon multifilament yarn with both hands. cover integrity.
3  Position the yarn at the start of the joined hoses. If it has been accidentally cut and reinforcement is
exposed it is necessary to eliminate this length of exposed
4  Start splitting the twin hose with an alternating movement taking care the yarn is kept in the middle of the
reinforcement.
joined hoses.
5  Proceed with splitting the joined hose until the desired point has been reached.
6  To avoid further separation of the join due to vibrations or other mechanical actions consolidate the hose with
a reinforcing strip at the separation point.
7  The twin hose is now ready for the assembly operation.

www.stauff.co.uk Hose Brochure § Edition 01/2022 117


Thermoplastic Hose

1SB - STEEL BRAID ANTIABRASION

Applications
General hydraulic applications requiring additional mechanical protection: construction
and agricultural equipment, agricultural brake systems, hoisting and handling
application, industrial machines.

Inner Tube
Polyester elastomer.
Applications
Reinforcement
One braid of steel wire.

Cover
Polyurethane, black, non pinpricked, white ink-jet branding.

Features
Slimline construction for compact installation and flexibility – Lightweight – Steel braid
offers low volumetric expansion and optimum change in length characteristics –
Abrasion resistant – Non pinpricked cover.

Description
Meets or exceeds pressure specifications of UNI EN 853 1ST, EN 853 1SN and EN
857 1SC – High pressure hose suitable for petroleum, synthetic or water based
hydraulic fluids in hydraulic systems. Suitable for general fluid power transmissions
like earthmoving, agricultural machinery, forklifts trucks and other high pressure
equipment. Thermoplastic hose approved by MSHA - Mine Safety and Health
Administration - number IC-305 with steel reinforcement for hydraulic applications
from 95 to 360 bar (1300 to 5200 psi).

Temperature Range
-40°C to +100°C (-40°F to +212°F), limited to +70°C (+158°F) for air and water
based fluids.

Vacuum Rating
Rating -0.93 bar; -700 mm Hg|-13.5 psi; -27.5 inch Hg

Specifications
SAE 100 R1 meets or exceeds pressure specification of EN 853 1SN and EN 857
1SC.

Safety Factor
4:1

Branding on this product:


STAUFF FLEX - TO HYDRAULIC - <PART No> - 1SB - STEEL BRAID ANTIABRASION - <INCH SIZE> - <DN SIZE> - WP
<WP bar> bar / <WP psi> psi - MADE IN ITALY - www.stauff.co.uk - <BATCH No>

WORKING BURST BEND


ORDER ID OD PRESSURE PRESSURE RADIUS WEIGHT
DESCRIPTION
CODE
DASH INCH DN MM INCH MM INCH BAR PSI BAR PSI MM INCH G/M LBS/FT
2020035477 HTS-1SB-05-N-PN360-ANB -3 3/16 DN5 5.00 0.197 9.70 0.382 360 5200 1440 20800 30 1.18 128 0.086
2020065536 HTS-1SB-06-N-PN310-ANB -4 1/4 DN6 6.50 0.252 11.70 0.457 310 4500 1241 18000 40 1.57 164 0.110
2020065537 HTS-1SB-08-N-PN250-ANB -5 5/16 DN8 8.10 0.319 13.20 0.520 250 3600 1000 14400 55 2.17 198 0.133
2020065538 HTS-1SB-10-N-PN225-ANB -6 3/8 DN10 9.80 0.386 15.50 0.610 225 3200 900 12800 65 2.56 245 0.165
2020065539 HTS-1SB-12-N-PN190-ANB -8 1/2 DN12 13.00 0.512 18.80 0.740 190 2700 760 10800 85 3.35 312 0.210
2020065540 HTS-1SB-16-N-PN140-ANB -10 5/8 DN16 16.30 0.642 22.00 0.866 140 2000 560 8000 115 4.53 334 0.224
2020065541 HTS-1SB-19-N-PN115-ANB -12 3/4 DN20 19.50 0.768 25.80 1.016 115 1600 460 6400 145 5.71 480 0.323
2020065542 HTS-1SB-25-N-PN95-ANB -16 1" DN25 25.80 1.016 33.40 1.299 95 1300 380 5200 180 7.09 655 0.440

All Thermoplastic Hose available in twin STAUFF Flex thermoplastic hose is compatible with many eco-fluids and
biodegradable fluids, including many new ecological hydraulic oils, as Flex-ecosure
or multi-line version, can be combined used more often in the industry. Although these fluids are positive for the
with different hose sizes or types. environment thanks to their ecological properties, at the same time they can be extremely aggressive on
hoses, especially on traditional rubber hoses.
It is everybody’s responsibility to respect our environment. In this way it is important to consider that
STAUFF Flex thermoplastic hoses, after their service life, can be recycled as raw material for non
engineered products.

118 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Thermoplastic Hose

1SB - STEEL BRAID ANTIABRASION TWIN

WORKING BURST
ORDER ID OD PRESSURE PRESSURE BEND RADIUS WEIGHT
DESCRIPTION
CODE
DASH INCH DN MM INCH MM INCH BAR PSI BAR PSI MM INCH G/M LBS/FT
HTS-1SB-05-N-
2020065629 -3 3/16 DN5 5.00 0.197 9.70 0.382 360 5200 1440 20800 30 1.18 261 0.175
PN360-ANB-TWN
HTS-1SB-06-N-
2020065630 -4 1/4 DN6 6.50 0.252 11.70 0.457 310 4500 1240 17600 40 1.57 333 0.224
PN310-ANB-TWN
HTS-1SB-08-N-
2020065631 -5 5/16 DN8 8.10 0.319 13.20 0.520 250 3600 1000 14400 55 2.17 401 0.269
PN250-ANB-TWN
HTS-1SB-10-N-
2020065633 -6 3/8 DN10 9.80 0.386 15.50 0.610 225 3200 900 12800 65 2.56 483 0.325
PN225-ANB-TWN
HTS-1SB-12-N-
2020065634 -8 1/2 DN12 13.00 0.512 18.80 0.740 190 2700 760 10800 85 3.35 629 0.423
PN190-ANB-TWN
HTS-1SB-16-N-
2020065635 -10 5/8 DN16 16.30 0.642 22.00 0.866 140 2000 560 8000 115 4.53 673 0.452
PN140-ANB-TWN
HTS-1SB-19-N-
2020065636 -12 3/4 DN20 19.50 0.768 25.80 1.016 115 1600 460 6400 145 5.71 965 0.648
PN115-ANB-TWN
HTS-1SB-25-N-
2020065637 -16 1" DN25 25.80 1.016 33.40 1.299 95 1300 380 5200 180 7.09 1315 0.884
PN95-ANB-TWN

www.stauff.co.uk Hose Brochure § Edition 01/2022 119


Thermoplastic Hose

2SB - TWO STEEL BRAIDS ANTIABRASION

Applications
General hydraulic applications requiring high mechanical protection properties of
hose and braid, combined with high pressure: construction equipment, hoisting and
handling equipments, machine tools.

Inner Tube
Polyester elastomer. Applications
Reinforcement
Two braids of steel wire.

Cover
Polyurethane, black, non pinpricked, white ink-jet branding.

Features
Rugged construction for HD application and prolonged lifetime – Two steel braid offers
low volumetric expansion and optimum change in length characteristics – Abrasion
resistant.

Description
High pressure hose suitable for petroleum, synthetic or water based hydraulic fluids
in hydraulic systems. Suitable for general fluid power transmissions like earthmoving,
forklifts trucks, HD construction machinery, hoisting and handling equipment, high
pressure equipment. Also suitable for many industrial gases (check for compatibility).
Thermoplastic hose approved by MSHA - Mine Safety and Health Administration
- number IC-305. With double steel reinforcement for high pressure hydraulic
applications from 150 to 400 bar (2100 to 5800 psi).

Temperature Range
-40°C to +100°C (-40°F to +212°F), limited to +70°C (+158°F) for air and water
based fluids.

Vacuum Rating
Rating -0.93 bar; -700 mm Hg|-13.5 psi; -27.5 inch Hg

Specifications
Meets the pressure performance requirements of SAE 100 R2.

Safety Factor
4:1

Branding on this product:


STAUFF FLEX - TO HYDRAULIC - <PART No> - 2SB - TWO STEEL BRAIDS ANTIABRASION - <INCH SIZE> - <DN SIZE> - WP

<WP bar> bar / <WP psi> psi - MADE IN ITALY - www.stauff.co.uk - <BATCH No>

WORKING BURST BEND


ORDER ID OD PRESSURE PRESSURE RADIUS WEIGHT
DESCRIPTION
CODE
DASH INCH DN MM INCH MM INCH BAR PSI BAR PSI MM INCH G/M LBS/FT
2020065556 HTS-2SB-06-N-PN400-ANB -4 1/4 DN6 6.40 0.252 12.80 0.504 400 5800 1600 23200 40 1.57 248 0.165
6100212213 HTS-2SB-08-N-PN400-ANB -5 5/16 DN8 8.10 0.319 14.8 0.583 400 5800 1600 23200 50 1.97 312 0.210
2020065557 HTS-2SB-10-N-PN330-ANB -6 3/8 DN10 9.80 0.386 16.80 0.661 330 4700 1320 18800 65 2.56 375 0.252
2020065558 HTS-2SB-12-N-PN260-ANB -8 1/2 DN12 13.00 0.512 20.20 0.795 260 3700 1040 14800 85 3.35 474 0.319
2020065559 HTS-2SB-16-N-PN220-ANB -10 5/8 DN16 16.30 0.642 23.70 0.933 220 3100 880 12400 115 4.53 561 0.377
2020065560 HTS-2SB-19-N-PN150-ANB -12 3/4 DN20 19.50 0.768 27.80 1.094 150 2100 600 8400 170 6.69 717 0.482

All Thermoplastic Hose available in twin STAUFF Flex thermoplastic hose is compatible with many eco-fluids and
biodegradable fluids, including many new ecological hydraulic oils, as Flex-ecosure
or multi-line version, can be combined used more often in the industry. Although these fluids are positive for the
with different hose sizes or types. environment thanks to their ecological properties, at the same time they can be extremely aggressive on
hoses, especially on traditional rubber hoses.
It is everybody’s responsibility to respect our environment. In this way it is important to consider that
STAUFF Flex thermoplastic hoses, after their service life, can be recycled as raw material for non
engineered products.

120 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Thermoplastic Hose

2SB - TWO STEEL BRAIDS ANTIABRASION TWIN

WORKING BURST
ORDER ID OD PRESSURE PRESSURE BEND RADIUS WEIGHT
DESCRIPTION
CODE
DASH INCH DN MM INCH MM INCH BAR PSI BAR PSI MM INCH G/M LBS/FT
HTS-2SB-06-N-
2020065638 -4 1/4 DN6 6.40 0.252 12.80 0.504 400 5800 1600 23200 40 1.57 501 0.337
PN400-ANB-TWN
HTS-2SB-10-N-
2020065639 -6 3/8 DN10 9.80 0.386 16.80 0.661 330 4700 1320 18800 65 2.56 755 0.507
PN330-ANB-TWN
HTS-2SB-12-N-
2020065640 -8 1/2 DN12 13.00 0.512 20.20 0.795 260 3700 1040 14800 85 3.35 953 0.640
PN260-ANB-TWN
HTS-2SB-16-N-
2020065641 -10 5/8 DN16 16.30 0.642 23.50 0.925 220 3100 880 12400 115 4.53 1133 0.761
PN220-ANB-TWN
HTS-2SB-19-N-
2020065648 -12 3/4 DN20 19.50 0.768 27.50 1.083 150 2100 600 8400 170 6.69 1429 0.967
PN150-ANB-TWN

www.stauff.co.uk Hose Brochure § Edition 01/2022 121


Thermoplastic Hose

R18 CPLT 3000

Applications
Forklift handling – All industrial and agricultural applications exposed to low
temperatures or cyclic and quick temperature changes.

Inner Tube
Polyester elastomer.
Applications
Reinforcement
One or two braids of synthetic fibre.

Cover
Special polyester, black, pinpricked, white ink-jet branding.

Features
2 polyester braid construction from ¼”-DN6 onwards – Optimum bonding between
tube, braids and cover – Special polyester cover resistant to low temperatures and
meteorological harsh conditions – Tight bend radii without cover wrinkling.

Description
Meets or exceeds SAE 100R18 specifications – Medium pressure hose suitable
for petroleum or synthetic based hydraulic fluids in hydraulic systems of forklifts.
Optimum bonding characteristics and special cover also make it the ideal hose for
equipment operating in cold environments, while maintaining a high level of flexibility.

Temperature Range
-55°C to +100°C (-67°F to +212°F), limited to +70°C (+158°F) for air and water
based fluids.

Vacuum Rating
Rating -0.93 bar; -700 mm Hg|-13.5 psi; -27.5 inch Hg

Specifications
SAE 100 R18 / ISO3949-R18.

Safety Factor
4:1

Branding on this product:


STAUFF FLEX - TO HYDRAULIC - <PART No> - R18 CPLT 3000 - CONSTANT PRESSURE LOW TEMP - <NORMATIVE><DASH SIZE> - <INCH SIZE> - <DN SIZE> - WP

<WP bar> bar / <WP psi> psi - MADE IN ITALY - www.stauff.co.uk - <BATCH No>

WORKING BURST BEND


ORDER ID OD PRESSURE PRESSURE RADIUS WEIGHT
DESCRIPTION
CODE
DASH INCH DN MM INCH MM INCH BAR PSI BAR PSI MM INCH G/M LBS/FT
2020065561 HTS-R18LT-05-N-PN210 -3 3/16 DN5 5.00 0.197 9.6 0.378 210 3000 840 12000 25 0.98 60 0.040
2020065562 HTS-R18LT-06-N-PN210 -4 1/4 DN6 6.50 0.256 12.2 0.480 210 3000 840 12000 35 1.38 98 0.066
2020065563 HTS-R18LT-08-N-PN210 -5 5/16 DN8 8.10 0.319 14.3 0.563 210 3000 840 12000 45 1.77 129 0.087
2020065564 HTS-R18LT-10-N-PN210 -6 3/8 DN10 9.70 0.382 16.6 0.654 210 3000 840 12000 45 1.77 166 0.112
2020065565 HTS-R18LT-12-N-PN210 -8 1/2 DN12 13.00 0.512 22.5 0.886 210 3000 840 12000 70 2.76 293 0.197
2020065566 HTS-R18LT-16-N-PN210 -10 5/8 DN16 16.30 0.642 26.1 1.028 210 3000 840 12000 100 3.94 372 0.250

All Thermoplastic Hose available in twin STAUFF Flex thermoplastic hose is compatible with many eco-fluids and
biodegradable fluids, including many new ecological hydraulic oils, as Flex-ecosure
or multi-line version, can be combined used more often in the industry. Although these fluids are positive for the
with different hose sizes or types. environment thanks to their ecological properties, at the same time they can be extremely aggressive on
hoses, especially on traditional rubber hoses.
It is everybody’s responsibility to respect our environment. In this way it is important to consider that
STAUFF Flex thermoplastic hoses, after their service life, can be recycled as raw material for non
engineered products.

122 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Thermoplastic Hose

R18 CPLT 3000 NON CONDUCTIVE

Applications
High voltage equipment – Aerial platforms – All industrial and hydraulic applications
exposed to low temperatures or cyclic and quick temperature changes.

Inner Tube
Polyester elastomer.
Applications
Reinforcement
One or two braids of synthetic fibre.

Cover
Special polyester, orange, non pinpricked, black ink-jet branding.

Features
2 polyester braid construction from ¼”-DN6 onwards – Optimum bonding between
tube, braids and cover – Special polyester cover resistant to low temperatures and
meteorological harsh conditions – Tight bend radii without cover wrinkling.

Description
Meets or exceeds SAE 100R18 specifications – Medium pressure hose suitable for
petroleum or synthetic based hydraulic fluids in hydraulic systems requiring electrical
high insulation or non-conductivity in high tension environment. Optimum bonding
characteristics and special cover also make it the ideal hose for equipment operating
in cold environments, while maintaining a high level of flexibility.

Temperature Range
-55°C to +100°C (-67°F to +212°F), limited to +70°C (+158°F) for water based
fluids.

Vacuum Rating
Rating -0.93 bar; -700 mm Hg|-13.5 psi; -27.5 inch Hg

Specifications
SAE 100 R18 / ISO3949-R18. Hoses meet standards SAE J517/J343 and EN855
for non conductivity where maximum electrical leakage shall not exceed 50A when a
152mm sample is subject to 37.5 KV for 5 minutes equivalent to 250 KV/metre.

Safety Factor
4:1

Branding on this product:


STAUFF FLEX - TO HYDRAULIC - <PART No> - R18 CPLT 3000 NC - CONSTANT PRESSURE LOW TEMP NON CONDUCTIVE - <NORMATIVE><DASH SIZE>
- <INCH SIZE> - <DN SIZE> - WP<WP bar> bar / <WP psi> psi - MADE IN ITALY - www.stauff.co.uk - <BATCH No>

WORKING BURST
ORDER ID OD PRESSURE PRESSURE BEND RADIUS WEIGHT
DESCRIPTION
CODE
DASH INCH DN MM INCH MM INCH BAR PSI BAR PSI MM INCH G/M LBS/FT
2020065567 HTS-R18LT-05-N-PN210-NCO -3 3/16 DN5 5.00 0.197 9.60 0.378 210 3000 840 12000 25 0.98 60 0.040
2020065568 HTS-R18LT-06-N-PN210-NCO -4 1/4 DN6 6.50 0.256 12.20 0.480 210 3000 840 12000 35 1.38 98 0.066
2020065569 HTS-R18LT-08-N-PN210-NCO -5 5/16 DN8 8.10 0.319 14.30 0.563 210 3000 840 12000 45 1.77 129 0.087
2020065570 HTS-R18LT-10-N-PN210-NCO -6 3/8 DN10 9.70 0.382 16.60 0.654 210 3000 840 12000 45 1.77 166 0.112
2020065571 HTS-R18LT-12-N-PN210-NCO -8 1/2 DN12 13.00 0.512 22.50 0.886 210 3000 840 12000 70 2.76 293 0.197
2020065572 HTS-R18LT-16-N-PN210-NCO -10 5/8 DN16 16.30 0.642 26.10 1.028 210 3000 840 12000 100 3.94 371 0.249

7
All Thermoplastic Hose available in twin STAUFF Flex thermoplastic hose is compatible with many eco-fluids and
biodegradable fluids, including many new ecological hydraulic oils, as Flex-ecosure
or multi-line version, can be combined used more often in the industry. Although these fluids are positive for the
with different hose sizes or types. environment thanks to their ecological properties, at the same time they can be extremely aggressive on
hoses, especially on traditional rubber hoses.
It is everybody’s responsibility to respect our environment. In this way it is important to consider that
STAUFF Flex thermoplastic hoses, after their service life, can be recycled as raw material for non
engineered products.

www.stauff.co.uk Hose Brochure § Edition 01/2022 123


Thermoplastic Hose

VHP 10000

Applications
Rescue and safety equipment – High pressure systems and pumps – Bolt tensioning
tools – Jacking and rerailing equipment.

Inner Tube
Polyester elastomer.

Reinforcement Other colours available


One or two braids of aramid fibre plus one braid of steel wire.
Applications
Cover
Polyurethane, black, non pinpricked, white ink-jet branding.

Features
Combined Aramid + Steel braid construction for compact design – Lightweight
and flexible – Light bend radii for use on hose reels and in tight environments –
Antiabrasion cover.

Description
Exceeds the American Jacking Specifications IJ100 – Very High Pressure hose
suitable for petroleum, synthetic or water based hydraulic fluids in hydraulic
systems. Combined Aramid + Steel braid ensures longevity, pressure performance
and compact design. Approved by MSHA - Mine Safety and Health Administration -
number IC-305.

Temperature Range
-40°C to +100°C (-40°F to +212°F), limited to +70°C (+158°F) for air and water
based fluids.

Vacuum Rating
Rating -0.93 bar; -700 mm Hg|-13.5 psi; -27.5 inch Hg

Safety Factor
4:1

Branding on this product:


STAUFF FLEX - TO HYDRAULIC - <PART No> - VHP 10000 - <INCH SIZE> - <DN SIZE> - WP <WP bar> bar /
<WP psi> psi - MADE IN ITALY - www.stauff.co.uk - <BATCH No>

WORKING BURST BEND


ORDER ID OD PRESSURE PRESSURE RADIUS WEIGHT
DESCRIPTION
CODE
DASH INCH DN MM INCH MM INCH BAR PSI BAR PSI MM INCH G/M LBS/FT
2020052862 HTS-VHP-06-N-PN700 -4 1/4 DN6 6.60 0.260 12.70 0.500 700 10000 2800 40000 35 1.38 179 0.120
2020031735 HTS-VHP-10-N-PN700 -6 3/8 DN10 9.80 0.386 18.9 0.744 700 10000 2800 40000 90 3.54 329 0.221

124 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Thermoplastic Hose

VHP 10000 TWIN

WORKING BURST BEND


ORDER ID OD PRESSURE PRESSURE RADIUS WEIGHT
DESCRIPTION
CODE
DASH INCH DN MM INCH MM INCH BAR PSI BAR PSI MM INCH G/M LBS/FT
2020065649 HTS-VHP-06-N-PN700-TWN -4 1/4 DN6 6.60 0.260 12.70 0.500 700 10000 2800 40000 35 1.38 367 0.247
2020065632 HTS-VHP-10-N-PN700-TWN -6 3/8 DN10 9.80 0.386 18.9 0.736 700 10000 2800 40000 90 3.54 663 0.446

DUE TO SAFETY REGULATIONS THIS PRODUCT IS ONLY SOLD AS AN ASSEMBLY


PLEASE CONTACT SALES OFFICE FOR DETAILS

7
All Thermoplastic Hose available in twin STAUFF Flex thermoplastic hose is compatible with many eco-fluids and
biodegradable fluids, including many new ecological hydraulic oils, as Flex-ecosure
or multi-line version, can be combined used more often in the industry. Although these fluids are positive for the
with different hose sizes or types. environment thanks to their ecological properties, at the same time they can be extremely aggressive on
hoses, especially on traditional rubber hoses.
It is everybody’s responsibility to respect our environment. In this way it is important to consider that
STAUFF Flex thermoplastic hoses, after their service life, can be recycled as raw material for non
engineered products.

www.stauff.co.uk Hose Brochure § Edition 01/2022 125


Thermoplastic Hose

ECOLOGY 200 HD

Applications
Standard sewer cleaning vehicles and applications – Cleaning equipment used in high
humidity environments.

Inner Tube
Thermoplastic polymer.
Applications
Reinforcement
One or two braids of synthetic fibre plus one special extra braid of synthetic fibre for
cover integration.

Cover
Polyurethane, blue, non pinpricked, black ink-jet branding.

Features
Blue cover, impregnated into braid reinforcement for optimum wear resistance
and longevity – Available on long lengths – Excellent crush and cut resistance
– Lightweight compared to rubber alternatives – Cover resistant against micro-
biological attack – Reduced bend radius – Fast operating speeds.

Description
Extremely wear resistant, heavy duty sewer cleaning hose, suitable for temperatures
ranging from -40°C to +60°C (-40°F to +140°F). Hose specifically designed for
working in humid conditions without degrading, ensuring increased lifetime. Available
with BSP and / or NPT fitting combinations. Other end terminations upon request. Not
suitable for hydraulic applications. Factory made assemblies only, please contact our
sales office for further details.

Safety Factor
2.5:1

Temperature Range
-40°C to +60°C (-40°F to +140°F)

Branding on this product:


STAUFF FLEX - TO INDUSTRIAL - <PART No> - ECOLOGY 210 HD - SEWER CLEANING HOSE - <INCH SIZE> - <DN SIZE> -
- WP <WP bar> bar / <WP psi> psi - MADE IN ITALY - www.stauff.co.uk - <BATCH No>

WORKING BURST
ORDER ID OD PRESSURE PRESSURE BEND RADIUS WEIGHT
DESCRIPTION
CODE
DASH INCH DN MM INCH MM INCH BAR PSI BAR PSI MM INCH G/M LBS/FT
2020065772 HTS-SEND-19-N-PN200 -12 3/4 DN20 19.6 0.772 29.7 1.169 200 2900 500 7250 120 4.72 412 0.277
2020065773 HTS-SEND-25-N-PN200 -16 1" DN25 25.6 1.008 37.5 1.476 200 2900 500 7200 155 6.10 605 0.407
2020065092 HTS-SEND-31-N-PN200 -20 1.1/4 DN32 32.4 1.276 47.2 1.858 200 2900 500 7200 240 9.45 1001 0.673

ASSEMBLIES ALSO AVAILABLE


ORDER ID LENGTH
END 1 / END 2
CODE (INCH) (M)
2020033116 3/4 3 BSPP Straight Male / Straight Female
2020038793 3/4 5 BSPP Straight Male / Straight Female
2020067846 3/4 100 BSPP Straight Female / Straight Female
2020033115 1" 3 BSPP Straight Male / Straight Female
2020046487 1" 5 BSPP Straight Male / Straight Female
2020032207 1" 100 BSPP Straight Female / Straight Female
2020033114 1.1/4 3 BSPP Straight Male / Straight Female
2020045494 1.1/4 5 BSPP Straight Male / Straight Female
2020067851 1.1/4 100 BSPP Straight Female / Straight Female

126 Hose Brochure § Edition 01/2022 www.stauff.co.uk


PTFE . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 128
ULTIFLEX. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 129

8
PTFE HOSE
PTFE Hose

PTFE HOSE

Applications
Aggressive chemicals transfer systems – Compressed air and gases – High or low
temperature fluid or gas transfer.

Inner Tube
Polytetrafluoroethylene.
Applications
Reinforcement
One braid of stainless AISI 304 wire.

Cover
N/A

Features
Pure PTFE tube material, lightweight, resistant to almost all chemicals, gases and solvents.
Stainless steel braid / cover to support medium pressure requirements. Hose comes in
random length coils.

Description
Lightweight smoothbore hose for standard industrial use, especially for high or low
temperature and aggressive chemical applications, including some gases (there will be a
level of gas permeation which should be taken into account). Care should be taken to ensure
proper fitting and ferrule compatibility, we recommend to contact our sales office for fittings
selection.
Hose not suitable for continuous hydraulic impulse applications.
Above +130°C (+266°F) there will be a reduction in maximum working pressure: reduce
maximum working pressure by 1% for each 2°C (3.6°F) above 130°C (+266°F).
Hose suitability must be checked when discharge of electrical static build up is required.

Safety Factor
4:1

Temperature Range
-60°C to +260°C (-76°F to +500°F)

Fire Test
DIN 54837 with classification to DIN 5510-2 Convoluted PTFE.
SUPER-TEF SMOOTHBORE
WORKING
ID OD BURST PRESSURE BEND
ORDER PRESSURE
DESCRIPTION RADIUS
CODE
DASH MM MM BAR PSI BAR PSI MM
2020024857 HOS-STSB-PTFE-05-P -3 4.89 7.87 276 4000 827 12000 51
2020024858 HOS-STSB-PTFE-06-P -4 6.70 9.35 224 3250 672 9750 76
2020024860 HOS-STSB-PTFE-08-P -5 8.40 11.05 207 3000 621 9000 102
2020024862 HOS-STSB-PTFE-10-P -6 10.0 12.65 183 2660 552 8000 127
2020000232 HOS-STSB-PTFE-12-P -8 13.20 16.55 161 2330 483 7000 152
2020024865 HOS-STSB-PTFE-16-P -10 16.60 19.75 114 1660 345 5000 178
2020024867 HOS-STSB-PTFE-19-P -12 19.80 22.96 103 1500 310 4500 203
2020024870 HOS-STSB-PTFE-25-P -16 26.10 29.25 80 1160 241 3500 305

SUPER-CONVO CONVOLUTED PTFE


WORKING
ID OD BURST PRESSURE BEND
ORDER PRESSURE
DESCRIPTION RADIUS
CODE
DASH MM MM BAR PSI BAR PSI MM
2020024859 HOS-SCV-PTFE-06-P -4 7.10 12.30 172 2495 517 7498 18
2020024863 HOS-SCV-PTFE-10-P -6 9.50 14.75 138 2002 414 6005 20
2020024864 HOS-SCV-PTFE-12-P -8 12.83 18.80 103 1494 310 4496 25
2020024866 HOS-SCV-PTFE-16-P -10 15.88 22.10 83 1204 248 3597 51
2020024868 HOS-SCV-PTFE-19-P -12 19.05 24.65 69 1001 207 3002 64
2020024871 HOS-SCV-PTFE-25-P -16 25.40 32.77 46 667 138 2002 89
2020024872 HOS-SCV-PTFE-31-P -20 32.20 40.72 34 493 103 1494 127
2020024874 HOS-SCV-PTFE-38-P -24 38.10 47.00 30 435 90 1305 152
2020024876 HOS-SCV-PTFE-51-P -32 51.40 60.00 23 334 69 1001 200

128 Hose Brochure § Edition 01/2022 www.stauff.co.uk


ULTIFLEX SMOOTHBORE PTFE HOSE RANGE

When space is an issue and a smoothbore is a must for an Design 1/2” - 1 1/2” patented manufacture
uninterrupted flow and ease of cleaning, ULTIFLEX is perfect for of smoothbore, convoluted PTFE hose
arduous applications where strength and resilience coupled with construction
PTFE’s unique qualities are required.
Inner layer Fda approved virgin or
Bespoke UltiFlex PTFE hose assemblies are available directly from anti-static ptfe tube
STAUFF with non-lined or lined (Tafted / Flared) end fittings to
improve cleanliness, remove or reduce bug traps and improve the Outer layer 1/2” - 1.1/2” 304/316ss braid
ability to clean in place (CIP) & Sterilize in Place (SIP).
Temperature -60°c to +260°c
Ideal for applications such as: min/max (-76°f to +500°f)
• PHARMACEUTICAL
• BIO-TECH Material PTFE according to:
• FOOD & BEVERAGE “astm d4895, type 1, grade 4, class b”
• CHEMICAL “astm d4895, type 1, grade 3, class b”
• PETRO-CHEMICAL
• GENERAL PURPOSE INDUSTRIAL Certification In compliance; fda, eu food, usp class
• AUTOMOTIVE OE & AUTOSPORT vi, anti-static (as), en;16643 & material
certification
Notes

INDEX
Index

ALPHABETICAL INDEX

D
DIN EN 856 4SH........................................................................................................................................................................... 73

DIN EN 856 4SP............................................................................................................................................................................ 72

DIN EN 856 SAE 100 R13............................................................................................................................................................ 76

DIN EN 856 SAE 100 R15............................................................................................................................................................ 77

DIN EN 857 1SC........................................................................................................................................................................... 64

DIN EN 857 2SC........................................................................................................................................................................... 65

DIN EN 857 2SC TWIN BREAKER HOSE.................................................................................................................................... 66

E
ECOLOGY 200 HD...................................................................................................................................................................... 126

H
HOSE PRODUCTION CAPABILITIES.......................................................................................................................................... 14

I
ICONS GUIDE............................................................................................................................................................................... 18

N
NOMENCLATURE - INDUSTRIAL HOSE....................................................................................................................................... 6

NOMENCLATURE - JETWASH HOSE........................................................................................................................................... 8

NOMENCLATURE - LOOSE HYDRAULIC HOSE.......................................................................................................................... 4

NOMENCLATURE - LOOSE THERMOPLASTIC HOSE.............................................................................................................. 10

O
OPERATING CONDITIONS - BREAKDOWN OF HOSE ASSEMBLIES...................................................................................... 21

OPERATING CONDITIONS - INFLUENTIAL FACTORS ON SERVICE LIFE.............................................................................. 21

OPERATING CONDITIONS - SERVICE LIFE OF HOSE AND HOSE ASSEMBLIES.................................................................. 20

OPERATING CONDITIONS - STORAGE OF HOSE AND HOSE ASSEMBLIES......................................................................... 20

www.stauff.co.uk Hose Brochure § Edition 01/2022 131


Index

P
PTFE HOSE................................................................................................................................................................................ 128

R
R7 ANTIABRASION.....................................................................................................................................................................110

R7 ANTIABRASION TWIN...........................................................................................................................................................111

R7 MARINER...............................................................................................................................................................................112

R7 NON CONDUCTIVE...............................................................................................................................................................113

R8 ANTIABRASION.....................................................................................................................................................................114

R8 MARINER...............................................................................................................................................................................115

R8 NON CONDUCTIVE...............................................................................................................................................................116

R18 CPLT 3000........................................................................................................................................................................... 122

R18 CPLT 3000 NON CONDUCTIVE......................................................................................................................................... 123

S
SAE 100 R17................................................................................................................................................................................. 62

SAE 100 R19................................................................................................................................................................................. 63

S FLEX-ULTRA 4000..................................................................................................................................................................... 78

S FLEX-ULTRA 4000 PLUS.......................................................................................................................................................... 81

S FLEX-ULTRA 5000..................................................................................................................................................................... 79

S FLEX-ULTRA 5000 PLUS.......................................................................................................................................................... 82

S FLEX-ULTRA 6000..................................................................................................................................................................... 80

S FLEX-ULTRA 6000 PLUS.......................................................................................................................................................... 83

S.T.A.M.P.E.D................................................................................................................................................................................ 16

STAUFFBLAST............................................................................................................................................................................. 92

STAUFF FLEX MAX...................................................................................................................................................................... 85

STAUFF FLEX SUPREME............................................................................................................................................................ 84

STAUFFJET 1SN.......................................................................................................................................................................... 88

STAUFFJET 1SN BLACK ASSEMBLIES...................................................................................................................................... 89

STAUFFJET 1SN BLUE ASSEMBLIES........................................................................................................................................ 89

STAUFFJET 2SN.......................................................................................................................................................................... 90

STAUFFJET 2SN BLACK ASSEMBLIES...................................................................................................................................... 91

STAUFFJET 2SN BLUE ASSEMBLIES........................................................................................................................................ 91

STAUFFPAC 1SNK....................................................................................................................................................................... 68

132 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Index

STAUFFPAC 2SNK....................................................................................................................................................................... 69

STAUFF RAIL HOSE 1SC EN 857................................................................................................................................................ 98

STAUFF RAIL HOSE 1SN EN 853................................................................................................................................................ 96

STAUFF RAIL HOSE 1SN-K (EXCEEDS EN 857)..................................................................................................................... 102

STAUFF RAIL HOSE 2SC EN 857................................................................................................................................................ 99

STAUFF RAIL HOSE 2SN EN 853................................................................................................................................................ 97

STAUFF RAIL HOSE 2SN-K (EXCEEDS EN 857)..................................................................................................................... 103

STAUFF RAIL HOSE 2TE EN 854.............................................................................................................................................. 104

STAUFF RAIL HOSE 3TE EN 854.............................................................................................................................................. 105

STAUFF RAIL HOSE 4SP EN 856.............................................................................................................................................. 106

STAUFF RAIL HOSE AIR NF F 11-380

R22, R23 - HL3 BS 6853............................................................................................................................................................. 101

STAUFF RAILWAY AIRBRAKE UIC830-1................................................................................................................................... 108

STAUFF RAILWAY R4 SAE 100 R4............................................................................................................................................ 107

STAUFF SHIELD 1SSK................................................................................................................................................................. 70

STAUFF SHIELD 2SSK................................................................................................................................................................. 71

STAUFF SHIELD SSH.................................................................................................................................................................. 75

STAUFF SHIELD SSP................................................................................................................................................................... 74

1SB - STEEL BRAID ANTIABRASION.........................................................................................................................................118

1SB - STEEL BRAID ANTIABRASION TWIN..............................................................................................................................119

2SB - TWO STEEL BRAIDS ANTIABRASION............................................................................................................................ 120

2SB - TWO STEEL BRAIDS ANTIABRASION TWIN.................................................................................................................. 121

T
TECHNICAL GUIDANCE.............................................................................................................................................................. 22

TECHNICAL GUIDANCE - HOW TO SPLIT A TWIN HOSE........................................................................................................117

U
ULTIMATE SAE 100 R1AT/DIN EN 853 1SN - HIGH TEMPERATURE (+135°C)........................................................................ 60

ULTIMATE SAE 100 R2AT/DIN EN 853 2SN - HIGH TEMPERATURE (+135°C)........................................................................ 61

ULTIFLEX.................................................................................................................................................................................... 129

V
VHP 10000.................................................................................................................................................................................. 124

VHP 10000 TWIN........................................................................................................................................................................ 125

www.stauff.co.uk Hose Brochure § Edition 01/2022 133


Appendix

Global Contact Directory

STAUFF products and services are globally available through wholly-owned subsidiaries Contact information on this page may be subject to changes and additions over time.
and a tight network of authorised distributors and representatives in all major industrial Frequently updated and complete contact information can always be found at
regions of the world. www.stauff.com.

Germany

Walter Stauffenberg GmbH & Co. KG


Im Ehrenfeld 4 Neuenrade-Küntrop Logistics Centre Plettenberg-Ohle Production Site
58791 Werdohl Wasserburgstraße 35 Lennestraße 2
www.stauff.com/contact 58809 Neuenrade 58840 Plettenberg

www.stauff.com

© Christian Eblenkamp

Meinerzhagen Production Site Meinerzhagen Production Site STAUFF Digital


Neugrünenthal Am Rottland 7 Phoenixplatz 3
58540 Meinerzhagen 58540 Meinerzhagen 44263 Dortmund

Europe
France Ireland Italy Poland

STAUFF S.A.S. STAUFF UK Ltd. STAUFF Italia s.r.l STAUFF Polska Sp. z o.o.
230, Avenue du Grain d’Or Block B, 9 Ferguson Drive Via Borima 21 (Frazione Borima) Miszewko 43 A
Z.I. de Vineuil - Blois Sud Knockmore Hill Industrial Estate 23867 Suello (LC) 80-297 Banino
41354 Vineuil-cedex Lisburn, County Antrim, BT28 2EX
Tel.: +33 2 54 50 55 50 Tel.: +44 2892 60 69 00 Tel.: +39 031 65 84 94 Tel.: +48 58 660 11 60
Fax: +33 2 54 42 29 19 Fax: +44 2892 60 26 88 Fax: +39 031 65 50 05 Fax: +48 58 629 79 52
E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected]
www.stauff.fr www.stauff.co.uk www.stauff.it www.stauff.pl

Russian Federation United Kingdon

STAUFF LLC STAUFF UK Ltd. STAUFF UK Ltd. STAUFF UK Ltd.


Building 1 500, Carlisle Street East Badentoy Avenue Unit 9, Southampton Trade Park
19, Leninskaya Sloboda Off Downgate Drive Badentoy Industrial Estate Third Avenue, Millbrook
Moscow, 115280 Sheffield, S4 8BS Portlethen, Aberdeen, AB12 4YB Southampton, SO15 0AD
Tel.: +7 495 276 16 50 Tel.: +44 114 251 85 18 Tel.: +44 1224 78 61 66 Tel: +44 2380 69 87 00
Fax: +7 495 276 16 51 Fax: +44 114 251 85 19 Fax: +44 1224 78 61 77 Fax: +44 2380 69 87 01
E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected]
www.stauff.ru www.stauff.co.uk www.stauff.co.uk www.stauff.co.uk

Further branch offices in


Engels, Volzhskiy, Magnitogorsk,
Nizhny Novgorod and St. Petersburg.

134 Hose Brochure § Edition 01/2022 www.stauff.co.uk


Appendix

Global Contact Directory

North America South America


Canada United States Brazil

STAUFF Canada Ltd. STAUFF Corporation STAUFF Brasil Ltda.


866 Milner Avenue 7 Wm. Demarest Place Avenida Gupê 10767
Scarborough Waldwick, 07463-1542 Galpão 2 - Bloco A
Ontario M1B 5N7 New Jersey Barueri, São Paulo, CEP 06422-120
Tel.: +1 416 282 46 08 Tel.: +1 201 444 78 00 Tel.: +55 11 47 72 72 00
Fax: +1 416 282 30 39 Fax: +1 201 444 78 52 Fax: +55 11 47 72 72 10
E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected]
www.stauffcanada.com www.stauffusa.com www.stauffbrasil.com

Further branch office in


Canton, Michigan.

Asia
China India Korea

STAUFF CHINA STAUFF India Pvt. Ltd. STAUFF Korea Ltd.


Building 8, No. 1698, Minyi Road Further branch offices in Beijing, Gat no. 26/1 & 27, Sanghar Warehousing 105, Hwajeonsandan 5-ro
Songjiang District, Changsha, Chengdu, Changchun, Pune - Nagar Road Gangseo-gu
Shanghai, 201612 Chongqing, Jinan, Harbin, Guangzhou, Lonikand - 412216 Busan, 46739
Tel.: +86 21 68 18 70 00 Shenyang, Wuhan, Xian and Xuzhou. Tel.: +91 20 6731 4900 Tel.: +82 51 266 6666
Fax: +86 21 68 18 71 36 Fax: +91 20 6731 4905 Fax: +82 51 266 8866
E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected]
www.stauff.com.cn www.stauffindia.com www.stauff.co.kr

Singapore Thailand Vietnam

STAUFF (SEA) Pte. Ltd. STAUFF (Thailand) Co., Ltd. STAUFF Vietnam Ltd.
128 Joo Seng Road #02-01 10 Soi On-Nut 74/4 2nd Floor, CT-IN Building
Singapore 368356 Pravet District #435 Hoang Van Thu Street
Tel.: +65 62 44 61 68 Bangkok 10250 Tan Binh District, Ho Chi Minh City
E-Mail: [email protected] Tel.: +66 2 721 73 23 / 24 Tel.: +84 8 3948 10 41 / 42
www.stauff.com.sg Fax: +66 2 721 73 35 Fax: +84 8 3948 10 44
E-Mail: [email protected] E-Mail: [email protected]
www.stauff.co.th www.stauff.com.vn

Oceania
Australia New Zealand

STAUFF Corporation Pty Ltd STAUFF Corporation (NZ) Ltd.


24-26 Doyle Avenue Further branch offices in Unit D, 103 Harris Road
Unanderra NSW 2526 Adelaide, Brisbane, Melbourne East Tamaki, Auckland 2013
and Sydney.
Tel.: +61 2 4271 9000 Tel.: +64 9 912 1530
Fax: +61 2 4271 8432 Fax: +64 9 912 1531
E-Mail: [email protected] E-Mail: sales @stauff.co.nz
www.stauff.com.au www.stauff.co.nz

www.stauff.co.uk Hose Brochure § Edition 01/2022 135


STAUFF Hose

STAUFF products and services are globally available through


wholly-owned subsidiaries and a tight network of authorised
distributors and representatives in all major industrial regions
of the world.

Contact STAUFF:

www.stauff.com/contact

Brochure STAUFF Hose § English § 01/2022

You might also like