Yamaha XP 500 Parts List WWW - Manualedereparatie.info
Yamaha XP 500 Parts List WWW - Manualedereparatie.info
1A5GJ−300E2
XP500
PARTS CATALOGUE
E2002 by Yamaha Motor Co., Ltd.
1st Edition, Feb. 2002
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan
A3
A4
FOREWORD
This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are 5. Applicable colors of graphics are represented in the “REMARKS” as shown
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and below.
part names correctly.
PART NO. DESCRIPTION Q’TY REMARKS
XP500(5GJ5) 2N4−24110−00−X5 FUEL TANK COMP. 1 MXR
3J1−24240−10 .GRAPHIC, FUEL TANK 1 FOR MXR
1. Modifications or additions which have been made after issue of the Parts
Catalogue will be announced in the Yamaha Parts News.
6. Applicable Serial No.
It is advisable that you make necessary corrections to the Parts Catalogue
according to the Yamaha Parts News. Engine Serial No. Frame Serial No.
2. Abbreviations
The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in
front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY 7. Note that the illustrations for reference in finding parts numbers, not to be
used for assembling. When assembling, please use the applicable service
.JET, PILOT
manual.
.NOZZLE, MAIN
8. The asterisk (*) before a reference number indicates modification items
4. Number of component for assembly after the first edition.
The numeral appearing to the right of each component part indicates the
quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F5−83310−60 FRONT FLASHER LIGHT ASSY 2
115−83311−60 .BULB (6V−18W) 1
1M1−83309−60 .REFLECTOR 1
A5
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below. (4) Model Code − Production Code Number of Model Listed in This Parts Catalog
When using this parts catalogue, please be sure to cross−refer the “model code −
production code No.” in the catalogue to the “model code − production code No.
“indicated on the Model Label affixed onto the product concemed.
Model Production Country Model Production Country
(2) “Model Label”Indication Code Code No. (destination) Code Code No. (destination)
010 AUSTRIA
A6
CONTENTS
ENGINE
CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2 FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E2
CRANKSHAFT. PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3 FRONT BRAKE CALIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3
VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B5 REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E4
CAMSHAFT. CHAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7 REAR BRAKE CALIPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E5
WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B8 STEERING HANDLE. CABLE . . . . . . . . . . . . . . . . . . . . . . . . . E6
RADIATOR. HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B9 FRONT MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . E7
OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B11 STAND. FOOTREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E9
INTAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B12 STAND.FOOTREST 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E11
CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B14 LEG SHIELD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E13
EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C2 WINDSHIELD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E15
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C4 GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F3
CRANKCASE COVER 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C5 FLASHER LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F4
CRANKCASE COVER 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C6 METER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F5
STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C8 HEADLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F6
CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C9 TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F7
CLUTCH 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C10 HANDLE SWITCH. LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . F8
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C12 ELECTRICAL 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F9
SUB TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C13 ELECTRICAL 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F11
CHASSIS INDEX
FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C15 NUMERICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M1
FENDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D3
SIDE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D4
REAR ARM. SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . D7
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D8
FRONT FORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D9
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D11
SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D12
SEAT 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D14
FIG. 1 CYLINDER
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−11101−00 CYLINDER HEAD ASSY 1
3 90430−08119 .GASKET 1
9 90179−09612 NUT 4
10 90179−09489 NUT 2
17 90467−13071 CLIP 1
18 90467−16181 CLIP 1
20 5GJ−11195−00 GASKET 2
22 91317−06035 BOLT 10
23 5GJ−11311−00 CYLINDER 1 1
24 4BR−14251−00 NIPPLE 1
B2
FIG. 2 CRANKSHAFT. PISTON
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−W1141−00 CRANK 1 1
7 93450−17129 CIRCLIP 4
10 90179−07652 .NUT 2
13 5GJ−11455−10 SHAFT 1 1
B3
FIG. 2 CRANKSHAFT. PISTON
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
14 93450−16068 CIRCLIP 2
17 90179−09379 .NUT 2
20 90111−10002 BOLT 4
22 90179−18002 NUT 1
23 90387−18001 COLLAR 1
25 93306−90602 BEARING 1
B4
FIG. 3 VALVE
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−12111−00 VALVE, INTAKE 4
B5
FIG. 3 VALVE
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
8 1HX−12169−G0 PAD, ADJUSTING 2 (2.20) 8 UR
B6
FIG. 4 CAMSHAFT. CHAIN
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−12170−00 CAMSHAFT ASSY 1 1
3 94581−89132 CHAIN 1
7 91317−06025 BOLT 2
B7
FIG. 5 WATER PUMP
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−12420−00 WATER PUMP ASSY 1
3 93306−00106 .BEARING 1
8 1WG−12439−00 .O−RING 1
9 91317−06020 .BOLT 2
10 99009−12400 .CIRCLIP 1
11 93210−33133 O−RING 1
12 97027−06030 BOLT 2
14 5GJ−12481−00 PIPE 1 1
15 5GJ−12482−00 PIPE 2 1
16 93210−21190 O−RING 3
17 97027−06016 BOLT 2
B8
FIG. 6 RADIATOR. HOSE
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−12483−00 PIPE 3 1
6 5GJ−12484−00 PIPE 4 1
11 5GJ−12611−00 .FAN 1
16 5GJ−12485−00 PIPE 5 1
17 5GJ−12476−00 PIPE 6 1
18 5GJ−12477−00 PIPE 7 1
22 5GJ−1243A−00 HOSE 1 1
23 5GJ−1243E−00 HOSE 2 1
24 90467−15141 CLIP 4
25 5GJ−1243F−00 HOSE,3 1
26 90467−10035 CLIP 10
27 90467−09120 CLIP 1
B9
FIG. 6 RADIATOR. HOSE
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
28 90467−12053 CLIP 3
29 5GJ−1244G−00 HOSE, 4 1
31 5GJ−12491−00 CLAMP 1 1
32 5GJ−12588−10 HOSE 5 1
33 5GJ−12589−10 HOSE 6 1
34 5GJ−12551−00 HOSE 7 1
35 90464−13001 CLAMP 1
36 5GJ−12552−10 HOSE 8 1
37 5GJ−12576−10 HOSE 1 1
38 90413−08012 WAY 3 1
39 90464−12238 CLAMP 2
40 90480−16301 GROMMET 3
41 90387−0714B COLLAR 2
B10
FIG. 7 OIL PUMP
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−13300−00 OIL PUMP ASSY 1
4 93210−06422 O−RING 1
6 5GJ−13475−00 GASKET 2
9 93210−09525 O−RING 2
11 93210−14579 O−RING 1
15 93505−08030 BALL 1
18 4JH−13473−00 .O−RING 1
22 93210−10096 O−RING 1
B11
FIG. 8 INTAKE
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−13586−00 JOINT, CARBURETOR 1 1
3 93210−32738 O−RING 2
4 91317−06020 BOLT 4
5 5GJ−13575−00 BAND 2
8 1JK−14462−00 SEAL 1
12 90465−08371 CLAMP 1
13 90480−12497 GROMMET 2
14 90387−067V1 COLLAR 2
21 4KN−14452−00 SEAL 1
25 5GJ−14437−00 DUCT 1
26 3KJ−14452−30 SEAL 1
27 90480−12497 GROMMET 3
B12
FIG. 8 INTAKE
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
28 90387−067V1 COLLAR 3
29 59V−14457−00 SEAL 1
30 90467−22080 CLIP 1
B13
FIG. 9 CARBURETOR
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−14900−20 CARBURETOR ASSY 1
8 22F−14991−00 ..CAP 1
12 620−1423A−71 ..JET,MAIN(#102.5) 1
14 5GJ−24411−00 ..DIAPHRAGM 1
16 5GJ−14147−00 ..O−RING 1
18 4G0−14985−00 ..FLOAT 1
20 3UH−14945−00 ..PLATE 1
25 5GJ−14945−00 ..PLATE 1
B14
FIG. 9 CARBURETOR
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
28 92907−04100 ..WASHER, SPRING 4
31 822−14147−00 .O−RING 4
32 1WG−14251−00 .NIPPLE 1
33 36Y−14147−00 .O−RING 4
34 5GJ−14919−00 .CLIP 1
35 4WM−14565−00 .SCREW 2
38 5GJ−14197−00 .PIPE 1
39 5GJ−14197−30 .PIPE 1
41 5GJ−14149−00 .PIPE 1
42 5GJ−14348−00 .PIPE 1 1
43 5GJ−14349−00 .PIPE 1
44 14X−14937−00 .CLIP 2
B15
FIG. 10 EXHAUST
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−14710−00 MUFFLER ASSY 1 1
5 90387−10636 COLLAR 1
14 5GJ−14799−00 CAP 1
15 90111−06020 BOLT 1
16 90111−06015 BOLT 2
17 91380−06016 BOLT 5
19 90480−10332 GROMMET 2
20 5GJ−14871−00 PIPE 1 1
21 5GJ−14815−00 GASKET 2
23 5GJ−14873−01 PIPE 3 2
24 90467−19065 CLIP 4
26 91317−06010 BOLT 3
27 5GJ−14875−00 PIPE 5 1
C2
FIG. 10 EXHAUST
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
28 90467−19160 CLIP 2
30 90462−20188 CLAMP 1
34 90467−07138 CLIP 1
35 90467−08092 CLIP 1
36 5GJ−14876−00 PIPE 6 1
37 90467−24096 CLIP 2
C3
FIG. 11 CRANKCASE
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−15100−00 CRANKCASE ASSY 1
6 5GJ−15481−00 BOLT 1 1
7 214−11198−01 GASKET 1
8 93210−48364 O−RING 1
9 4H7−15189−00 PLUG 1
10 93210−22382 O−RING 1
12 90430−08119 GASKET 1
C4
FIG. 12 CRANKCASE COVER 1
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−15411−00 COVER, CRANKCASE 1 1
5 90149−06020 SCREW 3
6 5GJ−15453−00 GASKET 1
9 36Y−15189−00 PLUG 1
10 93210−16325 O−RING 1
15 93210−19123 O−RING 1
17 5GJ−15486−00 GROMMET 1
18 3KJ−15481−00 BOLT 1 1
20 5GJ−15337−00 DAMPER 4 1
C5
FIG. 13 CRANKCASE COVER 2
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−15407−00 ELEMENT 1 1
4 5GJ−14455−00 BAND 1
5 5GJ−14456−00 BAND 1
7 5GJ−15191−00 PLATE 1
9 5GJ−15113−00 PLATE 1
13 99480−08020 PIN 2
17 5GJ−15492−00 COVER 1
18 5GJ−1542A−00 DAMPER 1 1
19 3KJ−15481−00 BOLT 1 3
20 5GJ−15423−00 COVER 2 1
21 5GJ−15408−00 ELEMENT 2 1
22 48U−14452−00 SEAL 1
24 5GJ−1542B−00 DAMPER 2 1
25 3KJ−15481−00 BOLT 1 3
27 5GJ−15789−00 DAMPER 2
C6
FIG. 13 CRANKCASE COVER 2
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
28 5GJ−15482−00 BOLT 2 4
C7
FIG. 14 STARTER
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−15512−00 GEAR, IDLER 1 1
2 36Y−15521−01 SHAFT 1 1
9 3HE−81826−00 .BOLT 2
10 11H−81844−00 .GASKET 2
11 1FK−81847−00 .O−RING 2
13 4XV−8182A−00 NUT 2
C8
FIG. 15 CLUTCH
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−16110−00 PRIMARY DRIVE GEAR ASSY 1
2 93306−90403 .BEARING 1
3 99009−37500 .CIRCLIP 1
4 93317−33179 .BEARING 1
5 90387−1904J COLLAR 1
7 90170−36279 NUT 1
15 5GJ−16539−10 SPRING 6
19 5GJ−16529−00 CLIP 1
20 90170−16326 NUT 1
C9
FIG. 16 CLUTCH 2
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 93306−30102 BEARING (B6301) 1
4 5GJ−17632−00 WEIGHT 8
5 5GJ−17623−00 CAM 1
6 5GJ−17653−00 SLIDER 8
7 93211−44348 O−RING 1
8 5GJ−17639−00 STOPPER 1
9 90111−05012 BOLT 8
10 5GJ−17645−00 COLLAR 1
11 5GJ−17641−00 V−BELT 1
13 5GJ−17649−00 SPACER 1
14 93210−30611 O−RING 2
15 93306−00708 BEARING 1
18 90179−20002 NUT 1
22 93210−44545 O−RING 2
26 4WV−17644−00 SEAT,SPRING 1
27 90170−36279 NUT 1
C10
FIG. 16 CLUTCH 2
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
28 90170−18221 NUT 1
30 90387−26001 COLLAR 1
31 93210−26001 O−RING 1
33 93306−20647 BEARING 1
36 99009−42500 CIRCLIP 1
C11
FIG. 17 TRANSMISSION
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−17411−00 AXLE, MAIN 1
8 99009−25400 CIRCLIP 1
9 93306−20583 BEARING 1
C12
FIG. 18 SUB TRANSMISSION
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−17524−00 HOLDER 1
2 93210−50553 O−RING 1
3 91317−08020 BOLT 3
4 93332−00086 BEARING 1
6 4HC−15371−00 BREATHER 1
8 812−11198−00 GASKET 1
10 3KJ−15481−00 BOLT 1 2
11 5GJ−15335−00 DAMPER 3 2
15 5GJ−17818−01 GASKET 1
18 93306−20637 BEARING 1
20 5GJ−17523−00 SHAFT 1
23 99009−25400 CIRCLIP 2
27 93210−34504 O−RING 1
C13
FIG. 18 SUB TRANSMISSION
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
28 93306−00803 BEARING (B6008) 1
30 93306−00804 BEARING 1
35 93210−19123 O−RING 1
39 3ES−15371−00 BREATHER 1
C14
FIG. 19 FRAME
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−21110−00 FRAME COMP. 1
5 91317−10045 BOLT 2
6 91317−10030 BOLT 2
7 5GJ−21459−00 SPACER 1
* 9 5GJ−28356−10 STAY 1 1
10 90464−08189 CLAMP 2
11 90464−10190 CLAMP 4
12 90464−15192 CLAMP 1
13 90464−25217 CLAMP 3
14 90464−13077 CLAMP 2
18 5GJ−2117G−00 PROTECTOR 1
22 90480−01558 GROMMET 1
25 90464−07001 CLAMP 1
26 90464−08189 CLAMP 5
27 90464−15192 CLAMP 5
C15
FIG. 19 FRAME
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
28 5GJ−21587−00 STAY 1 1
30 90464−10190 CLAMP 4
31 90464−13249 CLAMP 5
32 90464−12089 CLAMP 2
33 90464−18246 CLAMP 3
34 90464−09008 CLAMP 1
D2
FIG. 20 FENDER
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−21511−00−0X FENDER, FRONT 1 UR CMY
3 90109−060F3 BOLT 2
D3
FIG. 21 SIDE COVER
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−21711−00−AL COVER, SIDE 1 1 UR CMY
2 5GJ−2173B−00 EMBLEM 1
3 90338−06143 PLUG 1
9 5GJ−2173B−00 EMBLEM 1
10 90338−06143 PLUG 1
18 90209−05347 WASHER 2
D4
FIG. 21 SIDE COVER
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
19 5GJ−21716−00 LID, SIDE COVER 1
23 90464−07209 CLAMP 1
26 5GJ−21717−00 DAMPER 2
27 90111−05002 BOLT 1
40 90387−066R8 COLLAR 1
41 90480−13426 GROMMET 1
42 1AA−21815−00 CAP 1
43 1AA−21874−00 .GASKET 1
44 5GJ−21816−00 PIPE 1 1
D5
FIG. 21 SIDE COVER
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
46 90467−08003 CLIP 2
47 90467−10008 CLIP 1
D6
FIG. 22 REAR ARM. SUSPENSION
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−22171−00−35 ARM, REAR 1 1 SL
2 97007−08035 BOLT 1
6 1J7−22143−00 NUT 1
7 4BH−2219X−00 COVER 1
8 93332−00010 BEARING 1
10 90387−17543 COLLAR 1
16 90101−16002 BOLT 1
17 5GJ−22243−00 WASHER 1 1
18 90387−16008 COLLAR 1
19 93317−41761 BEARING 2
21 90387−12003 COLLAR 1
D7
FIG. 23 STEERING
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 93399−99931 BEARING 1
2 93399−99932 BEARING 1
6 90179−25033 NUT 2
9 90179−22412 NUT 1
11 91317−08030 BOLT 2
13 91317−08030 BOLT 4
D8
FIG. 24 FRONT FORK
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−23102−20 FRONT FORK ASSY (L.H) 1
17 93210−30694 .O−RING 1
18 3LN−23118−00 .SPACER 1
21 5GJ−2331G−00 .COVER 1
D9
FIG. 24 FRONT FORK
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
28 3LN−23157−00 .RING, PISTON 1
38 93210−30694 .O−RING 1
39 3LN−23118−00 .SPACER 1
42 5GJ−2331G−00 .COVER 1
43 91317−08040 .BOLT 1
45 91317−08025 BOLT 4
D10
FIG. 25 FUEL TANK
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−24110−00 FUEL TANK COMP. 1
6 90480−20527 GROMMET 1
7 90467−12053 CLIP 2
8 5GJ−24312−00 PIPE 2 1
9 90467−12053 CLIP 2
11 5GJ−24398−00 BAND 1 1
12 90480−13018 GROMMET 1
16 90480−20280 GROMMET 1
20 5GJ−14294−00 HOSE 1
21 90467−13062 CLIP 2
D11
FIG. 26 SEAT
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−24730−00 DOUBLE SEAT ASSY 1
3 5GJ−2475M−00 .SEAL 1
5 5GJ−24792−00 .PLATE 1
13 5GJ−2473T−00 LID 1 1
16 4HC−24758−00 SPRING 1
18 5GJ−24217−00 COVER 1
20 5GJ−24774−00 PIN 1
21 5GJ−24762−00 REINFORCEMENT 1
22 90269−07076 RIVET 3
23 5GJ−2197J−00 HINGE 1 1
24 90109−063F5 BOLT 2
27 5GJ−2478G−00 STOPPER 1
D12
FIG. 26 SEAT
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
28 5GM−2474E−00 ARM 2
D13
FIG. 27 SEAT 2
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−2473R−00 BOX 1 1
3 5GJ−27445−00 PLATE 1 2
5 90111−05002 BOLT 2
11 90109−063F1 BOLT 2
16 5GJ−2476V−00 PROTECTOR,2 2
17 5GJ−2476U−00 PROTECTOR,1 2
19 90109−06036 BOLT 2
22 5GJ−2473W−10 WIRE 1
23 5GJ−2473W−00 WIRE 1
27 2T5−26273−00 ROTOR 1
D14
FIG. 27 SEAT 2
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
28 2T5−26244−00 SLIDER, THROTTLE 1
29 2T5−26267−00 PIN 1
34 3J0−26393−00 HOLDER 1
35 5GJ−26367−00 PROTECTOR 1
36 95307−05600 NUT 1
37 97007−05010 BOLT 1
40 5GJ−2639E−00 PROTECTOR 1
41 90111−06009 BOLT 1
42 5GJ−24854−00 DAMPER 1
D15
FIG. 28 FRONT WHEEL
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−25168−00−33 CAST WHEEL, FRONT 1 YB
2 90387−1508E COLLAR 1
3 93306−30202 BEARING 2
11 90338−16004 PLUG 1
E2
FIG. 29 FRONT BRAKE CALIPER
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−2582T−00 DISC, BRAKE 1
2 90109−064G6 BOLT 6
7 4TT−25937−00 .BOOT 2 2
E3
FIG. 30 REAR WHEEL
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−25338−00−33 CAST WHEEL, REAR 1 YB
2 93306−20331 BEARING 1
3 93306−30317 BEARING 1
4 90387−173M5 COLLAR 1
10 93210−44704 O−RING 1
17 90560−17306 SPACER 1
E4
FIG. 31 REAR BRAKE CALIPER
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 3GM−2582W−A0 DISC, REAR BRAKE 2 1
2 90109−064G6 BOLT 6
7 4TT−25937−00 .BOOT 2 2
12 5GJ−25926−00 .BOLT 1
13 5GJ−25915−00 .PLUG 1
E5
FIG. 32 STEERING HANDLE. CABLE
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−26110−02 HANDLE COMP. 1
2 4YR−26241−01 GRIP 1
11 5GJ−26219−00 EMBLEM 1
E6
FIG. 33 FRONT MASTER CYLINDER
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−25870−00 MASTER CYLINDER SUB ASSY 1
8 91317−06025 BOLT 2
25 91317−06025 BOLT 2
E7
FIG. 33 FRONT MASTER CYLINDER
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
28 90201−10118 WASHER, PLATE 4
29 90464−09129 CLAMP 1
32 90464−60067 CLAMP 2
33 5GJ−22465−00 HOLDER 1
35 90465−14310 CLAMP 4
E8
FIG. 34 STAND. FOOTREST
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−27111−01 STAND, MAIN 1
4 90109−101E6 BOLT 2
16 90109−10474 BOLT 1
24 93501−04011 .BALL 1
25 90387−064H8 .COLLAR 1
E9
FIG. 34 STAND. FOOTREST
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
28 5GJ−27440−00 REAR FOOTREST ASSY 2 1
34 93501−04011 .BALL 1
35 90387−064H8 .COLLAR 1
E10
FIG. 35 STAND.FOOTREST 2
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−27481−00 BOARD, FOOTREST 1
2 5GJ−2174X−00 DAMPER 1
5 90480−01558 GROMMET 1
6 90480−13567 GROMMET 1
8 90387−061F9 COLLAR 1
9 90387−066R8 COLLAR 2
10 90111−06009 BOLT 1
14 5GJ−2174Y−00 DAMPER 1
15 5GJ−21746−00 DAMPER 1
18 90480−01558 GROMMET 2
19 90480−13567 GROMMET 1
22 90387−061F9 COLLAR 1
23 90387−066R8 COLLAR 2
24 90111−06009 BOLT 1
25 5GJ−27483−00 MAT 1 1
26 5GJ−27484−00 MAT 2 1
27 5GJ−27463−00 COVER 2 1
E11
FIG. 35 STAND.FOOTREST 2
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
28 97707−50012 SCREW, TAPPING 1
E12
FIG. 36 LEG SHIELD
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−28311−00 LEG SHIELD 1 1
2 5GJ−28307−00 SEAL 1
3 5GJ−21796−00 HINGE 1
6 90468−10004 CLIP 1
9 90111−05002 BOLT 1
11 90338−20113 PLUG 1
12 5GJ−28313−00 LID 1
13 5GJ−28371−00 DAMPER 1
16 5GJ−28219−00 COVER 1 1
21 5GJ−28229−00 COVER 2 1
27 5GJ−28267−00 DAMPER 5 1
E13
FIG. 36 LEG SHIELD
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
28 90167−05079 SCREW, TAPPING 1
31 5GJ−2835U−00−33 PANEL 1 1 YB
34 5GJ−2835V−00−33 PANEL 2 1 YB
E14
FIG. 37 WINDSHIELD
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−2836K−01 PANEL, INNER 1 1
7 5GJ−28347−00 MOLE 3 1
15 90480−15058 GROMMET 2
16 90387−071E0 COLLAR 2
18 90387−07003 COLLAR 3
19 90480−01558 GROMMET 1
20 56J−21747−00 DAMPER 4
21 3VP−21535−00 NUT 1 2
E15
FIG. 37 WINDSHIELD
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
25 5GJ−28455−10 DAMPER, 4 2
26 5GJ−28455−20 DAMPER, 4 2
29 90179−05523 NUT 6
30 5GJ−Y283P−50 SCREEN 1
32 5GJ−28376−00 TRIM 1
F2
FIG. 38 GENERATOR
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−81410−00 STATOR ASSY 1
F3
FIG. 39 FLASHER LIGHT
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−83310−00 FRONT FLASHER LIGHT ASSY 1 1
8 90462−05005 CLAMP 2
F4
FIG. 40 METER
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−83500−00 SPEEDOMETER ASSY 1 UR
7 4HC−83964−00 .SWITCH 1
16 2XF−83781−V0 .TUBE 3
18 4HC−2837G−00 LOCK 1 2
F5
FIG. 41 HEADLIGHT
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−84310−00 HEADLIGHT UNIT ASSY 1 UR
7 90462−05005 CLAMP 2
8 90480−10289 GROMMET 3
9 97007−06025 BOLT 2
F6
FIG. 42 TAILLIGHT
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−84710−00 TAILLIGHT UNIT ASSY 1
4 5GJ−84744−00 .BULB 1
14 90387−07717 COLLAR 2
F7
FIG. 43 HANDLE SWITCH. LEVER
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−83969−00 SWITCH, HANDLE 5 1
3 5GJ−83912−00 LEVER 1 1
6 95607−06100 NUT, U 1
9 92907−04600 WASHER 1
13 5GJ−83922−00 LEVER 2 1
16 95607−06100 NUT, U 1
17 36Y−82917−00 SWITCH 1
19 92907−04600 WASHER 1
F8
FIG. 44 ELECTRICAL 1
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−82100−00 BATTERY ASSY 1
15 90464−13073 CLAMP 6
20 90149−06002 SCREW 2
F9
FIG. 44 ELECTRICAL 1
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
28 90201−04325 WASHER, PLATE 2
F10
FIG. 45 ELECTRICAL 2
REF.
5GJ5
PART NO. DESCRIPTION REMARKS
NO.
1 5GJ−82305−00 IGNITOR UNIT ASSY 1
7 5JA−83371−00 HORN 1
8 5GJ−83371−10 HORN 1
F11
NUMERICAL INDEX
M1
NUMERICAL INDEX
M2
NUMERICAL INDEX
M3
NUMERICAL INDEX
M4