Compact 2 Series.

Recessed Range

INSTALLATION, OPERATION AND

MAINTENANCE INSTRUCTIONS

English

T9901013-1-1 UK (v9) Page | 1

 1. CONTENTS

Page

1. CONTENTS ...................................................................................................................................... 2
2. ELECTRICAL SAFETY ..................................................................................................................... 3
3. SPECIFICATIONS ............................................................................................................................ 3
4. INTRODUCTION .............................................................................................................................. 4
5. DELIVERY CONTENTS ................................................................................................................... 5
6. TOOLS REQUIRED .......................................................................................................................... 5
7. INSTALLATION ................................................................................................................................ 6
8. LPHW MODELS ............................................................................................................................... 9
9. REMOTE CONTROL INSTALLATION ........................................................................................... 10
10. REMOTE CONTROL SETTINGS ................................................................................................... 10
11. EXTERNAL CONTROLS ................................................................................................................ 11
12. MULTIPLE AIR CURTAIN SYSTEMS ............................................................................................ 12
13. SYSTEM CONFIGURATION .......................................................................................................... 13
14. FAN SPEED SELECTION .............................................................................................................. 14
15. REMOTE CONTROL OPERATION................................................................................................ 14
16. COMMISSIONING THE SYSTEM .................................................................................................. 16
17. SIGN OFF ....................................................................................................................................... 16
18. FAULT CONDITIONS ..................................................................................................................... 17
19. SERVICE & MAINTENANCE ......................................................................................................... 18
20. WARRANTY ................................................................................................................................... 19
APPENDIX 1 — DIMENSIONS OF C RECESSED AIR CURTAIN .......................................................... 20
APPENDIX 2A — WIRING DIAGRAM C1000E, C1500E and C2000E ................................................... 21
APPENDIX 2B — WIRING DIAGRAM C1000W, C1500W and C2000W ................................................ 22
APPENDIX 2C — WIRING DIAGRAM C1000A, C1500A and C2000A ................................................... 23
20. DECLARATION OF CONFORMITY ............................................................................................... 24

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 2. ELECTRICAL SAFETY

Electrical Supply and Wiring to the Air Curtain

All electrical wiring and connections MUST be carried out by a competent qualified electrician in
accordance with the latest edition of the IEE wiring regulations and/or local statutory regulations.

 A 1 phase or 3 phase local isolator having a contact separation of at least 3mm on all
poles must be fitted in the electrical supply to the air curtain and located in an accessible
position adjacent to the unit.

 The appliance must be connected by cables having an appropriate heat resistant

temperature rating.

 All supply cables, circuit breakers and other electrical installation equipment must be
correctly sized for the air curtain model being installed; see Section 3: Specifications.

 Models operating on 3 phase electrical supply - see Section 3: Specifications - require a

neutral connection (3N~).

 A 25mm size cable gland or conduit connector of IP21 rating or above should be used for
the Electrical Supply into the air curtain.

 See Wiring Diagram for connecting electrical supply and control cables to the air curtain.
The air curtain must be earthed.

3. SPECIFICATIONS

Table 1
Rated
Electrical Rated Heat Output
Air Curtain Electrical Weight
Supply Current per [Low/High]
Model No Power Input (kg)
(V/ph/Hz) phase (A) (kW)
(kW)
C1000AR 230/1/50 0.15 0.7 – 19
C1500AR 230/1/50 0.20 0.9 – 25
C2000AR 230/1/50 0.25 1.1 – 35
C1000WR 230/1/50 0.15 0.7 3.0 / 6.0 22
C1500WR 230/1/50 0.20 0.9 4.5 / 9.0 30
C2000WR 230/1/50 0.25 1.1 6.0 / 12.0 41
C1000ER 400/3/50 9.15 13.7 4.5 / 9.0 20
C1500ER 400/3/50 12.20 18.3 6.0 / 12.0 27
C2000ER 400/3/50 18.25 27.2 9.0 / 18.0 37

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4. INTRODUCTION

Established in the 1960s, Thermoscreens is a leading air curtain manufacturer that exports to over 60
countries worldwide.

As with all our products, the C recessed range of air curtains are designed with energy efficiency in mind.

C models suffixed ER, WR or AR are designed to be recess mounted inside a building and located
horizontally over a doorway.

They must not be installed on the outside of a building.

Please complete the following details for your reference:

Date of Purchase
Place of Purchase
Serial Number

Proof of purchase is required to make a claim under warranty.

Thermoscreens Ltd
St. Mary’s Road
Nuneaton
Warwickshire
England
CV11 5AU

Email: [email protected] — http://www.thermoscreens.com

Tel: +44 (0) 24 7638 4646 — Fax: +44 (0) 24 7638 8578

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 5. DELIVERY CONTENTS

The following items are supplied in the box at delivery.

NOTE: If any parts are missing or damaged contact your place of purchase.

C Recessed Air Curtain Ecopower Remote Control Remote Control Switch

(for Electric and Water Heated units) (for Ambient units)

Supplied with 6m
RJ Control Cable

Recessed Grille 3-port control valve Outdoor Air Thermostat

(for water heated units) (Optional – supplied by Installer)

Used for simple weather

The recessed grille is Fitted in pipework to compensation control
supplied separately air curtain by installer (disables heating on a warmer day)

6. TOOLS REQUIRED
The following tools are required for installation:

 Flat blade screwdrivers  Electric drill

 Pozi head screwdrivers  Ladders
 10mm spanner  Appropriate lifting equipment
 Adjustable spanner  Appropriate tools for cutting ceiling
aperture

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7. INSTALLATION

The air curtain is designed to be recessed within ceiling voids or bulkheads within a building and
located horizontally over a doorway. It must not be installed outside of the building.

7.1 Location

Mount the air curtain above and as close to the doorway as 2

possible, with:

 the recessed grille not more than 2.75m above floor

level
 the air discharge (see 1, Fig 1) section of the
recessed grille nearest the doorway and the air inlet
section (see 2, Fig 1) furthest from the doorway
1
Beware of doorway top edges, structural beams, door
opening/closure devices, etc., which may interfere with the Fig 1
air stream and affect the location of the unit.

NOTE: For the air curtain to work well the doorway should be less than the width of the airstream.

7.2 Ceiling Suspension

Step 1 Cut an aperture in the ceiling to the dimensions in
Appendix 1. Cut notches, if necessary, to clear
screws in the air curtain casing.

NOTE: For LPHW models, pipework will need to be installed

above the curtain. Allow sufficient access and height
Fig 2
clearance within the ceiling void to do this.

Step 2 Fix M8 threaded rods (not supplied) through the 2

holes at each end in the top casing (see Fig 2). Feed
the rods through the casing and attach to fixing
brackets near the bottom of the unit (see Fig 3,
looking up into the air curtain). Use M8 lock-nuts
either side of fixing brackets to secure hanging rods.

NOTE: Do not let these four hanging rods come below the
bottom of the unit casing or they may prevent the Fig 3
recessed grille fitting properly.

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 M8 hanging rods

RECESSED AIR CURTAIN

CEILING LEVEL CEILING LEVEL

25 - 50

25 - 50
Bottom surface of recessed
air curtain casing

Fig 4

Step 3 Secure each rod to a suitable structure that can support the weight of the unit (see Section 3:
Specifications for weights).

Step 4 Adjust the height of the unit on its hanging rods so the bottom surface of the casing goes
between 25-50mm up into the ceiling as shown in Fig 4. Ensure the unit is level.

WARNING: It is the sole responsibility of the installer to ensure that the fixing locations and
suspension system used are suitable for the air curtain being installed.

7.3 Attaching the recessed grille to the air curtain

The recessed grille consists of:

 Metal frame
 Hinged inlet/discharge grille
Centre
 Slotted fixing brackets brackets for
C2000R
There are 4 fixing slotted brackets on the C1000R,
C1500R and 6 brackets on the C2000R (see Fig 5).
Fig 5

Fix the grille as follows:

Step 1 Open the hinged inlet grille using a flat bladed

screwdriver to release the quarter turn
fasteners (see Fig 6). There are two fasteners
on the C1000R unit and three fasteners on
C1500R and C2000R units. Before lifting the
grille frame into position, remove four (six on
C2000R) M6 bolts fitted on the inside edge of
air curtain. Fig 6

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Step 2 Make sure the grille will go the correct way
around (discharge nearest to doorway). Offer
the recessed grille up through the cut-out in
the ceiling.

Fig 7

Step 3 Using the M6 bolts removed in Step 1, secure

grille by fixing each bolt through the slotted
brackets as shown in Fig 8.
With the hinged grille open, adjust the height
of the grille frame via slots in each bracket, so
frame is snug fit against the ceiling with no
gaps all the way around.

Fig 8

Step 4 To stop discharge air re-circulating within the

air curtain a sliding separator will need
adjusting up or down (see Fig 9). To adjust
plate release M6 bolts either end, extend the
slide plate so that it will touch the topside of
the grille along its whole length and tighten the
bolts. It will be necessary to close the hinged
grille core to gauge where the separator plate
should be fitted. Fig 9

Step 5 Once the above steps are complete the

hinged grille core can be closed and all the
quarter turn fasteners tightened up. Fig 9

Fig 10

NOTE: Open the hinged grille core to gain access to electrical connections, and for servicing and
maintenance.

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8. LPHW MODELS
For LPHW models ensure that water isolation valves are fitted in the flow and return pipework
adjacent to the air curtain and connected correctly as shown in the diagram in Appendix 1.

For the design of the water pipework system and pump, water flow rates and pressure drops for
maximum heat output of the air curtain are given in Table 2 below.
Table 2
Air Curtain Water Flow Rate Water Pressure Drop
(l/min at 82/71°C) (kPa)
C1000WR, 1-row
7.8 5.20
(6kW)
C1500WR, 1-row
11.7 10.8
(9kW)
C2000WR, 1-row
15.6 19.2
(12kW)

NOTE: Water Pressure Drop is across the flow and return pipework to the air curtain and includes for the
coil fitted inside the unit and the valve fitted in the heating pipework to the unit.
Water flow rates and pressure drops at different water temperatures can be calculated using the
Thermoscreens coil calculation programme. Visit the Thermoscreens website for details.

The installer must connect the 3-port valve in the heating pipework as shown in Figure 11 below:

22mm pipe

R
22mm pipe 22mm pipe E
F
L
T O
U W
R

A
22mm pipe N
B
wire valve to pcb inside air curtain
A/B

Fig 11

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9. REMOTE CONTROL INSTALLATION
Mount the remote control unit in a convenient position directly to the wall or onto a switch box.

9.1 Wall mounting

Step 1 Using a screwdriver undo the screw on the top of the remote control
case and pull the back case away (see Fig 12).

Step 2 Feed one end of the RJ control cable through the back case, secure it,
then screw the back case to the wall using suitable fixings (not
supplied). Fig 12

Step 3 Connect the RJ plug to the RJ socket on the PCB in the remote control.

Step 4 Refit the front case.

9.2 Switch box mounting

Step 1 Using a screwdriver undo the screw on the top of the remote control case and pull the back
case away (see Fig 12).

Step 2 Feed one end of the RJ control cable through the switch box, feed and
secure the RJ control cable through the back case and secure back
case to switch box using 2 x M3.5 screws (not supplied) (see Fig 13).

Step 3 Connect the RJ plug to the RJ socket on the PCB in the remote control.
Fig 13
Step 4 Refit the front case.

NOTE: For optional remote control settings, see Section 10.

10. REMOTE CONTROL SETTINGS

On the back of the PCB inside the Ecopower Remote Control you will find four DIP switches that
provide the following optional features, see Table 3.
Table 3
DIP Feature Explanation Default Notes
1 Reset on power-up On restoring power after an ON WARNING! – Fans start
electrical interruption all Remote on their own after power
Control settings are retained is restored
2 Stop fan on cold Fans are switched off when OFF
heating level is achieved (AUTO
mode only)
3 Never blow cold Air curtain always heats in OFF Will not go to ambient
AUTO mode mode
4 Room air Enables the room air sensor in OFF Disables all other
temperature control the Remote Control temperature sensors

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11. EXTERNAL CONTROLS

11.1 Remote switch contacts IN0, IN1

Terminals IN0 and IN1 on the Ecopower PCB inside the air
curtain can be used to provide different control strategies
using remote volt-free contacts (see Fig 14). This could be to
provide remote On/Off from a timer or BMS Digital/Output
contact, to work with a door switch or for simple weather
compensation control to disable heating when outdoor air
temperatures become warmer. Table 4 describes the
different functions: Fig 14

Table 4

Function IN0 Notes

Unit operates Unit switches off Use the Remote Control to set up unit and
normally in after 15s, with fan then hide it away if required. *
Remote MANUAL Mode or run-on at Medium
On/Off AUTO Mode fan speed if On/Off is then done via IN0 using a remote
(INHIBIT) from the Remote DIP 2 = OFF volt-free contact.
Control

Function IN1 DIP 4 IN0 Notes

After 30s the Unit operates Door Open:-

Door heating is disabled normally in Normal Control
Switch and the fan goes to MANUAL Mode or
Control low speed AUTO Mode ON Door Closed:-
from the Remote Heating Off
Control  Low Fan Speed
Unit operates Heating is disabled Simple weather
normally in straight away, compensation control
Summer MANUAL Mode or Fan speeds using an outdoor air
AUTO Mode operate normally OFF  thermostat with volt free
Winter from the Remote from the Remote contacts
Control Control (see Section 11.3)
COLD DAY WARM DAY

NOTE: Wire volt-free, remote switch contacts to 2-way screw terminals IN0 and IN1 using 2-core
cable.

WARNING: Do not apply any voltage to terminals IN0 and IN1 as this will damage the Ecopower
PCB inside the air curtain.

* NOTE: The Ecopower Remote Control must stay plugged-in for the air curtain to keep working.
An optional plug-in EEPROM is available from Thermoscreens so the Remote Control can be un-
plugged and the air curtain stay working. Visit the Thermoscreens website for details.

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11.2 Overheat safety cut-out indication
For electric heated air curtains the Ecopower
PCB includes a fault indication signal for if the
overheat safety cut-out on the electric heater
operates.

Volt free changeover contacts (6A 250VAC

30VDC) can be wired via the 3-way screw
terminal “HEALTHY” (see Fig 15).

Refer to Section 18.1: Overheat safety cut-

out, for how to reset a overheat safety cut-out
situation. Fig 15
NO NC
HEALTHY ALARM!
` C
11.3 Weather compensation control (Summer/Winter)
To save heating energy on warmer days a simple weather
compensation (Summer/Winter) heat control strategy can
be used. Fit an outdoor air thermostat with volt-free
contacts (supplied by the installer) to a north facing wall.

Use a 2-core cable to connect the outdoor air thermostat to

2-way terminal IN1 on the Ecopower PCB (see Fig 16)

On the Ecopower PCB, set DIP 4 to OFF as per Table 4,

(see Section 11.1: Remote switch contacts IN0, IN1). Fig 16

Outdoor Air
Switch Contact Closed = Heating Enabled (cold day)
Thermostat
Switch Contact Open = Heating Disabled (warm day)

WARNING: Do not apply any voltage to terminal IN1 as this will damage the Ecopower PCB.

NOTE: To promote increased energy saving a more advanced weather compensation control strategy is available from
Thermoscreens. Using a heating curve, the discharge air temperature of the airstream coming from the air curtain
is controlled against the outside air temperature. Visit the Thermoscreens website for details.

12. MULTIPLE AIR CURTAIN SYSTEMS

For master/slave control, plug and connect units together with Thermoscreen RJ extension cables
(not supplied) as per Figure 17 below. Each air curtain must have its own electrical supply.

maximum 8 units

Fig 17

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13. SYSTEM CONFIGURATION

13.1 Optional features

WARNING: Isolate and disconnect air curtain from the power source before making any changes.

DIP switches on the air curtain Ecopower PCB (see Fig 18) provide
the following optional features, as explained below:

 Fan heat interlock

 Disable fan run-on
 Thermostat master (for master/slave installations)
 Weather compensation heat control (Summer/Winter)
 Door switch control
Fig 18

Feature DIP setting Default Notes

Fan heat interlock DIP 1 ON This feature is only used with

Allows fan speed to govern heat electric heated air curtains to
ON
output on electric heated units. Heat output is limit very high air
governed by fan temperatures.
If low or medium fan speed is 1 2 3 4
speed.
selected, a lower heat output Set DIP1 to OFF if unit is
results. High heat operates only water heated or ambient.
on high fan speed.
Disable fan run-on DIP 2 OFF Must only be used for water
The 2 minute fan run-on after ON heated or ambient air
switch off is enabled or disabled Fan run-on at curtains. Each air curtain
on electric heated air curtains. medium speed must have DIP2 set to ON for
1 2 3 4 enabled. no fan run-on.
Thermostat master DIP 3 OFF Air sensor thermistors in all
For master/slave installations. slave air curtains will be
ON
Only the air sensor in the Air curtains in ignored.
thermostat master air curtain is master/slave
used to measure air temperature. 1 2 3 4
systems all act Stops some units blowing
independently. cold air and others blowing
Set DIP 3 to ON in the air curtain warm air in master/slave
that will be the master unit. systems on larger doorways.
Weather compensation control DIP 4 OFF See Section 11.1 Remote
or Door switch control IN1 Weather Switch Contacts IN0 and IN1
ON
compensation. for details
Simple weather compensation
control to save heating energy. 1 2 3 4
ON Weather compensation
or IN1 Door switch. control is the same as
Door switch control. Summer/Winter control
NOTE: Black rectangle is moveable head of DIP switch.

NOTE: A range of advanced factory fitted and plug-in control options are available from Thermoscreens to
enhance the performance of the Ecopower PCB controller inside the air curtain. These include
advanced weather compensation control using a heating curve, outlet air temperature control,
®
ECObus Modbus BMS control, modulating heater outputs and EEPROMs for non-standard control
strategies. Visit the Thermoscreens website for details.

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 14. FAN SPEED SELECTION
Factory settings for the 3 fan speeds are shown in Table 5 below:

(refer also to wiring diagrams in Appendix 2) Table 5

Maximum air Sound Pressure Air Volume

Maximum air curtain
velocity at Level of air Flow Rate
Fan Speed mounting height
outlet grille curtain (m3/h)
(m)
(m/s) [dB(A) at 3m] [for E & A]
HIGH C1000R - 55 1190
(black wire) 8.5 2.75 C1500R - 55 1730
C2000R - 56 2380
MEDIUM C1000R - 53 1085
(blue wire) 6.5 – C1500R - 53 1580
C2000R - 54 2170
LOW C1000R - 50 975
(red wire) 5.0 – C1500R - 49 1420
C2000R - 50 1950
Sound pressure levels dB(A) at 3m distance are for a single air curtain mounted at its maximum mounting height, operating in
a room with average acoustic characteristics as defined in CIBSE Guide B5 (reverberation time 0.7s at 1kHz) and a room size
equivalent to 8 air changes per hour (ac/h). Care needs to be taken when selecting air curtains for an installation as noise
levels can be several dB higher if the mounting height is reduced, if the room is more ‘live’ (i.e. hard surfaces, no furnishings or
absorbent materials), if the room is smaller than 8 ac/h equivalent or a combination of these factors. Noise levels will also
increase if more than one air curtain is installed at the same doorway (e.g. +3dB(A) for 2 equal point sources: direct field).

15. REMOTE CONTROL OPERATION

15.1 Remote Control Switch (for Ambient units)

4
3
1
2

1 On/Off
Turns the air curtain fans On or Off.

2, 3 & 4 Fan speed

Switch fan speed between Low, Medium and High respectively.

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15.2 Ecopower Remote Control (for Electric and Water Heated units)

7
1
Heating level
scale
6
4

2 3
5

Use the remote control to operate the air curtain as follows:

1 On/Off
Turns the air curtain On or Off.

NOTE: If an electric heated air curtain is heating when switched off the fan will run-on for
approximately 2 minutes to dissipate excess heat.

2 Manual/Automatic
Switches between Manual and Automatic modes.
The Auto On indicator LED is lit for "Auto Mode" and unlit for "Manual Mode".

3 & 4 Heating level controls

Manual mode
Select heating level from zero, to half heat, to full heat by stepping up or down with the heating level
controls. The heating level scale shows the level selected.

Automatic mode
Heat output is controlled automatically according to:

 Inlet air temperature, or

 Room air temperature

This is dependent on the settings made in Section 10: Remote Control Settings (DIP switch 4).

5, 6 & 7 Fan speed

Switch fan speed between Low, Medium and High respectively. The appropriate LED illuminates.

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 16. COMMISSIONING THE SYSTEM

16.1 Verify system operation

To commission the system, verify the following conditions are met:

 All fans are working.

 Fans operate at Low, Medium and High speeds.
 There is no excessive mechanical noise coming from the fans.
 When heating is selected, the air stream from the discharge grille warms up across the whole
length of the air curtain.
 When set to manual with fans set to high speed, heating increases as higher heat is selected.
 Warm air reaches across the doorway with door open or closed.
 Ecopower Remote Control operates correctly in both manual and auto modes.

16.2 Instruct operator and hand over

Before leaving site, hand over the installation to the end user or their representative.

Explain that any person operating the air curtain must be given supervision and instruction by the
person responsible for their safety, concerning the safe use of the unit and to understand any hazards
involved. Children and those with reduced physical, sensory or mental capabilities should not operate
the air curtain.

Recommend that the doorway should be closed whenever possible but that during times of high
pedestrian use it will become an ‘open doorway’. The air curtain then serves an essential purpose by
saving energy and providing comfort to occupants.

Explain that the inlet grilles and air filters (if fitted) must be cleaned regularly and the unit serviced at
schedule intervals – see Section 19: Service & Maintenance.

NOTE: Leave these instructions with the customer/end user or their representative!!

17. SIGN OFF

Complete the following once commissioning is completed.

Installer signature Customer signature

Installer name Customer name

Installer company Customer company

Date Date

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 18. FAULT CONDITIONS

18.1 Overheat safety cut-out

An overheat fault in electric heated units may cause the overheat safety cut-out(s) to operate.

This is indicated by flashing LEDs on the remote control and a red status LED on the Ecopower PCB
inside the air curtain.

Before resetting ensure there is adequate air flow from the air curtain and the unit has been
commissioned as per Section 16.

To reset a overheat safety cut-out trip:

Step 1 Switch off the electrical supply to the air curtain.

Step 2 Allow time for the air curtain to cool down; typically 10 minutes.

Step 3 Switch on the electrical supply to the air curtain.

Step 4 Press the Auto button on the Ecopower remote control 4 times.

Air curtain heaters will then operate and after 30 seconds the LEDs on the remote control will stop
flashing and the status LED on the Ecopower PCB in the air curtain will flash green.

18.2 Fuses
In the event of an electrical fault internal electrical fuses may operate.

There are two internal fuses located on the Ecopower PCB inside the air curtain:

 Fuse 6.3A (T) supplies the fan motors within the air curtain
 Fuse 100mA (F) controls the operation of the motherboard

18.3 Ecopower PCB status indication

There is a status LED on the Ecopower PCB inside the air curtain (See LED shown on Wiring
Diagrams in the Appendix).

This indicates the status of the Ecopower Control system as follows:

1. LED flashing green – operation normal

2. LED flashing red – low supply voltage, remote control not plugged in or RJ cable fault
3. LED permanently red – overheat safety cut-out(s) open circuit from an overheat situation
(see Section 18, Fault Conditions for how to reset)

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 19. SERVICE & MAINTENANCE

WARNING: Failure to adequately maintain the unit and provide a suitable cleaning schedule will
result in a loss of performance and reduced life expectancy of the air-curtain and
possible overheating and fire risk with electric heated units.

19.1 Every week

NOTE: Weekly maintenance can be carried out by the Cleaner or Janitor from floor level.

Turn off the air curtain to prevent dust entry, then clean the face of the recessed grille using a vacuum
cleaner with an extension tube and brush.

19.2 Every 3 months

WARNING: Before servicing, isolate and disconnect the air curtain from the electrical power.

WARNING: The following servicing and maintenance must be carried out by a competent
electrician or a Thermoscreens appointed technician.

Clean and inspect the inside of the air curtain as follows:

Step 1 Open the hinged inlet grille using a flat bladed screwdriver to release the quarter turn
fasteners (see Fig 6, Section 7.3).

Step 2 Clean and remove any build-up of dust and dirt within the air-curtain (inlet/outlet grilles,
electric heaters, fan impellers, housings and motors) using a vacuum cleaner and soft
brush.

NOTE: Build-up of dirt on fan impellers can cause vibration, noise and excessive wear on the
motor bearings.

Step 3 Check within the unit to ensure all electrical connections and crimped terminals are tight
and that all cables are in good condition.

Close and secure hinged inlet grille after servicing. Reconnect electrical supply and test to ensure
correct operation (see Section 16: Commissioning).

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20. WARRANTY

All units are covered by a two year warranty.

Failure to adequately maintain the unit may void the warranty. If any problems are encountered,
please contact your installer/supplier.

If any problems are encountered, please contact your installer/supplier.

Failing this please contact the Thermoscreens warranty department.

Care has been taken in compiling these instructions to ensure they are correct. Thermoscreens Ltd.
disclaims all liability for damage resulting from any inaccuracies and/or deficiencies in this
documentation. Thermoscreens Ltd. retain the right to change the specifications stated in these
instructions.

Thermoscreens Ltd Email: [email protected]

St. Mary’s Road Nuneaton Tel: + 44 (0) 24 7638 4646
Warwickshire England Fax: + 44 (0) 24 7638 8578
CV11 5AU www.thermoscreens.com

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T9901013-1-1 UK (v9)
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APPENDIX 1 — DIMENSIONS OF C RECESSED AIR CURTAIN
 TERMINAL Black
400V / 3ph / 50Hz BLOCK
Black
Brown
L1 L1 Black
Black
L2 L2
Grey Red
L3 L3
Blue Red
N N
Red
E E
85°C Auto Thermal

T9901013-1-1 UK (v9)
Red
Trip (1m, 1.5m, 2m)

Summer/Winter (2m)

Healthy

Alarm
or Door Contact
To Slave
Air Curtain J5 J1
J2

R 0 -10V
Master/Sla IN1 IN0 NC C NO

LED
ve Cable J6
F2 F1

1.5m - 2kW (x3)

1.5m - 2kW (x3)

Th

F2 = T6.3A
REMOTE J9

F1 = F100mA
Black Black Black Black
1m, 2m - 1.5 kW (x3)
1m, 2m - 1.5 kW (x3)

1
CONTROL

ON

2
Black Black

3
Black rectangle is EEPROM Black

4
J10 1
moveable head of Black Black
J11 J12 Brown
DIP switch L1 2 Black Black
Red
3
Black High speed
Blue Black
Med speed J14 4
Red Low speed
Black

Fan 2
L2 5
White 0V Red
6
Black
2m - 1.5 kW (x3)
2m - 1.5 kW (x3)

High speed Black

Blue Med speed 7
Red Grey Black Black Black Black
Low speed

Fan 1
White L3 8
0V Red
9
J16
J17 Blue
ECO-Power CVR1008-9 N 10

White White (COMMON)

First Stage Heating Second Stage Heating
0 (bottom elements) (top elements)
Red Red (Low)
1
Blue Blue (Med)
2
Black 3
Black (High)
4
Orange 1~
White White (COMMON) Capacitor
0 Yellow 5
Yellow
Red Red (Low) Orange Brown
1
Blue Blue (Med)
2 1m - 3µF
Black 3
Black (High) 1.5m - 4µF Fan Motor 1
4
Brown 1~
Capacitor
Yellow 5
Yellow Fan Motor 2 (2m only)
3µF Orange Orange

Page | 21
APPENDIX 2A — WIRING DIAGRAM C1000E, C1500E and C2000E
 TERMINAL
230V / 1ph / 50Hz BLOCK
Brown
L L
Blue
N N
E E Summer/Winter
or Door Contact
3 PORT VALVE
To Slave

T9901013-1-1 UK (v9)
Air Curtain J5 J1
J2

R 0 -10V
Master/Sla IN1 IN0 NC C NO

LED
ve Cable J6 Grey
F2 F1 1
Th Orange

F2 = T6.3A
REMOTE J9 2

F1 = F100mA
White
3

1
CONTROL

ON

2
Blue

3
Black rectangle is EEPROM Black 4
J10

4
1 Green/Yellow
moveable head of J12 Brown E
DIP switch J11
L1 2
White
3
Black High speed
Blue Med speed J14 4
Red Low speed

Fan 2
L2 5
White 0V
6
Black High speed
Blue Med speed 7
Red Low speed

Fan 1
White L3 8
0V
9
J16
J17 Blue
ECO-Power CVR1008-9 N 10

White White (COMMON)

0
Red Red (Low)
1
Blue Blue (Med)
2
Black 3
Black (High)
4
Orange 1 ~
White White (COMMON) Capacitor
0 Yellow 5
Yellow
Red Red (Low) Orange Brown
1
Blue Blue (Med)
2 1m - 3µF
Black 3
Black (High) 1.5m - 4µF Fan Motor 1
4
Brown ~ 1
Capacitor
Yellow 5
Yellow Fan Motor 2 (2m only)
3µF Orange Orange

Page | 22
APPENDIX 2B — WIRING DIAGRAM C1000W, C1500W and C2000W
 TERMINAL
230V / 1ph / 50Hz BLOCK
E E F1 (5A)
L L
White
N N
Brown White White (COMMON)
1 0

T9901013-1-1 UK (v9)
Low speed Red Red Red (Low)
2 1
Medium speed Blue Blue (Med)
Blue 2
3 Black 3
Black (High)
High speed Black Orange 1 ~
4 Capacitor 4
Yellow 5
Yellow
Orange Brown
1m - 3µF
8 7 6 5 4 3 2 1 1.5m - 4µF Fan Motor 1

Fan
Speed
Remote
White White (COMMON)
Control 0
Red Red (Low)
On/Off 1
Switch Blue Blue (Med)
2
Black 3
Black (High)
4
Brown 1 ~
Capacitor
Yellow 5
Yellow
3µF Orange Orange

Fan Motor 2 (2m only)

0
I

Page | 23
APPENDIX 2C — WIRING DIAGRAM C1000A, C1500A and C2000A
20. DECLARATION OF CONFORMITY

Thermoscreens Ltd
St. Mary’s Road
Nuneaton
Warwickshire
CV11 5AU
United Kingdom
Telephone: +44 (0)24 7638 4646
Fax: +44 (0)24 7638 8578

EC DECLARATION OF CONFORMITY
as defined by the EC Council Directive on Machinery 2006/42/EC,
the Low Voltage Directive 2006/95/EC, Electromagnetic Compatibility Directive 2004/108/EC,
the Energy related Products Directive 2009/125/EC

Herewith we declare that the air movement equipment designated below, on the basis of its design
and construction in the form brought onto the market by us in accordance with the relevant safety,
health and performance requirements of the Machinery.
If alterations are made to the machinery without prior consultations with us, this declaration becomes
invalid.

Designation of Equipment: AIR CURTAINS

Series Type: C1000A; C1000E; C1000W; C1500A; C1500E; C1500W;

C2000A; C2000E; C2000W
(in Casing Styles: Surface Mount and Recessed)

Relevant EC Council the Machinery Directive (2006/42/EC)

Directives: the Low Voltage Directive (2006/95/EC)
the Electromagnetic Compatibility Directive (2004/108/EC)
the Energy related Products Directive (2009/125/EC)

Applied Harmonised Machinery - EN ISO 14121-1:2007, EN 294:1992, EN 414:2000

Standards: LVD - EN 60335-1:2012, EN 60335-2-30:2009+A11:2012
EMC - EN 61000-6-1:2007, EN 61000-6-3:2007+A1:2011,
EN 61000-3-2:2006+A2:2009, EN 61000-3-3:2008
ErP - Commission Regulation (EU) No.327/2011,
ISO 5801:2007, ISO 12759:2010

Basis of Self Attestation: Quality Assurance to BS EN ISO 9001: 2008

B.S.I. Registered Firm Certificate Number FM 85224
SGS Test Report ELS150049/2/R/DC/11;
SGS Test Report EMC150049/1
CE Marking Association Test Report 6799 and 6800

Responsible Person: Mr. P.Casey, Operations Director, Thermoscreens Ltd.

Date: 20 March 2014

Signed:

T9901013-1-1 UK (v9) Page | 24