STATE OIL COMPANY OF AZERBAIJAN

REPUBLIC
HAYDAR ALIYEV OIL REFINERY
U67 TREATED WASTEWATER RECOVERY
UNIT PROJECT
LIFTING PLAN

Lifting plan № 05092024-UFS

Description of lifting operation:

Lifting, pulling, lowering and installation of UF Skids with chain block and forklift.

Site name Unit 67 Project TWRU area PTW No

Location of lifting area Unit 67 Colour code RED

Weight of load 1000kg Category Of Lift. Complex Cat 2

Weight of lifting Crane capacity or

accessories and hook: Lifting accessories: 50kg lifting equipment at 2700 kg
(for each mobile crane) worst case
Radius N/A Boom of the Crane N/A
Utilisation of
Total weight of lift Max 1050 kg N/A
Lifting System %
Brief description of the lifting operation:
Lifting, pulling, lowering and installation of UF skids with chain block and forklift.
Certified Lifting Appliances and Accessories to be listed including details of operating capacity (Specify Type, WLL,
Capacity charts or rigging mode):
№ Type Make & Model SWL Pcs Length
1.
Forklift Manitou MRT 1840 4 te 1 N/A
2.
Bow shackle N/A 4.75 te 2 N/A
3.
Webbing sling N/A 3 te 2 3m
4.
Webbing sling N/A 6 te 1 8m
5.
Chain Hoist N/A 3 te 1 6m
6.
Tag line Rope N/A 2 5 m each
Cross Reference Relevant Procedures and Documents: i.e. Engineering Calculations, etc.
Procedure: HS594222-67-HSE-HP-0007-0000-Lifting procedure; IPMT-00-HOC-PL-0010-0000 Rev 2 - Critical Lift and
Transportation Plan
All Lifting Operations Require The Following To Be Considered But This List Is Not Exhaustive
Every Lift Every Time Specify, Yes / No
 Pre-use equipment checks by competent person. Load centre of gravity is known Yes
 All lifting equipment should have SWL identified.
 Colour code area actual and in place. Lifting over or close proximity to live plant criteria, if
No
 Weight, size, shape and centre of gravity of load applicable
known. Simultaneous conflicting or nearby operations Yes
 Obstructions, path of load, laydown area load bearing
Crane capacity at selected (worse case) radius N/A
capacity identified.
 Consideration of the placement of lifting equipment, Access & egress for slinging & unslinging of load is safe
Yes
plus potential consequences of catastrophic failure and free of obstacles
considered. Engineering calculation Yes
 Environmental conditions including weather
considered. Pre-lift readiness check sheet filled Yes
 Lifting crew competency is considered. Permit to work is issued Yes
 All loads must be checked for loose objects.
 PTW to be raised. Lifting work near electrical cable No
 Toolbox Talk conducted on site.

HS594222-67-HSE-FR-017-Lifting plan | Date:25.01.2024 | Rev.0 page 1 of

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 STATE OIL COMPANY OF AZERBAIJAN
REPUBLIC
HAYDAR ALIYEV OIL REFINERY
U67 TREATED WASTEWATER RECOVERY
UNIT PROJECT
LIFTING PLAN

Method statement step by step instructions:

1. All relevant paperwork to be signed by involved personnel. (TBT, TSTI, PTW )
2. If an emergency occurs during lifting operation , immediately contact the ERT and with firefighting team
(Emergency Response Team - tel. 051 244 32 57).
3. All lifting accessories are going to be checked and verified by competent lifting supervisor prior start to work.
4. For installation of chain block, slings and retractable reel at necessary locations, the manlift to be used by
qualified operator.
5. The load to be transferred on forklift and lowered onto the ground level between concrete bases of the
equipment where it will be installed.
6. Then the qualified slinger will climb on ladder to attach lifting accessories to the upper middle frame of the load.
7. The load will be lifted by chain block, which will be operated from ground level.
8. The lifted load will be rotated horizontally around its own axis for the installation position onto the concrete
bases.
9. As soon as the load will be on the installation point it will be lowered for completion.
10. After lowering the load onto the concrete base and the lifting supervisor ensures that it is safe, the load will be
disconnected from lifting accessories safely by qualified slinger.
11. Visually checked and returned all accessories and lifting equipment to the lifting loft.
12. Housekeeping to be implemented.

N.B. ANY SHARP EDGES ARE TO BE IDENTIFIED AND SUITABELY PACKED PRIOR TO ANY LIFTING
OPERATIONAL

HS594222-67-HSE-FR-017-Lifting plan | Date:25.01.2024 | Rev.0 page 2 of

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 STATE OIL COMPANY OF AZERBAIJAN
REPUBLIC
HAYDAR ALIYEV OIL REFINERY
U67 TREATED WASTEWATER RECOVERY
UNIT PROJECT
LIFTING PLAN

LIFTING CATEGORISATION FLOW CHART

Start at the top of the chart; answer all the questions.
The first question that is answered “YES” will identify the lift category in the right-hand column
Tick YES if statement is true or correct.
Tick NO if incorrect or false
NO YES CATEGORY
1. Does the lift use a Heavy Lift crane, which is assembled on site? (See
standard definition)
2.
Is the mobile crane utilization above 80%?
3.
Does the lift involve lifting of personnel?
4.
Does the lift require addition technical input?
5.
Does the lift have limited boom clearance? (i.e. less than 1 meter or 3.3 feet)
6. Could the lift be affected by proximity hazards? (public road, overhead power
cables etc.)
7. Will the load be lifted directly over or in close proximity to live plant? (With a
crane utilization equal to or exceeding 70%)
8. Does the crane (mobile, crawler, excavator) have to travel or track with a Complex
suspended load? Cat 3
9. Is this a tandem / multiple crane lift or is the load to be lifted, upended or
rotated by two or more powered lifting devices (excluding cross haul by two
air hoists)?
10. Is the Fixed lifting system (overhead crane, runway beam or davit etc.)
utilization above 95%?
11.
Is the load extremely valuable or irreplaceable? (See standard Definitions)
12.
Is the lift non-returnable or classed as demolition?
13. Will the consequences of failure of equipment or procedure be significant for
the asset (process safety risk)?
14. Are the lift characteristics unusual (heavier, more complex than normally
performed by this asset, night shift ?
15. Is the load to be lifted or cross hauled or restrained using two or more non
powered lifting appliance without 100% redundancy?
Is this a tandem with one powered lifting device and manual hoist or is the Complicated
16.
load to be lifted, upended or rotated by one or more powered lifting devices  Cat 2
(excluding cross haul by two air hoists)?
17. Is the load to be lifted or cross hauled or restrained using two or more non

powered lifting appliance with 100% redundancy?
18. Does the load have a C of G above the lifting points or a high C of G or the

potential to become unstable?
19. Will the load be lifted directly over or in close proximity to live plant? (With a

crane utilisation below 70%)
20.
Is the lift blind or conducted within a confined space or trench or excavation? 
21. Does the load have an offset C of G without special slings to compensate or

is it an awkward shape or have a large sail area?
22. Is the load fragile or is its integrity uncertain or is it difficult to sling? (See 
HS594222-67-HSE-FR-017-Lifting plan | Date:25.01.2024 | Rev.0 page 3 of
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 STATE OIL COMPANY OF AZERBAIJAN
REPUBLIC
HAYDAR ALIYEV OIL REFINERY
U67 TREATED WASTEWATER RECOVERY
UNIT PROJECT
LIFTING PLAN

standard Definitions)
23. Are slings to be used at an angle of below 60 degrees from the horizontal?
Or is angle between the top of the sling set between any two legs above 90 
degrees?
24. Can the load ground bearing pressures, exceed the site maximum allowable

GBP?
25.
Is the lift in an area with restricted head room for the lifting appliance? 

26. Will fixed, temporary installed, powered lifting appliances be used? (not air /
electric chain hoists). Will excavators, forklift trucks or telehandlers be used 
to lift slung loads?
None of the above applies to this lift, the load is pre slung or very easy to sling, with no
27. external factors that complicate the operation. The team is experienced and have
Simple Cat 1
performed a similar lift recently. The team is experienced and have performed a similar lift
recently
Stage1: Gross load Calculation
Calculation with lifting with chain blocks
Net Load = 1000 Kg
Accessories = 50 Kg
Hook block = N/A Kg
Stored fly jib if used = N/A Kg
Gross load = 1050 Kg

Stage 2: Crane Selection Template

Crane selected model and capacity: N/A

Counterweight used: N/A
Boom length used: N/A
Length & angle if fly jib if used: N/A
Maximum radius used: N/A
SWL at radius used: N/A
Minimum radius at boom length used: N/A
Outrigger spread: N/A

Stage 3: Crane utilization (optional)

Gross load X 100 divided by the SWL @ the radius worked: N/A
N/A
Rigged weight of crane plus additional ballast: N/A
+ Gross load N/A
x .75: N/A
Divided by the ground bearing allowance: N/A
Minimum area of mat required: N/A
Actual area of mat size used: N/A
Mat size, or diameter if circular: N/A

HS594222-67-HSE-FR-017-Lifting plan | Date:25.01.2024 | Rev.0 page 4 of

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 STATE OIL COMPANY OF AZERBAIJAN
REPUBLIC
HAYDAR ALIYEV OIL REFINERY
U67 TREATED WASTEWATER RECOVERY
UNIT PROJECT
LIFTING PLAN

Stage 4: Actual bearing pressure under selected mat

Resulting Loading: maximum point loading: N/A
Divided by the actual area of mat to be used: N/A
Resulting pressure: N/A

For non-pre-slung loads – Pad eye / shackle interface details, Interface between accessories and lift points, sling
tensions and bending efficiency: Manufactured specification and recommendation.

Load Centre of Gravity: directly below the load hook and connection to load is above center of gravity
Methods of communication: Radio  Verbal  Hand Signals 
Assessment of whether to use tag lines, including their hazards and limitations.

Toolbox talk to be held by Lifting supervisor to the lifting crew, all documentation, PTW to be read, understood and signed by all
personnel involved to task, barriers and signs to be erected, rigging equipment to be inspected, safe working areas to be
identified during the toolbox talk.

Lifting Supervisor completes pre-use inspection of lifting accessories and starts to perform within a safe working after ensuring all
equipment are in required condition to perform the activity safely.

Worksite area to be barriered off and only personnel involved in lifting operations to be allowed inside barriers.

Approved by: Job Title: Signature: Date:

IPMT Representative

Authorized by: Job Title: Signature: Date:

Faiq Qurbanov Site Lifting Supervisor

De-brief and Lessons Learning:

Safe implementation of lifting operation.

HS594222-67-HSE-FR-017-Lifting plan | Date:25.01.2024 | Rev.0 page 5 of

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 STATE OIL COMPANY OF AZERBAIJAN
REPUBLIC
HAYDAR ALIYEV OIL REFINERY
U67 TREATED WASTEWATER RECOVERY
UNIT PROJECT
LIFTING PLAN

- Equipment Installation Sketches

HS594222-67-HSE-FR-017-Lifting plan | Date:25.01.2024 | Rev.0 page 6 of

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 STATE OIL COMPANY OF AZERBAIJAN
REPUBLIC
HAYDAR ALIYEV OIL REFINERY
U67 TREATED WASTEWATER RECOVERY
UNIT PROJECT
LIFTING PLAN

- Forklift Load Chart

HS594222-67-HSE-FR-017-Lifting plan | Date:25.01.2024 | Rev.0 page 7 of

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 STATE OIL COMPANY OF AZERBAIJAN
REPUBLIC
HAYDAR ALIYEV OIL REFINERY
U67 TREATED WASTEWATER RECOVERY
UNIT PROJECT
LIFTING PLAN

PRE-LİFT INSPECTION CHECKLIST

YÜKQALDIRMA ƏMƏLİYYATI ÖNCƏSİ YOXLAMA VƏRƏQİ
Person in Charge Name
Signature/
Surname
İmzası
Cavabdeh şəxsin Adı Soyadı

Yer/ Date/
Location Tarix:

Specify YES or NO/ BƏLİ və ya XEYR qeyd edin YES/ BƏLİ:  NO/ XEYR: 
Ensure the crane operator has carried out his pre use inspections?/
1.
Əmin olun ki, kran operatoru gündəlik yoxlamanı keçirib və yoxlama vərəqəsini
doldurub?
Check with the crane operator the radius/ counter-balance charts is set in accordance
2. with task? /
Kran operatoru ilə birlikdə kranın yükqaldırma cədvəlinin və radiusunun işə uyğun
qurulduğunu yoxlamaq?
3. The worksite is free from any obstruction? /
İş yerində maneələrin olmamasını yoxlamaq?
4. The path of the load free from any obstruction?/
Yükün yolunda maneələr yoxdur?
5. The landing area free from any obstruction?/
Yük qoyulan yerdə maneələr yoxdur?
6. The exclusion zone was properly barriered?/
Təhlükəli zona baryerlənib?
7. The safe working load of rigging is greater than the weight of the load to be lifted?/
Avadanlığın yükqaldırma qabiliyyəti qaldırılan yükün çəkisindən artıqdır?
8. Is the equipment certified?/
Avadanlığın sertifikatı var?
9. Pre-use inspection of rigging equipment is carried out?/
İstifadədən qabaq yükqaldırma avadanlıqları yoxlanıb?
10. Load is properly attached to avoid swinging during the lift?/
Əməliyyat zamanı yükün yellənməməsi üçün yük düzgün qaydada qoşulub?
11. Pre-lift inspection of item to be lifted for dropped objects is conducted?/
Qaldırılan yükün üzərində düşən əşyaların olmaması yoxlanıb?
12. All members of the lifting crew have read and understood the necessary
documentation and signed TBT?/
HS594222-67-HSE-FR-017-Lifting plan | Date:25.01.2024 | Rev.0 page 8 of
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 STATE OIL COMPANY OF AZERBAIJAN
REPUBLIC
HAYDAR ALIYEV OIL REFINERY
U67 TREATED WASTEWATER RECOVERY
UNIT PROJECT
LIFTING PLAN

Yükqaldırma əməliyyatında iştirak edəcək heyət müvafiq sənədləri oxuyub, başa

düşüb və gündəlik təlimat vərəqinə imza atıblar?

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