Ice 1000 Sme Lce7a Rda001a
Ice 1000 Sme Lce7a Rda001a
Model
SERVICE MANUAL
March 2008
Pages in total: 158
LCE7A*RDA001A/E
NIDEK CO., LTD. : 34-14, Maehama, Hiroishi-cho, Gamagori, Aichi 443-0038, Japan
(Manufacturer) Telephone: (81-533) 67-6611
Facsimile: (81-533) 67-6610
NIDEK CO., LTD : 3F Sumitomo Fudosan Hongo Bldg., 3-22-5, Hongo,
(Tokyo Office) Bunkyo-Ku, Tokyo 113-0033, Japan
Telephone: (81-3) 5844-2641
Facsimile: (81-3) 5844-2642
NIDEK INCORPORATED : 47651 Westinghouse Drive, Fremont, California 94539, U. S. A.
(United States Agent) Telephone: (510) 226-5700
Facsimile: (510) 226-5750
NIDEK SOCIETE ANONYME : Europarc 13, rue Auguste Perret, 94042 CRETEIL, France
(EU Authorized Representative) Telephone: (01) 49 80 97 97
Facsimile: (01) 49 80 32 08
Table of Contents
I
6.4.3 Lens clamp ASSY. (43801-2500) .................................................................. 6-6
6.4.4 Taking ASSY. (43801-2900) .......................................................................... 6-7
6.4.5 Blocking ASSY. (43801-5100) ....................................................................... 6-8
6.4.6 Blocking U/D ASSY. (43801-5300) ................................................................ 6-9
6.4.7 Blocking F/R ASSY. (43801-5500) .............................................................. 6-12
6.4.8 Lens rotation ASSY. (43801-5900) .............................................................. 6-13
II
8.3.3 System screen and settings ........................................................................ 8-10
8.4 Camera A Adjustment ........................................................................................... 8-13
8.4.1 Camera A position adjustment 1 (mechanical position adjustment) ........... 8-13
8.4.2 Camera A position adjustment 2 (electrical position adjustment) ............... 8-15
8.4.3 Camera A brightness adjustment ................................................................ 8-15
8.5 Grid Angle Adjustment .......................................................................................... 8-16
8.6 Camera B Adjustment ........................................................................................... 8-18
8.6.1 Camera B dust check .................................................................................. 8-18
8.6.2 Camera B position adjustment .................................................................... 8-19
8.6.3 Camera B brightness adjustment ................................................................ 8-20
8.6.4 Camera B diopter adjustment ..................................................................... 8-22
8.6.5 Camera B cylinder axis adjustment............................................................. 8-24
8.6.6 Camera B +lens offset adjustment .............................................................. 8-26
8.6.7 Camera B +lens offset adjustment check ................................................... 8-28
8.7 RD Adjustment ...................................................................................................... 8-29
8.7.1 Camera A magnification calibration ............................................................. 8-29
8.7.2 RD magnification adjustment ...................................................................... 8-30
8.7.3 Size calibration ............................................................................................ 8-30
8.8 Blocking Adjustment .............................................................................................. 8-31
8.8.1 Blocking adjustment: [Reverse] ................................................................... 8-31
8.8.2 Blocking adjustment: [Position] ................................................................... 8-33
8.8.3 Blocking adjustment: [Clamp] ...................................................................... 8-34
8.8.4 Blocking adjustment: [Clamp (Org.)] ........................................................... 8-35
8.8.5 Blocking adjustment: [Top Pin] .................................................................... 8-36
8.9 Tracing Unit Calibration ......................................................................................... 8-37
8.9.1 Frame auto calibration ................................................................................. 8-37
8.9.2 Pattern auto calibration ............................................................................... 8-37
8.9.3 Torque calibration of tracing unit ................................................................. 8-37
8.9.4 Full calibration of tracing unit ...................................................................... 8-38
III
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IV
LCE7A*RDA001A/E
§ 1 INTRODUCTION
• This service manual is for the NIDEK INTELLIGENT BLOCKER, Ice 1000.
• For correct service, thorough understanding of the contents of this manual is required prior
to the service.
• Refer to the operator’s manual, parts list, and installation manual for the Ice 1000.
• In case the instrument cannot be repaired according to the procedures indicated in this
manual, please report the serial number, software version of the instrument, and details of
the symptom or symptoms.
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LCE7A*RDA001A/E
1-2
LCE7A*RDA001A/E
§ 2 SAFETY PRECAUTIONS
<General Precautions>
• Servicing should be performed by NIDEK service persons or other qualified personnel.
• Observe the procedures indicated in this manual to perform service work. Failure to do
so may cause unexpected accident or malfunction.
• When performing maintenance work, turn off the power switch, and disconnect the power
cord from the wall outlet unless the power needs to be on.
<Safety Precautions>
• Take antistatic precautions prior to service work.
• In case of system malfunction, check the symptom, and turn off the power switch.
• Never drop parts or screws inside the system, nor bump it against surrounding objects.
• Prepare storage cases so as not to lose the removed screws or parts.
• Loosen or tighten the screws with proper tools.
• After loosening the screws fastened by a threadlocking adhesive, be sure to reapply the
threadlocking adhesive to the screws when retightening them.
• After replacing parts, make sure that they are fastened securely before turning on the
power.
• Should you observe strange odors or smoke being issued from the system, immediately
turn off the power switch, disconnect the power cord from the outlet, and investigate the
cause. If the system is powered in abnormal conditions, fire, electric shock, or total loss
of the system may result.
• Never perform maintenance work with wet hands. Electric shock or failure of the system
may result.
• See Wiring Diagram and Connecting Cable for checking cable breaks as described in
“TROUBLESHOOTING”. In addition, confirm the following:
(1) Connectors are connected and crimped securely.
(2) No contact failure occurs after re-connection of connectors.
(3) Cables are soldered properly.
Do not yank the cables with excessive force. Doing so could cause cable breakage.
<Adjustment Precautions>
• Perform adjustment on a vibration-free, stable and level surface.
A slanted floor or place subject to vibration will obstruct accurate adjustment.
• Never use adjustment jigs for purposes other than intended.
• If tools necessary for adjustment are not available, return the system without performing
adjustment.
2-1
LCE7A*RDA001A/E
2-2
LCE7A*RDA001A/E
§ 3 PRODUCT OUTLINE
Exterior burrs No burrs in metal or resin formed parts Visual and tactile check
Gap in cover juncture is ±1.2 mm or less,
Cover juncture Visual check
and level difference is 1 mm or less.
Printing No blurred letters or ink stains Visual check
Type, location, and S/N follow the Check by comparing with
instructions. labeling instructions
Label/Sticker
No stains or scratches According to Appearance
Acceptance Criteria (QIK106)
No peeling or curled edges Visual and tactile check
Power cord No stains or scratches Visual check
3-1
LCE7A*RDA001A/E
3.2 Configuration
3.2.1 Instrument
[Front view]
Tracing unit
3. Block button
9. Blocking arm
6. Barcode scanner
7. USB port
3-2
LCE7A*RDA001A/E
3. Block button
Blocks a lens.
5. Lens clamp
Holds a lens.
7. USB port
Used to connect a USB flash drive for saving the JOB data and PTN data.
9. Blocking arm
Moved to left, right, back, forth, up, and down to block a lens with a lens cup. In addition,
the arm rotates the cup holder to align the axis of the lens.
10. Lens table
Holds a lens with its convex side facing up.
3-3
LCE7A*RDA001A/E
[Tracing unit]
16. Stylus
16. Stylus
Traces a frame groove to measure its shape.
3-4
LCE7A*RDA001A/E
[Rear view]
22. Inlet
22. Inlet
Used to connect the detachable power cord. The inlet incorporates the fuse holder.
4. Right/Left indication
2. Information bar
Displays current operation or next operation.
3. Menu button
Displays a pop-up menu for selecting the Initial screen save, Data screen display, or Parameter
screen display.
4. Right/Left indication
Indicates the right-eye or left-eye lens (R/L).
3-6
LCE7A*RDA001A/E
9. Size
Indicates the enlarged or reduced lateral size of an imported lens shape.
Lens shape data of a pattern is enlarged or reduced with a similar form maintained.
Range: [-9.95 to +9.95 mm (in increments of 0.01 mm)]
10. Display button
Switches the layout value indication between on and off.
3-7
LCE7A*RDA001A/E
[Layout screen-2]
19. Circumference
19. Circumference
Displays the circumference of the traced outline.
3-8
LCE7A*RDA001A/E
3-9
LCE7A*RDA001A/E
3.3 Labels
The instrument has labels and indications which prompt the user to take cautions. If labels
are peeling or characters are blurred, contact NIDEK or your authorized distributor.
Indicates that caution must be taken. Refer to the operator’s manual before use.
Indicates the state of the power switch. If the symbol side of the switch is flipped down,
the power is not supplied to the blocker.
Indicates the state of the power switch. If the symbol side of the switch is flipped down,
the power is supplied to the blocker.
Indicates that the blocker must be supplied with alternating current only.
Indicates that this product shall be disposed of in a separate collection of electrical and
electronic equipment in EU.
[Rear view]
3 - 10
LCE7A*RDA001A/E
43801
-6200
43401
-4000
43401
-2000
43401
-2500
43401
-2510
43801
-5900
43801
-5910
43801
43801 43801 -5500
-1000 -5100
43801
43801 -5300
43801 -2100
-2900 43801 43801
-2160 -2130
43801
-6100
3 - 11
LCE7A*RDA001A/E
BA04
BA03
BA09
E010
㩿㪁㪈㪀
BA07
CA37 BA01
35065
-E007
BA12 35065 㩿㪁㪍㪀
35065 35065 -E007
E010 㩿㪁㪌㪀
-E007 BA06 -E007
㩿㪁㪉㪀
㩿㪁㪊㪀 㩿㪁㪋㪀
3 - 12
LCE7A*RDA001A/E
[Part 2]
80460
-00130
42203
-E016
80401
E013 -00033
40350
42203 -E016
-E020
42203
-E017
3 - 13
LCE7A*RDA001A/E
[Part 3]
CA30
CA31
CA35
CA34
E010
㩿㪁㪎㪀
CA33
CA26
CA22
CA28 CA20
CA24 CA18 CA17
3 - 14
LCE7A*RDA001A/E
[Part 4]
CA22 CA26
BA02
3 - 15
LCE7A*RDA001A/E
3 - 16
LCE7A*RDA001A/E
឵นุ
㪩㪼㫇㫃㪸㪺㪼㪸㪹㫃㪼 ຠ⋡⇟ภ ෳᾖ㗄
㪛㪜㪪㪚㪩㪠㪧㪫㪠㪦㪥
䋨㪰㪼㫊㪄䂾䋩 㪧㪘㪩㪫㪪㩷㪥㪦 䌒䌥㪽㪼㫉㪼㫅㪺㪼㫊
䋨䌎㫆㪄㬍䋩
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪈㪋 㪙㪣㪦㪚㪢㩷㪬㪥㪠㪫㩷㪚㪘㪙㪣㪜㩷㪈
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪈㪌 㪙㪣㪦㪚㪢㩷㪬㪥㪠㪫㩷㪚㪘㪙㪣㪜㩷㪉
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪈㪍 㪙㪣㪦㪚㪢㩷㪤㪦㪫㪦㪩㩷㪚㪘㪙㪣㪜
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪈㪎 㪙㪣㪦㪚㪢㩷㪦㪩㪞㪅㩷㪪㪜㪥㪪㪦㪩 㪪㪼㪼㩷㪎㪅㪉㪊㪅
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪈㪏 㪙㪣㪦㪚㪢㩷㪪㪜㪥㪪㪦㪩 㪪㪼㪼㩷㪎㪅㪉㪊㪅
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪈㪐 㪯㩷㪤㪦㪫㪦㪩㩷㪚㪘㪙㪣㪜
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪉㪇 㪯㩷㪦㪩㪞㪅㩷㪪㪜㪥㪪㪦㪩 㪪㪼㪼㩷㪎㪅㪉㪋㪅
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪉㪈 㪰㩷㪤㪦㪫㪦㪩㩷㪚㪘㪙㪣㪜
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪉㪉 㪰㩷㪦㪩㪞㪅㩷㪪㪜㪥㪪㪦㪩 㪪㪼㪼㩷㪎㪅㪉㪌㪅
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪉㪊 㪫㪟㪜㪫㪘㩷㪤㪦㪫㪦㪩㩷㪚㪘㪙㪣㪜
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪉㪋 㪫㪟㪜㪫㪘㩷㪦㪩㪞㪅㩷㪪㪜㪥㪪㪦㪩 㪪㪼㪼㩷㪎㪅㪉㪍㪅
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪉㪌 㪩㪜㪭㪜㪩㪪㪜㩷㪤㪦㪫㪦㪩㩷㪚㪘㪙㪣㪜
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪉㪍 㪩㪜㪭㪜㪩㪪㪜㩷㪦㪩㪞㪅㩷㪪㪜㪥㪪㪦㪩 㪪㪼㪼㩷㪎㪅㪉㪎㪅
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪉㪎 㪚㪣㪘㪤㪧㩷㪬㪥㪠㪫㩷㪚㪘㪙㪣㪜
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪉㪏 㪣㪜㪛㩷㪬㪥㪠㪫 㪪㪼㪼㩷㪎㪅㪊㪈㪅
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪉㪐 㪚㪣㪘㪤㪧㩷㪤㪦㪫㪦㪩㩷㪚㪘㪙㪣㪜
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪊㪇 㪚㪣㪘㪤㪧㩷㪦㪩㪞㪅㩷㪪㪜㪥㪪㪦㪩 㪪㪼㪼㩷㪎㪅㪉㪏㪅
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪊㪈 㪚㪣㪘㪤㪧㩷㪫㪦㪬㪚㪟㩷㪪㪜㪥㪪㪦㪩 㪪㪼㪼㩷㪎㪅㪉㪏㪅
㪚㪘㪙㪣㪜
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪊㪉
䋨㪙㪦㪫㪫㪦㪤㩷㪧㪠㪥㩷㪤㪦㪫㪦㪩䋩
㪙㪦㪫㪫㪦㪤㩷㪧㪠㪥㩷㪦㪩㪞㪅
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪊㪊 㪪㪼㪼㩷㪎㪅㪉㪐㪅
㪪㪜㪥㪪㪦㪩
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪊㪋 㪫㪦㪧㩷㪧㪠㪥㩷㪤㪦㪫㪦㪩㩷㪚㪘㪙㪣㪜
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪊㪌 㪫㪦㪧㩷㪧㪠㪥㩷㪦㪩㪞㪅㩷㪪㪜㪥㪪㪦㪩 㪪㪼㪼㩷㪎㪅㪊㪇㪅
㪠㪥㪫㪜㪩㪥㪘㪣
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪊㪍
㪙㪘㪩㩷㪚㪦㪛㪜㩷㪩㪜㪘㪛㪜㪩
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪊㪎 㪩㪜㪝㪣㪜㪚㪫㪠㪦㪥㩷㪤㪦㪫㪦㪩 㪪㪼㪼㩷㪎㪅㪉㪇㪅
㪩㪜㪝㪣㪜㪚㪫㪠㪦㪥㩷㪤㪦㪫㪦㪩
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪊㪏
㪚㪘㪙㪣㪜
䂾 㪋㪊㪏㪇㪈㪄㪚㪘㪊㪐 㪠㪥㪣㪜㪫㪄㪞㪥㪛㩷㪚㪘㪙㪣㪜
䂾 㪊㪇㪊㪏㪇㪄㪜㪇㪇㪋 㪧㪦㪮㪜㪩㩷㪪㪬㪧㪧㪣㪰㩷㪚㪦㪩㪛
㪰㩷㪸㫏㫀㫊㩷㫄㫆㫋㫆㫉㪑㩷㪎㪅㪈㪋
㱔㫄㫆㫋㫆㫉㪑㩷㪎㪅㪈㪌
䂾 㪊㪌㪇㪍㪌㪄㪜㪇㪇㪎 㪧㪬㪣㪪㪜㩷㪤㪦㪫㪦㪩
㪩㪼㫍㪼㫉㫊㪼㩷㫄㫆㫋㫆㫉㪑㩷㪎㪅㪈㪍
㪙㫆㫋㫋㫆㫄㩷㫇㫀㫅㩷㫄㫆㫋㫆㫉㪑㩷㪎㪅㪈㪏
㪙㫃㫆㪺㫂㫀㫅㪾㩷㫄㫆㫋㫆㫉㪑㩷㪎㪅㪈㪊
䂾 㪋㪊㪏㪇㪈㪄㪜㪇㪈㪇 㪧㪬㪣㪪㪜㩷㪤㪦㪫㪦㪩 㪯㩷㪸㫏㫀㫊㩷㫄㫆㫋㫆㫉㪑㩷㪎㪅㪈㪎
㪚㫃㪸㫄㫇㩷㫄㫆㫋㫆㫉㪑㩷㪎㪅㪈㪐
䂾 㪋㪈㪉㪍㪏㪄㪜㪇㪈㪈 㪩㪪㪄㪉㪊㪉㪚㩷㪚㪘㪙㪣㪜
䂾 㪋㪊㪏㪇㪈㪄㪜㪇㪈㪊 㪬㪪㪙㩷㪚㪘㪙㪣㪜
䂾 㪋㪇㪊㪌㪇㪄㪜㪇㪈㪍 㪛㪚㩷㪝㪘㪥
䂾 㪋㪉㪉㪇㪊㪄㪜㪇㪈㪍 㪚㪦㪣㪦㪩㩷㪣㪚㪛 㪪㪼㪼㩷㪎㪅㪏㪅
䂾 㪋㪉㪉㪇㪊㪄㪜㪇㪈㪎 㪠㪥㪭㪜㪩㪫㪜㪩 㪪㪼㪼㩷㪎㪅㪌㪅
㪪㪮㪠㪫㪚㪟㪠㪥㪞㩷㪧㪦㪮㪜㪩
䂾 㪋㪉㪉㪇㪊㪄㪜㪇㪉㪇 㪪㪼㪼㩷㪎㪅㪊㪅
㪪㪬㪧㪧㪣㪰
䂾 㪋㪇㪉㪎㪊㪄㪜㪇㪉㪉 㪣㪚㪛㩷㪚㪘㪙㪣㪜
䂾 㪋㪊㪌㪇㪈㪄㪜㪇㪊㪉 㪬㪪㪙㩷㪤㪜㪤㪦㪩㪰
䂾 㪏㪇㪋㪇㪈㪄㪇㪇㪇㪊㪊 㪝㪬㪪㪜㩷㪟㪦㪣㪛㪜㪩
䂾 㪏㪇㪋㪇㪉㪄㪇㪉㪇㪋㪇 㪝㪬㪪㪜
㪥㪦㪠㪪㪜㩷㪞㪩㪦㪬㪥㪛㪠㪥㪞
䂾 㪏㪇㪋㪉㪊㪄㪉㪇㪈㪇㪐
㪚㪣㪘㪤㪧
㪥㪦㪠㪪㪜㩷㪞㪩㪦㪬㪥㪛㪠㪥㪞
䂾 㪏㪇㪋㪉㪊㪄㪉㪇㪈㪉㪎
㪚㪣㪘㪤㪧
䂾 㪏㪇㪋㪌㪊㪄㪇㪊㪉㪎㪐 㪛㪄㪪㪬㪙㩷㪚㪥㪅㩷㪣㪦㪚㪢㩷㪬㪥㪠㪫
䂾 㪏㪇㪋㪌㪎㪄㪇㪇㪇㪉㪊 㪊㪧㪄㪉㪧㩷㪚㪦㪥㪭㪜㪩㪫㩷㪧㪣㪬㪞
䂾 㪏㪇㪋㪍㪇㪄㪇㪇㪈㪊㪇 㪩㪦㪚㪢㪜㪩㩷㪪㪮㪠㪫㪚㪟 㪪㪼㪼㩷㪎㪅㪈㪅
䂾 㪏㪇㪌㪈㪈㪄㪇㪇㪇㪉㪉 㪧㪦㪮㪜㪩㩷㪪㪬㪧㪧㪣㪰㩷㪚㪘㪙㪣㪜
3 - 17
LCE7A*RDA001A/E
3 - 18
LCE7A*RDA001A/E
§ 4 TROUBLESHOOTING
Error message or
Symptom Remedy
checking method
The Ice 1000 does not Error message: none 䊶Check the connection of the power cord.
operate at all. 䊶Check the voltage of the wall outlet.
䊶Check the fuses.
䊶If the fan is not rotating at power-on, check the
voltage of the switching power supply.
䊶When the voltage of the switching power supply is
normal, replace the fan.
䊶If a startup sound is not heard, replace the main
board (BA01) (see 7.4).
䊶If nothing appears on the screen even though a
startup sound is heard, replace the inverter (see
7.5) and color LCD (see 7.4), in that order, and
check operation after each replacement.
Measurement in Single Error message: none 䊶Confirm that the LED unit illuminates. If it does not,
Full Auto mode is *Judge from the replace it (see 7.31).
unstable. instability of detection 䊶If the projection window of the LED unit has any
index on the screen. dirt, clean it.
䊶If the lens table has any dust or dirt, clean it.
䊶If the concave lens mirror has any scratches,
replace it. If it has any dirt, clean it.
䊶If the instrument is subject to strong interference
light, block the light with curtain or lay a cloth
under the instrument to eliminate the effect.
䊶Adjust camera B (see 8.6).
Measurements other Error message: none 䊶Check the camera A brightness adjustment (see
than that in Single Full *Judge from the 8.4.3).
Auto mode are instability of detection 䊶Lens (mark) problem
unstable. index on the screen.
Lens outline/hole Error message: none 䊶If the lens table has any dust or dirt, clean it.
position is not *Judge from 䊶If the concave lens mirror has any scratches,
measured accurately. measurement replace it. If it has any dirt, clean it.
/processing result. 䊶Perform magnification calibration (see 8.7.1) and
size calibration (see 8.7.3).
“Optical Initialization Error message: 䊶If the projection window of the LED unit has any
Error” appears at startup. “Optical Initialization dirt, clean it.
Error” 䊶If the concave lens mirror has any scratches,
replace it. If it has any dirt, clean it.
䊶If there are any foreign substances on the lens
table, remove them.
䊶If there is any dirt around the grid on the lens
table, clean it.
䊶Confirm that the LED unit illuminates. If it does not,
replace it (see 7.31).
䊶Adjust camera B (see 8.6).
Motor error occurs. Error message: 㩷 䊶For “Clamp motor error”, check whether the clamp
“X Motor Error” fixing jig is removed from the instrument after
“Y Motor Error” unpacking.
“R Motor Error” 䊶For “X Motor Error”, check whether the fixing jig
“Reverse Motor Error” on the right side of the instrument is removed after
“Blocking Motor Error” unpacking.
“Clamp Motor Error” 䊶Enter the Motor screen from the System screen
“Top Pin Motor Error” and check whether the motor axes operate
“Bottom Pin Motor properly. At the same time, check whether the
Error” origin sensor turns ON and OFF properly.
4-1
LCE7A*RDA001A/E
Error message or
Symptom Remedy
checking method
Blocking arm is not Error message: none 䊶Enter the Motor screen from the Parameter
initialized at startup. *Judge from the screen. Operate the clamp, blocking, and X axes
movement at startup. to move the blocking arm to the right end. Then
restart the instrument.
LCD touch screen does Error message: none 䊶Check whether any button (Lens clamp button,
not operate. *Judge from the Blocking button, or Screen switch button) remains
operation of the LCD ON.
touch screen. 䊶Check whether any spot on the LCD touch screen
remains pressed by covers etc.
䊶Perform calibration of the LCD touch screen (see
8.2).
䊶Check cable connections around the color LCD.
䊶Replace cables.
䊶Replace the color LCD (see 7.8).
䊶Replace the main board 䋨BA01䋩 (see 7.4).
Communication with Error message: none 䊶Check whether the communication setting of the
internal tracing unit *Judge from the tracing unit is proper.
cannot be performed. operation in tracing or 䊶Confirm that the baud rate of the tracing unit is
Tracing does not start loading data. 㵰38400㵱.
even when tracing 䊶Replace the cable between the tracing unit and
button is pressed. main board (BA01).
䊶If pressing the tracing button does not start
tracing, replace the tracer SW board (BA05) (see
7.7).
䊶If lens shape data cannot be imported even
though the tracing unit operates, replace the main
board (BA01) (see 7.4).
Communication with Error message: 䊶Check whether the parameter for communication
external equipment “Communication is set properly.
cannot be performed. Error” *1 䊶Replace the interface cable (CA11).
Error message: none*2 䊶Replace the interface board 䋨BA02䋩 (see 7.9).
*Judge from the 䊶Replace the main board (BA01) (see 7.4).
condition of the *1:Blocker LAB, Entry LAB, Extended LAB systems
communication with the *2:Mini LAB, Blocker LE systems
connected equipment.
Barcodes cannot be Error message: none 䊶Check whether the distance between the barcode
read by internal *Judge by whether or not scanner and a barcode is proper.
barcode scanner. barcodes can be 䊶If barcode has any dirt, clean it.
read. 䊶Check whether the scanning part of the barcode
scanner blinks regularly.
䊶Replace the barcode scanner.
Data cannot be saved Error message: none 䊶Release write protect of the USB flash drive.
to USB flash drive. 䊶Check that the provided USB flash drive is used.
䊶Check whether the PC recognizes the USB flash
drive. If it does, back up the data in the USB flash
drive to the PC. Format the USB flash drive, then
restore the backup data to the USB flash drive.
䊶Check the connection of the interface cable
(EA13).
䊶Replace the interface cable 䋨EA13䋩.
䊶Replace the main board (BA01) 䋨see 7.4䋩.
Colors of camera Error message: none 䊶Replace the main board 䋨BA01䋩 (see 7.4).
image are abnormal. 䊶Replace the camera A board 䋨BA12䋩䋨see 7.10䋩
or camera B board 䋨BA07䋩䋨see 7.11䋩.
4-2
LCE7A*RDA001A/E
Error message or
Symptom Remedy
checking method
Reflection motor does Error message: none 䊶Check the mounting condition of the motor.
not rotate. 䊶Replace the reflection motor (CA37) (see 7.20).
䊶Replace the pressed bearing.
Captured image of lens Error message: none 䊶Clean the protect glass of the illumination unit.
outline has noticeable 䊶Clean the concave lens mirror.
dirt. 䊶Clean the protect cover on the reflection sheet.
䊶(When the symptom is not corrected after
cleaning, check the protect cover for scratches. If
it has any scratches, replace it.)
Ice 1000 cannot be Error message: none 䊶Replace the control SW cable (CA08).
operated with 䊶Replace the control SW board 䋨BA03 䋩 (see 7.6).
operation buttons. 䊶Replace the main board (BA01) (see 7.4).
4-3
LCE7A*RDA001A/E
4-4
LCE7A*RDA001A/E
§ 5 SUBTROUBLESHOOTING
Yes
No
Is the power supply voltage proper (within ±10%)? Connect the power cord to another wall outlet.
Yes
Yes
Are the fuses blown? Replace the two fuses simultaneously.
No
When the voltage of the switching regulator is
Does the cooling fan rotate when the power No proper, replace the cooling fan. When the
switch is turned on? voltage is not proper, replace the switching
regulator.
Yes
Yes
Replace the inverter (see 7.5). If the symptom is
Does anything appear on the LCD touch screen No
not eliminated, replace the color LCD (see 7.8)
when the power switch is turned on?
as well.
5-1
LCE7A*RDA001A /E
No
Does the LED unit illuminate? Replace the LED unit (see 7.31).
Yes
No
Yes
Does the lens table have any dust or dirt? Clean the lens table.
No
Does the concave lens mirror have any Yes If the concave lens mirror have any scratches,
scratches or dirt? replace it. If it has any dirt, clean it.
No
Block the interference light with curtain etc. or
Is the Ice 1000 subject to strong interference Yes
lay a cloth under the instrument to minimize the
light?
effect.
No
5.3 Measurements other than that in Single Full Auto Mode are
Unstable.
Measurements other than that in the Single Full
Auto mode are unstable.
Yes
Perform the same measurement again. Is it No The lens (mark) may have a problem.
stabilized? Measure another lens.
5-2
LCE7A*RDA001A/E
Yes
Does the lens table have any dirt or dust? Clean the lens table.
No
Does the concave lens mirror have any Yes If the concave lens mirror has any scratches,
scratches or dirt? replace it. If it has any dirt, clean it.
No
Yes
No
Is the size calibration adjusted properly? Perform the size calibration (see 8.7.3).
No
No
Does the concave lens mirror have any Yes If the concave mirror lens has any scratches,
scratches or dirt? replace it. If it has any dirt, clean it.
No
No
Does the LED unit illuminate? Replace the LED unit (see 7.31).
Yes
No
Does 㵰Optical Initialization Error㵱 disappear? Adjust camera B (see 8.6).
5-3
LCE7A*RDA001A /E
No
No
5-4
LCE7A*RDA001A/E
Yes
No
No
Is the problem resolved? Replace the cables around the color LCD.
No
Is the problem resolved? Replace the color LCD (see 7.8).
No
Is the problem resolved? Replace the main board (BA01) (see 7.4).
5-5
LCE7A*RDA001A /E
Yes
No
Is the baud rate of the tracing unit “38400”? Set the baud rate to “38400”.
Yes
Yes
Yes
No
Is the problem resolved? Replace the interface board (BA02䋩 (see 7.9).
No
Is the problem resolved? Replace the main board (BA01) (see 7.4).
5-6
LCE7A*RDA001A/E
Yes
Is the distance between the barcode scanner and No Adjust the distance properly and try reading a
a barcode proper? barcode.
Yes
5-7
LCE7A*RDA001A /E
Is the USB flash drive inserted into the connector No Insert the USB flash drive into the connector
completely? completely.
Yes
Yes
No
Is the provided USB flash drive used? Use the provided USB flash drive.
Yes
Yes
Yes
No
Is the problem resolved? Replace the interface cable (43801-E13).
No
Is the problem resolved? Replace the main board (BA01) (see 7.4).
5-8
LCE7A*RDA001A/E
Yes
Is the belt of the reflection motor worn out? Replace the belt.
No
Is the problem resolved? Replace the reflection motor 䋨CA37䋩 (see 7.20).
No
Is the problem resolved? Replace the pressed bearing (82011-2025B).
No
Yes
Is the concave mirror clean? Clean the concave mirror.
No
No
5-9
LCE7A*RDA001A /E
No
Is the problem resolved? Replace the control SW cable (CA08).
No
Is the problem resolved? Replace the main board (BA01) (see 7.4).
5 - 10
LCE7A*RDA001A/E
§ 6 REMOVING PROCEDURES
6-1
LCE7A*RDA001A/E
6.3 Covers
2
SB4×10
43801
1 -6200
3 4
606 603
4 SB4×6
SB4×6
SUS SUS
6
4 598
1 SB4×6
608 SUS
6
599
4 TC2×6
2
141 SUS
2
SB4×6
SUS
2
SB4×6
SUS 2
601
2
SB4×6
SUS
43801
2 -6100
5
SB4×6
4 141
SB4×6 SUS
4
SUS SB4×6
5 SUS
604
6-2
LCE7A*RDA001A/E
6.4 ASSYs
The Ice 1000 is mainly comprised of the following ASSYs.
* For removel (attachment) procedure of each ASSY., see 6.4.1 or later.
6.4.1
Main body ASSY. (43801-2000)
6.4.2
Lens holder ASSY. (43801-2100)
6.4.3
Lens clamp ASSY. (43801-2500)
6.4.4
Taking ASSY. (43801-2900)
6.4.5
Blocking ASSY. (43801-5100)
6.4.6
Blocking U/D ASSY. (43801-5300)
6.4.7
Blocking F/R ASSY. (43801-5500)
6.4.8
Lens rotation ASSY. (43801-5900)
6-3
LCE7A*RDA001A/E
4. Attach the main body ASSY. (43801-2000) in the reverse order of Steps 1 to 3.
* When attaching the main body ASSY. (43801-2000), place its bottom on the base ASSY.
first while inclining its top portion toward you.
6-4
LCE7A*RDA001A/E
1. Remove the main body ASSY. (43801-2000) from the base ASSY. (see 6.4.1).
2. Remove the taking ASSY. (43801-2900) from the main body ASSY. (43801-2000) (see 6.4.4).
3. Remove the lens clamp ASSY. (43801-2500) from the main body ASSY. (43801-2000) (see
6.4.3).
4. Remove the blocking ASSY. (43801-5100) from the main body ASSY. (43801-2000) (see
6.4.5).
43801
4 -5100
2
43801
209 3 -2500
4
FC3×18
2
FC5×15
4
SB3×12
2
SB3×6
207 206
3
2 SB3×6 203
204 SB3×6
43801
-BA09
2
SB3×6
43801
-2100
43801
2 -2900
2
SB3×6
5. Attach the lens holder ASSY. (43801-2100) in the reverse order of Steps 1 to 4.
6-5
LCE7A*RDA001A/E
Connectors (J4,J5,J10,J11)
43801
-2500
7. Attach the lens clamp ASSY. (43801-2500) in the reverse order of Steps 1 to 6.
* Fix the lens clamp ASSY. (43801-2500) while pressing it to the left back of the base ASSY.
as viewed from the front of the instrument.
6-6
LCE7A*RDA001A/E
7. Check the grid for tilt. If it tilts, perform the following adjustment:
• Grid angle adjustment (see 8.5)
6-7
LCE7A*RDA001A/E
3. Pull out the two shafts from the blocking ASSY. (43801-5100).
Securing screw
Securing screw
6-8
LCE7A*RDA001A/E
Cover sub-ASSY.
4
SB3×6
3
SB3×6
6-9
LCE7A*RDA001A/E
513
6 - 10
LCE7A*RDA001A/E
43801
-5300
4
HH3×3
11. Remove the blocking U/D ASSY. (43801-5300)
from the blocking ASSY. (43801-5100).
43801
-5300
12. Attach the blocking U/D ASSY. (43801-5300) in the reverse order of Steps 1 to 11.
6 - 11
LCE7A*RDA001A/E
2
FK2×4
43801
548 -5300
5. Unscrew SB3 × 6.
6. Slide the blocking U/D base (43801-M531)
toward you to seperate it from the blocking U/ 552
43801
-5500
D ASSY. (43801-5300).
* When separating, the steel balls may drop 531
out of the slide unit (43801-M552). Take
proper care.
* If even one steel ball drops off, replace the
slide unit (43801-M552) with a new one
instead of returning the dropped ball (see
SB3×6
7.32).
7. Attach the blocking F/R ASSY. (43801-5500) in the reverse order of Steps 1 to 6.
6 - 12
LCE7A*RDA001A/E
43801
-5500
2
TC2×6
599
CK2×4
4. Unscrew CK2 × 4 to remove the cable guide
(43801-M596) from the lens rotation ASSY. 596
(43801-5900).
5. Unscrew CK2 × 4 (n = 2) to remove the θ origin
2
sensor (43801-CA24) from the lens rotation CK2×4
ASSY. (43801-5900). 43801
-CA24
43801
-5900
43801
-CA24
7. Attach the lens rotation ASSY. (43801-5900) in the reverse order of Steps 1 to 6.
6 - 13
LCE7A*RDA001A/E
6 - 14
LCE7A*RDA001A/E
§ 7 REPLACEMENT PROCEDURES
80460
-00130
116
5. Attach a new power supply switch (80460-00130) with a new one in the reverse order of
Steps 1 to 4.
7-1
LCE7A*RDA001A/E
2. Disconnect the cables from the following Release the disconnected 40340
cable from the cord clamps. -3000
connectors on the board (40340-BA15) of the
tracing unit (43401-4000) to the left of the
instrument:
• Disconnect cable CA04 (tracer
communication ) from connector J2.
• Disconnect cable CA05 (tracer SW) from
connector J7. (In addition, release the cable
from the cable clamps as shown to the right.)
40340
J2 J7
-BA15
80460
-00130
116
2
43401
SB4×6 -4000
7-2
LCE7A*RDA001A/E
43401
-4000
7-3
LCE7A*RDA001A/E
2
SB4×8
4. Attach a new switching power supply (42203-E020) in the reverse order of Steps 1 to 3.
7-4
LCE7A*RDA001A/E
4
PC3×5
7-5
LCE7A*RDA001A/E
7.5 Inverter
Replacement parts: [Common name] Inverter, [Wiring diagram] INVERTER
[Parts list] INVERTER/42203-E017
[Parts list] INVERTER COVER/43801-M629
* Replace the inverter (42203-E017) and inverter cover (43801-M629)
simultaneously.
1. Open the top cover ASSY. (43801-6200) (see 6.3).
2
SB3×6
625
4
PT3×6
2
CK2.6×4
42203
-E017
6. Attach a new interter (42203-E017) and inverter cover (43801-M629) in the reverse order of
Steps 1 to 5.
* Before replacement, attach a new inverter cover (43801-M629) to a new inverter (42203-
E017) with double-faced tape.
7-6
LCE7A*RDA001A/E
7-7
LCE7A*RDA001A/E
43801
3. Unscrew SB3 × 6 (n = 2) to remove the guide 4 -BA05
PT3×6
arm (43801-M647) and sub-ASSY. of the cover
bracket (43801-M648).
4.Disconnect the cable from the connector on
the tracer SW board (43801-BA05).
5. Unscrew PT3 × 6 (n = 4) to remove the tracer
SW board (43801-BA05).
647
2
SB3×6 648
7-8
LCE7A*RDA001A/E
2
SB3×6
625
4
PT3×6
SB4×6
3
5. Unscrew SB3 × 6 (n = 2) to remove the guide PT3×6
bracket (43801-M648).
6. Unscrew SB4 × 6 fixing the top cover holder
(43801-M624) to the LCD holder (43801-
SB4×6
M623).
7.Unscrew PT3 × 6 (n = 3) from the top cover
2
holder (43801-M642) (the screw positions are SB3×6
648
circled in the right figure).
7-9
LCE7A*RDA001A/E
43801
-BA04 Unscrew PT3 × 5 n = 5
* Under the cover
(42203-E016).
42203
11. Remove the color LCD (42203-E016) with the -E016
LCD holder (43801-M623) attached from the
top cover ASSY. (43801-6200).
12. Unscrew CK2.6 × 4 (n = 4) to remove the color
LCD (42203-E016) from the LCD holder
(43801-M623).
623
13. Attach a new color LCD (42203-E016) in the reverse order of Steps 1 to 12.
7 - 10
LCE7A*RDA001A/E
43801
-BA02
7 - 11
LCE7A*RDA001A/E
43801 43801
-CA12 -BA12
2
CK2×4
43801 43801
-BA12 -2900
7 - 12
LCE7A*RDA001A/E
224
3
SB3×8
SB4×6
Cord clamp
2
CK2×4
43801 43801
-BA07 -CA13
7 - 13
LCE7A*RDA001A/E
43801
-BA06
4
SB3×6
5. Attach a new block unit board (43801-BA06) in the reverse order of Steps 1 to 4.
7 - 14
LCE7A*RDA001A/E
3
258 Loosen HH3×3 .
4. Unscrew FC3 × 6 (n = 4) to remove the
blocking motor (43801-E010) from the
blocking motor mount (43801-M516).
4
FC3×6
E010
516
7 - 15
LCE7A*RDA001A/E
506
4
541
531
43801
5. Disconnect cable CA21 from the Y axis motor -CA21
(35065-E007).
6. Unscrew HH3 × 3 (n = 2) to remove the gear
(43801-M506) from the Y axis motor (35065-
35065
E007). -E007
506
2
HH3×3
7 - 16
LCE7A*RDA001A/E
43801
-5300
548
2
FK2×4
43801
7 -CA23
35065
8 -E007
551
3
8
541
6
579
5
583
2
CK2×4
2
CK2×4
7 - 17
LCE7A*RDA001A/E
2
HH3×3
10. Attach a new θ axis motor (35065-E007) in the reverse order of Steps 1 to 9.
* When attaching the gear (43801-M575) to the new θ axis motor, make sure that either of
HH3 × 3 (n = 2) becomes perpendicular to the D-cut surface of the motor spindle.
* When attaching the θ axis motor to the blocking F/R base (43801-M551), pay proper
attention to the engagement of the gear (43801-M575) and rotation idler gear (43801-
M578).
7 - 18
LCE7A*RDA001A/E
548
2
FK2×4
2
2 CK2×4
6
5WD 541
6 #55;
35065
8 -E007
5
583
3
8
541
551
43801
7 -CA25
7 - 19
LCE7A*RDA001A/E
506
2
HH3×3
10. Attach a new reverse motor (35065-E007) in the reverse order of Steps 1 to 9.
* When attaching the gear (43801-M506) to the new reverse motor, make sure that either of
HH3 × 3 (n = 2) becomes perpendicular to the D-cut surface of the motor spindle.
At this point, the tip of the motor spindle and the end of the gear (the two shaded areas in
the figure of Step 9) should make one level surface.
* When attaching the reverse motor to the blocking F/R base (43801-M551), pay proper
attention to the engagment of the gear (43801-M506) and reverse idler gear (43801-
M573).
7 - 20
LCE7A*RDA001A/E
43801
-5100
5
507
4 4
SB3×6 FC3×6
3
501
43801
3 -E010
43801
4 -CA19
E010).
2
HH3×3
506
7 - 21
LCE7A*RDA001A/E
7 - 22
LCE7A*RDA001A/E
201
35065
-E007
226
43801
-CA32
8. Attach a new bottom pin motor (35065-E007) in the reverse order of Steps 1 to 7.
* When attaching the feed screw (43801-M227) to the new bottom pin motor, make sure
that either of HH3 × 3 (n = 2) becomes perpendicular to the D-cut surface of the motor
spindle.
7 - 23
LCE7A*RDA001A/E
43801
-2500
43801
258 -E010
3
HH3×4
251 4
SB3×6
259
259
43801
-CA29
7 - 24
LCE7A*RDA001A/E
SB4×6
3
SB3×8
Cord clamp
6. Stand the main body ASSY. (43801-2000) so that the lens table faces toward you.
236 43801 3
-2160
7 - 25
LCE7A*RDA001A/E
2
SB2×4
236
3
SB2×4
3
SW2
㪣㪼㫅㫊㩷㫋㪸㪹㫃㪼 㵺㩷㪩㪼㫄㫆㫍㪼㩷㫋㪿㪼㩷㫇㫉㫆㫋㪼㪺㫋㩷㪺㫆㫍㪼㫉㩷
㩷㩷㩷㩷㪘㪪㪪㪰㪅㩷㩿㪋㪊㪏㪇㪈㪄㪉㪈㪊㪇䋩
㩷㩷㩷㩷㩿㪪㪼㪺㫌㫉㫀㫅㪾㩷㫊㪺㫉㪼㫎㫊㪑㩷㫋㪿㫉㪼㪼㩷㫇㫆㫊㫀㫋㫀㫆㫅㫊㪀
㪲㪝㫉㫆㫅㫋㩷㫊㫀㪻㪼㪴
㪲㪝㫉㫆㫅㫋㩷㫊㫀㪻㪼㪴
43801
357
2 -2110
SB2.6×4
7 - 26
LCE7A*RDA001A/E
2
357
SB2.6×4
358
14. Attach a new reflection motor (43801-CA37) in the reverse order of Steps 1 to 13.
7 - 27
LCE7A*RDA001A/E
,
5. Remove the lens clamp ASSY. (43801-2500) from the main body ASSY. (43801-2000) (see
6.4.3).
271
43081
-2500
289
3
CK2×4
8. Attach a new top pin motor (43801-CA34) in the reverse order of Steps 1 to 7.
7 - 28
LCE7A*RDA001A/E
7 - 29
LCE7A*RDA001A/E
1. Remove the main body ASSY. (43801-2000) from the base ASSY. (see 6.4.1).
2. Remove the blocking ASSY. (43801-5100) from the main body ASSY. (43801-2000) (see
6.4.5).
3. Unscrew SB3 × 6 (n = 4) to remove the cover sub-ASSY. 43801
-5100
Cover sub-ASSY.
4
SB4×12
J4
J5
7 - 30
LCE7A*RDA001A/E
2
CK2×4
2
CK2×4
43801
-CA18
7 - 31
LCE7A*RDA001A/E
1. Remove the main body ASSY. (43801-2000) from the base ASSY. (see 6.4.1).
2. Remove the blocking ASSY. (43801-5100) from the main body ASSY. (43801-2000) (see
6.4.5).
3. Disconnect the cable of the X origin sensor
(CA20) from connector J7 on the block unit
43801
board (BA06). -BA06
J7
sensor (CA20).
43801
2 -CA20
CK2×4
7 - 32
LCE7A*RDA001A/E
1. Remove the main body ASSY. (43801-2000) from the base ASSY. (see 6.4.1).
2. Remove the blocking ASSY. (43801-5100) from the main body ASSY. (43801-2000) (see
6.4.5).
3. Remove the blocking U/D ASSY. (43801-5300) from the blocking ASSY. (43801-5100) (see
6.4.6).
J9
43801
-5300 Y axis motor
43801 2
-CA22 CK2×4
7 - 33
LCE7A*RDA001A/E
1. Remove the main body ASSY. (43801-2000) from the base ASSY. (see 6.4.1).
2. Remove the blocking ASSY. (43801-5100) from the main body ASSY. (43801-2000) (see
6.4.5).
3. Remove the blocking U/D ASSY. (43801-5300) from the blocking ASSY. (43801-5100) (see
6.4.6).
4. Remove the blocking F/R ASSY. (43801-5500) from the blocking U/D ASSY. (43801-5300)
(see 6.4.7).
5. Remove the lens rotation ASSY. (43801-5900) from the blocking F/R ASSY. (43801-5500)
(see 6.4.8).
586
43801
-CA24
2
SB3×6
43801
-5500
7 - 34
LCE7A*RDA001A/E
43801
10. Insert a new θ origin sensor (CA24) board into -5900
43801
-CA24
556
CK2×4
596
11. Fix the θ origin sensor (CA24) to the lens
rotation ASSY. (43801-5900) with CK2 × 4 (n
2 43801
= 2). CK2×4 -CA24
12. Fix the cable guide (43801-M596) to the lens
rotation ASSY. (43801-5900) with CK2 × 4.
43801
-5900
43801
-CA24
13. Fix the blocking rotation base (43801-M591) 591
3
to the reverse shaft (43801-M556) with HH3 HH3×3
43801
× 3 (n = 3). -5900
1) Confirm that the spiral tube covering the
cable of the θ origin sensor (CA24)
protrudes from the blocking rotation base
(43801-M591) by a small amount.
2) Tighten HH3 × 3 (n = 3) so that the screw
tips fit into the counterbored holes of the
reverse shaft (43801-M556).
43801
-5500
2
TC2×6
599
7 - 35
LCE7A*RDA001A/E
1. Remove the main body ASSY. (43801-2000) from the base ASSY. (see 6.4.1).
2. Remove the blocking ASSY. (43801-5100) from the main body ASSY. (43801-2000) (see
6.4.5).
3. Remove the blocking U/D ASSY. (43801-5300) from the blocking ASSY. (43801-5100) (see
6.4.6).
4. Disconnect the cable of the reverse origin
sensor (CA26) from connector J13 on the
43801
block unit board (BA06). -BA06
5. If there is any fixation of the cable on the route
to the reverse origin sensor (CA26) board,
release it.
J13
2
CK2×4
9. Attach a new reverse origin sensor (43801-CA26) in the reverse order of Steps 1 to 8.
7 - 36
LCE7A*RDA001A/E
43801
-CA31
43801 2
-CA30 CK2×4 CK2×4
2
7 - 37
LCE7A*RDA001A/E
2
CK2×4
6. Attach a new bottom pin origin sensor (43801-CA33) in the reverse order of Steps 1 to 5.
* Attach the new bottom pin origin sensor (43801-CA33) loosely.
7 - 38
LCE7A*RDA001A/E
5) Turn off the instrument. Remove the jig for adjustment of shooting system (43870-1010)
from the lens table and attach the bottom pin origin sensor (43801-CA33) securely.
6) Repeat 1) to 3). When the screen shows the state as in 4), proceed to 8). When it does
not, proceed to 7).
7) Turn off the instrument. Remove the jig for adjustment of shooting system (43870-1010)
from the lens table, loosen the attachment of the bottom pin origin sensor (43801-CA33),
and return to 1).
8) Turn off the instrument. Remove the jig for adjustment of shooting system (43870-1010)
from the lens table and return the instrument to the original position.
7 - 39
LCE7A*RDA001A/E
2. Disconnect the cable of the top pin origin Release the cable Cut the tie wraps
from the cable clamps. (3 positions). 269
sensor (CA35) from connector J11 on the
clamp unit board (BA09).
3. Release the cable disconnected in Step 2 from
the cable clamp as shown to the right.
4. Cut the tie wraps (three positions) to release
the cable as in Step 3 from the cable guide
(43801-M269).
,
5. Remove the lens clamp ASSY. (43801-2500) from the main body ASSY. (43801-2000) (see
6.4.3).
271
43081
-2500 289
3
CK2×4
7 - 40
LCE7A*RDA001A/E
5
CK2×4
288
43801
-2510
2
CK2×4
43801
-CA35
281
10. Attach a new top pin origin sensor (43801-CA35) in the reverse order of Steps 1 to 9.
7 - 41
LCE7A*RDA001A/E
43801
-CA28
326
43801
-2900
43801
-BA12
7 - 42
LCE7A*RDA001A/E
SB3×6
43801
-5500
4
SB3×6
552
4. Attach a new slide unit (43801-M552) to the blocking F/R ASSY. (43801-5500) in the reverse
order of Steps 2 to 3.
* Attach the new slide unit (43801-M552) so that the surface with a groove and no characters
faces toward you as shown to the upper-right, with the cover for preventing the steel balls
from dropping attached.
7 - 43
LCE7A*RDA001A/E
2) Attach SB3 × 6 as shown to the upper-right to prevent the blocking U/D base (43801-
M531) from being detached.
7 - 44
LCE7A*RDA001A/E
§ 8 SETTING/ADJUSTMENT
8.1 Software Upgrade
8.1.1 Boot software
* Upgrade the boot software only when instructed to do.
1. Copy the software to the USB flash drive.
1) Connect the provided USB flash drive to a PC with its write-protect released.
2) Copy the latest software (CE7A_BOOTWRITE_V***.MOT) to the USB flash drive.
3) Rename the latest software copied to the USB flash drive “CE7A_BOOTWRITE.MOT”.
4) When copying is completed, use the “Safely Remove Hardware” button and disconnect
the USB flash drive from the PC.
2. Upgrade the software.
1) Turn off the power switch of the instrument.
2) Connect the USB flash drive to the USB port of the instrument.
3) Turn on the power switch of the instrument.
4) When the “Do you update boot program YES/NO” message appears, select “YES”.
5) Upgrading starts.
8-1
LCE7A*RDA001A/E
8-2
LCE7A*RDA001A/E
8-3
LCE7A*RDA001A/E
1) System: Mini LAB, Entry LAB, Blocker LAB, Extended LAB, Blocker LE
Factory setting: Mini LAB (Blocker LE for the Ice 1000NT)
This parameter sets the system configuration where the Ice 1000 is connected.
Blocker LAB and Blocker LE are the settings for the Ice 1000NT.
2) My ID: 0 to 9999
Factory setting: 32
This parameter sets the ID No. for multiple Ice 1000 units on the network. Set any number
from 0 to 9999 for each unit.
[Parameter 2 screen]
8-5
LCE7A*RDA001A/E
Center Edge
8-6
LCE7A*RDA001A/E
[Parameter 3 screen]
8-7
LCE7A*RDA001A/E
8-8
LCE7A*RDA001A/E
8-9
LCE7A*RDA001A/E
2. Press the desired button on the System screen to change the contents related to adjustment
and setting of the instrument.
8 - 10
LCE7A*RDA001A/E
[Camera] button:
Used to adjust the camera.
The buttons for selecting camera and its
adjustment items, and camera images are
displayed.
The button to the upper left of the screen
indicates the camera which can be adjusted.
Pressing the [Camera A] button switches to
the [Camera B] button, which can be adjusted.
[Blocking] button:
Used to adjust blocking.
Select the desired motor with the [Position]
button to the lower right of the screen.
Pressing the numeric value to the right side
of [X], [Y], or [R] displays a numeric keypad,
through which a numeric value in each
direction can be entered.
[Network] button:
Used to perform network-related settings
when the Ice 1000 is connected to a lens edger
or server.
* The MAC address values are specified to
the instrument. Do not change them.
* When replacing the main board (BA01), be
sure to write down the MAC address values
and set the same values after replacement.
8 - 11
LCE7A*RDA001A/E
8 - 12
LCE7A*RDA001A/E
Securing screws on
the board (BA12)
8 - 13
LCE7A*RDA001A/E
4. Remove the jig from the lens table of the main ASSY. (43801-2000).
1) Stand the main ASSY. (43801-2000).
2) Peel off the drafting tape to remove the jig from the lens table.
8 - 14
LCE7A*RDA001A/E
2) Align the centers of the grid and scale on the screen as shown to the upper right with the
[ ]/[ ]/[ ]/[ ] button.
3) Press the [Exit] button to save the setting and return to the System screen.
3) Adjust the numeric value under the camera image on the screen as shown to the upper
right to be 150 to 160 with the [ ]/[ ] button (coarse adjustment) or [ ]/[ ] button
(fine adjustment).
4) If the numeric value cannot be adjusted to be 150 to 160 with the [ ]/[ ] button (coarse
adjustment) or [ ]/[ ] button (fine adjustment), change the value of Exposure.
5) Press the [Exit] button to save the setting and return to the System screen.
8 - 15
LCE7A*RDA001A/E
8 - 16
LCE7A*RDA001A/E
8 - 17
LCE7A*RDA001A/E
8 - 18
LCE7A*RDA001A/E
8 - 19
LCE7A*RDA001A/E
8 - 20
LCE7A*RDA001A/E
4) When calibration is completed, a message prompting for next lens setting appears at the
bottom of the screen. (e.g.: “Set a +5 D lens.” )
5) Perform the steps as in 1) to 4) for +5 D instead of +10 D.
6) Perform the steps as in 1) to 4) for 0 D instead of +10 D.
* When calibration for +5 D is completed, remove the lens from the lens table. “Press
Calibrate button.” appears at the bottom of the screen. (The message does not appear
while the +5 D lens is set.)
* Perform the 0 D adjustment with no lens set on the lens table. Clamping is also
unnecessary.
7) When calibration for 0 D is completed, confirm that both of the DX/DY values are 0.00
(zero).
When both of the DX/DY values are 0.00 (zero), proceed to 8).
When both of the DX/DY values are not 0.00 (zero), press the [Exit] button (in the upper-
right corner) to return to the System screen and restart from 2) of Step 1.
8) Perform the steps as in 1) to 4) for -5 D instead of +10 D.
9) Perform the steps as in 1) to 4) for -10 D instead of +10 D.
10) When calibration for -10 D is completed, remove the lens from the lens table. “All
measurements are completed.” appears at the bottom of the screen and the [Save]
button appears to the lower right.
11) Pressing the [Save] button displays the confirmation message. Press the [OK] button to
save.
12) Press the [Exit] button to save the setting and return to the System screen.
8 - 21
LCE7A*RDA001A/E
2) When the 0 D adjustment is completed and “Set a +10 D lens.” is displayed at the bottom
of the screen, press the Target button to the upper right of the screen to set the diopter
of the lens to be used for adjustment.
3) Set a +10 D lens on the lens table and press the button to clamp the lens loosely.
4) Move the lens with the state as in 3) maintained. When the backgrounds of the DX/DY
values turn green and “Please clamp the lens.” appears at the bottom of the screen,
press the button again to clamp the lens securely.
* The backgrounds of the DX/DY values can be made to turn green easily if the lens is
moved so that the grid dots in vertically and horizontally central rows align to the scale
(green horizontal/vertical lines).
5) When the backgrounds of the DX/DY
values are still displayed in green with the
lens clamped securely, “Press Calibrate
button.” appears at the bottom of the
screen. Press the [Calibrate] button to the
lower right of the screen.
* The [Calibrate] button is displayed when
calibration is enabled.
8 - 22
LCE7A*RDA001A/E
6) When the +10 D adjustment is completed and “Set a -10 D lens.” is displayed at the
bottom of the screen, press the Target button to the upper right of the screen to set the
diopter of the lens to be used for adjustment.
7) Place a -10 D lens on the lens table instead of the +10 D lens and press the button to
clamp the lens loosely.
8) Move the lens with the state as in 7) maintained. When the backgrounds of the DX/DY
values turn green and “Please clamp the lens.” appears at the bottom of the screen,
press the button again to clamp the lens securely.
* The backgrounds of the DX/DY values can be made to turn green easily if the lens is
moved so that the grid dots in vertically and horizontally central rows align to the scale
(green horizontal/vertical lines).
9) When the backgrounds of the DX/DY
values are still displayed in green with the
lens clamped securely, “Press Calibrate
button.” appears at the bottom of the
screen. Press the [Calibrate] button to the
lower right of the screen.
* The [Calibrate] button is displayed when
calibration is enabled.
8 - 23
LCE7A*RDA001A/E
* The jig lens has front/back surfaces and orientation for setting, so take proper care.
* Adjust the hole position and angle of the jig lens so that the hole aligns to the 0º scale.
* Although the jig lens has four holes, one of them is shaded by a lens table pin.
Therefore, the number of the holes displayed on the camera image is three.
8 - 24
LCE7A*RDA001A/E
9) When the display of the [Axis Offset] button is changed to [+Lens Offset], proceed to
8.6.6.
8 - 25
LCE7A*RDA001A/E
* The jig lens has front/back surfaces and orientation for setting, so take proper care.
* Adjust the hole position and angle of the jig lens so that the hole aligns to the 0º scale.
* Although the jig lens has four holes, one of them is shaded by a lens table pin.
Therefore, the number of the holes displayed on the camera image is three.
8 - 26
LCE7A*RDA001A/E
8 - 27
LCE7A*RDA001A/E
8 - 28
LCE7A*RDA001A/E
8.7 RD Adjustment
8.7.1 Camera A magnification calibration
1. Prepare for the camera A magnification calibration.
1) Set the display of the instrument as
follows:
Parameter screen →
[Exit] button (press and hold) →
System screen →
[Camera] button (press) →
Adjust screen →
[ ] (magnification adjustment) button
(press)
8 - 29
LCE7A*RDA001A /E
2. Place the calibration jig (43570-M001) almost in the center of the lens table and press the
[OK] button.
3. Peform measurement three times following the procedure as in 2. When they are completed
properly, the message box appears. Press the [OK] button.
4. Press the [Exit] button to save the setting and return to the System screen.
8 - 30
LCE7A*RDA001A/E
8 - 31
LCE7A*RDA001A /E
6) If the jig lens cup and jig flat lens are not parallel in 5), make them parallel by turning the
cup holder and adjusting its tilt.
* To turn the cup holder, use the following buttons (or the switches):
(The functions of the and switches can be changed by the switch.)
• Clockwise: [CW] button (or the switch)
• Counterclockwise: [CCW] button (or the switch)
7) After completing adjustment, press the [Back] button (or the switch while pressing
the switch).
8) The blocking arm returns to the origin. When “Do you change the reverse axis adjustment
value?” appears, press the [OK] button.
9) Press the [Exit] button to save the setting and return to the System screen.
8 - 32
LCE7A*RDA001A/E
8 - 33
LCE7A*RDA001A /E
4) Press the [Down] button (or the switch) untile the lens clamp no longer moves down.
5) When the lens clamp no longer moves down, press the [OK] button (or press the
switch while pressing the switch).
6) When “Do you change the clamp adjustment value?” appears, press the [OK] button to
save the setting.
7) Raise the lens clamp by pressing the [Up] button (or the switch) to remove the jig flat
lens from the lens table.
8) Press the [Exit] button to save the setting and return to the System screen.
8 - 34
LCE7A*RDA001A/E
2) When the clearance is set to 1.5mm, press the [OK] button (or the switch while
pressing the switch).
3) When “Do you change the clamp origin adjustment value?” appears, press the [OK]
button to save the setting.
4) Press the [Exit] button to save the setting and return to the System screen.
8 - 35
LCE7A*RDA001A /E
8 - 36
LCE7A*RDA001A/E
8 - 37
LCE7A*RDA001A /E
8 - 38
LCE7A*RDA001A/E
8 - 39
LCE7A*RDA001A /E
8 - 40
LCE7A*RDA001A/E
§ 9 SUPPLEMENT
9-1
LCE7A*RDA001A/E
43801-CA02
43801-CA03
9-3
LCE7A*RDA001A /E
43801-CA04
43801-CA05
Additional twist is directed.
43801-CA06
* For the shielded area of the cable, leave 15 mm from the connector and cover remaining 15 mm with a
heat-shrinkable tube.
* For the cable to the P401 side, attach the ferrite core (E04SR200932, SEIWA) to the connector side
relative to the shielded area which is folded back.
* For the cable to the P104 side, attach the ferrite cores (TFC-23-11-14, KITAGAWA) (E04SR200932, SEIWA),
in that order, to the connector side relative to the shielded area which is folded back.
43801-CA07
43801-CA08
9-4
LCE7A*RDA001A/E
43801-CA09
43801-CA10
43801-CA11
43801-CA12
9-5
LCE7A*RDA001A /E
43801-CA13
* For the cable to the P701 side, strip off the outer sheath by 100 mm from the connector.
For the cable to the P103 side, strip off the outer sheath by 50 mm from the connector
and fold back the shield by 30 mm to cover the outer sheath. Cut off any excess of the shield.
For the shielded area of the cable, leave approx.15 mm from the connector and cover the rest
with a heat-shrinkable tube.
* Attach the ferrite core (E04SR170730A, SEIWA) beside the heat-shrinkable
tube to the P102 side (in the direction of P1201).
43801-CA14
43801-CA15
9-6
LCE7A*RDA001A/E
43801-CA16
43801-CA17
43801-CA18
43801-CA19
9-7
LCE7A*RDA001A /E
43801-CA20
Additional twist is instructed.
43801-CA21
43801-CA22
43801-CA23
9-8
LCE7A*RDA001A/E
43801-CA24
43801-CA25
43801-CA26
43801-CA27
9-9
LCE7A*RDA001A /E
43801-CA28
43801-CA29
43801-CA30
43801-CA31
9 - 10
LCE7A*RDA001A/E
43801-CA32
43801-CA33
43801-CA34
43801-CA35
9 - 11
LCE7A*RDA001A /E
43801-CA36
43801-CA37
43801-CA38
43801-CA39
9 - 12
LCE7A*RDA001A/E
43801-BA01
9 - 13
LCE7A*RDA001A /E
43801-BA04
, ,
,
,
,
43801-BA06
,
, ,
,
,
,
, ,
,
, ,
,
,
43801-BA09
,
,
,
,
,
,
,
,
,
,
,
9 - 14
LCE7A*RDA001A/E
/
/
/
)
)
)
)
9 - 15
LCE7A*RDA001A /E
9 - 16
LCE7A*RDA001A/E
9.4.2 Tools
• Philips screwdriver set
• Flatblade screwdriver set
• Penlight
• Blower brush
• Cleaning stick
• Hexagonal wrench
• Long-nose pliers
• Nipper
• Wire stripper
• Soldering iron
• Tweezers
• Precision screwdriver set
• Industrial screwdriver
• Digital multimeter
• Lens cleaning paper
• Mixed-alcohol solution (50% methyl and 50% ethyl)
• Heat-shrinkable tube
• Solder
9 - 17
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