WINDY APPARELD LTD

116,Pagar-Morkun Link Road,Pagar,Tongi,Gazipur.

WAL-Q-PS08-24
RISK ASSESSMENT REPORT
BUYER: PRIMARK ITEM : DENIM BESIC 5 POCKET
STYLE: 2G STRETCH SKINNY DATE : 25/9/2024
COLOR : ALL USER TYPE : KINDS PRODUCT TYPE : DENIM WASH
DISTINATION :
ITEMS DESCRIPTION: FABRIC, THREADS, Zipper, LABLES, Button & Rivet, MOULDS, DIES, MACHNERY, Calibration, LUBRICATINS, Needle Procedure, sharp tools, Condition of
Machineary, Folder at waist Band, Pest Control, TAG, POLLY BAG, CARTON
RISK ASSESSMENT TEAM Effective Date: 11/10/2024
SL NO NAME DESIG. RESPONSIBLE AREA
1 Tuton Paul AGM HAC OVERALL MONITOR
2 Md. Khalilur Sr. GM (QA) OVERALL MONITOR
3 MD. Sabbir GM-Production OVERALL MONITOR
4 MD.Sanower GM MERCHANDISING
5 Abdul Alim Sr.QMS Manager Overall MONITOR RISK INTENSIFICATION TABLE
6 Md. Monir STR Mang STORE
7 Ashraful Islam CUT QA Manager FABRIC CONTROL Probability / Likelihood Severity
8 MD. Abdul Aziz AGM CUTTING CONTROL 1= Very Low 1= Very Low
9 Md. Shahin QM QUALITY CONTROL 2= Low 2= Low
10 Hanif/Johir TECH PROCESS CONTROL 3= Medium 3= Medium
11 Md. Ershad AGM-P SEWING FOLLOW UP 4= High 4= High
12 Md. Rony AGM MAINTENANCE 5= Very High 5= Very High
13 Md. Liton AGM FINISHING OVERALL
14 Md. Kamrul GPQ Manager OVERALL MONITOR
15

CCP
RISK Overall risk
Machine Calibration Machine CHECK Manufacturing when CCP was out of MONITORING & Review &
SECTION IDENTIFICATION RISK CATEGORY REASON OF RISK Severity Likelihood Risk Level HOW TO CONTROL PPE CCP Accept/Reject Limit Acceptable = YES Remarks
used requird Condition POINT Paramiter Tolerance RESPENSIBILIT monitoring
AREA Not Acceptable =NO
Y
why- if they used hazard chemical in dying stage.
If found 100%
why- if should not meet AZO standard.
If lab test was fail by third party requirement QA manager take
Why- if not meet others standrad,color fastness, color fastness we should test by 3 the party with color fastness, Merchandiser Chemical test
CHEMICIAL HAZARD MEDIUM LOW MEDIUM we will lab- test before cutting the fabric. by 3th party YES YES Good N/A yes yes then we make a CAP follow as filup than it the test report by YES
to rubbing, fabric weight Etc. color fastness to rubbing, fabric weight etc. manager report is corrected
per our factory SOP. will be accept marched.
why- after wearing the garments it can cause severe human
Otherwise Will be reject.
disease
PHYSICAL HAZARD N/A

why - if fabric construction not match with approved standerd. 1)We will Fabric inspection of 10 % rolls of every shipment.( 4 If found 100%
we have fabric inspection qc he check & make a
STORE FABRIC why-if fabric width uneven. point system). 2) Shrinkage test 10 % for cotton & Nylon 100%
reports before production as 4 point
We received fabric from supplier. requirement
Merchandiser QA manager review Mill & shrinkage is
QUALITY HAZARD Why- if inspection is fail as per 4 point system. MEDIUM MEDIUM HIGH for Spandex rolls of every dye lot shipped.3)Shade check 100% YES YES Good N/A yes yes if remain fabric inspection is fail filup than it YES
system,shrinkage test,shade check & make the manager the report every lot. corrected
why-if found shrinkage variation is more then the garments rolls for all wash goods and if non wash 100% rolls of every then we follow our factory SOP. will be accept
report,
tolerance. suppler dye lot shipped. Otherwise Will be reject.

BIOLOGICAL HAZARD N/A

REGULATORY HAZARD N/A
BEHAVIOR HAZARD N/A
DURABILITY HAZARD N/A

If found 100%
why- if they used hazard chemical in dying stage.
we should test with gmts by 3 the party with color If thread inspection is fail then we requirement QA manager take
why- if should not meet AZO standard. Merchandiser Chemical test report
CHEMICIAL HAZARD MEDIUM LOW MEDIUM we will full lab- test before ship the goods. by 3th party YES YES Good YES yes fastness, color fastness to rubbing, fabric weight yes make a CAP follow as per our filup than it the test report by YES
Why- if not meet others standrad,color fastness, Etc. manager is corrected
Etc. factory SOP. will be accept marched.
why- after wearing the garments it can cause human disease
Otherwise Will be reject.

PHYSICAL HAZARD N/A

BIOLOGICAL HAZARD N/A
STORE THREADS
If found 100%
why- if inspection is fail of 1.5 AQL. we have trims inspection qc she check & make a If thread inspection is fail then we requirement
Merchandiser QA manager review Trims inspection
QUALITY HAZARD why-if color not match with approved trims card . MEDIUM MEDIUM HIGH 1) we will check thread as per AQL 1.5 before issue the line. N/A N/A N/A N/A yes reports before production as AQL 1.5 basis & in yes make a CAP follow as per our filup than it YES
manager the report every day report is corrected
Why- if yarn count not match with approved trims card.. line qc also check hourly basis & make the report, factory SOP. will be accept
Otherwise Will be reject.

REGULATORY HAZARD N/A

BEHAVIOR HAZARD N/A
DURABILITY HAZARD N/A

CHEMICIAL HAZARD N/A

If found 100%
why-if it will be sharpness . 1) we will check 100% zipper before attached. 2) during the we are following AQL 1.5 zipper check & 100% If accessories inspection is fail requirement Trims inspection
Quality Officer will QA manager review
PHYSICAL HAZARD why-if it will Insecure. MEDIUM MEDIUM HIGH zipper attach we will train the operator if found in secure zipper N/A N/A N/A N/A yes zipper are passed metal detection machine before yes then we make a CAP follow as filup than it YES and metal detector
monitoring hourly the report every day
why- after wearing the garments it can cause human disease then don't attach it should return to supervisor. attach for metal free. . per our factory SOP. will be accept report is corrected
Otherwise Will be reject.

BIOLOGICAL HAZARD N/A

STORE Zipper
why-if zipper inspection is fail . 1) we will check 100% zipper before attached. 2) during the If found 100%
why-if zipper not pass the metal detection machine. zipper attach we will train the operator if found in secure zipper we are following AQL 1.5 zipper inspection & 100% If accessories inspection is fail requirement Trims inspection
Quality Officer will QA manager review
QUALITY HAZARD why- if found color shading. MEDIUM LOW HIGH then don't attach it should return to supervisor.3) Before N/A N/A N/A N/A yes zipper are passed through metal detection machine yes then we make a CAP follow as filup than it YES and metal detector
monitoring hourly the report every day
Why - if tape reject. attached the Zipper we check ferus free throuh metal detection before attach the gmts . per our factory SOP. will be accept report is corrected
why - if measurement not match with approved trims card. machine. Otherwise Will be reject.

REGULATORY HAZARD N/A

BEHAVIOR HAZARD N/A
DURABILITY HAZARD N/A

CHEMICIAL HAZARD N/A

PHYSICAL HAZARD N/A
BIOLOGICAL HAZARD N/A

why- if label inspection is fail of 1.5 AQL. If found 100%

why-if label construction not match with approved trims card . we have trims inspection qc she check & make a If accessories inspection is fail requirement
1) we will check Labels as per AQL 1.5 before attached. 2) Quality Officer will QA manager review Trims inspection
QUALITY HAZARD Why- if not mention country of origin. MEDIUM MEDIUM HIGH N/A N/A N/A N/A yes reports before production as AQL 1.5 basis & in yes then we make a CAP follow as filup than it YES
during the lbl attach we check in line also. monitoring hourly the report every day report is corrected
why-if found care instruction missing. line qc also check hourly basis & make the report, per our factory SOP. will be accept
why- if remain label fraying. Otherwise Will be reject.
STORE LABLES
why-if not mention country of origin.
If found 100%
why-if language is mistake.
we have trims inspection qc she check & make a If accessories inspection is fail requirement
Why- if later is missing. 1) we will check Labels as per AQL 1.5 before attached. 2) Quality Officer will QA manager review Trims inspection
REGULATORY HAZARD MEDIUM LOW MEDIUM N/A N/A N/A N/A yes reports before production as AQL 1.5 basis & in yes then we make a CAP follow as filup than it YES
why- if not have care instruction. during the lbl attach we check in line also. monitoring hourly the report every day report is corrected
line qc also check hourly basis & make the report, per our factory SOP. will be accept
why -if care symbol is missing.
Otherwise Will be reject.
why- after wearing the garments it can cause human disease

BEHAVIOR HAZARD N/A

DURABILITY HAZARD N/A

CHEMICIAL HAZARD N/A

If pull test is fail as per standard

then we will follow as per our
factory SOP .1) take out the
goods before two hours.
If found 100%
2) we will corrected that machine.
why-if it will be sharpness . should be follow 17 LBS at 10 second.& make a requirement quality in charge
1) we will check 100% button before attached. 2) during the 3) Again pull test 3 pcs mock up. QA manager review Pull test report is
PHYSICAL HAZARD why-if it will Insecure. MEDIUM MEDIUM HIGH YES YES Good YES yes report & mockup hourly basis.if pull test is fail then yes filup than it will monitoring YES
button attach we check pull test per day minimum two time . 4) If pull test is ok then have to the report every day corrected
why- after wearing the garments it can cause human disease we should be follow factory SOP. will be accept hourly
press again .
Otherwise Will be reject.
5) After press have to pull test 3
pcs gmts,if pull test is ok then we
check strength before tow hour all
Button & gmts.
STORE
Rivet
BIOLOGICAL HAZARD N/A
If pull test is fail as per standard
then we will follow as per our
why-if it will can not pass the metal detector machine. 1. should be follow 17 LBS at 10 second.& make factory SOP .1) take out the If found 100%
Metal Pass report,
why-if it will be sharpness. a report & mockup hourly basis.if pull test is fail goods before two hours. requirement quality in charge
1) we will check 100% button before attached. 2) during the QA manager review Pull Test Report and
QUALITY HAZARD why- if remain damage,spot. MEDIUM MEDIUM HIGH YES YES Good N/A yes then we should be follow factory SOP. yes 2) we will corrected that machine. filup than it will monitoring YES
button attach we check pull test per day minimum two time . the report every day operator training
why- if color not match with approved trims card. 2. proper pinch setteing 3) Again pull test 3 pcs mock up. will be accept hourly
report is corrected
why - during the BTN attaching if logo attached reverse. 4) If pull test is ok then have to Otherwise Will be reject.
press again .
5) After press have to pull test 3
REGULATORY HAZARD N/A
BEHAVIOR HAZARD N/A Page 1 risk assement
DURABILITY HAZARD N/A
 Exposure to hazardous chemicals used in mold preparation or
CHEMICIAL HAZARD MEDIUM MEDIUM HIGH Provide proper PPE like gloves, masks, and eye protection.
release.

1) we will check mold before attached. 2) during the 1) we will check mold beforeattached & we make QA manager review
why-if it will be sharpness .
BTN the mock up. document the pull
why-if it will not attc properly. We wil follow our factory SOP & If found 100% requirement fill up than it
PHYSICAL HAZARD MEDIUM MEDIUM HIGH attach we will train the operator . YES YES Good YES yes 2) during the BTN attach we will train the operator . Mechanic INCH test & operator Yes
Why - if it is not match with Rivet supplier instructio for calibration. will be accept Otherwise Will be reject
3) after attached the BTN & Rivet we check by pull test machine 3) after attached the BTN & Rivet we check by pull training report check
& BTN.Why- after warning it was harmful.
as per factory SOP. test machine as per SOP every day

QA MANAGER &
1. Store molds in clean, dry conditions to prevent microbial SAFETY OFFICER
Iwhy- in damp storage conditions, molds may harbor microbial Ensuring the mold meets dimensional accuracy If found 100% requirement fill up than it
BIOLOGICAL HAZARD MEDIUM MEDIUM HIGH growth. YES YES Good YES yes gate location and size. Mechanic INCH REVIEW THE Yes pinch setting report
growth that could pose health risks. requirements. will be accept Otherwise Will be reject
2. Periodically disinfect molds and surrounding storage areas. PINCH SETTING
REPORT
MOULDS,
STORE DIES,
MACHNERY Why- If it will be not machine setup 1) we will check data sheet QA manager review
We change the machine
Why-If -if it will not attc properly. 1) we will check data sheet 2) during the heat seal document the pull
immediately & take If found 100% requirement fill up than it
QUALITY HAZARD Why - if it is not match with data sheet exm: time pressure & MEDIUM LOW HIGH 2) during the heat seal attach we will train the operator . YES YES Good YES yes attach we will train the operator . Mechanic INCH test & operator YES
necessaryaction as per factory will be accept Otherwise Will be reject .
temperature 3) after attached the heat seal we check by wash test . 3) after attached the heat seal we check by wash training report check
SOP
why- If will not pinch setyting test . every day

REGULATORY HAZARD N/A

1. Schedule regular breaks and rotations to prevent operator

fatigue.
2. Provide continuous training on safety protocols, machinery 1) we will check data sheet
operation, and mold/die handling to ensure workers understand 2) during the heat seal We change the machine
WHY- Operator Fatigue
the risks. attach we will train the operator . immediately & take If found 100% requirement fill up than it
BEHAVIOR HAZARD WHY-Unsafe Work Practices MEDIUM LOW HIGH YES YES Good YES yes Mechanic INCH Mechanic INCH Yes pinch setting report
3. Establish clear communication channels to ensure proper 3) after attached the heat seal we check by wash necessaryaction as per factory will be accept Otherwise Will be reject .
WHY-Lack of Communication
handovers between shifts and clear instructions for machinery test . SOP
settings and mold/die use. 4. proper pinch setting
4. Encourage a culture of safety where employees are
empowered to report unsafe practices or potential hazards.

DURABILITY HAZARD N/A

CHEMICIAL HAZARD N/A

why-Snap attach machine OP may injured. Maintananc
If found 100%
why-Snap attach machined safety guard will not work. Incharge,
1) We will conduct calibration which machineries & caliber need 1) We will conduct calibration which machineries & requirement
Why - Fusing machine will be over heated & it will effect to We wil follow our factory SOP & Compliance
PHYSICAL HAZARD MEDIUM MEDIUM HIGH to calibrate through third party & internal both to avoid any YES YES Good YES yes caliber need to calibrate through third party & yes filup than it Machanic INCH YES Data sheet & record
user. supplier instructio for calibration. manager, QA
incident. internal both to avoid any incident. will be accept
Why- If button calliber not caliber not calibrated on time it may manager review the
Otherwise Will be reject.
Calibration tron with down to user body. report every day
BIOLOGICAL HAZARD N/A
STORE of
If found 100% Maintananc
Equipment will efect in quality parameter
1) We will conduct calibration which machineries &
requirement Incharge,
QUALITY HAZARD MEDIUM LOW MEDIUM Daily internal calibration ensure. YES YES Good YES yes caliber need to calibrate through third party & Will follow data sheet as per style Machanic INCH YES Data sheet & record
filup than it Compliance
internal both to avoid any incident.
will be accept manager, QA
REGULATORY HAZARD N/A
BEHAVIOR HAZARD N/A
DURABILITY HAZARD N/A

why-if they used hazard chemical in oil. If found 100%

chemical test report
why-if they use not proper chemical. If LUBRICATING test is fail then requirement Machanic INCH
1) we will test OIL before use.2) secondary containmain need and operator PPE
CHEMICIAL HAZARD Why - if use expired oil . MEDIUM MEDIUM HIGH N/A N/A N/A YES yes We are following factory SOP . yes we will follow as per our factory filup than it Machanic INCH review the report YES
to use properly.3) we use PPE before handaling. training report is
Why - if not maintain oil level. SOP will be accept every day
corrected
Why - if oil drum not maintain properly. Otherwise Will be reject.

If found 100%
why-efect lungs. chemical test report
LUBRICATIN If LUBRICATING test is fail then requirement Machanic INCH
why-irretation 1) we will test OIL before use.2) secondary containmain need and operator PPE
STORE PHYSICAL HAZARD MEDIUM MEDIUM HIGH N/A N/A N/A YES yes We are following factory SOP . yes we will follow as per our factory filup than it Machanic INCH review the report YES
S & OIL Why -Skin desase . to use properly.3) we use PPE before handaling. training report is
SOP will be accept every day
Why -HBS ag+. corrected
Otherwise Will be reject.
BIOLOGICAL HAZARD N/A
QUALITY HAZARD
REGULATORY HAZARD N/A
BEHAVIOR HAZARD N/A
DURABILITY HAZARD N/A
why- if they used hazard chemical in printing stage. Check before starting production According to Data sheet. Machanic INCH
Daily maintainance
CHEMICIAL HAZARD Why- if not meet color standard. MEDIUM MEDIUM HIGH Pressure- 3-4 kg , Time: 12-16 , Temperature: 115 -130 degree YES YES Good YES yes Inspection with keeping record yes Machanic INCH review the report YES
record
Why- if color is bleeding. celcius. every day
Internal audit team will check machine calibration Machanic INCH
Daily maintainance
PHYSICAL HAZARD Why- If Machine not Calibrated MEDIUM MEDIUM HIGH We should calibrate m/c at every 6 month by third party YES YES Good YES yes frequently & Yearly calibration will conducted by 3rd yes Should be proper maintainance If Pressure- 3-4 kg , Time: 12-16 , Machanic INCH review the report YES
record
party. and set the machine as per data Temperature: 115 -130 degree celcius. every day
sheet then m/c should be run Then accept, if not then reject
BIOLOGICAL HAZARD

CUTTING FUSING Why- If Fusing test record not maintain,

Check before starting production According to Data sheet. Machanic INCH
Daily maintainance
QUALITY HAZARD MEDIUM MEDIUM HIGH Pressure- 3-4 kg , Time: 12-16 , Temperature: 115 -130 degree YES YES Good YES yes Inspection with keeping record yes Machanic INCH review the report YES
Why- Thermal test record not maintain record
celcius. every day

REGULATORY HAZARD

BEHAVIOR HAZARD

DURABILITY HAZARD

CHEMICIAL HAZARD N/A

Stop the Production In This
Machine. Search The Area If found 100%
why-if it will be missing . why- 1) we will follow broken needle policy in factory. 2) needle issue 1) we will follow broken needle policy in factory. 2) Properly. If Nothing Found, requirement complaince
QA manager review Needle reports
PHYSICAL HAZARD if needle issue area is insecure. MEDIUM MEDIUM HIGH area should be secure with glass & replace needle should be YES YES Good YES yes needle issue area should be secure with glass & yes Identify The Bundle, Send it filup than it manager will YES
the report every day corrected
why- after wearing the garments it can cause human disease keep properly with report. replace needle should be keep properly with report. for Metal Detection. If Not will be accept monitoring hourly
Needle Detected, Destroy The Otherwise Will be reject.
SEWING Bundle, Keep Record.
Procedure
BIOLOGICAL HAZARD N/A
QUALITY HAZARD
REGULATORY HAZARD N/A
BEHAVIOR HAZARD N/A
DURABILITY HAZARD N/A

CHEMICIAL HAZARD N/A

If found 100%
1) we will follow sharp tool policy in factory. 2)
why-if it will be missing or uncountable . 1) we will follow sharp tool policy in factory. 2) sharp tool If sharp tool control is out of requirement complaince Sharp toos record &
sharp tool keeped area should be secure with log & QA manager review
PHYSICAL HAZARD why-if sharp tools issue area is insecure. MEDIUM MEDIUM HIGH keeped area should be secure with log & issue & replace & N/A N/A N/A N/A yes yes Tolerance then we make a CAP filup than it manager will YES inventory record
issue & replace & balance report should be keep the report every day
why- after wearing the garments it can cause human disease balance report should be keep properly. follow as per our factory SOP will be accept monitoring hourly corrected
properly.
Otherwise Will be reject.
SEWING sharp tools
BIOLOGICAL HAZARD N/A
QUALITY HAZARD N/A
REGULATORY HAZARD N/A
BEHAVIOR HAZARD N/A
DURABILITY HAZARD N/A

CHEMICIAL HAZARD N/A

why-if it will be missing needle guards If found 100%

1) we will follow Health Safety policy in factory. 2) Electrical 1) we will follow Health Safety policy in factory. 2)
why-eye guards is insecure. If machine Safety control is out of requirement complaince
wiring is supplied from overhead Electrical wiring is supplied from overhead QA manager review Machine inspection
PHYSICAL HAZARD why-belt and pulley drives are insecure MEDIUM MEDIUM HIGH YES YES Good N/A Yes Yes Tolerance then we make a CAP filup than it manager will YES
3)Put a system in place to inspect guards, needles and work 3)Put a system in place to inspect guards, needles the report every day card is corrected
Why-if cables on floors insecurly follow as per our factory SOP will be accept monitoring hourly
areas on a weekly basis and work areas on a weekly basis
Why-Loud noises can cause ear problems Otherwise Will be reject.

Condition of 1) if will oil leakage then make

SEWING 1) we will follow Machine maintainance Weekly & If found 100%
Machineary Cap.
Why- It will be oil lickage Monthly basis. requirement Maintainance
1) We will follow M/C maintainance schedule. 2) If machine Condition is out of Machine inspection
QUALITY HAZARD Why- it will be seam puckering MEDIUM MEDIUM HIGH YES YES Good N/A Yes 3)Put a system in place to inspect guards, needles Yes filup than it Manager will will monitoring hourly YES
2) We will follow Oil check procedure. Tolerance then we make a CAP card is corrected
Why-it will be broken needle and work areas on a weekly basis will be accept monitoring hourly
follow as per our factory SOP
2) We will follow Oil check procedure daily Otherwise Will be reject.

BIOLOGICAL HAZARD N/A

REGULATORY HAZARD N/A
N/A Page 2 risk assement
BEHAVIOR HAZARD
DURABILITY HAZARD N/A

CHEMICIAL HAZARD N/A

 If found 100%
1) we will follow Health Safety policy in factory. 1) we will follow Health Safety policy in factory. If machine Safety control is out of requirement complaince
why-if it will be sharp QA manager review
PHYSICAL HAZARD MEDIUM MEDIUM HIGH 2)Put a system in place to inspect guards, needles and work N/A N/A N/A N/A Yes 2)Put a system in place to inspect guards, needles Yes Tolerance then we make a CAP filup than it manager will YES
why-Folder setting is insecure. the report every day
areas on a weekly basis and work areas on a weekly basis follow as per our factory SOP will be accept monitoring hourly
Otherwise Will be reject.
Folder at
SEWING
waist Band If found 100%
If folder measurement control is
requirement Maintainance
Why- Measurement Can be out of tolarance 1) Make sure according to masurement. out of Tolerance then we make a QA manager review
QUALITY HAZARD MEDIUM MEDIUM HIGH N/A N/A N/A N/A Yes We will follow Spec sheet Yes filup than it manager will YES
Why- Waist band height Uneven During production 2) Folder set at correct method. CAP follow as per our factory the report every day
will be accept monitoring hourly
SOP
Otherwise Will be reject.
REGULATORY HAZARD N/A
BEHAVIOR HAZARD N/A
DURABILITY HAZARD N/A

CHEMICIAL HAZARD N/A

PHYSICAL HAZARD N/A

1) For cockroach-Everyday two time Dust

why-Insect can gmts . treatmentr,Baiting & Trapping & Spray.
If found 100%
why-Insect can contaminate packing goods.. 2) For Mosquito & Flies- Everyday two time when CCP was out of control
1) Pest Control operation team will trained in company and requirement compliance
why- Insect can carry harmful desires like skin & allergy to the Spray,Fogging & Cleaning bulding place . then we will conducts 3rd party QA manager review
BIOLOGICAL HAZARD abroad and have been in Pest Control operation in will -reputed YES YES Good N/A yes yes filup than it manager will YES
customer. 3)For Termite-Two time in a month Cleaning the pest control.they will train factory the report every day
domestic and industrial organization will be accept monitoring hourly
All Pest Control why-Can effects worker health termite coats & Inject in Drilling hols. operation team.
Otherwise Will be reject.
why-can contaminate the foods. 4) For Rodent -Two time in a month Manual
Trapping & Glue Trapping.

QUALITY HAZARD N/A

REGULATORY HAZARD N/A
BEHAVIOR HAZARD N/A
DURABILITY HAZARD N/A

CHEMICIAL HAZARD N/A

PHYSICAL HAZARD N/A
BIOLOGICAL HAZARD N/A

why - if tag inspection is fail of 1.5 AQl. If found 100%

why-if remain PO mistake. 1) we will check Waist Tag as per AQL 1.5 before attached. 2) 1) we will check Waist Tag as per AQL 1.5 before If accessories inspection is fail requirement quality in charge
QA manager review
QUALITY HAZARD why-if language is mistake. MEDIUM MEDIUM HIGH during the attaching we check 100% in finishing line before N/A N/A N/A N/A yes attached. 2) during the attaching we check 100% in yes then we make a CAP follow as filup than it will monitoring YES
the report every day
Why- if found price mistake. pack the goods . finishing line before pack the goods . per our factory SOP. will be accept hourly
why -if color not match with approved trims card. Otherwise Will be reject.
FINISHING TAG

If found 100%
why-if price not match with po sheet.
1) we will check Waist Tag as per AQL 1.5 before attached. 2) If accessories inspection is fail requirement quality in charge
why-if language is mistake. Why- if later is we have trims inspection qc she check & make a QA manager review
REGULATORY HAZARD MEDIUM LOW MEDIUM during the attaching we check finishing line also as per AQL N/A N/A N/A N/A yes yes then we make a CAP follow as filup than it will monitoring YES
missing. reports before production. the report every day
1.5 hourly basis. per our factory SOP. will be accept hourly
why -if bar cord number not match with po sheet.
Otherwise Will be reject.

BEHAVIOR HAZARD N/A

DURABILITY HAZARD N/A

If found 100%
why- if they used hazard chemical in printing stage. we have trims inspection qc she check & make a If accessories inspection is fail requirement QA manager take
merchandiser
CHEMICIAL HAZARD Why- if not meet color standard. MEDIUM LOW MEDIUM we should check before use . N/A N/A N/A N/A yes reports before production.& packing stage we has yes then we make a CAP follow as filup than it the test report by YES
manager
why- if color is bleeding. a qc she check hourly basis. per our factory SOP. will be accept marched.
Otherwise Will be reject.

PHYSICAL HAZARD N/A

BIOLOGICAL HAZARD N/A
why-if measurements problem. If found 100%
why-if printing mistake. we have trims inspection qc she check & make a If accessories inspection is fail requirement quality in charge
1) we will check Polly bag as per AQL 1.5 before attached. 2) QA manager review
QUALITY HAZARD Why- if later is missing. MEDIUM LOW HIGH N/A N/A N/A N/A yes reports before production.& packing stage we has yes then we make a CAP follow as filup than it will monitoring YES
PACKING POLLY BAG why- if caution instertion is missing.
during the Polly in packing we check hourly basis in packing.
a qc she check hourly basis. per our factory SOP. will be accept hourly
the report every day
why -if latter not match with approved trims card. Otherwise Will be reject.
why-if RN number is missing.
If found 100%
why-if language is mistake.
we have trims inspection qc she check & make a If accessories inspection is fail requirement quality in charge
Why- if later is missing. 1) we will check Polly bag as per AQL 1.5 before attached. 2) QA manager review
REGULATORY HAZARD MEDIUM LOW MEDIUM N/A N/A N/A N/A yes reports before production.& packing stage we has yes then we make a CAP follow as filup than it will monitoring YES
why- if caution instertion is missing. during the Polly bag we check hourly basis in packing. the report every day
a qc she check hourly basis. per our factory SOP. will be accept hourly
why -if caution symbol is missing.
Otherwise Will be reject.
why- after wearing the garments it can cause human disease

BEHAVIOR HAZARD N/A

DURABILITY HAZARD N/A

CHEMICIAL HAZARD N/A

PHYSICAL HAZARD N/A
BIOLOGICAL HAZARD N/A

why-if carton dimention not right (not match with PO sheet). We received carton from supplier If found 100%
1) we will check ctn as per AQL 1.5 & po wise
why-if language is mistake. Why- if later is 1) we will check ctn as per AQL 1.5 before start ctn. 2) during see the test report .if remain test requirement quality in charge
before start the production. 2) during the ctn QA manager review
QUALITY HAZARD missing. MEDIUM LOW HIGH the ctn audit will check & make a report as per factory SOP.3) N/A N/A N/A N/A yes yes report is pass then we received filup than it will monitoring YES
audit will check & make a report as per factory the report every day
why- if remain damage. we ensure bursting strength within standard . carton, if remain fail then we will be accept hourly
SOP.
why- if found ply layer strength is not proper. return to supplier & make a CAP. Otherwise Will be reject.

why-if not mention country of origin. We received carton from supplier If found 100%
why-if language is mistake. Why- if later is 1) we will check ctn as per AQL 1.5 & po wise see the test report .if remain test requirement quality in charge
PACKING CARTON REGULATORY HAZARD missing. MEDIUM LOW MEDIUM
1) we will check ctn as per AQL 1.5 before start ctn. 2) during
N/A N/A N/A N/A yes before start the production. 2) during the ctn yes report is pass then we received filup than it will monitoring
QA manager review
YES
the ctn audit will check & make a report. the report every day
why- if not have ctn dimension. audit will check & make a report. carton, if remain fail then we will be accept hourly
why- if weight Colum is missing. return to supplier & make a CAP. Otherwise Will be reject.

BEHAVIOR HAZARD N/A

1) we will check ctn as per AQL 1.5 & po wise We received carton from supplier If found 100%
why-if bursting strength standard not meet.
before start the production. 2) during the ctn see the test report .if remain test requirement quality in charge
why-if board GSM standard not meet. we will check ctn layer before start bulk production. & we will QA manager review
DURABILITY HAZARD MEDIUM LOW MEDIUM N/A N/A N/A N/A audit will check ctn layer as per standard & make a yes report is pass then we received filup than it will monitoring YES
why- if ctn board layer are un- sufficient follow BST & ECT test report. the report every day
report. 3)during the CTN audit should follow BST & the carton, if remain fail then we will be accept hourly
why-if edgewise crush resistance standard not meet.
ECT test report. return to supplier & make a CAP. Otherwise Will be reject.

Conduct regular inspections of the packing area to

WHY-Exposure to adhesives used in labeling or cleaning agents Ensure proper ventilation to minimize inhalation risks. identify and address hazards.
CHEMICIAL HAZARD MEDIUM LOW MEDIUM N/A N/A N/A YES yes
for machinery can cause respiratory issues or skin irritation. Provide gloves and masks for workers handling chemicals. Review any incidents or near-misses involving
garment packing processes.

PHYSICAL HAZARD N/A

BIOLOGICAL HAZARD N/A

Maintain packing guideline strictly

100 % do re-screen process do. Follow approved packing trim card and
Provide necessary education how educate all packers and ;set up proper
QA manager / QA
PACKING Packing QUALITY HAZARD
Why- If packing accuracy inaspection fail.
MEDIUM LOW HIGH Conduct the packing accuracy inspection N/A N/A N/A N/A yes
Ensure shipping mark, carton dimension, carton to avoid relevent errors. Fuctional layout before start the packing Packing
AUDITOR REVIEW NO
Packing report
weight, standard, packing sequence ration etc. well layout set up. MANAGER /PSO corrected
REPORT Every day
Ensure to maintain packing Do 100% packing accuracy check
guideline
Do measure Carton weight before send
to carton warehouse

If found 100%
Non-Compliant Labeling: requirement QA manager / QA
Packing Packing report
REGULATORY HAZARD Incorrect or missing labels may result in fines or rejected MEDIUM LOW HIGH Conduct the packing accuracy inspection N/A N/A N/A N/A yes ensure sku check 100% goods need to re check filup than it AUDITOR REVIEW NO
MANAGER /PSO corrected
shipments. will be accept REPORT Every day
Otherwise Will be reject.

1. Implement fatigue management policies, such as regular

If found 100%
breaks and shift rotations.
requirement QA manager / QA
Ignoring safety protocols, rushing, or using equipment 2. Encourage adherence to safety protocols through regular 1. proper ventilation Packing
BEHAVIOR HAZARD MEDIUM LOW HIGH N/A N/A N/A N/A yes Set proper ventilation filup than it AUDITOR REVIEW NO
improperly can increase accidents due to unsafe work practice. training and a reward system. 2. cleanness MANAGER /PSO
will be accept REPORT Every day
3. Foster open communication for reporting unsafe practices
Otherwise Will be reject.
without fear of retribution.
OVER ALL RISK ASSESSMENT REVIEW PASS FAIL
WE CHECK & REVIEW ALL REPORTS & OVER ALL RESULT IS √ X

Prepared by Reviewed by Accepted by Approved by

QMS Sr. Manager Central QA Production GM sr. GM (QA)

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