TWIP

TWIP® Level
TWIP LevelSwitches
®®
Level Switches
Switches
Water
WaterDetection
Detectionfor
for
Alarms,
Alarms,Trips,
Trips,
Drain
Drain
Pot,
Pot,
Heaters,
Heaters,
(Turbine Water Induction Protection)
Deaerators,
Deaerators,
and
andCondensate
Condensate Tank
TankApplications
Applications
Water Detection for Alarms, Trips, Drain Pot, Heaters,
Deaerators, and Condensate Tank Applications

Below is a
System. U
application

• TW IP
W ater
TWIP
TWIP
®®
System
System
Simple • Versatile • Accurate • Reliable • Low Maintenance
Simple • Versatile • Accurate • Reliable • Low Maintenance

DUAL POWER SUPPLY DIVERTER

Belo (optional) provides automatic
Typical Power Plant
WATER Installation Locations
DETECTOR Syst transfer to alternate power source
and indicates status. Drain Pots • Deaerators • Flash
mounts JUNCTION BOX
directly appli
(NEMA 4) is
POWER
Tanks • Feed Water Heaters •
to piping recommended to
or vessel. eliminate long SOURCE(S) Boiler Drums • Water Columns
high temperature • Storage Tanks • Blowdown
leads. Can be
an integral part of the
Tanks • Separators • System
Water Detector on INDICATORS
Piping • Wherever Water
“side Probe” (optional) Presence Must Be Known
Models. provide visual
display of
TWIP System
status.
Install in
Control Room,
other remote
locations.
1 to 6 PROBES
in the Water Detector sense CONTROL UNIT
the presence or level of water. contains plug-in electronic relays
(Single Probe Systems for that respond to Probe water
installation directly into detection signals. Relays activate
piping are also available). alarms, drains, other equipment.

TWIP®System Detection Protects Turbines from Catastrophic Damage Caused by Water Influx
TWIP System Detection Protects Turbines from Catastrophic Damage Caused by Water Influx
The most effective protection against turbine water damage is a well designed steam plant. However, in the best of plants, the
potential for disaster remains ever present. Industry research indicates a 35% probability of new equipment damage during the
The most effective protection against turbine water damage is a well designed steam plant. However, in the best of
first five years of operation.
plants, the potential for disaster remains ever present. Industry research indicates a 35% probability of new equipment
damage
Abnormalduring the can
conditions firstarise
five quickly.
years ofPump
operation.
failures, valve failures, excessive condensation, site flooding and other events
make every steam plant a possible candidate for swift and unexpected turbine damage.
Abnormal conditions can arise quickly. Pump failures, valve failures, excessive condensation, site flooding and other
Designing
events makefor Accuracy
every The ideal
steam plant water detection
a possible candidatedevice must fulfill
for swift and multiple objectives.
unexpected turbineForemost,
damage. false alarms are
unacceptable. Equally undesired are the cost and nuisance of routine testing to assure proper equipment performance.
Designing for Accuracy The ideal water detection device must fulfill multiple objectives. Foremost, false
The TWIP
alarms areSystem attacks these
unacceptable. detection
Equally problems
undesired aredirectly andand
the cost effectively.
nuisance TWIP combines
of routine industry’s
testing most successful
to assure sensing
proper equipment
Probes with a choice of versatile, high technology equipment options. TWIP Systems of proven reliability and accuracy
performance.
are easily tailored for strategic location within any individual steam plant.
The TWIP® System attacks these detection problems directly and effectively. TWIP® combines industry’s most
As an option,
successful two trip
sensing probes
Probes canabe
with installed
choice verticallyhigh
of versatile, in the Water Detector
technology at theoptions.
equipment same level
TWIP(trip
® point), to assure
Systems of proven
that even with voting logic circuitry, the trip point is always at the same single level.
reliability and accuracy are easily tailored for strategic location within any individual steam plant.
Sensing
As
Theanutmost
option,intwo trip probesiscan
performance be installed
achieved in TWIP vertically
Systems in using
the Water Detector at the
the optional Probes
“Voting
same Logic”
level (trip trip circuit
point), – employing
to assure a circuit
that even withlogic in logic
voting whichcircuitry,
any 2 orthe
3 trip point is
designated
always at theprobes
same will activate
single level. the trip circuit when water is present. Voting
Logic virtually eliminates false trips caused by malfunctioning trip probes – or a
The utmost
single levelin performance
control failure. is achieved in TWIP® Systems using the optional “Voting
Logic” trip circuit – employing a circuit logic in which any 2 or 3 designated probes
will activate the trip circuit when water is present. Voting Logic virtually eliminates
false trips caused by malfunctioning trip probes – or a single level control failure.

•
 Electrolev Probe Column
The Eye-Hye® probes are mounted in the

TheThe Water
Water Detector
Detector
Electrolev column to provide access to boiler
water. Four pressure classes are available:
whereWhere
Models the the TWIP TWIP System’s
®
System’s
EL450 Series for applications to 450 PSI (30 Bar)
liquidliquid
connections end –end
connections and
– and advanced advanced
EL1000 Series for applications to 1000 PSI (66 Bar) electronicoperation
electronic operationbegins.
begins.
ZB1800 Series for applications to 1800 PSI (120 Bar)
ESB3000 Series for applications to 3000 PSI (200 Bar)
Other Traditional Series (EL1800 and ELF3000)
are available
ow is a
The Water Detector is attached to
tem. steam
The plant
Water U
equipment
Detector is or piping.
attached to
Items to Consider When Specifying
ication steam plant equipment or piping.
CONNECTIONS
are flanged, butt
To facilitate installation, connections
weld, socket • Number of probes: Four standard probe 1” minimum
top probe to
may be of theinstallation,
To facilitate size, type and orientation
weld, plain end,
or female NPT. configurations are available (10, 12,upper 20 and 24) best suited to each application. The
connection Standard Electrolevs connections may be of the size,
to meet typical resolution requirements. contain 10, 12, 20 or Water Detector is available in various
Other configurations are offered, ask your type and orientation best suited
24 probes. materials
CHAMBER is to withstand system
carbon, alloy,
or stainless representative for details. to each application.
pressures to 3000 PSIThe (206Water
Bar) or
steel.
Detector
temperatures is available
to 1100°F in various
(593°C).
• Vessel connection centers Sensing
Probes

– Standard connections are 3/4" (20 mm), materials to withstand system

1" (25 mm) and 1-1/2" (40 mm) Male One or moretosensing
pressures 3000 PSI Probes are or
(206 Bar)
1” minimum
Socket Weld Pipe Projections lowest located
temperatures to 1100°F (593°C). to
at various chamber levels
probe to
lower signal the arrival or level of water
• Indication range and probe locationsconnection
– within. may beTypical arrangement and dimensions
One orProbes more sensing installed
forProbes
at
10-probe Electrolev.
1" (25 mm) minimum centers whatever chamber locations are
are located at various chamber
• Type of vessel connections desired.
levels to signal the arrival or level
A) Flanged – size and type
of water within. Probes may be
B) Female socket-weld-size
Water Detector attaches to plant equipment, Typical arrangement and dimensions installed at whatever chamber
Water Detector
• Special drainattaches
connectionsto Typical arrangement and
for 3-Probe Water Detector
contains 1 to 6 Sensing Probes locations are desired.
plant–equipment,
extended pipe contains 6 mm) dimensions for 3-Probe
1 to(15
(male) 1/2"
Sensingor Probes
3/4" (20 mm) Water Detector
– flange (size & type) Available with integrally mounted junction box
• Extended high temperature probe wires to simplify wiring.
TOP END
(30" (.76 meter) extending from unit is standard)
Optional Optional FLEXPAK FLEXPAK® ®
Jacket
Jacket
• Integrally mounted NEMA
TOP BACK
4 (IP65) or
NEMA 4X (IP66) weatherproof For For
maximum
maximum systemsystem
TOP LEFT pre-wired junction box WATER DETECTOR Optional Insulation Jacket
TOP RIGHT
WATER DETECTOR accuracy
accuracy and and
personnel
CONNECTION
CONNECTION Custom-made to precisely
personnel
safety, the Water fit your
safety, the
• Insulation jacket designed for easy
OPTIONS
access to accommodate maintenance OPTIONS column and to be
Water easily
Detector
Detector should be removed
Choose any for inspections. The jacket
Choosecombination
any combination of two
should
insulated be
with theprotects
insulated
personnel with
while the
helping
optional FLEXPAK optional
to provide
®
BOTTOM of twoWater
Water Detector
Detector FLEXPAK jacket. The
connection locations maximum system
jacket. Theaccuracy.
jacket Two-inch
BACK connection locations jacket provides a 2
shown shown
below. below.Flanged,
thick insulation
providesmakes a 2 inch it suitable
thick for
BOTTOM
See page 7 for more economical Flanged,
solutions welded, or outdoor inchwhile
service thick withstanding
insulation
LEFT welded, or screwed. insulation
that isupthat
easily is removed
easily
BOTTOM screwed. contact surfaces to 700˚F (371˚C).
RIGHT removed for routine
for routine equipment
equipment inspections.
inspections. The Jacket Improves
Jacket
Thejacket
jacketisissuitable
suitablefor
for TWIP Performance
BOTTOM Improves TWIP®
END outdoor service.
outdoor service. Performance

23169 CR EyeHye 8pg Broch.indd 7 7/8

TW IP
W ater
Traditional & Brazed Probes
TWIP System Probes are manufactured from
premium materials throughout

Belo
Traditional Probes Brazed Probes
Syst
appli

Model ZG Model ZB
Model ZG (Brazed)
Model ZB Model FG
Model V (Brazed)
Model V Model FG
Model FB
Model T (Brazed)
Model FB
Model T (Brazed)
Model FSB
(Brazed)
Model FSB
The T Type has been designed for pressures up to 450 PSI (30 Bar). (Brazed)
The V Type has been designed for pressures up to 1000 PSI (66 Bar).
(“T” and “V” probes are Teflon insulated with an average service life of 5 to 15 years).
No gaskets means low risk for
The ZB Type brazed probe has been designed for pressures up to 1800 PSI (120 Bar). leakage in especially high
The FB type brazed probe has been designed for pressures up to 3000 PSI (200 Bar). pressure and frequent cycling
applications. The FSB brazed
The FSB Type has been designed for pressures up to 3000 PSI (200 Bar). probe has proven to be successful
These probes provide maximum service life on applications with frequent cycling, with an in many extremely harsh
average service life of 5 years. Non-brazed type probes ZG rated to 1800 PSI (120 Bar) and applications with an average
FG rated to 3000 PSI (200 Bar) remain available for traditional applications. service life 5 years.

The performance reliability of the TWIP® System is related directly to the exceptional success of Clark-Reliance
Probes. Clark-Reliance pioneered Probe technology and now continues to lead in the innovative design and
precision manufacture of water detecting Probes.

Located in the Water Detector, the sensing Probes complete an electrical circuit when water reaches the Probe tip.
The completed circuit signals a relay in the Control Unit which, in turn, can activate an alarm, drain, pump, or other
equipment.

Clark-Reliance Probes allow even pure water of ultra-low conductivity (less than 1 micro mho) to complete
electrical circuits.

Clark-Reliance offers a full selection of conductivity probes to meet your specifications. Originally introduced in
1959, our conductivity probe technology has since become the most relied-upon for boiler drum level applications.

•
 TWIP System
®

Model Numbering Code

Below is an example of a typical model number which accurately designates a specific Clark-Reliance TWIP®
ow is
System. Use this Model Numbering Code to determine the proper Model Number for your system and a
tem. U
application requirements. Consult factory for NDE requirements on applications over 750°F (400°C).
ication ®
TWIP Model Numbering Code

FB

FSB

TWIP® System General Specifications

• TWIP® Systems include the Water Detector, Water Detector
• Water Detectors and Probes are available for pressures to
3000 PSI (206 Bar) or temperatures to 1100°F (593°C). Water
Housing, Probe(s), and Control Unit
• Options include the TWIP® Indicators, Dual Power Supply
Detectors comply with ANSI B31.1 on request.
• Each Probe comes with a 30” high temperature lead. Use of
Diverter, FLEXPAK Jacket, choice of NEMA Control Unit
18 AWG insulated wire is recommended for TWIP® System
Enclosure, Integral Junction Box, plus electrical specifications
on-site wiring to the relay control.
as required.
• Relays are furnished for line voltage and frequency as
specified. Switch contacts are UL rated at 5A/115 VAC,
TW 8A/230 VAC, and 1A/125 VDC. IP
W ater
Control Unit
Control Unit
Control Unit
Contains
Containsplug-in
plug-inelectronic relays
electronic which
relays respond
which to probe
respond to probe
Contains plug -in electronic relays which respond to probe
contact
contact withwater,
contact with
with water,automatically
water, automatically
automatically activating
activating
activating alarms
alarms
alarms or
oror controls.
controls.
controls.

Belo
TWIP ®Control
TWIP Units
Control Units
Syst
Model Indicator
appli
Model
Number
Number
Relays
Relays Enclosures
Enclosures
Indicator
Circuit
Circuit
Functions
Functions

R110L
R110L 11 Nema
Nema11 No
No 11
R140L
R140L 11 Nema
Nema4 4 No
No 11
ECIL-1R
ECIL-1R 11 Nema
Nema1 1oror4 4 Yes
Yes 11

R210L
R210L 22 Nema
Nema11 No
No 22
R240L
R240L 22 Nema
Nema4 4 No
No 22
ECIL-2R
ECIL-2R 22 Nema
Nema1 1oror4 4 Yes
Yes 22

R310L
R310L 33 Nema
Nema11 No
No 33
R340L
R340L 33 Nema
Nema4 4 No
No 33
ECIL-3R
ECIL-3R 33 Nema
Nema1 1oror4 4 Yes
Yes 33

R410L
R410L 44 Nema
Nema11 No
No 44
R440L
R440L 44 Nema
Nema4 4 No
No 44
ECIL-4R
ECIL- 4R 44 Nema
Nema1 1oror4 4 Yes
Yes 44

R510L
R510L 55 Nema
Nema11 No
No 55
R540L
R540L 55 Nema
Nema4 4 No
No 55
ECIL-5R
ECIL- 5R 55 Nema
Nema1 1oror4 4 Yes
Yes 55

R610L
R610L 66 Nema
Nema11 No
No 66
R640L
R640L 66 Nema
Nema4 4 No
No 66
TWIP® Control Units, employing plug-in relays, printed ECIL-6R
ECIL- 6R 66 Nema
Nema1 1oror4 4 Yes
Yes 66

circuit boards and other advanced componentry, are

lightweight, compact and easily installed. Control Units
mayTWIP
TWIP Control
Control Units,
be located Units,
up employing
employing
to 1000 feet from plug-in
the relays,
plug-in printed
printed circuit
relays,Detector.
Water circuit
boards
boards and
and other
other advanced
advanced componentry,
componentry,
In “direct mode” operation, water that contacts any are
are lightweight,
lightweight,
compact
compact and easily
easily installed.
andimmediately installed. Control
Controlan Units
Units may
may be located
located up
becircuit up
sensing Probe completes electrical
to
to 1000
1000 feet
feet from
from the the Water
WaterDetector.
Detector. Optional
Optional Dual Dual
Power
to the Probe’s corresponding relay in the Control Unit. Optional Dual Power
Power Supply
The Inrelay
In “directactivates
“direct mode” auxiliary functions
mode” operation,
operation, water
water thatthatsuch as indicators,
contacts
contacts any
any sensing
sensing Supply
Supply Diverter
Diverter
Diverter
Probe
Probe immediately
solenoid valves, draincompletes
immediately an
an electrical
valves, audio/visual
completes electrical circuit
alarms,
circuitorto
to the
the Probe’s
Probe’s
corresponding
corresponding
other relay
relay in
protective devices in the
the Control
Control Unit.
programmed Unit. The
The relay
relay activates
to counteract activates
or TWIP® TWIP
Control Units
TWIPControl
Control
auxiliary
auxiliary
respond tofunctions
functions
the detection such
suchof as indicators,
asunwanted solenoid
indicators,water.
solenoid valves,
Relays maydrain
valves, drain
valves, audio/visual alarms, or other protective devices can beUnits
wiredcan
Units to be
can be wired
wired
operate
valves, audio/visual alarms, or other
also work in an “inverse” mode, providing deactivation of protective devices to
to operate
operate from
from
programmed from two power sources.
programmedto to counteract
counteract or or respond
respond to to the
the detection
detection of of two
two power
power
electrical
unwanted controls to prevent false signals during a power Operation can switch
unwanted water.water. sources.
sources.
outage. When water drops below the sensing Probe, the Operation
Operation
automatically can
can
between
Relays switch
Relays may
corresponding may alsorelaywork
also in
in an
an “inverse”
will revert
work to its prior
“inverse” mode,
state.providing
mode, Relays
providing switch A and B in
power sources
deactivation automatically
automatically
supply 12 VACof
deactivation toelectrical
of electrical
Probes and controls
controls
require to
to prevent
prevent
115 VACfalse
false
or 230signals
signals during
during the event of outages.
between
between power
power
aa power
power outage.
outage.
VAC 50/60 Hz line supply. Time delay is available upon sources
sourcesAA and
and BB
request. Each control relay contains an LED to verify in
in the
the event
event of
of
When
When water
water drops
drops below
below thethe sensing
sensing Probe,
Probe, thethe corresponding
corresponding outages.
operational status. its prior state. Relays supply 12 VAC to outages.
relay
relay will
will revert
revert toto its prior state. Relays supply 12 VAC to
Probes
Probes and and require
require 115 115 VACVAC or or 230
230 VAC
VAC 50/60
50/60 Hz Hz line
line supply.
supply.
Time
Time delay
delay isis available
available upon upon request.
request. Each
Each control
control relay
relay
contains
contains an an LED
LED to to verify
verify operational
operational status.
status.

•
 Water Water
Water Level Level
Level Indicator
Indicator
Indicator (Optional)
(Optional)
(Optional)
Miniature
Miniature indicators
indicators cancan
alertalert personnel
personnel to presence
to presence ofof water.
water.
Miniature indicators can alert personnel to presence of water.

ow is TWIP Indicators a
tem. TWIP Indicators
®
U
Lights Width – in Height – in
Model Number Style
ication Model Number Style
Lights
(Red-Green)
(Red -Green)
Width – in
(mm)
(mm)
Height – in
(mm)
(mm)
MTI-1BT Miniature 1 R-G 3.00 (76) 7.75 (197)
MTI-1T MTI -1BT Miniature
Miniature 1 R 1 R-G 3.00 (76)
3.00(76) 7.75 (197)
7.75 (197)
SMI-1BTMTI -1T Miniature
Sub-Min. 1 R-G 1 R 3.00(76)
1.12 (28) 7.75 (197)
5.50 (140)
SMI-1T SMI-1BT Sub-MinSub-Min. 1 R 1 R-G 1.12 (28)
1.12 (28) 5.50 (140)
5.50 (140)
SMI-1T Sub-Min. 1R 1.12 (28) 5.50 (140)
MTI-2BT Miniature 2 R-G 3.00 (76) 7.75 (197)
MTI-2T MTI -2BT Miniature
Miniature 2R 2 R-G 3.00 (76) (76)
3.00 7.75 (197) (197)
7.75
SMI-2BTMTI -2T Miniature
Sub-Min. 2 R-G 2 R 3.00 (76)
1.12 (28) 7.75 (197)
5.50 (140)
SMI-2T SMI-2BT Sub-MinSub-Min. 2 R 2 R-G 1.12 (28)
1.12 (28) 5.50 (140)
5.50 (140)
SMI-2T Sub-Min. 2R 1.12 (28) 5.50 (140)
MTI-3BT Miniature 3 R-G 3.00 (76) 7.75 (197)
MTI -3BT Miniature 3 R-G 3.00 (76) 7.75 (197)
MTI-3T Miniature 3R 3.00 (76) 7.75 (197)
MTI -3T Miniature 3R 3.00 (76) 7.75 (197)
SMI-3BT Sub-Min. 3 R-G 1.12 (28) 5.50 (140)
SMI-3BT Sub-Min. 3 R-G 1.12 (28) 5.50 (140)
SMI-3T SMI-3T Sub-MinSub-Min. 3R 3R
1.12 (28)
1.12 (28)
5.50 (140)
5.50 (140)
MTI-4BTMTI -4BT Miniature
Miniature 4 R-G 4 R-G 3.00 (76)
3.00 (76) 7.75 (197)
7.75 (197)
MTI-4T MTI -4T Miniature
Miniature 4R 4R 3.00 (76)
3.00 (76) 7.75 (197)
7.75 (197)
SMI-4BTSMI-4BT Sub-Min.
Sub-Min. 4 R-G 4 R-G 1.12 (28)
1.12 (28) 5.50 (140)
5.50 (140)
SMI-4T SMI-4T Sub-MinSub-Min. 4R 4R 1.12 (28)
1.12 (28) 5.50 (140)
5.50 (140)

MTI-5BTMTI -5BT Miniature

Miniature 5 R-G 5 R-G 3.00 (76)
3.00 (76) 7.75 (197)
7.75 (197)
MTI-5T MTI -5T Miniature
Miniature 5R 5R 3.00 (76)
3.00 (76) 7.75 (197)
7.75 (197)
SMI-5BTSMI-5BT Sub-Min.
Sub-Min. 5 R-G 5 R-G 1.12 (28)
1.12 (28) 5.50 (140)
5.50 (140)
SMI-5T SMI-5T Sub-MinSub-Min. 5R 5R 1.12 (28)
1.12 (28) 5.50 (140)
5.50 (140)

MTI-6BTMTI -6BT Miniature

Miniature 6 R-G 6 R-G 3.00 (76)
3.00 (76) 7.75 (197)
7.75 (197)
MTI-6T MTI -6T Miniature
Miniature 6R 6R 3.00 (76)
3.00 (76) 7.75 (197)
7.75 (197)
SMI-6BTSMI-6BT Sub-Min.
Sub-Min. 6 R-G 6 R-G 1.12 (28)
1.12 (28) 5.50 (140)
5.50 (140)
SMI-6T SMI-6T Sub-MinSub-Min. 6R 6R 1.12 (28)
1.12 (28) 5.50 (140)
5.50 (140)

TWIP TWIP
TWIP ® Indicators employ panels of lights to show the
Indicators employ
Indicators employpanels of lights
panels to show
of lights to showthethe
presence
presence
presence of
of water water
of water –
– in– a in a
in WaterWater Detector
Detector
a Water chamber
Detectorchamber
chamberororator
at at
the
the location
the location
locationof of a
ofaasensingsensing
sensingProbe Probe installed
Probeinstalled
installed in plant
in in plant
plant piping. The
piping.piping. The Indicator
The Indicator may may
alsoalso be employed
be employed to show
to show
Indicator may also
that a TWIP Systembe employed
relay has to show
been that a TWIP®
activated.
thatSystem
a TWIPrelay
System relayactivated.
has been has been activated.
One or more Indicators may be quickly and easily
OneOneor more
or moreIndicators may
Indicators bebe
may quickly
quickly and easily
installed in control rooms or other keyand easily installed
locations
installed in control
inthroughout rooms or other key locations
control rooms the or
plant. Indicators
other use light
key locations emittingthe plant.
throughout
throughout
diodesthe plant.
(LEDs) Indicators
which normallyuseprovide
light emitting
more than 10
Indicators use light emitting diodes (LEDs) which normally
diodes (LEDs)
years of which normally
service. LEDs are provide
red or more than 10
green.
provide more than 10 years of service. LEDs are red or green.
years of service. LEDs are red or green.

TW IP
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16633 Foltz Parkway, Strongsville, OH 44149 USA Phone: +440.572.1500 Fax: +440.238.8828
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