WHAT’S IN THE BOX

BELT
SANDER
Belt Sander

850W
INSTRUCTION MANUAL
SPECIFICATIONS Sanding Belt
Input: 230-240V ~ 50Hz
Power: 850W
Belt Speed: 300-400m/min
Belt Surface: 75 x 140mm
Belt Size: 75 x 533mm
Weight: 3.1kg

ozito.com.au

BSV-9000

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 77
KNOW YOUR PRODUCT SETUP & PREPARATION
BELT SANDER
1. DUST CANISTER
1 Adjustable Front Handle 5 ON/OFF Trigger (not shown)
2 Belt Tracking Knob 6 Lock-on Switch (not shown)
Ensure the tool is disconnected from the power supply
3 Sanding Guard Release 7 Dust Canister before performing any of the following operations.
Button
8 Variable Speed Dial
4 Handle Locking Knob 1. Slide the dust canister
down onto the dust
extraction port.

2. To remove, slide the dust

canister up off the dust
extraction port.

3. Regularly check the dust canister and empty when it becomes

ACCESSORIES 1/3 full for optimum dust extraction.

9 Sanding belt (fitted)

1/3 Full

To Adjust the Front Handle

1. Loosen the handle 2. Move the handle into your

locking knob. desired position.

3. Tighten the handle

locking knob to secure
this position.

ONLINE MANUAL
Scan this QR Code with your
mobile device to take you to
the online manual.

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 OPERATION

2. SANDING BELT 3. BELT ADJUSTMENT

Install Tracking Adjustment

 hen installing a belt, ensure you have the correct size for your
W
CAUTION: Ensure body parts, cords, workpieces and any
belt sander, and correct grit for your workpiece. Belts have arrows
loose items are clear of the sanding belt before performing
marked on them to assist in fitting them to the belt sander in the
the tracking adjustment operation
correct direction. Belts are also marked with a grit rating.

It is necessary to ensure the belt is tracking correctly, in a straight

1. Place the belt sander on its left side on a flat surface. line, to avoid the belt ‘tracking off’ the belt sander’s rollers.

1. Turn the sander upside

2. Pull the belt tension lever out, toward the front of the sander. down and hold it firmly
with one hand. Press the
on/off switch to start the
sander and observe the
tracking of the sanding
belt.

2. If the belt tracks

outward, turn the belt
3. Gently place the belt over the front and rear rollers. tracking knob clockwise.
If the belt tracks inward
turn the belt tracking
knob counter clockwise.
the belt sander.

3. Adjust the belt until its outer edge is even with the outer edge
of the front and rear rollers. Make sure the belt does not rub
against the rear guide strip. Once the belt stabilizes you can
begin operation.
CAUTION: The arrows on the belt must be aligned with the
markings on the belt sander. Incorrect fitment could cause the
belt to break. Belts are not covered by the warranty.

4. Close the belt

tension lever.

Follow the above procedure to remove a sanding belt,

removing the belt in step 3 instead of placing the belt.

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 4. CONTROLS 5. SANDING

1. Secure the material to be sanded.

WARNING! THE POWER SUPPLY FOR THIS PRODUCT
SHOULD BE PROTECTED BY A RESIDUAL CURRENT 2. Firmly grasp the sander. Gently place the rear heel of the
DEVICE (RATED AT 30mA OR LESS). sander on your workpiece, keeping the sanding belt off the work
surface.
1. Connect the tool to the mains power supply.

2. To turn the sander on, 3. To turn off, release the on/
squeeze the on/off trigger. off trigger.

3. Turn the sander on.

Lock on Button
The lock on button allows the belt sander to continue operating
without having to maintain pressure on the on/off trigger.

1. Squeeze the on/off trigger, 2. Release the on/off trigger

then press the lock on and then the lock on button.
button.

b b 4. Wait for the belt to reach maximum speed, then gradually lower
it onto the workpiece.

3. To unlock, squeeze and

release the on/off trigger.

CAUTION: GUIDE THE CORD DURING SANDING TO

PREVENT IT BEING CAUGHT ON THE WORKPIECE,
OR OTHER OBJECTS.

5. Use a back and forth motion. Do not apply pressure on the

Variable Speed Dial sander. Allow the sander to do the work.

1. Rotate the dial clockwise

to select a higher speed or
anti-clockwise to lower the
speed. Align the number
with the marker on the tool
housing.

BSV-9000
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 MAINTENANCE TROUBLESHOOTING
• Keep the ventilation vents of the sander clean at all times, if possible, prevent Sparking visible through the housing air vents
foreign matter from entering the vents.
A small amount of sparking may be visible through the housing vents. This is normal
• After each use, blow air through the sander housing to ensure it is free from
and does not indicate a problem.
all dust particles which may build up. Build up of dust particles may cause the
sander to overheat and fail.
• If the enclosure of the sander requires cleaning, do not use solvents but a moist
Excessive sparking visible through the housing air vents
soft cloth only. Never let any liquid get inside the sander; never immerse any and/or the sander failing to operate
part of the sander into a liquid.
May indicate the carbon brushes have worn out and need to be
replaced. Carbon brushes should only be replaced by a qualified
Carbon Brushes electrician or power tool repairer.
When the carbon brushes wear out, the sander
will spark and/or stop. Discontinue use as soon Sandpaper Selection
as this happens. They should be replaced prior to
Selecting the correct grit of sandpaper is an important step in achieving optimum
recommencing use of the sander. Carbon brushes
results. Coarse grit will remove the most material. Finer grit will produce a smoother
are a wearing component of the sander therefore not
finish. The condition of the workpiece will determine the grit of the sandpaper to be
covered under warranty. Continuing to use the sander
used. The higher the grit number, the finer the grade of sandpaper.
when carbon brushes need to be replaced may cause
permanent damage to the sander. Carbon brushes If the surface is rough, start with a coarse grit and sand until the surface is uniform.
will wear out after many uses but when the carbon brushes need to be replaced, Medium grit may then be used to remove scratches left by the coarser grit. Finer
take the sander to an electrician or a power tool repairer for a quick and low cost grit is then used to finish the surface. Always continue sanding with each grade of
replacement. Always replace both carbon brushes at the same time. sandpaper until the surface is uniform.
Note: Ozito Industries will not be responsible for any damage or injuries caused MATERIAL APPROPRIATE GRIT
by the repair of the sander by an unauthorised person or by mishandling of the
sander. Coarse Sanding Fine Sanding
Paintwork 180 400
IMPORTANT:
Wood: Softwood 60 240
If the motor on your belt sander operates but the belt does not rotate, follow these
instructions. In most cases, it isn’t necessary to return the product back to the Hardwood 60 180
store. Check that the drive belt has not been damaged. If it is damaged or broken,
Veneer 240 320
contact Ozito Customer Service for a new drive belt. Once you have received
your new drive belt, please follow the instructions below.
Note: If intermediate sanding is required, choose a grit rating between coarse and
fine. The above table is intended as a guide only. To ensure a satisfactory result,
1. To remove and check the drive belt, remove the two screws from the belt
a small, inconspicuous area should first be tested to ensure the grit of sandpaper
cover. If the belt is damaged, worn or broken, replace with a new drive belt.
chosen is suitable for the desired finish.
2. To remove drive belt, simply use a pair of scissors to cut the drive belt.
Note: DO NOT pry the belt off the pulley as this may damage the housing.
3. To fit the new drive belt, place it around the large belt wheel. Align the ridges

SPARE PARTS
on the belt with the teeth on the small gear wheel.
4. Rotate the large belt wheel and push the drive belt down onto the small gear
wheel as it rotates. The wheel can be difficult to rotate until the drive belt is fed
onto the small gear wheel. Keep rotating the wheel and feed the drive belt onto
the small gear wheel until it sits flush with the edge of the wheels.
5. Refit cover and tighten screws.repairer for a quick and low cost replacement.
Spare parts can be ordered from the Special Orders Desk
Always replace both carbon brushes at the same time.
at your local Bunnings Warehouse.
Note: Ozito Industries will not be responsible for any damage or injuries caused
by the repair of the sander by an unauthorised person or by mishandling of the For further information, or any parts not listed here, visit
sander.
www.ozito.com.au or contact Ozito Customer Service:
Australia 1800 069 486

DESCRIPTION OF SYMBOLS New Zealand 0508 069 486

E-mail: [email protected]

V Volts Hz Hertz

~ Alternating current W Watts

/min Revolutions or
reciprocation per minute
no No load speed CARING FOR THE ENVIRONMENT
Warning Double insulated
Power tools that are no longer usable should not be disposed of
Regulator compliance mark Read instruction manual with household waste but in an environmentally friendly way. Please
recycle where facilities exist. Check with your local council authority
for recycling advice.

Recycling packaging reduces the need for landfill and raw materials.
Reuse of recycled material decreases pollution in the environment.
Please recycle packaging where facilities exist. Check with your
local council authority for recycling advice.

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 ELECTRICAL SAFETY
WARNING! When using mains-powered tools, basic safety precautions, including the If the supply cord of this power tool is damaged, it must be replaced by a specially prepared cord available
following, should always be followed to reduce risk of fire, electric shock, personal injury through the service organization.
and material damage. Note: Double insulation does not take the place of normal safety precautions when operating this tool. The
Read the whole manual carefully and make sure you know how to switch the tool off in an emergency, before insulation system is for added protection against injury resulting from a possible electrical insulation failure
operating the tool. within the tool.
Save these instructions and other documents supplied with this tool for future reference. Using an Extension Lead
The electric motor has been designed for 230V and 240V only. Always check that the power supply Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the
corresponds to the voltage on the rating plate. extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand. When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not
suitable for the power input of the tool or which is damaged or defective may result in a risk of fire and electric
This tool is double insulated in accordance with AS/NZS 60745-1; shock.
therefore no earth wire is required. To reduce the risk of electrical shock, a residual current device (rated 30mA or less) must be used.

GENERAL POWER TOOL SAFETY WARNINGS - PERSONAL SAFETY

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and c.  revent unintentional starting. Ensure the switch is in the off-position before connecting to
P
instructions may result in electric shock, fire and/or serious injury. power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your
Save all warnings and instructions for future reference. The term “power tool” in the finger on the switch or energising power tools that have the switch on invites accidents.
warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
tool. attached to a rotating part of the power tool may result in personal injury.
1. Work area safety e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents. power tool in unexpected situations.
b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to g. If devices are provided for the connection of dust extraction and collection facilities, ensure
lose control. these are connected and properly used. Use of dust collection can reduce dust-related hazards.
2. Electrical safety 4. Power tool use and care
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any a. Do not force the power tool. Use the correct power tool for your application. The correct power tool
adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will will do the job better and safer at the rate for which it was designed.
reduce risk of electric shock.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and controlled with the switch is dangerous and must be repaired.
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c. Disconnect the plug from the power source and/or the battery pack from the power tool before
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the making any adjustments, changing accessories, or storing power tools. Such preventive safety
risk of electric shock. measures reduce the risk of starting the power tool accidentally.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
the risk of electric shock. of untrained users.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
cord suitable for outdoor use reduces the risk of electric shock. any other condition that may affect the power tool’s operation. If damaged, have the power tool
f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) repaired before use. Many accidents are caused by poorly maintained power tools.
protected supply. Use of an RCD reduces the risk of electric shock. f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
3. Personal safety less likely to bind and are easier to control.
a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking
not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A
into account the working conditions and the work to be performed. Use of the power tool for
moment of inattention while operating power tools may result in serious personal injury.
operations different from those intended could result in a hazardous situation.
b.  Use personal protective equipment. Always wear eye protection. Protective equipment such as dust 5. Service
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce a. Have your power tool serviced by a qualified repair person using only identical replacement
personal injuries. parts. This will ensure that the safety of the power tool is maintained.

BELT SANDER SAFETY WARNINGS

WARNING! Properly adjust the teacking of belt to avoid it overhanging the housing.
Hold power tool by insulated gripping surfaces, because the belt may
•  A running belt overhanging its housing can cause severe lacerations.
contact its own cord. Cutting a “live” wire may make exposed metal parts of the
power tool “live” and could give the operator an electric shock. Keep the cord to the side away from the pulleys. The cord can be dragged into the
belt housing and become entangled with the pulleys.
Recommendation that the tool always be supplied via a residual current device
with a rated residual current of 30 mA or less.

It is reccomended that the extension lead is a maximum of 25m in length. Do not WARNING!
use multiple extension leads. Some dust created by power sanding, sawing, grinding, drilling and other
construction activities contain chemicals known to cause cancer, birth defects or other
Unplug the sander before changing accessories. Accidental start-ups may occur if reproductive harm.
the sander is plugged in while changing an accessory.
Some examples of these chemicals are:
Disposing of dust. Be extremely careful of dust disposal, materials in fine particle • Lead from lead-based paints;
form may be explosive. Do not throw sanding dust on an open fire. Spontaneous
• Crystalline silica from bricks, cement and other masonry products, and;
combustion, may in time, result from a mixture of oil or water with dust particles.
• Arsenic and chromium from chemically-treated timber.
Always wear eye protection and a dust mask for dusty applications and when
sanding overhead. Sanding particles can be absorbed by your eyes and inhaled Your risk from these exposures varies, depending on how often you do this type of
easily and may cause health complications. work. To reduce your exposure to these chemicals: work in a well ventilated area and
work with approved safety equipment, such as dust masks that are specially designed
Use special precautions when sanding chemically pressure treated timber,
to filter out microscopic particles.
paint that may be lead based, or any other materials that may contain
carcinogens. A suitable breathing respirator and protective clothing must be worn
by all persons entering the work area. Work should be sealed by plastic sheeting and
persons not protected should be kept out until work area is thoroughly cleaned.
Do not ‘wet sand’ with this sander. Liquids entering the motor housing are an
electrical shock hazard.

Keep fingers and clothing away from belt. They could get cut or wedged between
the pulley, belt and motor housing.

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 WARRANTY
IN ORDER TO MAKE A CLAIM UNDER THIS The benefits provided under this warranty are in addition
to other rights and remedies which are available to you at law.
WARRANTY YOU MUST RETURN THE PRODUCT
Our goods come with guarantees that cannot be excluded
TO YOUR NEAREST BUNNINGS WAREHOUSE WITH at law. You are entitled to a replacement or refund for a major
YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO failure and for compensation for any other reasonably foreseeable
RETURNING YOUR PRODUCT FOR WARRANTY loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the
PLEASE TELEPHONE OUR CUSTOMER SERVICE failure does not amount to a major failure.
HELPLINE: Generally you will be responsible for all costs associated with
a claim under this warranty, however, where you have suffered
Australia 1800 069 486 any additional direct loss as a result of a defective product you
New Zealand 0508 069 486 may be able to claim such expenses by contacting our customer
service helpline above.

TO ENSURE A SPEEDY RESPONSE PLEASE 3 YEAR REPLACEMENT WARRANTY

HAVE THE MODEL NUMBER AND DATE OF
Your product is guaranteed for a period of 36 months from the
PURCHASE AVAILABLE. A CUSTOMER SERVICE original date of purchase and is intended for DIY (Do It Yourself)
REPRESENTATIVE WILL TAKE YOUR CALL use only. If a product is defective it will be replaced in accordance
AND ANSWER ANY QUESTIONS YOU MAY with the terms of this warranty. Warranty excludes consumable
parts, for example: sand paper, carbon brushes etc.
HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE. WARNING
The following actions will result in the warranty being void.
• If the tool has been operated on a supply voltage other
than that specified on the tool.
• If the tool shows signs of damage or defects caused
by or resulting from abuse, accidents or alterations.
• Failure to perform maintenance as set out within the
instruction manual.
• If the tool is disassembled or tampered with in any way.
• Professional, industrial or high frequency use.
OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175. 1214

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