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timberoll-web CIGO

Telas calibradoras

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0% found this document useful (0 votes)
14 views

timberoll-web CIGO

Telas calibradoras

Uploaded by

migpsf
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Timberoll Belts

SLEEVE BELT (WITHOUT JOINT) FOR


WOODWORKING MACHINERY
The conveyor belt of machines used for sanding
calibrating and dressing of heartwood, hardboard
panels, plywood, veneer, laminated plastic (synthetic Main components: TIMBEROLL belts are characterized
resin bonded laminate) etc. must have proper by the following construction particulars:
characteristics to contribute to the achievement of
perfectly machined surfaces.
TIMBEROLL belts have obtained and are still obtaining
warm approval by their users since they warrant
excellent results. Their peculiarity lies in the fact that
they are of vanguard design and manufactured to
obtain a sleeve belt of the required dimension, without
need for overlapping of the two belt ends (no splice), as
otherwise used for similar types.
As a result of this manufacturing process, the quality
of the adopted materials and their configuration,
TIMBEROLL make it possible to obtain better
performances, such as:
Picture 1: structure of the belt

1 Absolute uniform thickness and strength in 1 - Structure


all parts of the belt, since the carcass has to be This term defines the composition of the tension
approached over a 360° arch; member or carcass and of the inner sliding ply (Tab. 1);

2 Exceptional belt running linearity even when the 2 - Rubber cover


length/width ratio of the machine table is ≤ 1 m; This term indicates the rubber compound used for the
carrying surface (Tab. 2a & 2b);
3 Improved flexibility so that pulleys with a smaller
diameter can be used; 3 - Top profile
This is the impressed pattern which results in alternating
4 Maximum flatness and stability under working land and voids on the rubber cover (Tab. 3).
stresses;

5 Excellent smoothness on the sliding surface of The various types of available structures, covers and
the machine table due to very low sliding friction profiles for general and special applications will be
coefficients; described in the following pages, along with their
leading particulars.
6 Efficient grip action of the materials conveyed on The right choice of the various combinations will provide
the belt, since the high rubber covers and adopted you with the best TIMBEROLL suiting your processing
profiles provide for high sliding friction coefficients. requirements for any kind of material and for obtaining
the desired results on the finished product. However,
don’t hesitate to contact our technicians who are at
your complete disposal to offer their advice.
Nominal1 Working load
Sliding ply Working
Tensile belt daN/cm Recommended2 applications and
Code load
plies thickness characteristics
Pes Cotton daN/cm 1% 1,50%
mm
For machines with table length ≤ 1 m
ELG 1 7.5 (+1/-0.5) 1 - 12 4-6 7-9 and with 1 tooling head. Traction power
≤ 1KW
For machines with table length ≤ 2.5 - 3
m and with 2 or 3 tooling heads. More
EPQ 2 9 (+1/-0.5) 1 - 20 6-8 12-14
than 1 mm for each step of calibration.
Traction power ≤ 2 kW
The same as EPQ. For machines with
table length > 3 m and with 3 or more
EPQP 3 10 (+1/-0.5) 1 - 30 7-9 14-16 tooling heads. Traction power ≤ 4.5
kW. Also suggested for machines with
vacuum devices.

EPQC 2 9 (+1/-0.5) - 1 20 6-8 13-15 The same as EPQ

EPQPC 3 10 (+1/-0.5) - 1 28 7-9 14-16 The same as EPQP

Replaces EPQ for maximum flatness of


EMQC 2 12 (0/-1) - 1 20 6-8 13-15 the belt and very thin material (< 1mm).
SP100 profile.
Replaces EPQP for maximum flatness of
EMQPC 3 13 (0/-1) - 1 28 7-9 14-16 the belt and very thin material (< 1mm).
SP100 profile.
For edge and shaping profile sanding
SME400 1+cord 8 (+1/-0.5) - - 40 25 - machine. With V guide and width ≤ 200
mm. Producible upon request.
Tab 1

STANDARD RUBBER COVERS

Hardness Recommended2 applications and


Denomination Colour
°ShA ( ±5 ) characteristics
General purposes. Excellent impact strength
and tear resistance, good machinability during
surfacing, when using the sanding belt belonging
CB GREY 40, 50, 60, 70
to the machine outfit. Excellent grip to prevent
slipping of the materials being machined. High
compression strain.

The same as for CB with particular tendency


CS BLACK 57 to limit antistatic charges; keep down the
accumulation of dust particles on the belt surface

Tab 2a

SPECIAL RUBBER COVERS

Hardness Recommended2 applications and


Denomination Colour
°ShA ( ±5 ) characteristics
HYPALON rubber: oil, chemical, wear and high
HB WHITE 65
heat resistance

PA GRAY 40, 50, 60 Super grip and tear resistance

NITRILE rubber: very good oil and abrasion


NC/NCB BLACK/WHITE 65
resistance
Tab 2b

1. Nominal Thickness with profile SP 106-107-108-109-110. When coupled with profile SP 111, nominal thickness will be 1 mm thinner -
f.i. EPQ-SP111 nominal thickness 8 (+ 1 / -0.5)
2. Only typical data for selection purpose, not to be used for part or tool design.
l = length
L = width
X = height (after grinding)
i = gap
p = pitch

STANDARD TOP PROFILE

Dimensions
Denomination % Land/void Characteristics & applications2
I L X i p

40/60 Suitable for wide belt sanding calibrating


25 5 4 5 10 3360 machines. Excellent grip on materials and low
ribs/m2 strain strength of the raised profile
SP106

Instead of SP106 but with better calibration


49/51
accuracy due to its higher resistance to
20 20 4 8 40 1275
deformation; good grip on materials, valid for
cells/m2
machines provided with vacuum systems.
SP108

49/51
As an alternative for SP108 but with a higher
2220
15 15 4 7 22 land percentage: better strain strength and
cells/m2
calibrating accuracy.
SP109

49/51
As an alternative for SP107 with a better grip
10 10 4 5 15 5100
on materials.
cells/m2
SP110

60/40 As an alternative for SP108 and SP109. Higher


12 12 3 7 24 2770 calibrating precision and a good grip. Suitable
cells/m2 for vacuum systems.
SP111

Ground surface, particularly valid for working


- - - - - - on material of even less than 0,5 mm thickness.
(coupled with EMQC / EMQPC).
SP100
Tab 3
Special Top Profile as honey comb configuration (SP 130), negative circular profile (SP112), negative lozenges profile (SP107) are available.
Vacuum holes execution can be added according to customer drawing.

RECOMMENDED3 MINIMUM DIAMETER OF THE DRIVING PULLEYS

Structure Diameters (mm)

ELG , SME400 90

EPQ , EPQC 120

EPQP, EPQPC, EMQC, EMQPC 150


Tab 4

2. Only typical data for selection purpose, not to be used for part or tool design.
V GUIDE TIMBEROLL, TRULY ENDLESS BELTS FOR EDGE-SANDING AND SHAPED SANDING MACHINERY

We recommend the following component types:

Structure: EPQP or EPQ for belts with a Iong or short


distance between centers and SME 400 is used for
pulleys with a small diameter;
Top profile: SP 104 or SP 130 are appropriate for edging
machines and SP 107 or SP 110 for polishing of shaped
or mouIded profiles;
Lower profile: the shearing stresses is counteracted by
the guide rib and increasing the stress, the guide section
becomes larger accordingly. We produce the most
common dimensions with the v-guide integrated with the
structure (tab. 5)

RECOMMENDED2 MINIMUM PULLEY DIAMETER FOR BELT WITH V-GUIDE

Lower profile Trapezoid section (mm) Diameters (mm)

Code Section3 Base Height Unnotched guide Notched guide

SP502 A 13 8 120 95

SP503 B 17 11 200 120

Tab 5

TOLERANCES
Up to 5000 mm ±0,5 %
Inner circumference
Over 5000 mm ±0,75 %

Width ± 5 mm

Thickness +1/-0,5 mm

Thickness uniformity 0,3 mm max

Misalignment of the central guide rib ± 1,0 mm

Tab 6

2. Only typical data for selection purpose, not to be used for part or tool design.
3. Other Section like “Z” (10 x 6 mm) or “C” (22 x 14 mm) available upon request.

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