Apl
Apl
Members
Phung Phuoc Vinh Bruce 10914061 [email protected]
Trinh Hai Tung Tonie 10914052 [email protected]
Dang Cong Son Kristan 10914114 [email protected]
Dao Tong My Linh Tamilyn 10914141 [email protected]
TABLE OF CONTENT
Introduction 3
Chapter 1: Overview of APL Logistics 5
Chapter 2: History and Development 6
Chapter 3: Network and Services 9
Chapter 4: Challenges and Solutions 10
Chapter 5: Benchmarking 22
5.1. Service 23
5.2. Delivery 23
5.3 Quality 24
5.4. Cost 24
5.5. Risk Management 24
Conclusion 25
Recommendations 25
REFERENCES 27
1
Introduction
APL Logistics is a top 50 global third-party logistics provider (3PL). KWE plans to
leverage APL's strong presence in Asia, its expertise in specific industry verticals like
automotive. It is a global logistics provider with a strong presence in the Asia-Pacific
region.
APL Logistics derives significant revenues from five main customer industry groups:
Automotive and Industrial Manufacturing, Apparel/Fashion, Retail, Food and
Consumer Goods, and Electronics/Hi-Tech. Key customers include: ASICS, Avon,
Colgate-Palmolive, Dow Corning, Electro-Motive Diesel, Emerson, Netgear and Stein
Mart. 60% of APL Logistics’ revenues are from its warehousing, land transportation
and automotive logistics services and the rest are primarily from its international
logistics services which includes origin services, ocean consolidation, destination
deconsolidation and transloading, and air and ocean freight forwarding operations.
This report offers an in-depth analysis of APL Logistics as a 3PL company, focusing
on its main characteristics, the challenges it faces, and how it stands competitively
within the industry.
The chapters in this report are designed to provide a clear and systematic analysis of
APL Logistics' operations and strategies as a 3PL company, rewrite and adhere to the
presentation content. Especially in chapter 05, we will present everything required but
still missing from the requirements of Professor Maria. The report is presented as:
Chapter 2: History and Development This section examines the company’s history,
tracing its origins, key milestones, and growth over time. It highlights how APL
Logistics has evolved and adapted to shifts in the market.
Chapter 3: Network and Services This chapter explores APL Logistics’ broad
network and diverse service offerings. By referring to supporting research, it analyzes
how the company uses its infrastructure and resources to deliver seamless end-to-end
supply chain solutions.
2
Chapter 4: Challenges and Solutions This section dives into the internal and external
challenges APL Logistics faces, including issues like operational inefficiencies,
competitive pressures, and the impact of technological disruptions. It also discusses
the strategies the company employs to overcome these obstacles and maintain its
leadership position. We, then, propose some case studies for the company, highlighting
its 2024 projects and further interesting news they can get from them recently.
3
Chapter 1: Overview of APL Logistics
This is the mission statement APL Logistics proudly claims for itself.
At the first time of research,they found it boring, but were struck by the phrase
sustainable trade. How could a seemingly logistics company achieve something so
profound? As delving into the company’s origins and milestones,they were astonished
by era-defining changes it had undergone. Not so much of a big word to
exaggerate,they really mean it.
The acquisition of APL Logistics by KWE (Kintetsu World Express) in 2016 brought
significant benefits to the company, including the expansion of its global network and
enhanced logistics service capabilities. APL Logistics has a vast network with
facilities spread across many countries, which helped KWE reinforce its presence,
especially in the Asia-Pacific region and the U.S. This acquisition also allowed KWE
to improve the quality of its logistics services, including freight transportation, supply
chain management, and warehousing services, thanks to APL Logistics' extensive
experience in these areas.
On the other hand, it is a bit sad about how a used-to-be giant is now transferred to be
under the management of its followers. Let’s look more detailed into the change that
our presentation cannot fully present.
4
Chapter 2: History and Development
The story of APL Logistics is an inspiring journey in the world of global logistics.
Since its early days in 1980 with American Consolidation Services (ACS), the
company has been constantly striving to grow and adapt to market fluctuations. In the
context of an increasingly evolving global economy, the need for supply chain
management and logistics services is more urgent than ever. ACS has quickly become
one of the familiar names in the industry, shaping the future of many businesses. This
journey not only reflects the growth of a company, but also demonstrates the power of
innovation and strategy in the logistics industry.
The story of APL Logistics began in 1980 with the birth of American Consolidation
Services (ACS), a company specializing in managing the flow of goods from Asia.
After more than a decade of operation and continuous expansion, ACS has become a
familiar name in the logistics industry. In 1996, the company was officially licensed to
operate and distribute in the Chinese market, marking an important step forward in the
process of expanding its territory.
A major turning point occurred in 1997 when Singapore's Neptune Orient Lines Ltd.
(NOL) decided to acquire ACS. This merger has created a strong logistics group with
outstanding scale and competitiveness. To optimize operations, NOL underwent a
restructuring in 2000, consolidating its logistics services into a single entity called
APL Logistics and allowing the company to operate independently.
After restructuring, APL Logistics quickly expanded its operations globally. The
company has made many important acquisitions, such as GATX Logistics in Europe in
2001, Carmichael International Services in 2012, and constantly expanding its office
network in key markets. In parallel with geographical expansion, APL Logistics also
focuses on investing in technology and improving service quality. The company has
partnered with leading technology partners to develop cutting-edge supply chain
management solutions, while constantly improving workflows to ensure goods are
delivered to customers quickly and safely.
After nearly two decades of continuous development, APL Logistics has become one
of the world's leading logistics companies. However, in 2015, NOL decided to sell
APL Logistics to Kintetsu World Express, Inc. (KWE) for $1.2 billion. This decision
closes an impressive chapter in the development of APL Logistics and opens a new
phase under the management of KWE.
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Accordingly, the important stages of APL Logistics can be summarized in the chart
below:
The COVID-19 pandemic has significantly impacted the logistics industry, including
major players like APL and APL Logistics. Both companies faced challenges such as
disrupted supply chains, reduced demand for international transportation, and
operational adjustments to comply with health regulations. However, they have also
adapted to the new market conditions, leading to different outcomes in their business
operations.
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Main Services - Ocean container shipping - Warehouse & distribution
- Terminal services management
- Bulk cargo transportation - Multimodal transportation
- Supply chain consulting
- Logistics technology solutions
APL Logistics has demonstrated remarkable resilience by enhancing its supply chain
processes and investing in digital transformation. The company has focused on
automation and real-time data integration, which has improved operational efficiency
and customer service. Additionally, APL Logistics has adopted a customer-centric
approach, positioning itself as a flexible supply chain partner. This adaptability has
allowed the company to better navigate the post-pandemic landscape and maintain a
competitive edge.
On the other hand, APL has also made strides in adjusting its operations but faced
more significant challenges due to its traditional asset-heavy model. While it has
historically maintained a robust operational framework, the pandemic highlighted the
need for a shift towards more agile and technology-driven practices. APL's efforts to
embrace digital solutions have been slower compared to APL Logistics, which may
hinder its ability to respond effectively to future disruptions.
In conclusion, while both APL and APL Logistics have faced challenges due to
COVID-19, APL Logistics appears to be better positioned for success in the
post-pandemic environment. Its proactive approach to enhancing supply chain
resilience, investing in technology, and adopting a customer-focused strategy has
resulted in improved operational performance. In contrast, APL must accelerate its
transformation efforts to remain competitive in an increasingly dynamic logistics
landscape.
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Chapter 3: Network and Services
Key international routes include direct connections from Vietnam to major markets.
For example, the Cai Mep – U.S. East/West Coast Route offers direct shipping to ports
like Los Angeles and Oakland, catering to exports such as electronics, textiles, and
footwear. The Middle East Route (WAX) links Ho Chi Minh City to major ports like
Jebel Ali and Sohar, supporting the transport of consumer goods and industrial
materials. The Red Sea Route (RSX) plays a vital role in trade with Africa, the Middle
East, and South Asia, while the Vung Tau – Vancouver – Prince Rupert Route
strengthens trade between Vietnam and Canada.
APL also specializes in logistics solutions for specific needs. Supply chain design and
engineering involves tailored solutions to streamline and optimize supply chains,
ensuring cost-effectiveness and efficiency, such as designing a multi-modal
transportation network to reduce delivery times. Shipment consolidation and
deconsolidation combine smaller shipments into larger ones for cost savings or break
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down large shipments into smaller, more manageable units; for instance, consolidating
goods from multiple suppliers for a single retailer. Global freight forwarding and
customs management handles international shipments, navigating complex customs
regulations and documentation to ensure smooth delivery across borders with minimal
delays. Regional warehousing and distribution networks management operates
strategically located warehouses to facilitate efficient storage and distribution, such as
establishing a regional hub to serve multiple markets within a geographic area.
On January 31 2019, a fire broke out on the APL Vancouver container ship while it
was sailing off the coast of Vietnam. The fire started in a cargo hold at the front of the
ship, away from the crew's living quarters. The crew and salvage teams were able to
contain and extinguish the fire. Some of the cargo on board was damaged by the fire.
An extra tugboat is accompanying the ship to ensure its safe journey. All parties
involved in the shipment of the cargo will share the costs of the incident through a
process called "general average.”
From the unexpected issue about the voyage incident, the company was facing with
the fired voyage incident, therefore, the company looked back to their challenges, and
solved it by some feasible solutions. First are some internal and external challenges.
1. Internal Factors
Complex data management: The growing volume of data from various channels
presents challenges in managing and utilizing data effectively. APL needs to develop
its data analysis and processing capabilities to deliver timely and accurate information
to customers.
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2. External Factors
Intense competition: The logistics industry is witnessing fierce competition from major
players, including those with more advanced technological platforms. This puts
significant pressure on APL to maintain market share and enhance its services.
Global market volatility: Factors such as the COVID-19 pandemic have disrupted
global supply chains, leading to uncertainty in demand forecasting and inventory
management. APL must quickly adapt to these changes to stay resilient.
1. Investment in Technology
2. Strengthening Partnerships
Collaboration with strategic partners: APL has established strong relationships with
other logistics service providers, helping them optimize supply chains and improve
customer service capabilities. This not only reduces costs but also increases
operational flexibility.
To illustrate how APL Logistics has successfully addressed these challenges and
implemented innovative solutions, let’s delve into a specific case study. This case
study will highlight how the company has leveraged technology, strengthened
partnerships, and developed customized solutions to overcome obstacles and achieve
significant improvements in its operations.
Labor Management
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APL Logistics' distribution center in Minooka, IL, faced challenges in maintaining
consistency between established labor standards and actual performance. To address
this, the company partnered with Alpine Supply Chain Solutions to assess and
optimize labor standards. The initial step involved analyzing actual performance
against set targets, followed by evaluating each job function based on specific
performance metrics. Time studies were also conducted to validate existing standards.
The evaluation encompassed nine job codes, analyzing factors such as job content,
fatigue levels, delay times, and system interactions. As a result of these efforts, new
labor standards were established for the nine job codes, contributing to improved
individual accountability, the development of incentive programs, and enhanced
overall warehouse performance.
Case study: APL Logistics and global supply chains monitoring. (2012 case)
APL Logistics considers sustainability a core value in all business operations. The
company has achieved significant results, such as reducing CO2 emissions per
container per kilometer by 47.4% in 2018 compared to 2009. Emissions reduction
measures include using shore power for vessels at ports on the US West Coast and
Yantian, along with transporting containers of equipment to clean up plastic pollution.
Additionally, the company developed a comprehensive emissions inventory report for
Scopes 1, 2, and 3, with 2022 as the baseline year. Scope 3 emissions account for 86%
of total emissions, primarily from purchased transportation and IT products.
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Emissions Baselines
North America, Southeast Asia, and South Asia are the largest contributors to direct
emissions, particularly due to warehousing operations and reliance on non-renewable
energy, warehouses in these regions account for 84% of direct emissions. South Asia
has the highest emissions intensity, while Latin America is seen as the region with the
greatest potential for energy efficiency improvements. To address this, the company
has invested in environmentally friendly vehicles, implemented green warehousing
practices, and promoted the construction of LEED-certified buildings. Waste reduction
initiatives include waste stream audits and wood recycling in Shepherdsville,
Kentucky, through donations to Habitat for Humanity.
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Up until now, APL Logistics has invested in eco-friendly transportation solutions,
including: electric vehicles and hybrid trucks, to reduce carbon emissions.
Energy Analysis
Waste Reduction
The process of waste diversion and overall reduction contributes to decreasing
greenhouse gas (GHG) emissions in three main ways: avoiding the inefficient
breakdown of materials in landfills, reducing emissions from waste hauler
transportation, and reducing consumption at the front end, meaning fewer resources
and emissions are needed for product manufacturing. A key step in this process is
auditing our waste streams to understand their composition, which helps identify
source reduction and diversion management strategies. Additionally,theyengage in
practical initiatives such as donating wood used for blocking and bracing trailers at our
location in Shepherdsville, Kentucky, to a local Habitat for Humanity chapter, where
this wood is utilized in home-building efforts or sold in their workshops to support
charitable activities.
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Data Transformation
The challenges they face include the need to provide end-to-end visibility by
effectively connecting the dots across multiple ecosystem partners, which is crucial for
seamless operations. Additionally, the pandemic has caused significant congestion in
supply chain operations, further complicating our efforts. They are also experiencing
increasing demand from new customers, which adds pressure to our existing
processes. Compounding these issues, the traditional approach to managing these
challenges has involved intricate and time-consuming tasks, such as writing APIs
(Application Programming Interfaces) and establishing orchestration and monitoring
systems from the ground up, making it difficult to adapt swiftly to changing
circumstances.
- API Ecosystem Development: APL can develop a robust ecosystem of APIs that
facilitate seamless data exchange between various stakeholders. This helps in
standardizing data formats, improving data accuracy, and ensuring that all partners
can easily access necessary information, which in turn streamlines operations and
enhances decision-making.
- Real-Time Data Access: Through the Amplify Platform, APL can enable real-time
access to critical data across the supply chain. This means that all parties
involved—including suppliers, logistics providers, and customers—can retrieve and
share information promptly, leading to improved responsiveness to market demands
and operational challenges.
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foundation for facilitating smoother transitions to more modern systems. Key aspects
include:
- Improved Governance and Security: By managing all APIs from a single platform,
APL can enforce consistent security protocols, monitor API usage, and ensure
compliance across applications. This reduces the risk of data breaches and enhances
the integrity of the supply chain.
- Efficiency in Operations: Centralized management simplifies the monitoring of
integrations and allows for quicker troubleshooting of any issues, ultimately leading
to more efficient operations and reduced resource expenditures on IT maintenance.
- Adopting Modern API Capabilities: APL can introduce modern API functionalities
such as microservices architecture, which offers greater flexibility and scalability
compared to traditional monolithic systems. This modern architecture supports faster
development cycles and easier integration with new technologies.
- Gradual Feature Rollout: By implementing new features gradually, APL can gather
user feedback and make adjustments before full deployment, ensuring that the
systems work effectively for all stakeholders involved. This approach reduces risk
and increases adoption rates among users.
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This approach enables faster integration with customer systems, improving the
customer experience and reducing time to market for new services.
Besides, to support its contract logistics operations, APL Logistics utilizes a suite of
warehouse management systems (WMS) including Manhattan Associates
“WMi/PkMS,” Dematic/HK Systems “HKwm,” and its proprietary “WMSp.”
Each WMS integrates with clients’ enterprise resource planning (ERP) systems as well
as with the company’s suite of transportation management systems: “OTM” Oracle
Transportation Manager, “TM400” and “LoadTech.” APL Logistics’ technology
solutions include systems for labor management, yard management, shipment
optimization, and supply chain visibility to facilitate full order-to-delivery supply
chain optimization and tracking. Integration with clients’ SAP ERP systems is a core
competency. Most of APL Logistics’ warehousing operations utilize radio frequency
(RF) devices integrated with the warehouse management system(s) for paperless put
away, picking and overall inventory management. RFID, voice data collection,
integrated parcel manifesting and automated material handling solutions are also
deployed when needed. In addition to APL Logistics’ suite of logistics management
applications, it has also deployed an “Executive Dashboard” which provides its
management team with a comprehensive view of business metrics including: financial,
operational, safety, service, and other key metrics necessary to properly manage its
operations.
Strategic Location
China
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China Warehouse Locations & Key Services
APL Logistics has supported the customer's Huiyang manufacturing plant, Huizhou,
China by fulfilling orders and distributing products both domestically and
internationally.
In 2006, APL Logistics moved to a larger, 124,000 square foot warehouse near the
production facility. This facility serves as one of the customer's Chinese production
distribution centers (PDCs) and operates using Lean/Six Sigma processes.
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manages order consolidation, picking instructions, and overall order management.
Picking occurs in designated zones, with 80% item/ case picking and 20% bulk/full
pallet picking.
APL Logistics aims to process orders within hours of receipt, shipping most of them
within that time frame. These orders often involve combining the customer's
computers with printers, monitors, and accessories from other manufacturers. APL
Logistics manages the inventory for these components through vendor-managed
inventory (VMI) programs, minimizing on-hand finished goods inventory.
APL Logistics manages deliveries through its own fleet of 160 trucks and contracted
carriers, handling last-mile deliveries in major cities.
Distribution Center (APDC), its SMI (supplier managed inventory) hub, and Asia
Customization and Testing Center. Having the three functions within one facility
reduces the amount of product handling from configuration through testing and
distribution.
For systems, the operation uses APL Logistics’ proprietary WMS interfaced to its
customer’s SAP ERP (enterprise resource planning) system. Approximately 3,200
SKUs (stock keeping units) of printers, cartridges, and accessories are maintained in
inventory. APL Logistics has a two-hour order-to-ship cycle time and the operation
processes approximately 30-50 export orders per day. Most orders require single or
multiple item picks and are packed out.
In the last operation, different models of printers are tested. Each model can be tested
for basic functionality, paper feeding, online function, condition, and ink cartridge
testing. Approximately 500 printers are tested daily.
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APL Logistics' acquisition of Zhiqin Group strategically strengthens its value-added
warehousing and distribution operations in China.
India
India is one of the fastest growing auto markets in the world. And VASCOR is a joint
venture between APL Logistics and Fujitrans Corporation of Japan. It is a third-party
logistics (3PL) specialist dedicated to servicing the specific needs of the global
automotive industry. This subsidiary is its main expansion strategy to Asia dominance
process where automotive sector is maximum concentrated
Unique challenges, unique solutions: APL Logistics Vascor Automotive Pvt Ltd.
offers specialized supply chain solutions for Original Equipment Manufacturers
(OEMs) in India. This collaboration leverages the combined expertise of APL
Logistics and VASCOR Logistics, two leading supply chain powerhouses.
Rail Transport
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Scope of Service in Finished Vehicle Transportation
1. Storage of vehicles
2. Dispatch of vehicles to
3. Dealers after invoicing
4. Installation of accessories
5. Delivery to final destination
6. Repairs
7. Claims management - assessment, processing and resolution of damage claims
The company's post-GST strategy involves stocking vehicles near customer sale points
to minimize transportation and handling. Technology and expertise from Vascor Ltd.
enable efficient vehicle handling and parking. The first Regional Stockyard has
commenced operations in Chennai, facilitating stock transfers and faster delivery to
dealers.
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The center will initially focus on serving customers in South Asia and EMEA
countries, improving response times and data accuracy. Over time, the center's services
will expand to other regions.
Chapter 5: Benchmarking
The logistics industry, the backbone of the global economy, is witnessing a non-stop
race between the "giants". In the context of this fierce competition, it is extremely
necessary to compare and evaluate the capabilities of leading businesses. APL
Logistics, with its extensive experience and network, has always been considered one
of the formidable names. However, for a more comprehensive view,they will compare
APL Logistics with three direct competitors, CEVA Logistics, DB Schenker, and
Yusen Logistics. The selection of these three companies is based on the same scale of
operations, wide range of services and leading position in the international logistics
market
Overall, for the best view of each company, we also conduct the table with the scale
from from 1 to 5 (where 5 is excellent and 1 is poor):
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Quality 4 (Continuous 5 4 (Standardized 5 (High
improvement (Industry-specifi and compliant) standards,
via audits) c quality special goods
assurance) expertise)
5.1. Service
On the other hand, APL is better than DB Schenker in terms of service customization,
as DB Schenker's offerings tend to focus on reliability without emphasizing
personalized customer engagement.
5.2. Delivery
APL Logistics ensures reliable on-time delivery, especially in key markets, making it a
dependable partner for businesses in specific regions. However, CEVA Logistics
surpasses APL with its tech-driven approach to delivery efficiency, offering a broader
and more stable service. Yusen Logistics, with its strong presence in Asia and flexible
transport management, also provides a regional advantage that could challenge APL’s
market focus. APL outperforms DB Schenker in terms of targeting key markets,
although DB Schenker benefits from advanced tracking systems. Therefore, to remain
competitive, APL could enhance its delivery technologies and expand its geographical
coverage for broader market appeal.
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5.3 Quality
5.4. Cost
APL Logistics stands out for its competitive pricing and value-added services, offering
better affordability compared to DB Schenker, whose premium services can be
expensive for some clients. While CEVA Logistics and Yusen Logistics provide
reasonable and cost-effective options, APL’s combination of pricing and added value
gives it a distinct edge, especially for businesses seeking comprehensive services
without overspending. This strong cost proposition makes APL a preferred choice for
companies aiming to balance quality and affordability in their logistics solutions.
This makes APL better positioned to appeal to clients seeking both reliability and
environmental responsibility, giving it a competitive advantage over its peers.
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Conclusion
APL Logistics has successfully established itself as a prominent player in the global
logistics and supply chain management industry. Through its extensive network,
strategic acquisitions, and investments in technology, the company has demonstrated
resilience and adaptability in an ever-changing global market. The acquisition by
KWE in 2016 proved to be a transformative milestone, enabling APL Logistics to
expand its operational scope, enhance service quality, and improve overall efficiency.
Despite the challenges posed by the COVID-19 pandemic and other market
disruptions, APL Logistics has maintained a competitive edge by prioritizing
customer-centric strategies, digital transformation, and sustainable trade practices.
Recommendations
To stay competitive and drive growth, APL Logistics should focus on improving
technology, building stronger partnerships, and tailoring services to meet market
needs. The following recommendations outline key actions to enhance performance
are showing below:
Invest in Technology
APL Logistics should prioritize upgrading its technological infrastructure to streamline
operations and improve overall efficiency. By adopting advanced analytics and digital
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tools, the company can enhance data management and support better decision-making
processes.
=> Improved technology will not only boost operational efficiency but also enable
seamless integration with client systems, addressing its current shortcomings in tech
integration compared to competitors like CEVA Logistics.
Strengthen Partnerships
Building stronger partnerships with key logistics providers and industry stakeholders
will enhance APL’s flexibility and supply chain optimization capabilities.
Collaboration with established players can help the company expand its service
offerings, access new markets, and improve its ability to meet customer demands more
effectively.
Focus on Customization
APL Logistics should develop more tailored solutions to cater to the unique needs of
specific industries, such as automotive, retail, or healthcare. This would help the
company compete with providers like CEVA Logistics, which offers industry-specific
solutions. Customization will also allow APL Logistics to better address complex
customer demands, thus improving client satisfaction and loyalty.
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Press Release: APL Logistics Inaugurates New Global Business Services Centre in
Chennai | APL Logistics
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