Construction of Road Bed, Major Bridges, Minor Bridges, ROBs, RUBs, including road approaches, Station
Buildings, Staff Qtrs, Other Service buildings, HL Platforms, COPs, FOBs, General electrical work and other
PROJECT :
works related to construction of Yavatmal-Nanded New BG Line from Km: 157 to Km: 169 of Central Railway in
Maharashtra State including construction of two tunnels: T1 (1290m) & T2 (2505 m) with BLT in tunnels"
CLIENT: Rail Vikas Nigam Limited
ENGINEER: Typsa india Pvt Ltd
CONTRCATOR: Max infa (I) pvt ltd
Concrete Mix Proportioning for M35 RCC
A. DESIGN STIPULATION : Trial Mix No : 01
a. Grade of concrete M35
b. Type of cement (conforming as per IS 269:2015) OPC-53 Grade
c. Nominal Maximum Size of Aggregate 20 mm
(As per irc cbc : 1997 table no. 4 Clause
5.4.5)
d. Minimum Cement Content 300 Kgs
(As per irc cbc : 1997 table no. 4 (a)
Clause 5.4.3)
e. Maximum Water Cement Ratio 0.45
f. Workability in terms of Slump
120+-20 mm As Per Project Requirment
g. Type of Exposure Moderate
h. Degree of Quality Control Good
i. Mode of Pouring Pump
j. Type of aggregate Crushed angular aggregate
As per Project Requirements Clause
428 kg/m³ NO. BOQ Bill no.8.2 Supply of Cement
k. Maximum Cement content
l. Type of admixture FOSROC AURAMIX 350 (Superplasticizers)
B. SOURCE FOR MATERIALS
a. Cement Type / Brand OPC-53 UltraTech
b. Admixture Type / Brand FOSROC AURAMIX 350 (Superplasticizers)
c. Crushed Coarse Aggregates MAX Crusher Plant
d. Fine aggregate Crushed Sand Konhoba crusher
f. Water Borewell Batching Plant
C. TEST DATA FOR MATERIALS
1.Cement
Cement used : OPC-53 UltraTech
Conforming IS 269:2015
a.Specific Gravity of cement 3.07
2.Fine and Coarse Aggregate
a. Specific Gravity of Materials
1 Fine Aggrgate(River sand ) 2.822
2 Coarse Aggregates -20 mm 2.919
3 Coarse Aggregates -10 mm 2.899
b. Water Absorption
1 Fine Aggrgate(River sand ) 2.81%
2 Coarse aggregate (20 mm) 1.18%
3 Coarse aggregate (10 mm) 1.43%
c. Flakiness and Elongation Index
1 Coarse Aggrgate -20 mm 18.85%
2 Coarse Aggrgate -10 mm 18.20%
d. Aggregate Impact Value
1 Coarse Aggrgate -20 mm 9.44%
2 Coarse Aggrgate -10 mm 9.83%
e. Aggregate Crushing Value
1 Coarse Aggrgate -20 mm 11.36%
2 Coarse Aggrgate -10 mm 10.52%
f. Aggregate Los Angeles Abrasion Value
1 Coarse Aggrgate -20 mm 11.10%
2 Coarse Aggrgate -10 mm 11.87%
g. Free (surface) moisture
1 Coarse aggregate NIL
2 Fine aggregate NIL
h. Sieve analysis
(as per Tech.Specification and IS :383 )
1 Coarse Aggregate( Blending Proportion)
20 mm :10.0 mm : 34.0 %: 23.0 %
2 Fine Aggregate(Blending Proportion) Crusher Sand: 43%
Coarse aggregate : Fine aggregate 57 % : 43 %
:Conforming to grading Zone-II Table 4 of IS 383
D. MIX PROPORTION OF COARSE AGGRGATE AND FINE AGGRGATE
20 mm ,10.0 mm : Crusher Sand : 34% : 23% : 43 %
IS Sieve Blending combine
% age Passing
(mm) 20 mm 10 mm C.Sand d grading specification as per
IS 383 Table no .10
20 mm 10 mm C.Sand 34.00% 24.00% 42.00% 100%
40 100 100 100 34.00 24.00 42.00 100.00 100
20 86.84 100 100 29.53 24.00 42.00 95.53 95 -100
10 0.75 96.41 100.00 0.26 23.14 42.00
65.39 -
4.75 0.41 2.32 99.40 0.14 0.56 41.75 42.44 30-50
2.36 0.00 1.96 90.40 0.00 0.47 37.97 38.44 -
1.18 0.00 0.00 66.20 0.00 0.00 27.80 27.80 -
0.6 0.00 0.00 37.75 0.00 0.00 15.86 15.86 10 -35,
0.3 0.00 0.00 21.75 0.00 0.00 9.14 9.14 -
0.15 0.00 0.00 10.55 0.00 0.00 4.43 4.43 0-6
FM 2.98
E. TARGET STRENGTH FOR MIX PROPORTIONING
Characteristic Compressive Strength =35 Mpa
Current margin as per IS Code (1.65x7) (Required standard deviation as per IRS CBC :
10.40 N/mm2
1997 Table no .8 Clause no 8.7.5.3)
Target Mean Strength Fck'=(fck+t*s) =45.40 MPa
F. SELECTION OF WATER-CEMENT RATIO
Maximum water-cement ratio (as per IRS CBC :1997 Table No.4 (a)cluse
5.4.3) =0.45
based on trial adopted w/c Ratio =0.34
From table 4, Water Content =186 kg/Cum (for 50 mm Slump )for 20 mm Aggregate
for 125 mm Slump water content taken as 186+(9/100)x186 202.74 = say 203 kg/cum
Based on trial for required Workablity water content taken as = 144.5 kgs/m3
By using chemical admixture and observed trial water content reduced by 28.82 %at dosages 0.80%
Proportion of volume of Coarse Aggregate and fine Aggregate Content
CONDITION Volume of Fine Aggregate (%)
Volume of Coarse aggeragte (%)
Zone - II
Volume for 0.4 W/c Ratio 58.0 42.0
G. Mix Design Calculations For Unit Volume Of Concrete
Air content in concrete as per IS 10262 :2019 table no .3 for 20 mm Aggregates - 1 %
a Volume of concrete (1-0.01) = 0.99
b Volume of cement = Mass of cement
sp.gr of cement x 1000
= 425
3.07 x 1000
= 0.138
c Volume of water = Mass of water
sp.gr of water x 1000
= 144.5
1 x 1000
= 0.1445
d Volume of Admixture = Mass of Admixture
@ 0.80 % by wt of cement sp.gr of Admixture x 1000
= 3.40
1.08x 1000
= 0.0031
e Volume of all in aggregates = (a-(b+c+d)
= a-(0.138+0.1445+0.0031)
= 0.70392
f Mass of Coarse aggregates = e x Volume of Coarse agg. (20 mm) X sp.gr.of Coarse (10 mm) x1000
(20.0 mm)
= 0.70392 x 0.34 x 2.919 x 1000
= 698.61
~ 699 Kgs
e x Volume of coarse agg (10mm) X sp.gr.of coarse aggregate (10mm) x
g Mass of Coarse aggregates - =
1000
(10.0 mm)
= 0.70392x 0.24 x 2.899 x 1000
= 489.76
~ 490 Kgs
e x Volume of fine agg.(C-Sand) X sp.gr.of fine aggregate (C-Sand) x
h Mass of Fine aggregates - =
1000
Crusher Sand
= 0.70392x 0.42 x 2.822 x 1000
= 834.31
~ 834 Kgs
H. Quantities Per Cubic metre of Concrete
Sl. Mix for 1.00 cum in SSD Mix for 1.00 cum in For Lab Trial
Mix Constituents
No. Condition Dry Condition (kgs)
1 Cement in Kg 425 425 11.475
2 Water in Kg 145 183.00 4.941
3 Coarse Aggregate(20.0 mm) in Kg 699 690.00 18.630
4 Coarse Aggregate(10.0 mm) in Kg 490 483.00 13.041
5 Fine Aggregate (Crushed Sand) in Kg 834 811.00 21.897
5 Admixture in Kg 3.400 3.40 0.092
OBSERVATIONS
CTM Slump (mm)
Mix Apperance Remarks
NO. Initial 30 Min. 60 Min 90 min 120 mm
Collapse 180 mm 145 mm 120 mm 100 mm
0
Temp. ( C )
1 Homogenous Cohesive Mix
Concrete Ambient
29.0 °C 25.2 °C
Cube Compressive Strength Report
Date of Date of Weight Density Strength
Sl No Days Load (Kn) Avg (N/mm2) Contractor PMC
casting Testing (Kg) (Kg/Cum) (N/mm2)
2 11-12-24 18-11-24 7
5 11-12-24 08-01-25 28
Compressive Strength (MPa)
CTM No Date Of Casting
7 Days 28 Days
1 11/12/2024
Prepared by : Witness/Checked by : Approved by
MAX PMC RVNL
Name : ……………………… Name : ……………………… Name : …………………
Designation: ……………… Designation: ………………… Designation: …………
Sign.: Sign.: Sign.:
Date : ………………………… Date : ………………………… Date : …………………
