2010 Toyota Prius Repair Manual
REMOVAL
NOTICE:
x While the battery is connected, even if the power switch is off, the brake control system activates when
the brake pedal is depressed or any door courtesy switch is turned on. Therefore, when servicing the
brake system components, do not depress the brake pedal or open/ close the doors while the battery is
connected.
x When the brake pedal is first depressed after replacing the brake pads or pushing back the disc brake
piston, DTC C1214 may be output. As there is no malfunction, clear the DTC.
HINT:
x Use the same procedure for the RH side and LH side.
x The procedure listed below is for the LH side.
x If the sensor rotor needs to be replaced, replace it together with the rear axle hub and bearing assembly.
x The rear speed sensor is a component of the rear axle hub and bearing assembly. If the sensor
malfunctions, replace the rear axle hub and bearing assembly.
1. REMOVE REAR NO. 2 FLOOR BOARD (for Separate Type)
2. REMOVE REAR DECK FLOOR BOX
3. REMOVE REAR NO. 3 FLOOR BOARD
4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected .
5. REMOVE REAR WHEEL
6. REMOVE FRONT DOOR SCUFF PLATE LH
7. REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH
8. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY
9. LOOSEN PARKING BRAKE CABLE
10. DISCONNECT REAR SPEED SENSOR WIRE
(a) Using a screwdriver, disconnect the connector from the rear speed
sensor.
NOTICE:
Be careful not to damage the rear speed sensor.
2010 Toyota Prius Repair Manual
11. DISCONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY
12. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY
13. REMOVE REAR DISC
14. REMOVE REAR AXLE HUB AND BEARING ASSEMBLY
(a) Remove the rear axle hub and bearing assembly .
HINT:
The rear speed sensor is a component of the rear axle hub and bearing assembly. If the sensor malfunctions,
replace the rear axle hub and bearing assembly.
2010 Toyota Prius Repair Manual
INSTALLATION
HINT:
x If the sensor rotor needs to be replaced, replace it together with the rear axle hub and bearing assembly.
x The rear speed sensor is a component of the rear axle hub and bearing assembly. If the sensor
malfunctions, replace the rear axle hub and bearing assembly.
1. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY
(a) Install the rear axle hub and bearing assembly .
HINT:
The rear speed sensor is a component of the rear axle hub and bearing assembly. If the sensor malfunctions,
replace the rear axle hub and bearing assembly.
2. INSPECT REAR AXLE HUB BEARING LOOSENESS
3. INSPECT REAR AXLE HUB RUNOUT
4. INSTALL REAR DISC
5. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY
6. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY
7. CONNECT REAR SPEED SENSOR WIRE
(a) Connect the rear speed sensor wire connector to the rear speed sensor.
8. ADJUST PARKING BRAKE LEVER TRAVEL
9. INSPECT REAR DISC BRAKE CYLINDER OPERATION LEVER AND STOPPER CLEARANCE
10. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY
11. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH
12. INSTALL FRONT DOOR SCUFF PLATE LH
2010 Toyota Prius Repair Manual
13. INSTALL REAR WHEEL
Torque: 103 N·m (1050 kgf·cm, 76ft·lbf)
14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected .
15. INSTALL REAR NO. 3 FLOOR BOARD
16. INSTALL REAR DECK FLOOR BOX
17. INSTALL REAR NO. 2 FLOOR BOARD (for Separate Type)
18. CHECK FOR SPEED SENSOR SIGNAL
2010 Toyota Prius Repair Manual