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Asset_513657

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hcqwert trewq
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Operating Instructions

PROFIBUS DP interface for IS1+

Description of

PROFIBUS DPV0 / DPV1 Interface

for

IS1+ field stations

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 1


Operating Instructions

PROFIBUS DP interface for IS1+

Content:

Historical development of remote I/O technology at R. STAHL.........................................................................4

1 System Overview ................................................................................................................................ 5


1.1 Connection principle of IS1+ field stations to the PROFIBUS .............................................................. 5
1.2 Transmission structures ....................................................................................................................... 6
1.3 Access procedure of the PROFIBUS DP ............................................................................................. 7
2 Commissioning .................................................................................................................................... 8
2.1 Overview ............................................................................................................................................... 8
2.2 Engineering limits ................................................................................................................................. 9
Compatibility of new 9442 CPU.............................................................................................. 12
Compatibility of new IS1+ IO-Module ..................................................................................... 13
2.3 System requirements .......................................................................................................................... 14
2.4 Configuration of the DP master .......................................................................................................... 16
2.5 Bus assembly ..................................................................................................................................... 18
2.6 PROFIBUS address of the IS1+ field station ...................................................................................... 18
2.7 Protocol Selection ............................................................................................................................... 18
2.8 Transmission rate ............................................................................................................................... 19
2.9 Start-up behavior ................................................................................................................................ 19
Slave is configured by the master: ......................................................................................... 19
Master configures itself with data from the slave: .................................................................. 19
Typical start-up process between a class 1 master (M) and slave (S) .................................. 20
2.10 CPU redundancy ................................................................................................................................ 21
CPU redundancy according to PNO specification.................................................................. 22
2.10.1.1 Software requirements........................................................................................................ 23
2.10.1.2 Project planning .................................................................................................................. 23
2.10.1.3 PNO redundancy without class 1 master support .............................................................. 26
CPU redundancy according Stahl specification ..................................................................... 28
2.10.2.1 Functions ............................................................................................................................ 28
2.10.2.2 Redundancy structures ....................................................................................................... 28
2.10.2.3 Timeout time for Output modules ....................................................................................... 30
2.10.2.4 Behavior of the DP Master (AS) ......................................................................................... 31
2.10.2.5 Updating the I/O data to the user program ......................................................................... 33
2.11 Line Redundancy ................................................................................................................................ 36
System data ´Line Redundancy´ ............................................................................................ 37
Settings in PROFIBUS master ............................................................................................... 38
CPM 9440 parameter: ............................................................................................................ 38
Settings on Fieldbus Isolating Repeater 9185 ....................................................................... 38
Change from 9440 CPM Line Redundancy to 9442 CPU Redundancy ................................ 38
3 Data traffic ......................................................................................................................................... 39
3.1 Configuration ...................................................................................................................................... 39
3.2 Parameterization of the IS1+ field station and the IO-Module............................................................ 39
Transmission of parameter data............................................................................................. 39
CPU parameters ..................................................................................................................... 40
IO-Module parameters ........................................................................................................... 41
3.2.3.1 AIM / AIMH ......................................................................................................................... 41
3.2.3.2 AUMH 9468 ....................................................................................................................... 42
3.2.3.3 UMH 9469 Exn ................................................................................................................. 44
3.2.3.4 TIMR 9480 ........................................................................................................................ 46
3.2.3.5 TIM mV 9481 ..................................................................................................................... 47
3.2.3.6 TIM 9482 ............................................................................................................................ 48
3.2.3.7 DIM (9470/3x in compatible mode) .................................................................................. 49
3.2.3.8 DIOM 9470/3x, 9471/35, 9472/35 (IS1+) ...................................................................... 50
3.2.3.9 AOM / AOMH 9466 ............................................................................................................ 51
3.2.3.10 DOM.................................................................................................................................... 52

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 2


Operating Instructions

PROFIBUS DP interface for IS1+

Bit coding of IO-Module parameters ...................................................................................... 53


3.2.4.1 AIM / AIMH / AUMH ............................................................................................................ 53
3.2.4.2 UMH 9469 .......................................................................................................................... 54
3.2.4.3 TIMR 9480 ........................................................................................................................ 55
3.2.4.4 TIM mV 9481 ..................................................................................................................... 56
3.2.4.5 TIM 9482 ............................................................................................................................ 57
3.2.4.6 DIM (9470/3x in compatible mode) .................................................................................... 58
3.2.4.7 DIOM 9470/3x, 9471/35, 9472/35 (IS1+) ...................................................................... 59
3.2.4.8 AOM / AOMH 9466 ............................................................................................................ 60
3.2.4.9 DOM.................................................................................................................................... 61
3.3 Data word structure of the I/O modules .............................................................................................. 62
Analog modules ...................................................................................................................... 62
3.3.1.1 AIM, AIMH (9460/..., 9461/..., 9468/…, 9469/…) ............................................................ 62
3.3.1.2 TIM (9480/... , 9481/..., 9482/…) ..................................................................................... 65
3.3.1.3 AOM 0 – 20 mA (9465/... , 9466/..., 9468/..)................................................................... 68
DIM, DIM+CF, DIOM (9470/.. 9471/.. 9472/..) ................................................................ 70
DOM (9475/.., 9477/.., 9478/..) ............................................................................................. 76
3.4 Signal behavior in case of errors ........................................................................................................ 77
Behavior of the input signals in case of errors ....................................................................... 77
Behavior of the output signals in case of errors ..................................................................... 78
3.5 HART variables ................................................................................................................................... 79
Module selection in GSE file / IS1 DTM / IS Wizard .............................................................. 79
Data format ............................................................................................................................. 80
Selection of the HART variables ............................................................................................ 80
3.6 Diagnosis data .................................................................................................................................... 81
Standard diagnosis information in PROFIBUS DP ................................................................ 83
Identifier related diagnosis of the IS1+ modules .................................................................... 84
Device related diagnosis IS1+ Fieldstation (DPV0) .............................................................. 85
CPU Status (DPV1) ................................................................................................................ 88
Module Status (DPV1) ............................................................................................................ 90
Redundancy Status (DPV1) ................................................................................................... 90
IO-Module Status (DPV1) ....................................................................................................... 91
Channel-related diagnosis...................................................................................................... 93
3.7 Group alarm / field station status ........................................................................................................ 95
Control register CPU .............................................................................................................. 95
Status register CPU ................................................................................................................ 95
3.8 LED and LCD displays CPM 9440 ..................................................................................................... 96
3.9 LED displays CPU 9442 ..................................................................................................................... 96
3.10 DPV1 records ..................................................................................................................................... 97
3.11 I&M Function (DPV1) .......................................................................................................................... 98
3.12 Online behavior of the IS1+ field station. .......................................................................................... 100
Parameter change. ............................................................................................................... 100
Configuration change. .......................................................................................................... 100
4 Ethernet Interface 9442 CPU .......................................................................................................... 101
4.1 Ethernet Network Topology .............................................................................................................. 101
4.2 IP Address setting............................................................................................................................. 101
4.3 IS1+ Detect ....................................................................................................................................... 101
4.4 Web Server ....................................................................................................................................... 102
5 IS1+ APL Driver library for PCS7 .................................................................................................... 104
6 List of abbreviations: ....................................................................................................................... 105
7 Release Notes: ................................................................................................................................ 106
8 Support address .............................................................................................................................. 107
9 Appendix A: GSD File Rev. vs. CPM 9440 Firmware Rev............................................................. 108

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 3


Operating Instructions

PROFIBUS DP interface for IS1+

Historical development of remote I/O technology at R. STAHL


As one of the innovators in remote I/O technology, R. STAHL recognized the advantages that remote I/O
technology offers for hazardous areas and has been developing innovative products and solutions for over
30 years since that time. The benefits to users are always the focus here. All communication, power supply
and input/output modules in the system can be connected and disconnected during operation in hazardous
areas. Thanks to an intrinsically safe system design, the installation process is almost identical to this
process in safe areas. No special Ex d or Ex p enclosures are required. Remote I/O can be used to integrate
conventional and HART-capable field devices into modern, digital network structures easily and affordably.
Comprehensive diagnostics options using a separate ServiceBus or the process bus enable integration in
modern plant asset management systems and increase the availability of systems.

1987 The "ICS MUX fieldbus system" from R. STAHL is the first intrinsically safe bus system for sensors
and actuators in hazardous areas (Zone 1) on the market. A master station installed in the control
room establishes the connection to the automation systems. Intrinsically safe communication with
explosion-protected on-site or field stations (VOS) installed in Zone 1 is carried out using a single
coaxial cable.
1993 The system variant "VOS 200", which is based on ICS MUX, is presented. The "VOS 200" is better
suited to smaller signal quantities or decentralized automation units. A master station is no longer
required. Multi-drop is supported and couplings are also available in redundant designs.
1997 "VOS 200" can now also communicate with the PROFIBUS DP, which was new at the time.
R. STAHL achieved this by being the first to develop an intrinsically safe design which, with a few
modifications, is part of the PNO standard today under the name RS485-IS.
2000 Drawing from experience with the ICS MUX and VOS 200, a completely new Remote I/O – IS1 is
developed. This system is substantially more flexible, easier to use, more powerful and extremely
affordable. Over the years, the IS1 has become the market leader in Zone 1 and is still used around
the globe. IS1 supports open bus protocols such as PROFIBUS DP or Modbus RTU and is available
in different versions for Zone 1, Zone 2 and even Division 1 and 2.
2009 A new communication unit for Ethernet is added to IS1. With this, IS1 is the first remote I/O system
that operates at 100 Mbps/Ethernet in Zone 1. A fibre optic cable with the 'op is' type of protection is
used as a communication medium. Modbus TCP, EtherNet/IP and PROFINET are supported
protocols.
2013 The I/O level is completely modernised and introduced on the market as IS1+. The new
multifunctional I/O modules have configurable inputs/outputs and an innovative diagnostics function
that reports potential module failures up to 12 months before they would occur. IS1+ is even better
suited to extreme ambient conditions from -40 to +75 °C. The new IS1+ modules are fully compatible
with their IS1 predecessors.
2018 The new Zone 2 head assembly consists of a CPU, power module and socket makes IS1+ even
more flexible and has expanded its application range. The previously supported protocols
PROFIBUS DP, Modbus TCP+RTU, EtherNet/IP and PROFINET are now all supported by one CPU
and can be selected by the user. The new assembly has the same predictive diagnostic functions
and the extended temperature range of -40 to 75 °C that are features of the IS1+ modules.

The description below shows the system features of the IS1+ system when connecting to an automation
system via PROFIBUS DP.

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 4


Operating Instructions

PROFIBUS DP interface for IS1+

1 System Overview
1.1 Connection principle of IS1+ field stations to the PROFIBUS

As an off-the-shelf explosion protected mounted unit, the IS1+ field station can be installed directly in the
hazardous area (Zone 1 or Zone 2 and Division 1 or Division 2). It can also be installed in the safe area. The
diagram above shows a Zone 1 solution.
The IS1+ field station has several interfaces. One of them is used to connect to an automation system
(Process Bus) and the second interface can be used as a bus-capable maintenance interface for the
configuration, error diagnosis and communication with HART field devices.
This functions can optionally be used via FDT technology and IS1 DTMs. Communication via PROFIBUS or
Service Bus DTMs is used in this case.
In addition, the 9442 CPU has an Ethernet interface. Diagnostics and firmware update functions are
available here via Web Server.
Several IS1+ field stations can be used in the hazardous area to form a PROFIBUS DP network that is
connected directly - both hierarchically and topologically - with the PROFIBUS network in the non-hazardous
area.
The following applies to Zone 1 installations:
From a safety-engineering aspect relating to explosion protection, the field bus isolating repeater for the
PROFIBUS takes on the function of a “barrier” between the Ex area and non-hazardous area.
The PROFIBUS installed in the hazardous area is using the RS 485-IS standard.
In such a PROFIBUS DP network, the IS1+ field station behaves hierarchically as a PROFIBUS slave where
the configuration of the field station is performed via the PROFIBUS master. Optional extended diagnostic and
parameterizing functions can be provided via PC-supported configuration programs (IS1 DTM via PROFIBUS
DP or IS Wizard via Servicebus).

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 5


Operating Instructions

PROFIBUS DP interface for IS1+

1.2 Transmission structures

Fig. 2 shows the possible transmission structures of several IS1+ field stations in a PROFIBUS network.
IS1+ field stations can be connected to the PROFIBUS in the hazardous area as well as in the non-
hazardous area. Both fiber optic technology as well as bus structures in multi-drop cabling
configurations are available in the hazardous area.

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 6


Operating Instructions

PROFIBUS DP interface for IS1+

1.3 Access procedure of the PROFIBUS DP

Class 1 masters are masters that are allocated one or more slaves. Only class 1 masters have write (setting
the outputs) and read (reading inputs) access to the slaves allocated to them. Class 2 masters only have read
access to slaves. Each slave can have only one class 1 master but several class 2 masters can be available
for each slave. A network can have several class 1 masters. However, only one class 1 master can have write
access to the slaves allocated to it. Masters can be both class 1 masters for one particular slave while they
are class 2 masters for other slaves.

Example:

Slaves A1 and A2 are allocated Master A as their class 1 master. Master A has no slaves allocated to it as
class 2 master.
Master B is allocated as the class 1 master of the Slave B1 and as the class 2 master of both Slave A1 and
Slave A2.

PROFIBUS DPV0 services (class 1 master)

Data_Exchange Cyclic data exchange with a class 1 master, e.g. an automation system with one slave.
RD_Inp Reading of the input data by a class 2 master, e.g. PC for configuration and diagnosis
or another automation system.
RD_Out Reading of the output data of a slave by a class 2 master.
Slave_Diag Diagnosis data are sent to the class 1 master.
Set_Prm Configuration data are sent by the class 1 master to the slave (IS1).
Chk_Cfg Transmission of configuration data by the class 1 master to the slave and checking of
the configuration data received by the slave.
Get_Cfg Request of a class2 master to read the current configuration data of a slave.
Set_Slave_Add Not supported! The slave address is set by operating keys on the 9440 CPM of the
IS1+ field station or via rotary switches on the Socket of the 9442 CPU.

PROFIBUS DPV1 services (class 2 master)


Initiate open acyclic connection (C2 channel)
Read read data acyclic
Write write data acyclic
Abort close connection

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Operating Instructions

PROFIBUS DP interface for IS1+

2 Commissioning
2.1 Overview

Planning of the complete PROFIBUS network:

- Which masters are in the network?


- Which slaves are in the network?
- Selection of network topology and network physics (repeaters, glass fiber links ...)
- Selection of the baud rate depending on lengths of cable, volumes of data and time requirements
- Unique allocation of the PROFIBUS DP addresses.

Perform the commissioning:

- Mechanical mounting of the IS1+ field station.


- Mechanical mounting of the field bus isolating repeater.
- Mechanical mounting of all other bus users.

- Set up the bus connections. Ensure the correct bus termination of all segments!

- Set up the baud rate on the field bus isolating repeaters (9185, 9186,…) or select
´Auto Baudrate detection´ (available with 9185 and 9186).

- Set up the voltage supply of the IS1+ field station.


- Set up the voltage supply of the isolating repeaters.

- Set up the slave addresses on the IS1+ field stations.


- Set up the addresses of all other users.

- Optional use of the RS485 service bus:


- Mechanical mounting of the service bus and the associated field bus isolating repeater.
- Install the IS Wizard software on the PC.
- Configure the IS1+ field stations.

- Parameterize the DP master.


- Read the GSE file of the IS1+ field station in the configurator of the master.
- Configure the modules in the master according to the IO-Modules present in the field station.
- Parameterize the IS1+ field station and its IO-Modules.

- Put the master into operation. This results in the automatic start-up of the cyclic master <-> slave
Communication.

- Check communication on the PROFIBUS DP using the following tools:


- Diagnosis information of the master or of the diagnostic tools belonging to the master.
- LEDs on the 9185, 9186 field bus isolating repeaters
- LEDs on the CPU of the IS1+ field station

- Check I/O signals using the following tools:


- Information of the master or of the diagnostic tool belonging to the master.
- Optional use of Diagnosis software IS WIZARD on a PC connected via the service bus.
- IS1+ DTMs using FDT technology.

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Operating Instructions

PROFIBUS DP interface for IS1+

2.2 Engineering limits


The general regulations according to the IS1 operating instructions apply to the mechanical and electrical
engineering of an IS1+ field station. The use of the PROFIBUS DP interface gives rise to the following
additional engineering regulations that must be observed.

PROFIBUS diagnostic telegrams are supported in the two variants DPV0 and DPV1. The selection is
made by using different GSE file major versions (V2.xx, V3.XX, V4.xx V5.xx), as well as depending on the
support of the used PROFIBUS masters (PLC, DCS). Details see Diagnosis data
The data volume for the IO-Module of an IS1+ field station that can be transmitted is limited in the
PROFIBUS DP. Thus, the maximum possible number of IO-Modules in a field station is limited.

IS1+ CPU 9440, 9442 9442


PROFIBUS Diagnostic DPV0 DPV1 DPV0 DPV1
GSE Rev. V2.xx, V3.xx V4.xx V5.xx
Max_Input_Len [Byte] 240 244
Max_Output_Len [Byte] 128 244
Max_Diag_Data_Len [Byte] 122 244
Max Number Signal Diagnoses 30 11 – 28 70 40 - 64
C1_READ_WRITE_SUPP 0 1
C2_Max_Count_Channels 1 3

9440 CPM limitations apply when using the 9442 CPU with GSE V2.xx or V3.xx.

Length of the cyclic CPU/CPM data using GSE V2.xx und V3.xx
Cyclic data
Module selection text in the length [bytes] PROFIBUS
GSE file Input Output identifier [HEX]
9440/12-01-11 CPM Z1 Stahl 24V 1 1 30 - - - -
9440/15-01-11 CPM Z2 Stahl 24V 1 1 30 - - - -
9440/22-01-11 CPM Z1 PNO 24V 1 1 GIF 30 - - - -
9440/22-01-21 CPM Z1 PNO 230V 1 1 30 - - - -
9440/.. CPM without cyc Data *1) 0 0 00 - - - -

*1) CPM without cyclic data -> no CPM redundancy supported

Length of the cyclic 9442 CPU data using GSE V4.xx and V5.xx
Cyclic data
Module selection text in the length [bytes] PROFIBUS
GSE file Input Output identifier [HEX]
CPU Status and Control Register *2) 1 1 c2 00 00 00 35
9445/35-12 PM 24V/5A Z2 *3) 0 0 SIF 02 00 34 - -
EM Extension Module *3) 0 0 02 00 36 - -

*2) The CPU status / control registers can be projected at 9442 CPU if necessary on any slot optionally.
It behaves like an empty module and the slot must remain empty. For this reason the slot address of the
following IO-Module are moved.
Hint: If the status / control registers is projected as the last module the after the real plugged IO-Module, the
slot addresses of the real plugged IO-Module remain unchanged.

*3) PM and EM will be added later with new IO-Module.

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 9


Operating Instructions

PROFIBUS DP interface for IS1+

The following table shows the length of the cyclic data of different types of IO-Module:
Cyclic data IO-

Komp.
Mode
Module selection text in the length [bytes] PROFIBUS
Module
GSE file Input Output identifier [HEX]
Type
9460/12-08-11 AIM 4/8 Exi 16 0 42 47 30 03 -
9461/12-08-11 AIMH 8 2w Exi 16 0 42 47 30 05 -
9461/12-08-11 AIMH 8+4HV 2w Exi 32 0 42 4f (cf *1) 31 05 -
9461/12-08-11 AIMH 8+8HV 2w Exi 48 0 42 57 (d7 *1) 32 05 -
9461/12-08-21 AIMH 8 Exi 16 0 42 47 30 06 -
9461/12-08-21 AIMH 8+4HV Exi - SIF IS1
32 0 42 4f (cf *1) 31 06 -
9461/12-08-21 AIMH 8+8HV Exi 48 0 42 57 (d7 *1) 32 06 -
9461/15-08-12 AIMH 8 2w Exn 16 0 42 47 30 07 -
9461/15-08-12 AIMH 8+4HV 2w Exn 32 0 42 4f (cf *1) 31 07 -
9461/15-08-12 AIMH 8+8HV 2w Exn 48 0 42 57 (d7 *1) 32 07 -
9462/12-06-11 SAIMH6 V1 2w Exi 16 4
9462/12-06-11 SAIMH6 V2 2w Exi 16 4 see operating PROFI
9462/12-08-11 SAIMH8 V1 2w Exi - ESIF
22 6 instructions SAIMH safe
9462/12-08-11 SAIMH8 V2 2w Exi 22 6
9465/12-08-11 AOM 8 Exi 0 16 82 47 40 09 -
9466/12-08-11 AOMH 8 Exi 0 16 82 47 40 0b -
9466/12-08-11 AOMH 8 +4HV Exi 16 16 c2 47 47 (c7 *1) 41 0b
9466/12-08-11 AOMH 8 +8HV Exi - 32 16 c2 47 4f (cf *1) 42 0b IS1
9466/15-08-12 AOMH 8 Exn 0 16 82 47 40 0c -
9466/15-08-12 AOMH 8 +4HV Exn 16 16 c2 47 47 (c7 *1) 41 0c
9466/15-08-12 AOMH 8 +8HV Exn 32 16 c2 47 4f (cf *1) 42 0c
9468/3x-08-xx 8AIH 18 0 42 48 70 2b -
9468/3x-08-xx 8AOH 2 16 c2 47 40 71 2b
9468/3x-08-xx 6AIH+2AOH 14 4 c2 41 46 72 2b
9468/3x-08-xx 8AIH/8AOH 18 16 c2 47 48 73 2b
9468/3x-08-xx 8AIH +4HV 34 0 42 50 (d0 *1) 74 2b -
- SIF
9468/3x-08-xx 8AOH +4HV 18 16 c2 47 48 (c8 *1) 75 2b
9468/3x-08-xx 8AIH/8AOH +4HV 34 16 c2 47 50 (d0 *1) 76 2b
9468/3x-08-xx 8AIH +8HV 50 0 42 58 (d8 *1) 77 2b -
9468/3x-08-xx 8AOH +8HV IS1+
34 16 c2 47 50 (d0 *1) 78 2b
9468/3x-08-xx 8AIH/8AOH +8HV 50 16 c2 47 58 (d8 *1) 79 2b
9468/3x-08-xx 8AIMH No Stat 16 0 42 47 30 05 -
9468/3x-08-xx 8AIMH+4HV No Stat 32 0 42 cf 31 05 -
9468/3x-08-xx 8AIMH+8HV No Stat 48 0 42 d7 32 05 -
x
9468/3x-08-xx 8AOMH No Stat 0 16 82 47 40 0b -
9468/3x-08-xx 8AOMH+4HV No Stat 16 16 c2 47 c7 41 0b
9468/3x-08-xx 8AOMH+8HV No Stat 32 16 c2 47 cf 42 0b
9469/35-08-xx 8IH Exn 18 0 42 48 80 32 -
9469/35-08-xx 8OH Exn 2 16 c2 47 40 81 32
9469/35-08-xx 6IH+2OH Exn 14 4 c2 41 46 82 32
9469/35-08-xx 8IH/8OH Exn 18 16 c2 47 48 83 32
9469/35-08-xx 8IH +4HV Exn 34 0 42 50 (d0 *1) 84 32 -
-
9469/35-08-xx 8OH +4HV Exn 18 16 c2 47 48 (c8 *1) 85 32
9469/35-08-xx 8IH/8OH +4HV Exn 34 16 c2 47 50 (d0 *1) 86 32
9469/35-08-xx 8IH +8HV Exn 50 0 42 58 (d8 *1) 87 32 -
9469/35-08-xx 8OH +8HV Exn 34 16 c2 47 50 (d0 *1) 88 32 IS1+
9469/35-08-xx 8IH/8OH +8HV Exn 50 16 c2 47 58 (d8 *1) 89 32
9469/35-08-xx 8AIMH No Stat 16 0 42 47 30 07 -
9469/35-08-xx 8AIMH+4HV No Stat 32 0 42 4f (cf *1) 31 07 -
9469/35-08-xx 8AIMH+8HV No Stat 48 0 42 57 (d7 *1) 32 07 -
x
9469/35-08-xx 8AOMH No Stat 0 16 82 47 40 0c -
9469/35-08-xx 8AOMH+4HV No Stat 16 16 c2 47 47(c7 *1) 41 0c
9469/35-08-xx 8AOMH+8HV No Stat 32 16 c2 47 4f (cf *1) 42 0c

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 10


Operating Instructions

PROFIBUS DP interface for IS1+

9470/12-16-11 DIM 16 NamExi 4 0 42 83 11 0d -


9470/22-16-11 DIM 16 NamExi 4 0 42 83 11 0d -
9470/22-16-11 DIM 16+CF NamExi - 8 1 c2 00 87 12 0d IS1
9470/25-16-12 DIM 16 NamExn 4 0 42 83 11 0e -
9470/25-16-12 DIM 16+CF NamExn 8 1 c2 00 87 12 0e
9470/3x-16-xx DIM 16 4 0 42 83 60 2c -
9470/3x-16-xx DI/DO 16 4 2 c2 01 (81 *1) 83 61 2c
9470/3x-16-xx DI/DO 16+2CF - 8 4 c2 03 (83 *1) 07 (87 *1) 62 2c
9470/3x-16-xx DI/DO 16+6CF 16 4 c2 03 (83 *1) 0f (8f *1) 63 2c IS1+
9470/3x-16-xx DI/DO 16+8CF 20 4 c2 03 (83 *1) 13 (93 *1) 64 2c
9470/3x-16-xx DIM 16 9470/2 4 0 42 83 11 0d -
x
9470/3x-16-xx DIM 16+2CF 9470/2 8 1 c2 00 87 12 0d
9471/10-16-11 DIM 16 24V 4 0 42 83 11 0f -
9471/10-16-11 DIM 16+CF 24V 8 1 c2 00 87 12 0f
9471/15-16-12 DIM 16 24V Exn - IS1
4 0 42 83 11 11 -
9471/15-16-12 DIM 16+CF 24V Exn 8 1 c2 00 87 12 11
9471/35-16-xx DIM 16 Exn 4 0 42 83 60 30 -
9471/35-16-xx DI/DO 16 Exn 4 2 c2 01 (81 *1) 83 61 30
9471/35-16-xx DI/DO 16+2CF Exn - 8 4 c2 03 (83 *1) 07 (87 *1) 62 30
9471/35-16-xx DI/DO 16+6CF Exn 16 4 c2 03 (83 *1) 0f (8f *1) 63 30
9471/35-16-xx DI/DO 16+8CF Exn 20 4 c2 03 (83 *1) 13 (93 *1) 64 30
9471/35-16-xx DIM 16 9470/2 4 0 42 83 11 11 -
9471/35-16-xx DIM 16+2CF 9470/2 x
8 1 c2 00 87 12 11
9472/35-16-xx DIM 16 24V Exn IS1+
4 0 42 83 60 31 -
9472/35-16-xx DI/DO 24V Exn 4 2 c201 (81 *1) 83 61 31
9472/35-16-xx DI/DO 24V+2CF Exn SIF
- 8 4 c203 (83 *1) 07 (87 *1) 62 31
9472/35-16-xx DI/DO 24V+6CF Exn 16 4 c203 (83 *1) 0f (8f *1) 63 31
9472/35-16-xx DI/DO 24V+8CF Exn 20 4 c203 (83 *1) 13 (93 *1) 64 31
9472/35-16-xx DIM 16 9471/1 4 0 42 83 11 11 -
9472/35-16-xx DIM 16+2CF 9471/1 x
8 1 c2 00 87 12 11
9475/12-04-11 DOM 4 Exi1 0 1 82 00 20 12 -
9475/12-04-21 DOM 4 Exi2 0 1 82 00 20 13 -
9475/12-04-31 DOM 4 Exi3 0 1 82 00 20 14 -
9475/12-08-41 DOM 8 Exi1 0 1 82 00 20 16 -
9475/12-08-51 DOM 8 Exi2 - 0 1 82 00 20 17 - IS1
9475/12-08-61 DOM 8 Exi3 0 1 82 00 20 18 -
9475/22-04-21 DOM 4 OD Exi2 0 1 82 00 20 24 -
9475/22-08-51 DOM 8 OD Exi2 0 1 82 00 20 20 -
9475/22-08-61 DOM 8 OD Exi3 0 1 82 00 20 21 -
9475/3x-04-xx DOM 4 - 2 1 C2 00 01 21 2d
9475/3x-04-1x DOM 4 No Stat 0 1 82 00 20 12 -
x
9475/3x-04-2x DOM 4 No Stat 0 1 82 00 20 24 -
9475/3x-08-xx DOM 8 IS1+
- 2 1 C2 00 01 21 2e
9475/3x-08-5x DOM 8 No Stat 0 1 82 00 20 20 -
x
9475/3x-08-6x DOM 8 No Stat 0 1 82 00 20 21 -
9477/10-08-12 DOM 8 Rel 0 1 82 00 20 19 -
9477/12-08-12 DOM 8 60V Rel Z1 0 1 82 00 20 22 -
9477/12-06-12 DOM 6 250VRel Z1 0 1 82 00 20 23 -
9477/15-08-12 DOM 8 Rel Z2 - 0 1 82 00 20 1e - IS1
9478/22-08-51 DOMV8 OD Exi1 0 1 82 00 20 2a -
9480/12-08-11 TIM 8 R Exi 16 0 SIF 42 47 30 1a -
9481/12-08-11 TIM 8 mV Exi 16 0 42 47 30 1c -
9482/3x-08-xx 8TIM - 18 0 42 48 70 2f -
9482/3x-08-xx TIM 8 R No Stat 16 0 42 47 30 1a - IS1+
x
9482/3x-08-xx TIM 8 mV No Stat 16 0 42 47 30 1c -
AIM 4/8 (9460/.., 9461/..) 16 0 57 - - - -
AOM 8 (9465/.., 9466/..) 0 16 67 - - - -
DIM 16 (9470/.., 9471/..) - GIF -
2 0 11 - - - -
DOM 4/8 (9475/..) 0 1 20 - - - -
*1) Identifier used from GSE V3.04 GIF: General Identifier Format SIF: Special Identifier Format
ESIF: (Extended Special Ident. Format)

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 11


Operating Instructions

PROFIBUS DP interface for IS1+

Hint compatible mode:


Module descriptors with ´No Stat´, ´9470/2´ or ´9471/1´ in the Profibus GSE description use the data format
of the IS1 modules without separate signal status bits. The new IS1+ IO-Module operate in a compatible
mode and emulate one of the older IS1 IO-Module in this case.
Signal Status via status code in the AI data word is available always.
Advantage: Support and easier engineering of AS systems, which do not support separate signal status.

Disadvantage: When using IS1 DTM or I.S.Wizard is to note in this case, that the compatible older
IS1 IO-Module without signal status bits has to be configured in these tools manually to enable a consistent
upload of the parameter from IS1. The ´scan topology´ function of FDT frames or the function ´Generate
Configuration Data According Hardware´of I.S.Wizard cannot be used in this case because here the
descriptors of the IS1 + IO-Modules and not the descriptors of the older IS1 IO-Modules are added to the
project. Mapping of compatible IO-Module see Compatibility of new IS1+ IO-Module
Therefore the use of module descriptions with ´No Stat´, ´9470/2´ or ´9471/1´ in combination with
applications using IS1 DTM or I.S.Wizard is possible with above mentioned reservations, but not
recommended.

The telegram length of the cyclic input and output data of a field station depends on the type and number of
IO-Module used. The above mentioned limits of a field station depending on the used CPU and GSE version
must also be observed here.

Moreover, further limitations of the number of IO-Modules, the maximum number of signals and the maximum
number of slaves in a network ... depend on the performance of the DP master used. Thus, the limits of the
DP master used must also be taken into account during the engineering.

Compatibility of new 9442 CPU

9442 CPU with power module PM 9444 and socket 9496 can replace previous 9440/15 CPM fully compatible
with the exception of line redundancy.
Existing configurations of 9440/15 with GSE V2.xx or GSE V3.XX can remain in the PROFIBUS Master
unchanged. The limitations of data length on PROFIBUS of the CPM 9440/15 remain unchanged in this
case.

If extended data length of 9442 CPU shall be used, a modified configuration with 9442 CPU and GSE V4.xx
(DPV0) or V5.xx (DPV1) has to be configured.
Date Length see Engineering limits

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 12


Operating Instructions

PROFIBUS DP interface for IS1+

Compatibility of new IS1+ IO-Module

New IS1+ IO-Module can be used in existing plants for compatible replacement of previous IS1 IO-Module.
No change of GSE File or configuration is required in such case.
The IS1+ IO-Module switch to a compatible mode in case of detection of an allowed configuration of the
previous IO-Module.
If new features of the IS1+ IO-Module shall be used which are not supported by the previous IO-Module new
configuration with new GSE file according type number of the IS1+ IO-Module is required.

Overview of compatible IO-Modules:

IS1 IO-Module compatible IS1+ IO-Module Remark


9460/12-08-11 AIM 8 -
9461/12-08-11 -
AIMH 8 9468/32-08-11 AUMH Zone 1
9461/12-08-21 9164 additionally required
9468/33-08-10 AUMH Zone 2
9465/12-08-11 AOM 8 -
9466/12-08-11 AOMH 8 -
9461/15-08-12 AIMH 8 Exn -
9469/35-08-xx UMH Exn
9466/15-08-12 AOMH 8 Exn -
9470/22-16-11 DIM 16 9470/32-16-11 DIOM Zone 1 -
9475/12-08-41 DOM 8 9470/33-16-10 DIOM Zone 2 for low power valves
9470/25-16-12 DIM 16 Nam Exn -
9471/35-16-xx DIOM Zone 2 Exn
9471/15-16-12 DIM 16 24V Exn 9472/35-16-xx DIOM 24V Exn -
(from IOM Firmware V03-06)
9471/10-16-11 DIM 16 24V -
9475/12-04-11 9475/32-04-12 DOM Zone 1 -
9475/12-04-21 DOM 4 9475/32-04-22 DOM Zone 1 -
9475/12-04-31 - discontinued
9475/12-08-41 siehe oben 9470/3x DIOM -
9475/32-08-52 DOM Zone 1
9475/12-08-51 DOM 8 -
9475/33-08-50 DOM Zone 2
9475/32-08-62 DOM Zone 1
9475/12-08-61 -
9475/33-08-60 DOM Zone 2
9475/22-04-21 DOM 4 OD 9475/32-04-22 DOM Zone 1 -
9475/22-08-51 9475/32-08-52 DOM Zone 1 -
DOM 8 OD
9475/22-08-61 9475/32-08-62 DOM Zone 1 -
9480/12-08-11 TIM R -
9482/3x-08-xx 8TIM
9481/12-08-11 TIM mV -

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Operating Instructions

PROFIBUS DP interface for IS1+

2.3 System requirements

Hardware requirement CPM/CPU:

 CPM 9440/12-01-11 (24V Z1 Stahl) as of Revision F


 CPM 9440/15-01-11 (24V Z2 Stahl) as of Revision F
 CPM 9440/22-01-11 (24V Z1 PNO) all Revisions
 CPM 9440/22-01-21 (230V Z1 PNO) all Revisions

 CPU 9442/xx-01-11 (Z2) all Revisions

Software requirements:

9442 CPU: All CPU FW Revisions together with IS1 IO-Module from FW 02-00
or IS1+ IO-Module (94xx/3x….) from FW 03-01

Older IS1 IO-Modules with firmware 01-xx can be operated with 9440 CPUs only!

GSE File selection see Engineering limits

9440 CPM:

DPV0 operation DPV1 operation


IO-
without C2 communication with C2 communication
Module
FW DPV0
DPV1 Diagnosis DPV0 Diagnosis DPV1 Diagnosis
Diagnosis
01-xx GSE V1.xx - GSE V1.xx -
IS1 IO- CPM FW from CPM FW from
CPM FW from V02-41, 03-41 or 09-41
Module from V01-32 V01-41
02-00
GSE from V2.00 GSE from V3.00 GSE from V2.00 GSE from V3.00

IS1+ IO- CPM FW from V01-47 CPM FW from V02-47, 03-47 or 09-47
from
Module
03-01
(94xx/3x….) GSE from V2.32 GSE from V3.10 GSE from V2.32 GSE from V3.10

Software requirements for CPM Redundancy see: CPM redundancy

The IS1+ Remote I/O-system with PROFIBUS DPV1 supports the following additional functions:

 PROFIBUS according DPV1


- Diagnosis status messages
- I&M Functions
 Support of PROFIsafe I/O modules (9440 CPM only)
 HART communication
 Support of IS1 DTMs (FDT) with communication via DPV1

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Operating Instructions

PROFIBUS DP interface for IS1+

System behavior if newer and older Versions are used together:


The usage of younger GSE files with older CPM Firmware Revisions as indicated above is not permitted. While
the startup procedure of the DP slave the CPU will respond with ´parameter error´ in the 6 Byte standard DP
diagnosis telegram in case of incompatibility of GSE file and CPU Firmware. The IS1 CPU will not go into data
exchange operation.
Older GSE versions are running on CPMs/CPUs with newer firmware revisions with the old functionality
described in the GSE. Details see Appendix A

Upgrade older installations for DPV1:


 Install IS1 9442 CPU or update IS1 9440 CPM to new Firmware Version (take care of required
Hardware Revision using 9440 CPM)
 Import GSE V2.xx or V3.xx using 9440 CPU or GSE V4.xx or V5.xx using 9442 CPU
in PROFIBUS Configuration tool and engineering project
 Check firmware revision of existing I/O modules

o from Revision 02-00 and up for non PROFIsafe IS1 I/O modules
o from Revision 03-00 for all IS1+ I/O modules (94xx/3x……)

 Using 9442 CPUs or 9440 CPM with firmware from V02-40 and GSE from V3.00 the contents of the
diagnosis telegram for the complete IS1+ station has been changed according DPV1 rules. Check if
Master System supports DPV1 diagnosis mechanism.

Documentation of IS1+ PROFIBUS Versions and IS1 Parameter sets:

PROFIBUS IS1
GSE File Documentation Application
diagnosis Parameter set
document ´ Operating Product maintenance
Revisions V1.xx Instructions (Use of IO-Modules V1.xx)
Standard Not for new projects !
(File name: STA_049A.gse) PROFIBUS DP for
Not supported by 9442 CPU.
IS1+ field stations´
DPV0
Revisions V2.xx Standard solution
for new projects with
(File name: STA2049A.gse)
9440 CPM

New projects
with DPV1 compatible
Revisions V3.xx DP Masters
DPV1 and for use with
extended (File Name: STA3049A.gse) this document PROFIsafe
e.g. S7-400H
S7-300F, S7-400F …

Revisions V4.xx
DPV0 Standard solution
(File Name: S4xx049A.GSE)
for new projects with
Revisions V5.xx 9442 CPU
DPV1
(File Name: S5xx049A.GSE)

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Operating Instructions

PROFIBUS DP interface for IS1+

2.4 Configuration of the DP master


The documentation of the master will describe the exact procedure for the parameterization of your master.
As a result of the high degree of standardization of the PROFIBUS DP, the configuration of the network is
performed in a very similar fashion - even for the products of different manufacturers. The following procedure
usually applies:
GSE files are available for the IS1+ field stations. This files contain all the information important for the master
on the communication behavior of the IS1+ field station.
GSE files are usually read by the configuration software of the master.
The configuration Software of the master takes the information on the module types possible in an IS1+ field
station from the GSE file.

Configuration rules:

9440 CPM with GSE V2.xx and V3.xx 9442 CPU with GSE V4.xx and V5.xx
The CPM module (module no. / slot = 0) must be
Only I/O modules are configured starting from slot 1.
configured first.
A separate CPU descriptor as used with 9440 CPMs
Even if redundant CPMs are used, only the CPM in
is not used. Optionally the status / control register
slot 0 needs to be configured as, from the point of
can be projected once when needed as a separate
view of the master, there is only one CPM per IS1+
module.
Fieldstation.
Configuration of the IO-Module slot coded from slot 1 (module no. 1)
according to the IO-Modules that are planned or are present in the system.
Only PROFIBUS Identifiers ac. the list in chapter 2.2 are allowed
max. telegram length (239 (+1) Bytes Input and 127 max. telegram length (244) Bytes Input and 244 Byte
(+1) Byte Output data is checked Output data is checked
max. number of IO-Module (max. 16) is checked with
Check of
GSE V2.xx and up to V3.02
- max. 16 IO-Modules using GSE V4.xx
max. number of IO-Module (max. 15) is checked with
- max. 15 IO-Modules using GSE V5.xx
GSE from V3.03 supporting PNO redundancy and
+ status / control register (once, optional)
structured parameterization.

The configuration data and parameters required for the slave are transmitted from the master to the slave
during the start-up process.

Attention!
The CPU checks the a. m. engineering and configuration rules.
-> In case of error, the CPU does not go into the “Data_Exchange” state.
The “Cfg_Fault” message is transmitted in the diagnosis telegram.
If none of the errors listed above occur, the CPU accepts the configuration data and goes into the
“Data Exchange” state with the DP master.
If the modules that are plugged in do not correspond to the modules configured in the master,
those modules that do not do not correspond with the configuration data of the master are
indicated in the diagnosis data.
The signals of the wrongly configured modules are considered to be garbled (corrupted) and
processed according to the parameterised behaviour that applies if an error occurs.
All signals of modules which correspond to the modules configured in the master are in operation
(signals are updated cyclically).

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Operating Instructions

PROFIBUS DP interface for IS1+

Example of a configuration list of an IS1+ field station in the configuration software of a DP master:

DPV0 with 9440 CPU and GSE V2.xx

Module no. I addr. O addr.


DP Identifier Order Number
(slot) *1) *1)
0 1 Byte In/Out 9440/15-01-11 CPM Z2 Stahl 24V
1 8 AI 9461/12-08-11 AIM 4/8 Exi -
2 8 AI 9461/12-08-11 AIM 4/8 Exi -
3 16 DI 9470/12-16-11 DIM 16 NamExi -
4 empty module - -
5 8 AO 9466/12-08-11 AOM 8 Exi -
7 8 DO 9475/12-08-41 DOM 8 Exi1 -
8 8 AI / 8AO 9468/3x-08-xx 8AIH/8AOH
9 - -

*1) For example, register addresses of a PLC. An address can only be allocated in the green areas. Grey
areas are locked as no slave data are allocated here.

DPV1 with 9440 CPU and GSE V3.xx

Module no. I addr. O addr.


DP Identifier Order Number
(slot) *1) *1)
1 1 Byte In/Out 9440/15-01-11 CPM Z2 Stahl 24V
2 8 AI 9461/12-08-11 AIM 4/8 Exi -
3 8 AI 9461/12-08-11 AIM 4/8 Exi -
4 16 DI 9470/12-16-11 DIM 16 NamExi -
5 empty module - -
7 8 AO 9466/12-08-11 AOM 8 Exi -
8 8 DO 9475/12-08-41 DOM 8 Exi1 -
9 8 AI / 8AO 9468/3x-08-xx 8AIH/8AOH
10 - -

DPV1 with 9442 CPU and GSE V4.xx or V5.xx

Module no. I addr. O addr.


DP Identifier Order Number
(slot) *1) *1)
1 8 AI 9461/12-08-11 AIM 4/8 Exi -
2 8 AI 9461/12-08-11 AIM 4/8 Exi -
3 16 DI 9470/12-16-11 DIM 16 NamExi -
4 empty module - -
5 8 AO 9466/12-08-11 AOM 8 Exi -
7 8 DO 9475/12-08-41 DOM 8 Exi1 -
8 8 AI / 8AO 9468/3x-08-xx 8AIH/8AOH
9 - -
10 - -

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 17


Operating Instructions

PROFIBUS DP interface for IS1+

2.5 Bus assembly


Assembly, pin allocation and end of line termination in Ex i segments see operating instructions:
Project Planning, Installation and Commissioning of the RS 485 Fieldbus System from R. STAHL for
Non- Hazardous and Hazardous Areas.

2.6 PROFIBUS address of the IS1+ field station


A common station address is used from the 9442 CPU for the
protocols PROFIBUS, MODBUS RTU (RS485), as well as the
STAHL service bus via USB/RS485, which is adjustable
via two rotary (S2, S3) switches on the first IS1+ socket (Bank 0).
The switches are located under the left CPU.
Thus, an accidental change with plugged CPU is not possible.
Changed switch settings will be accepted after CPU boot only.

CPM 9440 CPU 9442


Setting via two rotary switches 0…9
Setting with operating keys
Address = S2 x 10 + S3 x 1
on the CPM module
on socket under CPU in Slot 0
Address range 0 to 127 Address range 0 to 99
Recommended range 1 to 99 Recommended range 1 to 99

Please note that addresses may only be allocated once in a PROFIBUS network.
The same address is also valid for addressing the IS1+ field station on the service bus.
(see also the CPU operating manual)

2.7 Protocol Selection


The required AS Protocol can be set by a rotary switch S1 on the IS1+ 9442 CPU backplane.
In case of CPU exchange this settings keep unchanged.
After changes of the selected Protocol, matching configuration and parameter data must be created and
loaded to the IS1+ field station.
AS-Protocol S1 switch setting
Reserved 0
PROFIBUS PNO Red. *1) 1
PROFIBUS Stahl Red. Addr. Offs. 1 *1) 2
PROFIBUS Stahl Red. Addr. Offs. 0 *1) 3
PROFINET 4
Reserved 5
Modbus TCP 6
EtherNet/IP 7
Reserved 8
Reserved 9
*1) For standard PROFIBUS without 9442 CPU redundancy all S1 switch positions 1 to 3 can be used with
identical behavior.

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 18


Operating Instructions

PROFIBUS DP interface for IS1+

2.8 Transmission rate


The central unit of the IS1+ field stations (CPU) and the fieldbus isolating repeaters 9185 and 9186 (switched
to ´autobaud detection´) have an automatic transmission rate detection for the PROFIBUS DP interface and
can set itself to all standardized PROFIBUS baud rates
The 9440 CPM supports baud rates in the range of 9.6 kbit/s up to 1.5 Mbit/s according to RS485-IS
specification.
The 9442 Zone2 CPU use a standard RS 485 network which support baud rates from 9.6 kbit/s to
12 Mbit/s.

2.9 Start-up behavior

The start-up behavior of the cyclic communication between a class 1 master and a DP slave is standardized
and is handled automatically by the master. During the start-up process, the master and slave exchange
information on data block length, structure of data blocks (assignment to modules), parameters and Watchdog
status .....

Two different start-up behaviors of class 1 masters can be differentiated:

Slave is configured by the master:

(Procedure predominantly used by class 1 masters (Automation Systems))

The class 1 master transmits configuration data to the CPU by means of the "Chk_config" service. This service
checks the data for compatibility. After checking this successfully, the CPU takes over the new configuration
data and subsequently responds to "Get_Config" telegrams with the new data.

Hence, the slave adapts itself to the configuration of the master.


This start-up behavior requires the parameterization of the data block length and module assignment in the
class 1 master.
The configuration tools of the master are available to do this. They enable the configuration based on the GSE
file (device specific file) of a slave.

The implementation of the service bus and the I. S. Wizard PC software is not necessary in this operating
mode. However, these tools and the HART Management System can be used if required.

Master configures itself with data from the slave:

(Predominantly used by class 2 masters as diagnostic and parameterization tools)

The data block length and module assignment are not parameterized in the configurator of the master in this
variant. This information is read by the master from the slave during the start-up process using the “Get_Config”
service. Only the allocation of data to the internal registers needs to be either defined in the master or
automatically allocated.
If the CPU is involved in cyclic data exchange with a class 1 master, the module configuration defined by the
class 1 master is used vis-à-vis the class 2 master.

If the CPU is not involved in cyclic data exchange with a class 1 master, empty modules are transmitted to the
class 2 master by means of the “Get_Config” service. The real present modules cannot be read in this
operation mode.

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 19


Operating Instructions

PROFIBUS DP interface for IS1+

Typical start-up process between a class 1 master (M) and slave (S)

The following table shows the typical telegram traffic between master and slave during the start-up process:

Start-up process:

MS Req. Slave Diag


MS Res. Slave Diag Status_1: Not Ready
Status_2: PRM_REQ (parameter request)
Status_3: OK
master addr. FFH
ident number 049AH
--------------------------------------------------------------------------------------------------
MS Req. Set parameters LOCK+SYNC+FREEZE+WD_ON
WD_Factor_1: 1
WD_Factor_2: 10
min st.delay 11
ident number: 049AH
group ident 0000H
user prm data .... (variable data area with parameters)

MS Res. SC (short confirmation)


--------------------------------------------------------------------------------------------------
MS Req. Check Config 57H 8 word Input Example of configuration:
57H 8 word input 4 modules with input data
11H 16 bit input 3 modules with output data
11H 16 bit input
67H 8 word output
67H 8 word output
20H 8 bit output

MS Res. SC (short confirmation)


--------------------------------------------------------------------------------------------------
MS Req. Slave Diag
MS Res. Slave Diag Status_1: OK
Status_2: WD_ON
Status_3: OK
master addr. 01H
ident number 049AH
-------------------------------------------------------------------------------------------------
Cyclic data exchange:

MS Req. Data Exchange (output data)


MS Res. Data Exchange (input data)

Abbreviations: Req. = Request


Res. = Response
SC = Short Confirmation
MS = Request telegram of master to slave
MS = Response telegram of slave to master

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Operating Instructions

PROFIBUS DP interface for IS1+

2.10 CPU redundancy


Attention! Two different solutions for CPU redundancy with PROFIBUS DP are available:
 CPU redundancy according to PNO specification ´Slave Redundancy´ Doc. 2.212 R1.2 2004
 CPM redundancy according to R.STAHL specification is a proprietary solution from 2000.

IS1 supports both solutions. The two solutions are not compatible with one another and must be projected
differently. Therefore, a clear distinction must be made as to which version is to be used.

Selection for the 9442 CPU via the backplane switch S1:
 S1 = 1 PROFIBUS PNO Redundancy. (recommended for new projects)
 S1 = 2 PROFIBUS Stahl Redundancy Addr. Offs. 1
 S1 = 3 PROFIBUS Stahl Redundancy Addr. Offs. 0

The distinction between STAHL and PNO redundancy for the 9440 CPM is done by selecting the CPM
firmware and the associated GSE file:

CPM 9440 redundancy


- Usage
STAHL PNO
CPM redundancy according Stahl specification CPM redundancy according to PNO specification

for masters non-


GSE V2.xx from compliant with Standard solution
DPV0 diagnosis GSE V2.25 for new projects
from PROFIBUS firmware version V0x-30
PNO slave
redundancy
GSE from V3.03 for masters
GSE New projects
DPV1 diagnosis
compliant with with DPV1 compatible
with status and structured
from PNO slave DP Masters
parameterization *1)
GSE V3.03 redundancy and for use with
from PROFIBUS firmware version V0x-42 PROFIsafe
(GSE V3.00 to V3.02 from PROFIBUS (max. 15 IO-
e.g. S7-400H, S7-300F, S7-400F …
firmware version V0x-40) Module!)

V01-42 - DPV0 Version


without C2 communication

DPV1 Version
IS1 CPM V02-42 from V03-42 (with C2 communication, HART,
Firmware DTM support, I&M, …)

DPV1 Version
V09-42 - (as above, but
Offset backup addr. = 0 )

*1) Attention! When using GSE files from V3.03 in connection with IS1 9440 firmware up to V0x-41, a
parameterization error is reported when IS1 is started, if the PLC supports structured parameterization
according to DPV1 (e.g. S7-300 and S7-400). In this case, IS1 will not enter Data_Exchange.
Remedy: use firmware from V0x-42 or GSE up to 3.02.

A maximum of 15 IO-Modules with IS1+ GSE from V3.03

A mix of redundant CPMs with firmware acc. R.STAHL spec. and PNO spec. is not allowed in one IS1 field
station. Rule for redundant operation of two IS1 CPMs: Firmware from the same row (01-xx or 02-xx or 03-xx
or 09-xx) shall be used in both CPMs.

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 21


Operating Instructions

PROFIBUS DP interface for IS1+

CPU redundancy according to PNO specification

In the PNO specification for PROFIBUS slave redundancy (Doc. 2.212 R1.2), different redundancy structures
have been defined. IS1 supports all versions of these redundancy structures. Master and Slave redundancy
are independent and can be combined optionally.

System Redundancy (SR): Flying Redundancy (FR):

 Two seperate PROFIBUS Netzworks.  One logical PROFIBUS Netzwork.


 Primary- and backup slave  Primary- and backup slave
have the same address have different addresses

Function:

During slave start-up, the DP master transmits specific parameters redundantly to the slaves and monitors the
connection both to the primary and the backup slave. Cyclic data are exchanged with the primary slave.
The decision to switch over when an error occurs is made by the slave. When a switchover takes place, the
previous backup CPU takes over and becomes primary. Input and output signals are frozen during the
switchover.
Optionally in case of system redundancy, the DP master can trigger a switchover of a redundant slave, for
example for testing, via a control command (DPV1 PrmCmd).
In case of flying redundancy the primary- and backup address of a redundant slave are exchanged during
switch over.
A failure of the backup CPU is reported via the “Backup Slave Not Available” device-specific diagnosis as well
as the CPU status register in the cyclic data of the primary CPU.

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 22


Operating Instructions

PROFIBUS DP interface for IS1+

Possible reasons for message ´Backup CPU not available´

 Backup CPU has no connection to PROFIBUS and does not detect ´Baudrate found´.
 Short- or open circuit on Profibus
 Wrong end of line termination switching
 Fault or no power of fieldbus isolation repeater
 Communication between primary and backup CPU failed
 Power fail of backup CPU
 Hardware fault of backup CPU

2.10.1.1 Software requirements


Software requirements for masters compliant with PNO slave redundancy
 CPM 9440 firmware DPV1 from version V03-42 or
 CPU 9442 with Protocol selection rotary switch S1 = 1 -> PROFIBUS PNO Red.
 IO-Module firmware from version 2.00
 PROFIBUS GSE file V4.xx or V5.xx with 9442 CPU or from GSE Rev. V3.03 with 9440 CPM

Behavior when mixed with older versions:


The use of GSE V3.xx with older 9440 CPM firmware versions is not permitted. When using GSE V3.xx
with older 9440 CPM firmware versions, a DP slave start-up is answered with a ´Parameterization Error´ in
the 6 standard bytes of the diagnosis telegram.
IS1 CPM will not enter Data_Exchange.

2.10.1.2 Project planning


Rules to be considered for use of IS1+ field stations with redundant CPM according PNO Slave redundancy
specification:

 IS1 CPU 9442 with protocol selection switch S1 = 1 or CPM 9440 with Firmware from V03-42 is required.

PROFIBUS connection to IS1+ Fieldstation


 Both 9442 CPUs or 9440 CPMs of a redundant IS1+ field station are connected via the X1 connector to
the PROFIBUS segments.
 In case of PNO redundancy the X2 connector on 9440 CPUs is not used. X2 is used for line redundancy
with 9440 CPUs only.

DP Addresses of redundant CPUs

 Both 9442 CPUs of an IS1+ field station work with the DP address set via rotary switches S2 and S3 on
the socket.
 Both 9440 CPMs in one redundant IS1+ field station are set to the same DP Address.
 The backup CPU or CPM adds an offset to this address according the parameter ´Address offset backup
CPU PNO Red´.

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Operating Instructions

PROFIBUS DP interface for IS1+

Configuration of PROFIBUS master

 Only one of two redundant CPUs is configured in the DP master with the primary DP address.
The application in PLC/DCS is using only the primary CPU for exchanging I/O data.
 Consider that the backup address according parameter ´Address offset backup CPU PNO Red´
is allocated and shall not be used twice.
 Cyclic or acyclic communication between DP master and the backup CPU may be optionally used for
checking the backup communication line.

 The accepted ´Max. Slave switch over time´ from the DP master for bumpless switch over depends on
the setting of DP Watchdog time and the DP master cycle.

Rule for 9440 CPM:

Max. Slave switch over time [ms] = DP-Watchdog + (3 * DP master cycle) + 470ms

Max. Slave switch over time [ms]


Worst case time between disturbing DP Setting of Parameter
DP master bus on primary CPU to Data_Exchange of
previous backup CPU.
´ Timeout for output
cycle
modules´
[ms]
DP-Watchdog [ms] >= [s]
50 100 200 500 1000
10 550 600 700 1000 1500 1,0

30 610 660 760 1060 1560 1,0

50 - 720 820 1120 1620 1,0

70 - 780 880 1180 1680 1,0

80 - 810 910 1210 1710 1,1

100 - - 970 1270 1770 1,2

150 - - 1120 1420 1920 1,4

200 - - - 1570 2070 1,6

Recommendation using Siemens PLCs with IS1+: use DP Master profile ´Universal (DP/FMS)´.

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Operating Instructions

PROFIBUS DP interface for IS1+

Setting of CPU Parameters

 ´CPU Redundant´ = Yes


This activates the mutual supervision of both CPUs and the first slot on the right of the right CPU
becomes slot 1.
 ´ Line redundancy AS bus´ = No (available for 9440 CPU only)
(Line redundancy and X2 connection are not used together with PNO redundancy)
 ´ Timeout for output modules (x 100 ms)´ = 10 (default value = 10 x 100ms = 1 Sec).
Using big amount of data on the DP bus with the result of a higher DP master cycle time, this
parameter value must be increased according the following rule:

Timeout for output modules [ms] >= (4 * DP_Master cycle) + 700ms

Hint: Additionally to the IS1 GSE parameter a parameter Output_Hold_Time may exist in the DP master or slave
parameter area of some DPV1 host systems supporting slave redundancy according PNO specification.
IS1 GSE parameter remain always effective. Settings from the host system are not applied in this case to achieve
identical behavior in all systems.

 ´Address offset backup CPU PNO Red´ = xx see table below

Parameter: Address offset backup CPU PNO Red

Redundancy Address offset


Master
Structure backup CPU
SR Offset according PNO Spec. for SR
0
System Redundancy e. g. S7-400H

1 proprietary Solutions

FR Offset according PNO Spec. for FR.


64 *1)
e. g. ABB
Flying Redundancy
Feature supported by 9440 CPM only.
128 Backup address out of PPROFIBUS address range.
Communication with backup CPM via DP is not possible.

* 1) The address of the backup CPU must be as at all DP devices in the range 1 to 127.
Therefore, only addresses from 1 to 63 are allowed for the primary CPUs.

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Operating Instructions

PROFIBUS DP interface for IS1+

2.10.1.3 PNO redundancy without class 1 master support


The operation of redundant IS1 CPUs is also possible without support by the DP master defined in the PNO
slave redundancy specification.

Topology Example FR:

PLC / PLC /

Master
Master

DCS DCS

DP
DP

9185 or 9186
Fieldbus Isolating Repeater

Ex Zone 1
X1 X1 X1 X1

IS1 I/O IS1 I/O


CPU

CPU

CPU

CPU
X1 X1 X1 X1

IS1 I/O IS1 I/O


CPU

CPU

CPU

CPU

optional DP Master redundancy


PLC /
(primary)

(backup)

DCS
DP M

DP M

9185 or 9186 Fieldbus Isolating Repeater

Ex Zone 1
X1 X1

IS1 I/O
CPU

CPU

X1 X1

IS1 I/O
CPU

CPU

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Operating Instructions

PROFIBUS DP interface for IS1+

Function:

- The switchover criterion between primary and backup CPU is generated in the IS1 CPUs. No support from
control commands by the DP master is required.
- Our GSE versions 2.xx support DP master systems which do not yet support DPV1 diagnoses.

- A failure of the backup CPU is reported via the “Backup Slave Not Available” device-specific diagnosis as
well as the CPU status register in the cyclic data of the primary CPU.
- From the point of view of the DP masters, the slave (IS1 CPU) will fail for a short period during a switchover
between the primary and backup CPU and return to the Data_Exchange after approx. 500 ms - 800 ms
using 1,5 MBaud (see table in chapter Project planning ).
During the switchover of IS1, output signals are frozen are thus bumpless. The maximum allowed switch
over time can be set by the parameter ´timeout output modules´.
For bumpless switchover of the input signals, the only additional support required by the DP master is a
toleration of such a short-term slave failure. Input signals and the signal and device status must be
frozen during this DP master switchover time. Thus, the short slave failure is hidden from the application
software in AS. If possible, the slave failure time tolerated by the DP master should be configurable. If a
slave fails for more than the configured slave failure time, the appropriate safety reaction can take place
in the AS.

- For standard DP masters which do not tolerate such a short slave failure, the application software will see
this short slave failure in the AS.
With some systems and suitable design of the application software, such a bump can be tolerable. This
must be checked in each individual project.

- Optionally, the bumpless switchover of input signals can be effected on the application level in the
AS for each specific project.

For example, input signals can be copied from the DP master input/output image to a second memory
area the remaining application software has access to. In this case, during the slave switchover phase,
transfer between these two memory images is prevented, thus freezing the memory area of the
application. The behavior of the system messages in the AS must also be taken into account.

For function-block-based systems, it is possible, for example, to insert a proprietary block, which carries
out a bumpless switchover, for each input signal.

Proprietary project specific.


AI or DI FB Application software FBs
Function Block

Signal + Status with bump Signal + Status without bump

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Operating Instructions

PROFIBUS DP interface for IS1+

CPU redundancy according Stahl specification

2.10.2.1 Functions
An IS1+ field station can be equipped with two central units (CPU), whereby each CPU has its own independent
PROFIBUS DP interface.
From the point of view of the automation system, each field station has 2 separate DP slaves, and both are
involved in the cyclical data exchange with the DP master. Thus, there are two independent transmission paths
between the DP master and the field station.

These two transmission paths are monitored for proper and error-free operation by user software in the
automation system. In addition, one of the transmission paths is selected to transmit the useful data. The
CPU linked to the transmission path selected by the AS is switched to primary mode (active) by transmitting a
control register from the AS to the CPU.
Of course, data can also be transmitted through the other (inactive) transmission path. However, it only helps
to monitor the connection. Data transmitted here is not used.
Only the active CPU handles the data traffic to the field station I/O modules. The active CPU monitors the
inactive CPU and likewise provides it with the current input data.

2.10.2.2 Redundancy structures


The following redundant PROFIBUS network structures are supported:

Cable redundancy in the Ex Area


Redundant transmission units (CPU) in the IS1+ field station,
Non-redundant DP master.

AS DP
Master
Module

PROFIBUS DP

9185 Non Ex Area

Ex Area
CPU CPU I/O
left right Module

IS1+ Fieldstation

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Operating Instructions

PROFIBUS DP interface for IS1+

Redundant PROFIBUS networks (redundant DP master modules in the AS)


Non-redundant AS,
Redundant transmission units (CPU) in the IS1+ field station,

AS
DP DP
Master Master
Module Module

CPU CPU I/O


left right Module

IS1+ Fieldstation

IS1

Redundant AS, redundant PROFIBUS networks


Redundant transmission units (CPU) in the IS1+ field station

AS DP AS DP
Master Master
Module Module
.

CPU CPU I/O


left right Module

IS1+ Fieldstation

IS1

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Operating Instructions

PROFIBUS DP interface for IS1+

Behavior of IS1+ CPU

Parallel cyclical data traffic can be defined via PROFIBUS DP for both CPUs (both CPUs are in data
exchange).

Both CPUs in an IS1+ fieldstation are connected with the non-redundant installed I/O modules.
The two CPUs in an IS1+ fieldstation are not allowed simultaneous access to the I/O modules. For this reason,
only one CPU is switched to active status by a control register from the AS software.
The active CPU takes over the access to the I/O modules (read and write).
The other CPU is in the ‘inactive’ status. The active CPU updates the input data in the inactive CPU in a cycle
and monitors it for correct operation.
As a result, input data can be read cyclically by both CPUs, in error free standard operation mode.
The data between the active CPU and the inactive CPU can be different in case of error! Therefore the data
of the inactive CPU should not be used for the application software.

Although the automation system does receive output data in ‘inactive’ status via the PROFIBUS and this data
is stored in the CPU RAM, it is, however, not forwarded to the output modules.

Control and Status register CPU

The CPU to be activated is selected by a logic in the AS.


Either CPU in a redundant IS1+ fieldstation can be enabled by writing a control register from the automation
system for both CPUs.
The selected (active) CPU is permanently (cyclically) controlled with the respective control code. This facilitates
automatic restart after malfunctions. The control register for switching to redundancy is updated with identical
content for both CPUs (prim. and red.).
Coding of the control register see Control register CPM.

The actual status of the two redundant CPUs can be read from the Status register CPM

2.10.2.3 Timeout time for Output modules


If an active transmission route fails, the cyclical updating of the output module stops. There are Watchdog
circuits on the output modules that monitor the cyclical data transmission between the CPU and the output
modules.
If no valid data is transmitted to the output module beyond the time TMod, the module places its outputs in safety
position. This should not be done for error-free redundancy switching.

This produces the following requirement for error-free switching:

Parameterising rule for the timeout for output modules (T Mod):

TMod must be parameterised greater than the maximum total time between the occurrence of a
transmission error and the activation of the hitherto inactive CPU (switching time).

The maximum switching time is defined by the parameterized DP master bus cycle, the PROFIBUS baud
rate, the monitoring software cycle time in the automation system and the startup delay of the CPU (< 500
ms).
The IS1 timeout time for output modules (T MOD) can be parameterized in the DP master in the range of 100
ms to 25.5 sec. (default value: 1 s).

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Operating Instructions

PROFIBUS DP interface for IS1+

Startup delay of the CPU:

When the status of a CPU is changed from inactive to active via the control register, there is a delay of
500ms (maximum) before the CPU will report its status as active.
If the (previously active) CPU contains valid input data, then this information is transferred to the AS within
this time. The AS can then use this input data immediately after switch over.

If the now active CPU receives new configuration data, so that the input data of the previously active CPU
cannot be used, all the IO-Module must be initialized by the now active CPU. In this case, new input data is
not available before the CPU reports its status as active in the status register.
The AS therefore cannot use any data that was transmitted before the CPU reported its status as active.

2.10.2.4 Behavior of the DP Master (AS)


Configuration and parameterization of the redundant IS1+ fieldstation in the DP Master
The super ordinate automation system provides two DP slave devices on the PROFIBUS

CPU 9442
CPM 9440 Offset right
Protocol selection left CPU right CPU Application
Firmware Rev. CPU address
(Socket Switch S1)
S1 = 2
V01-xx, V02-xx PROFIBUS Stahl Red. address n address n+1 +1 standard
Addr. Offs. 1
S1 = 3
V09-xx PROFIBUS Stahl Red. address n address n 0 on demand only
Addr. Offs. 0

Both slave devices must be configured separately in the DP master configurator with identical I/O
arrangements and parameterized with identical slave parameters.
(Recommendation: first configure and parameterize the left slave and then copy the complete slave to the
second (right) slave.
Consequently, there is a separate memory area with the respective associated I/O data for each of the CPUs.
For the CPU parameters, set the parameter ‘CPU redundant = Yes’ in the DP master configurator.
When configuring a field station with CPU redundancy, the CPU with the additional ‘Red.’ from the module list
of the GSE file must be configured as the first module in both slaves (Module No. / Slot = 0) (for example,
‘9440/..-..-.. CPM Zone 1 Red.’) in the DP master.
The CPU has 1 byte input data (status register) and 1 byte output data (control register), which is transmitted
in the cyclical data area from PROFIBUS DP. These registers help to control and monitor the redundancy by
means of the AS.
Even if redundant CPUs are used, you must configure only one CPU in slot 0 per field station, as from the
point of view of the master, there are two slaves with one CPU each respectively.

Software functions in the AS


The following software functions are required in the automation system (AS):
- Functionality to update the I/O data to the user program.
- Switching logic and redundancy control

Software parts required in the automation system for redundancy support are almost identical for all the
described redundancy structures.

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Operating Instructions

PROFIBUS DP interface for IS1+

Switching logic and redundancy control in the AS

Check the availability of both transmission paths in the automation system by using an application program
and make one of the transmission paths active. Data can be exchanged between the application software and
the IS1+ fieldstation I/O modules only via the active transmission path.

The automation system monitors the redundant transmission paths by implementation and analysis of the
PROFIBUS service ‘Read Slave Diagnosis’.
In the first byte of the received diagnosis telegram, Bit No. 0 returns and indicates whether the addressed
PROFIBUS slave is involved in the cyclical data exchange or not.
After using this service for both CPUs, a logic in the AS helps to select one of the transmission paths (from
either CPU) to be activated. By transmitting the control register from the AS to the CPUs, the result of this
decision is notified to the CPUs, which react accordingly.

Switching logic in the AS for controlling the redundancy switching:

Analysis of
diagnosis telegrams

No
Left and right
CPU available ?

Yes No
Left and right
CPU disturbed ?

Yes Left CPU


No
disturbed ?

Activate right Activate left


No switch over Total loss of
CPU CPU
IS1 Fieldstation

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Operating Instructions

PROFIBUS DP interface for IS1+

2.10.2.5 Updating the I/O data to the user program


In the AS, there is a third memory area for the application I/O data. This application memory area must be
updated cyclically with the memory area of the active CPU by using the user program.
The memory area for the inactive CPU output data must not be updated cyclically.
However, note that during a redundancy switching, the control command for activation and the current output
data in the same DP cycle of the hitherto inactive CPU must be transmitted.

Automation system
Application (User program)

I/O-Data (RAM)
Application

I/O-Data (RAM) Logic for Redundancy I/O-Data (RAM)


CPU left Switching CPU right

PROFIBUS DP Master Module

PROFIBUS DP

IS1+
Field station

CPU CPÚ
left I/O-Data right I/O-Data
(RAM) (RAM)

I/O-Module

Example 1: Non-redundant automation system with redundant IS1+ field station

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Operating Instructions

PROFIBUS DP interface for IS1+

Automation system

Application (User program)

I/O-Data (RAM)
Application

I/O-Data (RAM) Logic for Redundancy I/O-Data (RAM)


CPU left Switching CPU right

PROFIBUS DP Master PROFIBUS DP Master


Module left Module right

PROFIBUS DP right
PROFIBUS DP left

IS1+
Field station

CPU CPU
I/O Data I/O Data
left right
(RAM) (RAM)

I/O Module

Example 2: Automation system with redundant PROFIBUS interface

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Operating Instructions

PROFIBUS DP interface for IS1+

Logic for controlling data update in the AS:

Initialization of the
data memory of the
application

Left CPU
No
active ?

No
Yes Right CPU
active ?

Yes

Total loss of IS1


Exchange of data Exchange of data
fieldstation.
area application with area application
Reaction of application
data area CPU with data area CPU
according project
Left Right
requirements

write control register


CPU to data area
CPU left and
CPU right

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Operating Instructions

PROFIBUS DP interface for IS1+

2.11 Line Redundancy


Line Redundancy may be used with 9440 CPM to enhance the availability of the IS1 system even if a
transmission path has been broken. Line Redundancy should not be used in combination with CPM
redundancy according to PNO specification or CPM redundancy according Stahl specification.
Line Redundancy is no longer supported by the 9442 CPU. See Change from 9440 CPM Line
Redundancy to 9442 CPU Redundancy
Line Redundancy is suitable for non-redundant PROFIBUS Masters.
In order to do this, the two fieldbus isolating repeaters, Type 9185, are interconnected at the X 2 interface with
a PROFIBUS DP cable via Sub D connectors and connected to the PROFIBUS Master (PLC, process
control system (DCS)). One PROFIBUS DP cable with Sub D connector is connected to each X 3 interface of
the 9185, and connected to the two X1 and X2 interfaces of the CPU & Power Module (CPM), Type 9440.
The PROFIBUS line between the fieldbus isolating repeaters and the IS1 field stations (CPM, Type 9440)
thus has a redundant structure.
Data is exchanged via both channels and is evaluated in the CPM, Type 9440, with an internal logic.
Data arriving first is prioritized and the other data is rejected. If one line suffers a fault, data transmission
continues undisturbed between automation system and IS1 field station. If the disturbed channel is
operational again, redundant data traffic resumes automatically. The outputs in the connected I/O modules
revert to safety position after the hold time configured user-specifically only if both transmission paths
between PLC and the CPM, Type 9440, are broken. If a disturbed channel is operational again or if both
disturbed channels are operational again, data communication resumes automatically. Faults on the two
redundant transmission paths are signaled in the PROFIBUS diagnosis telegram and optionally in the IS1
DTMs or in IS Wizard .

Devices supporting Line Redundancy:

Interface
Zone Type Power supply Protocol as of Release
CPM / FB-TÜ PLC
1 9440/22-01-11 24 V DC PROFIBUS A 01-32, 02-32 X1 / X2 -
1 9940/22-01-21 90-250 V AC PROFIBUS B 01-32, 02-32 X1 / X2 -
2 9440/15-01-11 24 V DC PROFIBUS G 01-32, 02-32 X1 / X2 -
1 (bus) 9185/11-35-10 24 V DC - D 01-02 X3 X2
2 9185/12-45-10 24 V DC - D 01-02 X3 X2

Example with Zone 2 CPMs 9440

9185
Fieldbus
Isolating
Repeater

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Operating Instructions

PROFIBUS DP interface for IS1+

System data ´Line Redundancy´

Protocol: PROFIBUS DP

Baudrates: 9,6 K; 19,2 K; 93,75 K; 187,5 K; 500 K; 1,5 M

Bus structure:

 CPM without Line Redundancy


 CPM with Line Redundancy
 max. 2 repeater 9185 in series allowed
 DP Slave on non redundant bus
 mixed operation of CPM with Line Redundancy + DP Slave without Line Redundancy

Bus data:

• CPM with and without Line Redundancy can be used on one redundant bus segment.
• Number of devices per bus segment ≤ 32
• Max 2 repeater 9185 can be used in series. 
• Cable length per bus segment according PNO standard
• Operation of any PROFIBUS slaves on redundant and on non redundant bus segment
allowed ( and ). For all DP slaves on the redundant bus segment  the parameter
Tsdr-min must be set to ≥ 33 t-bit in the PROFIBUS DP master !

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Operating Instructions

PROFIBUS DP interface for IS1+

Settings in PROFIBUS master


Protocol: PROFIBUS DP
Retry ≥ 3 – 5 (recommended 5)
MinTsdr: ≥ 33 t-bit for all DP slaves on the redundant bus segment
MaxTsdr:
Baudrate MaxTsdr
<= 187,5 kBaud > 80 TBit
500 kBaud > 120 TBit
1,5 MBaud > 170 TBit
Hint: We recommend to use a user specific profile similar to the profile „Universal (DP / FMS)“
using SIEMENS PLCs with Baudrates >= 93,75 kBaud.

CPM 9440 parameter:


The CPM-Parameter „IS1 Line Redundancy “ must be set to „ON“ for all IS1 field stations on
redundant bus segments.

Settings on Fieldbus Isolating Repeater 9185


Baudrate: - Autobaudrate
- fixed Baudrates 1,5 Mbit, 500 kBit, 187,5 kBit, 93,75 kBit
(The fixed Baudrates 9,6…57,6 kBit are not allowed using Line Redundancy)
Isolating Repeater types: 9185/11-35-10 (RS485 IS to zone 1)
9185/12-45-10 (Standard PROFIBUS in zone 2)
Revisions: as of Release D, V01-02

Change from 9440 CPM Line Redundancy to 9442 CPU Redundancy


Cable redundancy in the form used with the 9440 CPM is not supported by the 9442 CPU.
In case of Upgrades of existing facilities, which were operated with 9440 line redundancy,
alternatively the 9442 CPU redundancy according PNO specification can be used. Output signals
are held shock-free by IS1 during redundancy switching.
From PLC vision the is a short failure of the DP connection during switch over, which must be filtered
out in the PLC to the application software if necessary. More details see PNO redundancy.
CPU 9442
CPU 9442
PM 9444

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Operating Instructions

PROFIBUS DP interface for IS1+

3 Data traffic

3.1 Configuration
Input data (Read) and output data (Write) are each transmitted cyclically in a telegram.
In this case, the data blocks of the individual modules are grouped into telegrams in the order defined in the
configuration software of the PROFIBUS master.
If empty modules are configured, no data is transported in these locations of the data telegram and no
diagnosis data is generated for the associated slot.

3.2 Parameterization of the IS1+ field station and the IO-Module

Transmission of parameter data

During the start-up of the automation system, parameters are transmitted by the DP class 1 master to the CPU
in the "Set parameters" telegram. In addition to the standardized part of this telegram, the optional
"USER_PRM_DATA" data area is also transmitted. The data area used for an IS1+ field station has a fixed
length of 3 Bytes DPV1 status + 7 bytes (10 Bytes using GSE V5.xx) for the CPU and additional 14 Bytes
(extended parameter set) for every IO-Module.

User parameter data area ("USER_PRM_DATA"):

00 01 00 00 00 00 0x 01 01 00 xx xx … xx xx xx xx … xx xx .. .. .. xx xx … xx xx

3 bytes DPV1 status + 7 bytes 14 bytes for IO-Module1 14 bytes for IO-Module 2 .. IO-Module n
(3 bytes DPV1 stat.+ 3 bytes block. H.
+ 7 bytes using GSE V5.xx)
parameters for CPU

The CPU checks the length of the parameter data and rejects the parameter data if this length is
incorrect. If an error occurs, the CPU does not go into the “Data_Exchange” state. The “Prm_Fault”
message is transmitted in the diagnosis telegram.

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Operating Instructions

PROFIBUS DP interface for IS1+

CPU parameters

Default
Byte Bit Function
Value
0 - 0x00
(0x00 using DPV0) DPV1
1 - 0x01 Content pending on used DPV1 functions according DPV1 Status
Spec. Bytes
2 - 0x00
- 0x0a
-
3 Byte Block
0x81 (used with GSE V5.xx only)
header
- 0x00
Address offset backup CPU
Bit 1 Bit 0
0 using PNO Redundancy
0 0 128 FR -

3 0x00 0 1 0 SR acc. PNO Spec.

1 1 0 1 FR -
1 1 64 FR acc. PNO Spec.

2-7 Reserved

4 - 0x00
Reserved
5 - 0x00
0x01 DPV0 + standard parameter set (GSE 1.xx) for 9440 CPM
0x02 DPV0 + extended parameter set (GSE 2.xx) “
6 - 0x03 DPV1 + extended parameter set (GSE 3.xx) “ CPU
0x04 DPV0 + extended parameter set (GSE 4.xx) for 9442 CPU Parameter
0x05 DPV1 + extended parameter set (GSE 5.xx) “

7 - 0x0a timeout output modules (x 100 ms) Unsigned8 (1 - 255)

0 Channel-related diagnosis 0=Off / 1= On


1 PM Redundant 0 = No / 1 = Yes *3)
2-3 Reserved

8 4 0x01 Slot Offset DPV1 Diagnosis 0 / 1 *1)


5 IO-Module 9 -16 on rail X4 0 = No / 1 = Yes *2)
6 Line redundancy AS bus 0 = No / 1 = Yes *2)
7 CPU Redundant 0 = No / 1 = Yes
9 - 0x00 Reserved

*1) GSE V3.xx and V5.xx only: Slot information in DPV1 diagnosis telegram is incremented by 1 in Module
status und IO-Module status blocks if parameter Slot Offset DPV1 Diagnosis = 1.

Usage:
For DPV1 Master systems which start slot counting from 1 and not from 0 as usual for IS1+ systems.
(e. g. Siemens S7). Available with 9440 CPM firmware from Rev. 03-45 and GSE V3.05

*2) used with CPM 9440 and GSE V2.xx and V3.xx only

*3) used with CPU 9442 and PM 9445 only

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 40


Operating Instructions

PROFIBUS DP interface for IS1+

IO-Module parameters
3.2.3.1 AIM / AIMH (SAIMH see operating instruction SAIMH 9462/... PROFIsafe)

Parameter Default value Value range / selection


Off
Diagnostic messages of the module On On
Small
Medium
Default
Input Filter Medium Big ( 50 Hz) values in
Big (60 Hz) ´bold´
Signal in case of error I 0 Status code letters
Signal in case of error I 1 Status code -10 % (4 mA only)
Signal in case of error I 2 Status code 0%
Signal in case of error I 3 Status code 100 %
Signal in case of error I 4 Status code Status code
Signal in case of error I 5 Status code freeze (initial value 0%)
Signal in case of error I 6 Status code freeze (initial value 100%)
Signal in case of error I 7 Status code
Error detection I 0 On
Error detection I 1 On
Error detection I 2 On
Error detection I 3 On Off
Error detection I 4 On On
Error detection I 5 On
Error detection I 6 On
Error detection I 7 On
Input range I 0 4…20 mA
Input range I 1 4…20 mA
Input range I 2 4…20 mA
Input range I 3 4…20 mA 0…20 mA
Input range I 4 4…20 mA 4…20 mA
Input range I 5 4…20 mA
Input range I 6 4…20 mA
Input range I 7 4…20 mA
Measurement range ac. NAMUR I0 No
Measurement range ac. NAMUR I1 No
Measurement range ac. NAMUR I2 No
Measurement range ac. NAMUR I3 No No
Measurement range ac. NAMUR I4 No Yes
Measurement range ac. NAMUR I5 No
Measurement range ac. NAMUR I6 No
Measurement range ac. NAMUR I7 No
Off
Scan HART livelist On
On
Input No. HART device for pos. 1 Not used
Input No. HART device for pos. 2 Not used
Input No. HART device for pos. 3 Not used
Input No. HART device for pos. 4 Not used
Input No. HART device for pos. 5 Not used 0…7
Input No. HART device for pos. 6 Not used ´Not used´
Input No. HART device for pos. 7 Not used
Available only
Input No. HART device for pos. 8 Not used on HART modules
No. HART variable for pos. 1 HART variable No. 2 (AIMH) !
No. HART variable for pos. 2 HART variable No. 2
No. HART variable for pos. 3 HART variable No. 2 HART variable No. 1
No. HART variable for pos. 4 HART variable No. 2 HART variable No. 2
No. HART variable for pos. 5 HART variable No. 2 HART variable No. 3
No. HART variable for pos. 6 HART variable No. 2 HART variable No. 4
No. HART variable for pos. 7 HART variable No. 2
No. HART variable for pos. 8 HART variable No. 2

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 41


Operating Instructions

PROFIBUS DP interface for IS1+

3.2.3.2 AUMH 9468


Parameter Default value Value range / selection
Off
Diagnostic messages of the module On On
Small
Medium
Default
Input Filter Medium Big ( 50 Hz) values in
Big (60 Hz) ´bold´
Signal in case of error I 0 AI Status code / AO 0% letters
Signal in case of error I 1 AI Status code / AO 0% -10 % (4 mA only)
Signal in case of error I 2 AI Status code / AO 0% 0%
Signal in case of error I 3 AI Status code / AO 0% 100 %
Signal in case of error I 4 AI Status code / AO 0% AI Status code / AO 0%
Signal in case of error I 5 AI Status code / AO 0% freeze (initial value 0%)
Signal in case of error I 6 AI Status code / AO 0% freeze (initial value 100%)
Signal in case of error I 7 AI Status code / AO 0%
Error detection I 0 On
Error detection I 1 On
Error detection I 2 On
Error detection I 3 On Off
Error detection I 4 On On
Error detection I 5 On
Error detection I 6 On
Error detection I 7 On
Input range I 0 4…20 mA
Input range I 1 4…20 mA
Input range I 2 4…20 mA
Input range I 3 4…20 mA 0…20 mA
Input range I 4 4…20 mA 4…20 mA
Input range I 5 4…20 mA
Input range I 6 4…20 mA
Input range I 7 4…20 mA
Measurement range ac. NAMUR I0 No
Measurement range ac. NAMUR I1 No
Measurement range ac. NAMUR I2 No
Measurement range ac. NAMUR I3 No No *1)
Measurement range ac. NAMUR I4 No Yes
Measurement range ac. NAMUR I5 No
Measurement range ac. NAMUR I6 No
Measurement range ac. NAMUR I7 No

*1) The parameters ´ Measurement range ac. NAMUR ´ are valid only for Input Signals!
The parameters are visible for all switchable AI/AO Signals but are without effect for the AO signals.

Signal type S0 Analog Input


Signal type S1 Analog Input
Signal type S2 Analog Input
Signal type S3 Analog Input Analog Input *2)
Signal type S4 Analog Input Analog Output
Signal type S5 Analog Input
Signal type S6 Analog Input
Signal type S7 Analog Input

*2) The parameters ´Signal type Sx´ are available only for AI/AO switchable channels in the operating
modes 9468/3x-08-xx 8AIH/8AOH (+4HV / +8HV)

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 42


Operating Instructions

PROFIBUS DP interface for IS1+

Off
Scan HART livelist On
On
Input No. HART device for pos. 1 Not used
Input No. HART device for pos. 2 Not used
Input No. HART device for pos. 3 Not used
Input No. HART device for pos. 4 Not used
Input No. HART device for pos. 5 Not used 0…7
Input No. HART device for pos. 6 Not used ´Not used´
Available only
Input No. HART device for pos. 7 Not used on HARTmodules
Input No. HART device for pos. 8 Not used (AIMH) !
No. HART variable for pos. 1 HART variable No. 2
No. HART variable for pos. 2 HART variable No. 2
No. HART variable for pos. 3 HART variable No. 2 HART variable No. 1
No. HART variable for pos. 4 HART variable No. 2 HART variable No. 2
No. HART variable for pos. 5 HART variable No. 2 HART variable No. 3
No. HART variable for pos. 6 HART variable No. 2 HART variable No. 4
No. HART variable for pos. 7 HART variable No. 2
No. HART variable for pos. 8 HART variable No. 2

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 43


Operating Instructions

PROFIBUS DP interface for IS1+

3.2.3.3 UMH 9469 Exn

Parameter Default value Value range/selection


Off
Diagnostic messages of the module On On
Small
Medium
Signal Filter Medium Big ( 50 Hz)
Big (60 Hz)
Off
DI Pulse extension 1,2 s Off On

No *1)
Measurement range ac. NAMUR No
Yes
0-20 mA
Signal range 4-20 mA
4-20 mA
Signal in case of error I0 AI Status Code / AO 0% /0
Signal in case of error I1 AI Status Code / AO 0% /0 -10 % (nur 4 mA) /0
Signal in case of error I2 AI Status Code / AO 0% /0 0% /0
100 % /1
Signal in case of error I3 AI Status Code / AO 0% /0
AI Status Code / AO110 % / 1
Signal in case of error I4 AI Status Code / AO 0% /0
AI Status Code / AO 0% / 0
Signal in case of error I5 AI Status Code / AO 0% /0 freeze (initial value 0% / 0)
Signal in case of error I6 AI Status Code / AO 0% /0 freeze (initial value 100% / 1)
Signal in case of error I7 AI Status Code / AO 0% /0
Error detection I 0 On
Error detection I 1 On
Error detection I 2 On
Error detection I 3 On Off
Error detection I 4 On On
Error detection I 5 On
Error detection I 6 On
Error detection I 7 On
Connection S 0 2 wire analog
Connection S 1 2 wire analog
2 wire analog
Connection S 2 2 wire analog
Connection S 3 2 wire analog
Connection S 4 2 wire analog
2 wire analog
Connection S 5 2 wire analog
3/4 wire analog (Input only)
Connection S 6 2 wire analog
digital
Connection S 7 2 wire analog
Signal type S0
Signal type S1
Signal type S2
Signal type S3 Input *2)
Input
Signal type S4 Output
Signal type S5
Signal type S6
Signal type S7

Off
Scan HART Livelist On
On
Input No. HART device for pos. 1 Not used
0…7 Available if HART
... ... variables (HV) are
´Not used´
Input No. HART device for pos. 8 Not used configured
only.
No. HART variable for pos. 1 HART variable No. 2 HART variable No. 1
HART variable No. 2
... ... HART variable No. 3
No. HART variable for pos. 8 HART variable No. 2 HART variable No. 4

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 44


Operating Instructions

PROFIBUS DP interface for IS1+

Parameter dependency / impact

Parameter

Signal Measurement
Signal Signal Error Signal in Input
connection range ac.
type range detection case of error Filter
NAMUR
2 wire
2 wire 0/4-20 mA Input Input analog
0-20 / 4-20 Yes / No
Small
2/3 wire
2/3 wire Initiator Input Input digital
- - Medium
-10 % (nur 4 mA) /0 Big ( 50 Hz)
0% /0
3/4 wire 100 % /1
Big (60 Hz)
3/4 wire 0/4-20 mA Input Input analog 0-20 / 4-20 On / Off Yes / No AI Status Code / AO110 % / 1
(Input only) AI Status Code / AO 0% / 0
freeze (initial value 0% / 0)
freeze (initial value 100% / 1)
2 wire
2 wire 0/4-20 mA Output Output analog
0-20 / 4-20 - -
2/3 wire
Digital Output Output digital
- - -

*1) The parameter ´Measurement range ac. NAMUR ´ are effective for analog input signals only!

*2) The Parameter ´Signal type´ is available for switchable signals in the operating modes with 8I + 8O only.

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 45


Operating Instructions

PROFIBUS DP interface for IS1+

3.2.3.4 TIMR 9480

Parameter Default value Value range / selection


Off
Diagnostic messages of the module On
On
50 Hz
Input Filter 50 Hz 60 Hz
Off (not recommended)
8 inputs
Operation mode 8 inputs
2 inputs
Signal in case of error I0 Status code
Signal in case of error I1 Status code
Signal in case of error I2 Status code
Signal in case of error I3 Status code Status code
Signal in case of error I4 Status code freeze (initialization value 0%)
Signal in case of error I5 Status code
Signal in case of error I6 Status code
Signal in case of error I7 Status code
Error detection I 0 On
Error detection I 1 On
Error detection I 2 On
Error detection I 3 On Off
Error detection I 4 On On
Error detection I 5 On
Error detection I 6 On
Error detection I 7 On

Type I 0 Pt 100
Pt100
Type I 1 Pt 100 Pt500
Pt1000
Ni100
Type I 2 Pt 100 Ni500
Ni1000
Type I 3 Pt 100 Resistance 10k
Resistance 5k
Type I 4 Pt 100 Resistance 2k5
Resistance 500R
Type I 5 Pt 100 Pt100 GOST
M50 GOST from Fw. V02-04
M100 GOST
Type I 6 Pt 100 Cu53 GOST
Pt46 GOST from Fw. V02-05
Type I 7 Pt 100 Pt50 GOST
Connection I0 4 wire
Connection I1 4 wire
Connection I2 4 wire
Connection I3 4 wire 2 wire
3 wire
Connection I4 4 wire
4 wire
Connection I5 4 wire
Connection I6 4 wire
Connection I7 4 wire

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 46


Operating Instructions

PROFIBUS DP interface for IS1+

3.2.3.5 TIM mV 9481

Parameter Default value Value range / selection


Off
Diagnostic messages of the module On
On
50 Hz
Input Filter 50 Hz
60 Hz
Signal in case of error I0 Status code
Signal in case of error I1 Status code
Signal in case of error I2 Status code
Signal in case of error I3 Status code Status code
Signal in case of error I4 Status code freeze (initialization value 0%)
Signal in case of error I5 Status code
Signal in case of error I6 Status code
Signal in case of error I7 Status code
Error detection I 0 On
Error detection I 1 On
Error detection I 2 On
Error detection I 3 On Off
Error detection I 4 On On
Error detection I 5 On
Error detection I 6 On
Error detection I 7 On
Type I 0 THC Type K 0…100 mV
THC Type B
Type I 1 THC Type K THC Type E
Type I 2 THC Type K THC Type J
THC Type K
Type I 3 THC Type K THC Type N
Type I 4 THC Type K THC Type R
THC Type S
Type I 5 THC Type K THC Type T
Type I 6 THC Type K THC Type L
THC Type U
Type I 7 THC Type K THC Type XK (L)
Input signal I 0 Balanced
Input signal I 1 Balanced
Input signal I 2 Balanced
Input signal I 3 Balanced Balanced
Input signal I 4 Balanced Unbalanced
Input signal I 5 Balanced
Input signal I 6 Balanced
Input signal I 7 Balanced

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 47


Operating Instructions

PROFIBUS DP interface for IS1+

3.2.3.6 TIM 9482

Parameter Default value Value range / selection


Off
Diagnostic messages of the module On
On
8 channel precise
Module operation mode 8 channel precise
4 channel fast
Signal in case of error I 0 Status code
Signal in case of error I 1 Status code
... ...
Status code
freeze (initialization value 0%)
Signal in case of error I 6 Status code
Signal in case of error I 7 Status code
Error detection I 0 On
Error detection I 1 On
... ...
Off
On
Error detection I 6 On
Error detection I 7 On
Internal
Selection TC cold junction Internal
External 3 wire
PT100
Type TC ext. cold junction I6-I7 PT100 PT1000
PT100 GOST
Pt100
Type I 0 PT100 Pt500
Pt1000
Ni100
Ni500
Type I 1 PT100 Ni1000
Resistance (Pot) 10k
Resistance (Pot) 5k
Type I 2 PT100 Resistance (Pot) 2k5
Resistance (Pot) 500R
Pt100 GOST
M50 GOST
Type I 3 PT100 M100 GOST
Cu53 GOST
Pt46 GOST
Type I 4 PT100 Pt50 GOST
0…100 mV
THC Type B
THC Type E
Type I 5 PT100 THC Type J
THC Type K
THC Type N
Type I 6 PT100 THC Type R
THC Type S
THC Type T
THC Type L
Type I 7 PT100 THC Type U
THC Type XK (L)
Connection (R) I 0 *1) 4 wire measure (R in Ohm)
Connection (R) I 1 4 wire measure (R in Ohm) 2 wire measure (Pot in Ohm)
... ...
3 wire measure (Pot in %)
4 wire measure (Pot in Ohm)
Connection (R) I 6 4 wire measure (R in Ohm) 4 wire measure (Pot in %)
Connection (R) I 7 4 wire measure (R in Ohm)

*1) Parameter ´Connection´ using THC not functioning. 2 wire measurement is used for TCH

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 48


Operating Instructions

PROFIBUS DP interface for IS1+

3.2.3.7 DIM (9470/3x in compatible mode)

Parameter Default value Value range / selection


Off
Diagnostic messages of the module On
On
Signal in case of error I 0
Signal in case of error I 1 0
1
.... 0
freeze (initial value 0)
Signal in case of error I 14 freeze (initial value 1)
Signal in case of error I 15
Error detection I 0
Error detection I 1 Parameter not
Off available for
.... On DIM 24 V !
On
Error detection I 14 (9471/...)
Error detection I 15
Invert I 0
Invert I 1
No
.... No
Yes
Invert I 14
Invert I 15
Pulse extension I 0
Pulse extension I 1 0s
0.6 s
.... 0 Sec.
1.2 s
Pulse extension I 14 2.4 s
Pulse extension I 15
Counter
Freq. 0-1 kHz / DI
Operation mode I 14 Freq. 0-1 kHz / DI Freq. 0-20 kHz gate 50 ms / DI
Freq. 0-20 kHz gate 200 ms / DI
Freq. 0-20 kHz gate 1 s / DI Parameters
available only in
Positive edge the case of
Counter event I 14 Positive edge
Negative edge operating mode
DIM16 + CF!
Operation mode I 15 Freq. 0-1 kHz / DI s. a.

Counter event I 15 Positive edge s. a.

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 49


Operating Instructions

PROFIBUS DP interface for IS1+

3.2.3.8 DIOM 9470/3x, 9471/35, 9472/35 (IS1+)

Parameter Default value Value range / selection


Off
Diagnostic messages of the module On
On
Signal in case of error S 0
Signal in case of error S 1 0
Signal in case of error S 2 1
0
.... freeze (initial value 0)
Signal in case of error S 14 freeze (initial value 1)
Signal in case of error S 15
Error detection S 0
Error detection S 1
Error detection S 2 Off
On
.... On
Error detection S 14
Error detection S 15
Invert DI S0, S1
Invert DI S2, S3
Invert DI S4, S5 No
Invert DI S6, S7 Yes
No
Invert DI S8, S9
Invert DI S10, S11 (affects DI signals only)
Invert DI S12, S13
Invert DI S14, S15
Pulse extension / Filter S0, S1
Pulse extension / Filter S2, S3
Pulse extension / Filter S4, S5 0 s / Off
Pulse extension / Filter S6, S7 0,6 s / Small
0 Sec. 1,2 s / Medium
Pulse extension / Filter S8, S9
2,4 s / Large
Pulse extension / Filter S10, S11
Pulse extension / Filter S12, S13
Pulse extension / Filter S14, S15
Signal type S0, S1
Signal type S2, S3
Signal type S4, S5 9470/3x 9471/35, 9472/35 Parameters
Signal type S6, S7 available only in the
Input Input NAMUR Ini/ contact
Signal type S8, S9 case of operating
Output 3-wire Initiator PNP mode with DI/DO
Signal type S10, S11 Output
Signal type S12, S13
Signal type S14, S15
Operation mode S8, S9 0 = Counter 16 Bit
1 = Freq. 0,1 - 600 Hz (0,01Hz/Bit)
Operation mode S10, S11 2 = Freq. 1 Hz - 3 kHz (0,05Hz/Bit)
Freq. 1Hz - 3kHz
3 = Freq. 1 Hz - 20 kHz (0,5Hz/Bit)
(0,05Hz/Bit)
Operation mode S12, S13 4 = Up/Down Counter 16 Bit
5 = Up/Down Counter 32 Bit Parameters
Operation mode S14, S15 available only in the
6 = Freq. 1 Hz - 20 kHz with direction
case of operating
Counter event S8, S9 mode with CF
(counter/frequency)
Counter event S10, S11 Positive edge
Positive edge
Counter event S12, S13 Negative edge

Counter event S14, S15

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 50


Operating Instructions

PROFIBUS DP interface for IS1+

3.2.3.9 AOM / AOMH 9466

Parameter Default value Value range / selection


Off
Diagnostic messages of the module On
On
Signal in case of error O0 0%
Signal in case of error O1 0%
Signal in case of error O2 0% -10 % (4 mA only)
0%
Signal in case of error O3 0%
100 %
Signal in case of error O4 0%
110 %
Signal in case of error O5 0% freeze
Signal in case of error O6 0%
Signal in case of error O7 0%
Error detection O 0 On
Error detection O 1 On
Error detection O 2 On
Error detection O 3 On Off
Error detection O 4 On On
Error detection O 5 On
Error detection O 6 On
Error detection O 7 On
Output range O 0 4…20 mA
Output range O 1 4…20 mA
Output range O 2 4…20 mA
Output range O 3 4…20 mA 0…20 mA
Output range O 4 4…20 mA 4…20 mA
Output range O 5 4…20 mA
Output range O 6 4…20 mA
Output range O 7 4…20 mA
Off
Scan HART livelist On
On
Output No. HART device for pos. 1 Not used
Output No. HART device for pos. 2 Not used
Output No. HART device for pos. 3 Not used
0…7
Output No. HART device for pos. 4 Not used
Not used
Output No. HART device for pos. 5 Not used
Output No. HART device for pos. 6 Not used
Available only
Output No. HART device for pos. 7 Not used on HART
Output No. HART device for pos. 8 Not used modules
No. HART variable for pos. 1 HART variable No. 2 (AOMH) !
No. HART variable for pos. 2 HART variable No. 2
No. HART variable for pos. 3 HART variable No. 2 HART variable No. 1
No. HART variable for pos. 4 HART variable No. 2 HART variable No. 2
No. HART variable for pos. 5 HART variable No. 2 HART variable No. 3
No. HART variable for pos. 6 HART variable No. 2 HART variable No. 4
No. HART variable for pos. 7 HART variable No. 2
No. HART variable for pos. 8 HART variable No. 2

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 51


Operating Instructions

PROFIBUS DP interface for IS1+

3.2.3.10 DOM

Value range / Parameter available


Parameter Default value
selection DOM DOMR DOMV
Off
Diagnostic messages of the module On
On   
Signal in case of error O 0 0
Signal in case of error O 1 0
Signal in case of error O 2 0
Signal in case of error O 3 0 0
1   
Signal in case of error O 4 0 Freeze
Signal in case of error O 5 0
Signal in case of error O 6 0
Signal in case of error O 7 0
Error detection O 0 On
Error detection O 1 On
Error detection O 2 On
Error detection O 3 On Off
On without test current  - -
Error detection O 4 On On
Error detection O 5 On
Error detection O 6 On
Error detection O 7 On
Output 0 and 1 parallel Outputs separate
Output 2 and 3 parallel Outputs separate Outputs separate
Outputs parallel   -
Output 4 and 5 parallel Outputs separate
Output 6 and 7 parallel Outputs separate

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 52


Operating Instructions

PROFIBUS DP interface for IS1+

Bit coding of IO-Module parameters


3.2.4.1 AIM / AIMH / AUMH (SAIMH see operating instruction SAIMH 9462/... PROFIsafe)
Byte Hex 7 6 5 4 3 2 1 0 Parameter Value
0 =Off
1 Diagnostic messages of the module
1 = On
0 = small
1 = medium
0 0 1 Input Filter
0 13 2 = big ( 50 Hz)
3 = big (60 Hz)
0 = Off
1 Scan HART Livelist
1 = On
0 0 0 Not used
0 = -10 % (4 mA only)
1=0%
2 = 100 %
0 1 1 Signal in case of error S 0 3 = AI Status code / AO 110% (def. AIM)
4 = AI Status code / AO 0% (def. AUM)
1 BB 6 = freeze (initial value 0%)
7 = freeze (initial value 100%)
0 = Off
1 Error detection S 0
1 = On
0 1 1 Signal in case of error S 1
1 Error detection S 1
0 1 1 Signal in case of error S 2
1 Error detection S 2
2 BB
0 1 1 Signal in case of error S 3
1 Error detection S 3
0 1 1 Signal in case of error S 4 s. a.
1 Error detection S 4
3 BB
0 1 1 Signal in case of error S 5
1 Error detection S 5
0 1 1 Signal in case of error S 6
1 Error detection S 6
4 BB
0 1 1 Signal in case of error S 7
1 Error detection S 7
1 Input range S 0 0 = 0…20 mA
1 Input range S 1 1 = 4…20 mA
1 Input range S 2
1 Input range S 3
5 FF
1 Input range S 4
1 Input range S 5
1 Input range S 6
1 Input range S 7
0 Measurement range ac. NAMUR I0 0 = No
0 Measurement range ac. NAMUR I1 1 = Yes
0 Measurement range ac. NAMUR I2
0 Measurement range ac. NAMUR I3
6 00
0 Measurement range ac. NAMUR I4
0 Measurement range ac. NAMUR I5
0 Measurement range ac. NAMUR I6
0 Measurement range ac. NAMUR I7
1 0 0 0 Input No. HART device for pos. 1 0…7
7 88
1 0 0 0 Input No. HART device for pos. 2 8 = ´not used ´
1 0 0 0 Input No. HART device for pos. 3 (9 – 15 Reserved)
8 88
1 0 0 0 Input No. HART device for pos. 4
0 1 No. HART variable for pos. 1 0 = HART Variable No. 1
0 1 No. HART variable for pos. 2 1 = HART Variable No. 2
9 55
0 1 No. HART variable for pos. 3 2 = HART Variable No. 3
0 1 No. HART variable for pos. 4 3 = HART Variable No. 4
1 0 0 0 Input No. HART device for pos. 5 0…7
10 88
1 0 0 0 Input No. HART device for pos. 6 8 = ´ not used ´
1 0 0 0 Input No. HART device for pos. 7 (9 – 15 Reserved)
11 88
1 0 0 0 Input No. HART device for pos. 8
0 1 No. HART variable for pos. 5 0 = HART Variable No. 1
0 1 No. HART variable for pos. 6 1 = HART Variable No. 2
12 55
0 1 No. HART variable for pos. 7 2 = HART Variable No. 3
0 1 No. HART variable for pos. 8 3 = HART Variable No. 4
0 Signal type S 0
0 Signal type S 1
0 Signal type S 2 0 = Analog Input
0 Signal type S 3 1 = Analog Output
13 00
0 Signal type S 4
0 Signal type S 5 (9468/3x only)
0 Signal type S 6
0 Signal type S 7

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 53


Operating Instructions

PROFIBUS DP interface for IS1+

3.2.4.2 UMH 9469


Byte Hex 7 6 5 4 3 2 1 0 Bezeichnung Wert
0 =Off
1 Diagnostic messages of the module
1 = On
0 = small
1 = medium
0 0 1 Input Filter
2 = big ( 50 Hz)
3 = big (60 Hz)
0 = Off
0 53 1 Scan HART Livelist
1 = On
0 = No
0 Measurement range ac. NAMUR
1 = Yes
0 = 0-20 mA
1 Signal range
1 = 4-20 mA
0 =Off
0 DI Pulse extension 1,2 s
1 = On
0 = -10 % (live zero only) /0
1=0% /0
2 = 100 % /1
1 0 0 Signal in case of error S 0 3 = AI Status Code / AO 110% / 1
4 = AI Status Code / AO 0% / 0
1 CC 6 = freeze (initial value 0% / 0 )
7 = freeze (initial value 100% / 1 )
0 = Off
1 Error detection S 0
1 = On
1 0 0 Signal in case of error S 1
1 Error detection S 1
1 0 0 Signal in case of error S 2
1 Error detection S 2
2 CC
1 0 0 Signal in case of error S 3
1 Error detection S 3
1 0 0 Signal in case of error S 4 s. a.
1 Error detection S 4
3 CC
1 0 0 Signal in case of error S 5
1 Error detection S 5
1 0 0 Signal in case of error S 6
1 Error detection S 6
4 CC
1 0 0 Signal in case of error S 7
1 Error detection S 7
0 0 Connection S0 0 = 2 wire analog
0 0 Connection S1 1-3 = Reserved
5 00
0 0 Connection S2
0 0 Connection S3
0 0 Connection S4 0 = 2 wire analog
0 0 Connection S5 1 = 3/4 wire analog (Input only)
6 00
0 0 Connection S6 2 = 2/3 wire digital
0 0 Connection S7 3 = Reserved
1 0 0 0 Input No. HART device for pos. 1 0…7
7 88
1 0 0 0 Input No. HART device for pos. 2 8 = ´not used ´
1 0 0 0 Input No. HART device for pos. 3 (9 – 15 Reserved)
8 88
1 0 0 0 Input No. HART device for pos. 4
0 1 No. HART variable for pos. 1 0 = HART Variable No. 1
0 1 No. HART variable for pos. 2 1 = HART Variable No. 2
9 55
0 1 No. HART variable for pos. 3 2 = HART Variable No. 3
0 1 No. HART variable for pos. 4 3 = HART Variable No. 4
1 0 0 0 Input No. HART device for pos. 5 0…7
10 88
1 0 0 0 Input No. HART device for pos. 6 8 = ´ not used ´
1 0 0 0 Input No. HART device for pos. 7 (9 – 15 Reserved)
11 88
1 0 0 0 Input No. HART device for pos. 8
0 1 No. HART variable for pos. 5 0 = HART Variable No. 1
0 1 No. HART variable for pos. 6 1 = HART Variable No. 2
12 55
0 1 No. HART variable for pos. 7 2 = HART Variable No. 3
0 1 No. HART variable for pos. 8 3 = HART Variable No. 4
0 Signal type S 0 0 = Input
0 Signal type S 1 1 = Output
13 00

0 Signal type S 7

Signal in case of error for DI/DO: 0%, -10% = 0,


100%, 110% =1

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 54


Operating Instructions

PROFIBUS DP interface for IS1+

3.2.4.3 TIMR 9480


Byte Hex 7 6 5 4 3 2 1 0 Parameter Value
0 = Off
1 Diagnostic messages of the module
1 = On
0 = 50 Hz
0 0 Input Filter 1 = 60 Hz
0 01 2 =Off (not recommended)
0 not used
0 = 8 inputs
0 Operation mode
1 = 2 inputs
0 0 0 not used
3 = Status code
0 1 1 Signal in case of error I 0
6 = freeze (Init. value 0%)
0 = Off
1 BB 1 Error detection I 0
1 = On
0 1 1 Signal in case of error I1
1 Error detection I 1
0 1 1 Signal in case of error I2
1 Error detection I 2
2 BB
0 1 1 Signal in case of error I3
1 Error detection I 3
0 1 1 Signal in case of error I4
1 Error detection I 4
3 BB
0 1 1 Signal in case of error I5
1 Error detection I 5
0 1 1 Signal in case of error I6
1 Error detection I 6
4 BB
0 1 1 Signal in case of error I7
1 Error detection I 7
1 0 Connection I 0 0 = 2 wire
1 0 Connection I 1 1 = 3 wire
5 AA
1 0 Connection I 2 2 = 4 wire
1 0 Connection I 3
1 0 Connection I 4
1 0 Connection I 5
6 AA
1 0 Connection I 6
1 0 Connection I 7
0 = Pt100
0 0 0 0 Type I 0
1 = Pt500
7 00
2 = Pt1000
0 0 0 0 Type I 1
3 = Ni100
4 = Ni500
0 0 0 0 Type I 2
5 = Ni1000
8 00
6 = Resistance 10k
0 0 0 0 Type I 3
7 = Resistance 5k
8 = Resistance 2k5
0 0 0 0 Type I 4
9 = Resistance 500R
9 00
10 = Pt100 GOST
0 0 0 0 Type I 5
11 = M50 GOST from Fw. V02-04
12 = M100 GOST
0 0 0 0 Type I 6
13 = Cu53 GOST
10 00
14 = Pt46 GOST from Fw. V02-05
0 0 0 0 Type I 7
15 = Pt50 GOST

11 ..13 00 not used

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 55


Operating Instructions

PROFIBUS DP interface for IS1+

3.2.4.4 TIM mV 9481


Byte Hex 7 6 5 4 3 2 1 0 Parameter Value
0 = Off
1 Diagnostic messages of the module
1 = On
0 01 0 = 50 Hz
0 Input Filter
1 = 60 Hz
0 0 0 0 0 0 Not used
3 = Status code
0 1 1 Signal in case of error I 0
6 = freeze (Init. value 0%)
0 = Off
1 BB 1 Error detection I 0
1 = On
0 1 1 Signal in case of error I1
1 Error detection I 1
0 1 1 Signal in case of error I2
1 Error detection I 2
2 BB
0 1 1 Signal in case of error I3
1 Error detection I 3
0 1 1 Signal in case of error I4
1 Error detection I 4
3 BB
0 1 1 Signal in case of error I5
1 Error detection I 5
0 1 1 Signal in case of error I6
1 Error detection I 6
4 BB
0 1 1 Signal in case of error I7
1 Error detection I 7
0 Input signal I 0 0 = Balanced
0 Input signal I 1 1 = Unbalanced
0 Input signal I 2
0 Input signal I 3
5 00
0 Input signal I 4
0 Input signal I 5
0 Input signal I 6
0 Input signal I 7
0 = 0…100 mV
0 1 0 0 Type I 0
1 = THC Type B
6 44
2 = THC Type E
0 1 0 0 Type I 1
3 = THC Type J
4 = THC Type K
0 1 0 0 Type I 2
5 = THC Type N
7 44
6 = THC Type R
0 1 0 0 Type I 3
7 = THC Type S
8 = THC Type T
0 1 0 0 Type I 4
9 = THC Type L
8 44
10 = THC Type U
0 1 0 0 Type I 5
11 = THC Type XK (L)
0 1 0 0 Type I 6 (12…15 = reserved)
9 44
0 1 0 0 Type I 7

10 .. 13 00 Not used

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 56


Operating Instructions

PROFIBUS DP interface for IS1+

3.2.4.5 TIM 9482


Byte Default [Hex] 7 6 5 4 3 2 1 0 Parameter Value
0 = Off
1 Diagnostic messages of the module
1 = On
0 01 0 = 8 channel precise
0 Module operation mode
1 = channel fast
0 0 0 0 0 0 Reserviert
3 = Status Code
0 1 1 Signal in case of error I 0
6 = freeze (initialization value 0%)
0 = Off
1 BB 1 Error detection I 0
1 = On
0 1 1 Signal in case of error I 1
1 Error detection I 1
I 2 see Byte 1
2 BB
I 3 see Byte 1
I 4 see Byte 1
3 BB
I 5 see Byte 1
0 1 1 Signal in case of error I 6
1 Error detection I 6
4 BB
0 1 1 Signal in case of error I 7
1 Error detection I 7
0 0 = Internal
Selection TC cold junction 1 = External 3 wire
0

0 0 = PT100
5 00 Type TC ext. cold junction I6-I7 1 = PT1000
0 2 = PT100 GOST
0 Reserviert
0 Reserviert
0 Reserviert
0 Reserviert

0 0 0 0 0 0 Type I 0 Type :
6 80 0 = Pt100
1 = Pt500
1 0 Connection (R) I 0 2 = Pt1000
3 = Ni100
0 0 0 0 0 0 Type I 1 4 = Ni500
7 80 5 = Ni1000
1 0 Connection (R) I 1 6 = Resistance (Pot)10k
7 = Resistance (Pot) 5k
8 = Resistance (Pot) 2k5
0 0 0 0 0 0 Type I 2 9 = Resistance (Pot) 500R
8 80 10 = Pt100 GOST
1 0 Connection (R) I 2 11 = M50 GOST
12 = M100 GOST
0 0 0 0 0 0 Type I 3 13 = Cu53 GOST
14 = Pt46 GOST
9 80
15 = Pt50 GOST
1 0 Connection (R) I 3 (16…31 = reserved)
32 = 0…100 mV
0 0 0 0 0 0 Type I 4 33 = THC Type B
10 80 34 = THC Type E
1 0 Connection (R) I 4 35 = THC Type J
36 = THC Type K
37 = THC Type N
0 0 0 0 0 0 Type I 5
38 = THC Type R
11 80 39 = THC Type S
1 0 Connection (R) I 5 40 = THC Type T
41 = THC Type L
0 0 0 0 0 0 Type I 6 42 = THC Type U
12 80 43 = THC Type XK(L)
(44…63 = reserved)
1 0 Connection (R) I 6
Connection (R): *1)
0 0 0 0 0 0 Type I 7 0 = 2 wire measure (Pot in Ohm)
1 = 3 wire measure (Pot in %)
13 80 2 = 4 wire measure (Pot in Ohm)
1 0 Connection (R) I 7 3 = 4 wire measure (Pot in %)

*1) Parameter ´Connection´ using THC not functioning. 2 wire measurement is used for TCH

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 57


Operating Instructions

PROFIBUS DP interface for IS1+

3.2.4.6 DIM (9470/3x in compatible mode)


Byte Hex 7 6 5 4 3 2 1 0 Parameter Value
0 = Off
1 Diagnostic messages of the module
0 01 1 = On
0 0 0 0 0 0 0 Not used
1 Error detection I 0 0 = Off
1 Error detection I 1 1 = On
1 Error detection I 2
1 Error detection I 3
1 FF
1 Error detection I 4
1 Error detection I 5
1 Error detection I 6
1 Error detection I 7
1 Error detection I 8
2 FF 1 1 1 1 1 1 ...
1 Error detection I 15
0 0 Signal in case of error I0 0=0
0 0 Signal in case of error I1 1=1
3 00
0 0 Signal in case of error I2 2 = freeze (initial value 0)
0 0 Signal in case of error I3 3 = freeze (initial value 1)
0 0 Signal in case of error I4
4 00 0 0 0 0 ...
0 0 Signal in case of error I7
0 0 Signal in case of error I8
5 00 0 0 0 0 ...
0 0 Signal in case of error I 11
0 0 Signal in case of error I 12
6 00 0 0 0 0 ...
0 0 Signal in case of error I 15
0 0 Pulse extension I 0 0=0s
0 0 Pulse extension I 1 1 = 0,6 s
7 00
0 0 Pulse extension I 2 2 = 1,2 s
0 0 Pulse extension I 3 3 = 2,4 s
0 0 Pulse extension I 4
8 00 0 0 0 0 ...
0 0 Pulse extension I 7
0 0 Pulse extension I 8
9 00 0 0 0 0 ...
0 0 Pulse extension I 11
0 0 Pulse extension I 12
10 00 0 0 0 0 ...
0 0 Pulse extension I 15
0 Invert I 0 0 = no
0 Invert I 1 1 = yes
0 Invert I 2
0 Invert I 3
11 00
0 Invert I 4
0 Invert I 5
0 Invert I 6
0 Invert I 7
0 Invert I 8
12 00 0 0 0 0 0 0 ...
0 Invert I 15
0 =counter
1 = Freq. 0-1 kHz / DI
0 0 1 Operation mode I 14 2 = Freq. 0-20 kHz gate 50 ms / DI
3 = Freq. 0-20 kHz gate 200 ms / DI
4 = Freq. 0-20 kHz gate 1 s / DI
13 11 0 = Positive edge
0 Counter event I 14
1 = Negative edge
0 0 1 Operation mode I 15
s. a.
0 Counter event I 15

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 58


Operating Instructions

PROFIBUS DP interface for IS1+

3.2.4.7 DIOM 9470/3x, 9471/35, 9472/35 (IS1+)


Byte Hex 7 6 5 4 3 2 1 0 Parameter Value
0 = Off
1 Diagnostic messages of the module
0 01 1 = On
0 0 0 0 0 0 0 Not used
1 Error detection I 0 0 = Off
1 Error detection I 1 1 = On
1 Error detection I 2
1 Error detection I 3
1 FF
1 Error detection I 4
1 Error detection I 5
1 Error detection I 6
1 Error detection I 7
1 Error detection I 8
2 FF 1 1 1 1 1 1 ...
1 Error detection I 15
0 0 Signal in case of error I 0 0=0
0 0 Signal in case of error I 1 1=1
3 00
0 0 Signal in case of error I 2 2 = freeze (initial value 0)
0 0 Signal in case of error I 3 3 = freeze (initial value 1)
0 0 Signal in case of error I 4
4 00 0 0 0 0 ...
0 0 Signal in case of error I 7
0 0 Signal in case of error I 8
5 00 0 0 0 0 ...
0 0 Signal in case of error I 11
0 0 Signal in case of error I 12
6 00 0 0 0 0 ...
0 0 Signal in case of error I 15
0 0 Pulse extension / Filter S0, S1 0 = 0 s / Off
0 0 Pulse extension / Filter S2, S3 1 = 0,6 s / Small
7 00
0 0 Pulse extension / Filter S4, S5 2 = 1,2 s / Medium
0 0 Pulse extension / Filter S6, S7 3 = 2,4 s / Large
0 0 Pulse extension / Filter S8, S9
8 00 0 0 0 0 ...
0 0 Pulse ext. / Filter S14, S15
0 0 Signal type S0, S1 9470/3x 9471/35, 9472/35
9 00 0 0 0 0 ....
0 0 Signal type S6, S7 0=Input 0 = NAMUR Ini/ contact
0 0 Signal type S8, S9 1=Output 1 = 3-wire Initiator PNP
10 00 0 0 0 0 .... 2=(Reserved) 2 = Output
0 0 Signal type S14, S15 3=(Reserved) 3 = (Reserved)
0 Invert DI S0, S1 0 = No
0 Invert DI S2, S3 1 = invert
11 00 0 0 0 0 .... (affects DI signals only)
0 Invert DI S12, S13
0 Invert DI S14, S15
0 = Counter 16 Bit
1 = Freq. 0,1 - 600 Hz (0,01Hz/Bit)
2 = Freq. 1 Hz - 3 kHz (0,05Hz/Bit)
0 1 0 Operation mode S8, S9 3 = Freq. 1 Hz - 20 kHz (0,5Hz/Bit)
4 = Up/Down Counter 16 Bit
5 = Up/Down Counter 32 Bit
12 22 6 = Freq. 1 Hz - 20 kHz with direction
0 = Positive edge
0 Counter event S8, S9
1 = Negative edge
0 1 0 Operation mode S10, S11 s. a.
0 Counter event S10, S11
0 1 0 Operation mode S12, S13 s. a.

0 Counter event S12, S13


13 22
0 1 0 Operation mode S14, S15 s. a.

0 Counter event S14, S15

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 59


Operating Instructions

PROFIBUS DP interface for IS1+

3.2.4.8 AOM / AOMH 9466


Byte Hex 7 6 5 4 3 2 1 0 Parameter Value
0 = Off
1 Diagnostic messages of the module
1 = On
0 0 0 not used
0 11
0 = Off
1 Scan HART Livelist
1 = On
0 0 0 not used
0 = -10 % (4 mA only)
1=0%
0 0 1 Signal in case of error O 0 2 = 100 %
3 = 110 %
1 99 7 = freeze
0 = Off
1 Error detection O 0
1 = On
0 0 1 Signal in case of error O 1
1 Error detection O 1
0 0 1 Signal in case of error O 2
1 Error detection O 2
2 99
0 0 1 Signal in case of error O 3
1 Error detection O 3 s. a.
0 0 1 Signal in case of error O 4
1 Error detection O 4
3 99
0 0 1 Signal in case of error O 5
1 Error detection O 5
0 0 1 Signal in case of error O 6
1 Error detection O 6
4 99
0 0 1 Signal in case of error O 7
1 Error detection O 7
1 Output range O 0 0 = 0…20 mA
1 Output range O 1 1 = 4…20 mA
1 Output range O 2
1 Output range O 3
5 FF
1 Output range O 4
1 Output range O 5
1 Output range O 6
1 Output range O 7
1 0 0 0 Output No. HART device for pos. 1 0…7
6 88
1 0 0 0 Output No. HART device for pos. 2 8 = ´Not used´
1 0 0 0 Output No. HART device for pos. 3 (9 – 15 Reserved)
7 88
1 0 0 0 Output No. HART device for pos. 4
0 1 No. HART variable for pos. 1 0 = HART Variable No. 1
0 1 No. HART variable for pos. 2 1 = HART Variable No. 2
8 55
0 1 No. HART variable for pos. 3 2 = HART Variable No. 3
0 1 No. HART variable for pos. 4 3 = HART Variable No. 4
1 0 0 0 Output No. HART device for pos. 5 0…7
9 88
1 0 0 0 Output No. HART device for pos. 6 8 = ´ Not used ´
1 0 0 0 Output No. HART device for pos. 7 (9 – 15 Reserved)
10 88
1 0 0 0 Output No. HART device for pos. 8
0 1 No. HART variable for pos. 5 0 = HART Variable No. 1
0 1 No. HART variable for pos. 6 1 = HART Variable No. 2
11 55
0 1 No. HART variable for pos. 7 2 = HART Variable No. 3
0 1 No. HART variable for pos. 8 3 = HART Variable No. 4

12 .. 13 00 Not used

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 60


Operating Instructions

PROFIBUS DP interface for IS1+

3.2.4.9 DOM
Byte Hex 7 6 5 4 3 2 1 0 Parameter Value
0 = Off
1 Diagnostic messages of the module
0 01 1 = On
0 0 0 0 0 0 0 Not used
0 0 0 Signal in case of error O 0 0=0
0 Not used 1=1
1 00
0 0 0 Signal in case of error O 1 2 = Freeze
0 Not used
0 0 0 Signal in case of error O 2
0 Not used
2 00
0 0 0 Signal in case of error O 3
0 Not used
0 0 0 Signal in case of error O 4
0 Not used
3 00
0 0 0 Signal in case of error O 5
0 Not used
0 0 0 Signal in case of error O 6
0 Not used
4 00
0 0 0 Signal in case of error O 7
0 Not used
1 0 Error detection O 0 0 = Off
1 0 Error detection O 1 1 = On without test current
5 AA
1 0 Error detection O 2 2 = On
1 0 Error detection O 3
1 0 Error detection O 4
1 0 Error detection O 5
6 AA
1 0 Error detection O 6
1 0 Error detection O 7
0 Output 0 and 1 parallel 0 = Outputs separate
0 Output 2 and 3 parallel 1 = Outputs parallel
7 00 0 Output 4 and 5 parallel
0 Output 6 and 7 parallel
0 0 0 0 Not used

8 .. 13 00 Not used

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 61


Operating Instructions

PROFIBUS DP interface for IS1+

3.3 Data word structure of the I/O modules


Analog modules (SAIMH see operating instruction SAIMH 9462/... PROFIsafe)
Analogue signals are exchanged between the IS1+ field station and an automation system in 16-bit two’s
complement format (signed integer). Converting to and from floating point variables (physical values) must be
performed in the automation system if required.

3.3.1.1 AIM, AIMH (9460/..., 9461/..., 9468/…, 9469/…)

Measuring range Units Parameter: Diagnosis


% Measurement range limits Range
0 – 20 mA Decimal Hex according NAMUR messages
>23.518 mA No
*1) *1) Short circuit
>21 mA Yes
23.518 mA 32511 7EFF 117.6% No
21 mA 29030 7166 105 % Yes Over range -
. . .

20 mA 27648 6C00 100%


. . .

10 mA 13824 3600 50% Nominal range -


. . .

0 mA 0 0 0%
< 0 mA 0 0 0%

Measuring range Units Parameter: Diagnosis


% Measurement range limits Range
4 – 20 mA Decimal Hex according NAMUR messages
>22.814 mA No
*1) *1) Short circuit
>21 mA Yes
22.814 mA 32511 7EFF 117.6% No
21 mA 29376 72C0 106,25 % Yes Over range -

20 mA 27648 6C00 100%


. . .
Nominal
12 mA 13824 3600 50% -
. . . range
4 mA 0 0 0%
3.999 mA -1 FFFF
3,6 mA -691 FD4D -2,5% Yes Under range -
2.4 mA -2765 F533 -10% No
< 3,6 mA Yes
*1) *1) Line break
< 2.4 mA No

*1) Transmitted value depends on parameterized behavior if an error occurs:


Value transmitted
Parameterized behavior if an error occurs Type of error if an error occurs
freeze Last valid value
-10% -2765 0xF533
All IO-Module errors
0% 0 0x0000
100% 27648 0x6C00
Short circuit 32767 0x7FFF
Open circuit -32762 0x8006
Status code 2 wire calibration failed -32749 0x8013
Parametrization error -32748 0x8014
General rule to generate status information in AS for all AI signals: Plant Stop -32747 0x8015
Signal is disturbed if Value >= 32512 or Value<= -32512 IO-Module does not respond -32736 0x8020
see 3.4.1 Behavior of input signals in case of error
Config. unequal from module -32735 0x8021
Data not available -32734 0x8022
IO-Module hardware error -32733 0x8023

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 62


Operating Instructions

PROFIBUS DP interface for IS1+

Measurement range limits according NAMUR:

The limits of the measurement range to the short circuit and open circuit area can be modified by the
parameter ´Measurement range limits according NAMUR´ according the above table.
For 9468 AUMH the parameters ´ Measurement range ac. NAMUR ´ are valid for Input Signals only!
The parameters are visible for all switchable AI/AO Signals but are without effect for the AO signals.

This parameter is available with firmware Revision V01-02 of all AIM and AIMH modules
(9460/.. und 9461/..).
Modules with older firmware revisions do not support this parameter. This modules use the fix setting
´Measurement range limits according NAMUR = No´.

Data word structure cyclic analog data AIM 9460/…, AIMH 9461/…, AUMH 9468/.. (No Stat)
without Signal Status

Operation mode Var.


Data Byte Signals
8AI 8AI+4HV 8AI+8HV Type
1–2 AI0
3-4 AI1
5–6 AI2
7–8 AI3 Analog Input signals
INT16
9 – 10 AI4 AI0 – AI7
11 – 12 AI5
13 – 14 AI6
Input

15 – 16 AI7
17 – 20 HV-P1
21 – 24 HV-P2
25 – 28 HV-P3
29 – 32 HV-P4 HART Variables
Float
- transmitted on
33 – 36 HV-P5 32
positions P1 - P8
37 – 40 HV-P6
-
41 – 44 HV-P7
45 – 48 HV-P8

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 63


Operating Instructions

PROFIBUS DP interface for IS1+

Data word structure cyclic data AUMH 9468/… and UMH 9469/.. with Signal Status

8AI 8AO 8AI/8AO 8AI 8AO 8AI/8AO


9468: 8AI 8AO 6AI+2AO 8AI/8AO
+4HV +4HV +4HV +8HV +8HV +8HV

8I 8O 8I/8O 8I 8O 8I/8O
9469: 8I 8O 6I+2O 8I/8O
+4HV +4HV +4HV +8HV +8HV +8HV
Data Byte Operation mode
1 S0 - S7 S0 - S7 S0 - S7
I0 I0 I0 I0 I0 I0 I0
2 0 0 0
3
I1 I1 I1 I1 I1 I1 I1
4
HV-P1 HV-P1
5
I2 I2 I2 I2 I2 I2 I2
6
7
I3 I3 I3 I3 I3 I3 I3
8
HV-P2 HV-P2
9
I4 I4 I4 I4 I4 I4 I4
10
11
I5 I5 I5 I5 I5 I5 I5
12
HV-P3 HV-P3
Input

13 S0-S7
I6 I6 I6 I6 I6 I6
14 0
15
I7 I7 I7 I7 I7 I7
16
HV-P4 HV-P4
17 S0 - S7 S0 - S7 S0 - S7 S0 - S7 S0 - S0 - S7
18 0 0 0 0 S7
0 0
19 - 22 HV-P1 HV-P1 HV-P1 HV-P5 HV-P1
23 - 26 HV-P2 HV-P2 HV-P2 HV-P6 HV-P2
-
27 - 30 HV-P3 HV-P3 HV-P3 HV-P7 HV-P3
31 - 34 HV-P4 HV-P4 HV-P4 HV-P8 HV-P4
- - -
35 - 38 HV-P5 HV-P5
39 - 42 HV-P6 HV-P6
- - -
43 - 46 HV-P7 HV-P7
47 - 50 - HV-P8 HV-P8
1-2 O0 O6 O0 O0 O0 O0 O0
3-4 O1 O7 O1 O1 O1 O1 O1
5-6 O2 O2 O2 O2 O2 O2
Output

7-8 O3 O3 O3 O3 O3 O3
- - -
9-10 O4 O4 O4 O4 O4 O4
-
11-12 O5 O5 O5 O5 O5 O5
13-14 O6 O6 O6 O6 O6 O6
15-16 O7 O7 O7 O7 O7 O7

Readback: In all 8AI/8AO operation modes using channel parameterization as AO the written output value
can be read via the associated AI signal (Readback). Using channel parameterization as AI, written
dedicated AO signals have no effect.

Variable Type Hint


AI/AO I0-I7 / O0-O7 INT16 scaling see above
DI/DO I0-I7 / O0-O7 (9469/..) INT16 DI: 0 = Off, 1 = On DO: <=0 = Off, >0 = On
Status Bit Signal Status

Status S0 – S7 UINT16 0 disturbed

1 OK
HART variables HV Float 32 HART Variables (HV-Px) are transmitted on positions P1 to P8

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 64


Operating Instructions

PROFIBUS DP interface for IS1+

3.3.1.2 TIM (9480/... , 9481/..., 9482/…)

Temperature measurement RTD, TC (1 Digit = 0,1 °C)


Units
Temperature Range Diagnosis messages
Decimal hexadecimal
Line break /
*1) *1)
Upper limit exceeded
*2) *2) *2)
. . .
1000 °C 10000 2710
. . .
1 °C 10 000A
. . .
0 °C 0 0 Temperature measurement range
-0,1 °C -1 FFFF
. . .
-100 °C -1000 FC18
. . .
*2) *2) *2)
Lower limit exceeded
*1) *1)
/ short circuit
*2) The limits of the measurement range are pending on the parameterized input type (see Operating instructions IS1)

2 wire and 4 wire Resistance Measurement Pot in Ohm 500 R ...10K (module 9480 /.. , 9482/..)

Range Units Diagnosis


% Range
500 R 2K5 5K 10 K decimal hexadecimal messages
>588 R >2,94 K > 5,88K >11,76 K *1) *1) Line break
588 R 2,94 K 5,88 K 11,76 K 32511 7EFF 117,6%
. . . Over range -
500 R 2K5 5K 10 K 27648 6C00 100%
. . .
Nominal
250 R 1K250 2K5 5K 13824 3600 50% -
. . . range
0K 0K 0K 0K 0 0 0%

3 wire and 4 wire Resistance Position Measurement Pot in % 500 R...10K (module 9480/.. , 9482/..)

Range Units Diagnosis


% Range
500R 2K5 5K 10 K decimal hexadecimal messages
>588 R >2,94 K >5,88 K >11,76K *1) *1) Line break
position 100 % 27648 6C00 100%
. . .
Nominal
position 50 % 13824 3600 50% -
. . . range
position 0 % 0 0 0%
< 50 R < 250 R < 500 R <1K *1) *1) short circuit

0,02 R 0,1 R 0,2 R 0,4 R Resolution per Digit


Hint: 9480 supports no 4 wire Resistance Position Measurement in %.

IS1 PROFIBUS 3.00 E - Technical alterations reserved - 65


Operating Instructions

PROFIBUS DP interface for IS1+

0 ... 100 mV measurement ( 9481/.., 9482/.. )


Range Units
% Range Diagnosis messages
0 ... 100 mV decimal hexadecimal
>117,6 mV *1) *1) Upper limit exceeded
117,6 mV 32511 7EFF 117,6 %
Over range -

100 mV 27648 6C00 100 %


. . .
50 mV 13824 3600 50 % Nominal range -
. . .
0 mV 0 0 0%
-0,0036 mV -1 FFFF
Under range
-10 mV -2765 F533 -10 % (9481/..) -
-117,6 mV -32511 8101 -117,6% (9482/..)
< *1) *1) Lower limit exceeded

Short circuit alarm cannot be detected at Resistance and Voltage measurement!

*1) Transmitted value depends on parameterized behavior if an error occurs:

Value transmitted if
Parameterized behavior if an error occurs Type of error
an error occurs
freeze All IO-Module errors Last valid value
Short circuit *2) + / - 32767 7FFF / 8001
Open circuit *2) + / - 32762 7FFA / 8006
Upper limit exceeded 32761 7FF9
Status code
Lower limit exceeded -32760 8008
General rule to generate status information in AS Cold Junction error -32752 8010
for all AI signals: 2 wire calibration failed -32749 8013
Signal is disturbed if value >= 32512 or value<= -32512 IO-Module does not respond -32736 8020
see 3.4.1 Behavior of input signals in case of error Config. unequal from module -32735 8021
Data not available -32734 8022
IO-Module hardware error -32733 8023

*2) depending of the direction of signal change at the respective error type a positive or negative Status
code is used:

TIM R 9480/.. TIM mV 9481/..


error type
TIM 9482/.. (R measurement) TIM 9482/.. (mV measurement)
short circuit -32767 (8001) not detectable
open circuit +32762 (7FFA) -32762 (8006)

For 2 wire calibration of module TIM R 9480/.. and TIM 9482/.. the user interface (LCD display with buttons)
of the CPM 9440 has to be used.

Automatic 2 wire calibration of derTIM modules by short circuit at the end of the line can be used in
combination with 9442 CPUs. Details see the operating instructions of the TIM modules.

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Operating Instructions

PROFIBUS DP interface for IS1+

Data word structure cyclic data TIM 9482/.. with Signal Status

Data / Var.
Type Byte Usage
channel Type
1
I0
2
3
I1
4
5
I2
6
7
I3
8
INT 16 Analog input data
Input

9
I4
10
11
I5
12
13
I6
14
15
I7
16
17 S0 - S7 Signal Stati 0-7
INT 16
18 0 0=Signal disturbed, 1=Signal OK

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Operating Instructions

PROFIBUS DP interface for IS1+

3.3.1.3 AOM 0 – 20 mA (9465/... , 9466/..., 9468/..)

Measuring Units
range % Range
Decimal Hexadecimal
0 – 20 mA
*1) >30137 >75B9
21,8 mA 30137 75B9 109%
. . . Over range

20 mA 27648 6C00 100%


. . .
10 mA 13824 3600 50% Nominal range
. . .
0 mA 0 0 0%
0 mA <0 <0

AOM 4 – 20 mA

Measuring Units
range % Range
Decimal Hexadecimal
4 – 20 mA
*1) >30759 >7827
21,8 mA 30759 7827 111,25%
. . . Over range

20 mA 27648 6C00 100%


. . .
12 mA 13824 3600 50% Nominal range
. . .
4 mA 0 0 0%
3,999 mA -1 FFFF
Under range
0 mA -6912 E500 -25%
0 mA < -6912 < E500

*1) : The AOM attempts to increase the current further according to the control value. However, depending
on the burden effective resistance, the maximum output voltage of the AOM may be reached whereby
the current can no longer be increased.

Safety position after Power On:


After Power On of the CPU the data area of the outputs is initialized with the value -32768 (0x8000) as signal
for the safety position.
The outputs remain in the save position as long as the allocated register is overwritten with a valid output value
( <> -32768 (0x8000)) from AS or from IS Wizard.

(see also chapter 3.4.2)

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Operating Instructions

PROFIBUS DP interface for IS1+

Data word structure cyclic analog data AOM 9460/…, AOMH 9461/…, AUMH 9468/.. (No Stat)

Operation mode Var.


Byte Signals
8AO 8AO+4HV 8AO+8HV Type
1–4 HV-P1
5–8 HV-P2
9 – 12 HV-P3
13 – 16 HV-P4 Float HART Variables transmitted
Input -
17 – 20 HV-P5 32 on positions P1 - P8
21 – 24 HV-P6
-
25 – 28 HV-P7
29 – 32 HV-P8
1–2 AO 0
3-4 AO 1
5–6 AO 2
7–8 AO 3 Analog output signals
Output INT16
9 – 10 AO 4 AO 0 – AO 7
11 – 12 AO 5
13 – 14 AO 6
15 – 16 AO 7

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Operating Instructions

PROFIBUS DP interface for IS1+

DIM, DIM+CF, DIOM (9470/.. 9471/.. 9472/..)

On the modules 9470, 9471 and 9472 some of the 16 inputs can optionally be used as digital- (DI), counter-
(C) or frequency input (F).
Through selection of different module descriptions from the GSE-file the transmitted data area as well as the
used identifier format on PROFIBUS DP can be chosen.

module selection text Input data Output data CF DP


available signal types
in GSE [Byte] [Byte] Channels identifier

DIM 16 (9470/.. , 9471/..) 2 - - DI without status AKF


(16 Bit DI)

9470 / . . -16-1. DIM 16 ... 4


(16 Bit DI - - DI with status
9471 / . . -16-1. DIM 16 ... + 16 Bit status)
8 1
9470 / . . -16-1. DIM 16+CF … (16 Bit DI DI and CF (Counter or
(control register 14 – 15
9471 / . . -16-1. DIM 16+CF ... + 16 Bit status
for counter) Frequency) with status
+ 2 words CF)
DIM 16 4 0 - DI with Status SKF

DI/DO 16 4 2 - DI or DO with status


9470/3x-16-xx
9471/35-16-xx DI/DO 16+2CF 8 4 14 - 15
9472/35-16-xx DI and CF or DO
DI/DO 16+6CF 16 4 10 - 15
with status
DI/DO 16+8CF 20 4 8 - 15

AKF: standard identifier format


SKF: special identifier format ( is not supported from all DP masters, but should be used preferred )

Signal definition with Parameter ´Invert all inputs of the module = No´:

9470/ ... 9471/ ...


I < 0,05 mA - open circuit alarm
I < 1,2 mA U<5V Signal = 0
I > 2,1 mA U > 13 V Signal = 1
RL < 100 Ohm - short circuit alarm

Even if DIM 16+CF (with counter / frequency) is selected the inputs 14 und 15 are mapped to the standard
DI data area (byte 2) and therefore can be used as standard DI inputs.

Status allocation:

Status Bit Signal


0 disturbed

1 OK

Signals and states are generated and transmitted synchronized and consistent
if parameter ´Error detection´ = On

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Operating Instructions

PROFIBUS DP interface for IS1+

Data
all DIM DIOM 9470/3x, 9471/35, 9472/35 (IS1+)
(947x/3x in compatible mode)
Data Byte Type
DIM DIM DI/DO DI/DO DI/DO
DIM DIM DI/DO
+Stat +2CF +2CF +6CF +8CF
1 DI signals 0 – 7 *1)
2 DI signals 8 – 15 *1)
UINT16
3 Signal Status 0 – 7
4 Signal Status 8 – 15
5+6 C/F I14 C/F S15 C/F S15 C/F S15
7+8 C/F I15 ! C/F S14 C/F S14 C/F S14
Input
9 + 10 C/F S13 C/F S13
11+12 C/F S12 C/F S12 UINT16
- - - - - -
13+14 C/F S11 C/F S11 (UINT32)
15+16 C/F S10 C/F S10
17+18 C/F S9
-
19+20 C/F S8

1 *2) DO 0 - 7 DO 0 - 7 DO 0 - 7 DO 0 - 7
UINT16
2 DO 8 - 15 DO 8 - 15 DO 8 - 15 DO 8 - 15

Output 3 - - - Reset Reset Reset


- C14-15 C10-15 C8-15
- UINT8
Start/Stop Start/Stop Start/Stop
4
C14-15 C10-15 C8-15

*1) In operation mode DI/DO and parameterization as DO written output values can be read back via the
dedicated DI signals.
In operation mode DI/DO and parameterization as DI the dedicated DO signals have no effect.

Output Data DI/DO+xCF


Byte Bit DO Reset Counter Start/Stop Counter
0 DO 0 / 8 0 = output high Reset C8 Start/Stop C8
1 . Impedance Reset C9 0 = Run, Start/Stop C9 0 = Counter Run
see (actuator = Off)
.. . .. ..
above 1 = output is 1 = Reset
6 . Reset C14 (Counter=0) Start/Stop C14 1 = Counter Stop
powered
7 DO 7 / 15 ( actuator = On ) Reset C15 Start/Stop C15

*2) Output Data DIM+2CF:


Byte Bit Function
0 Reset Counter S14 0 = Run,
1 Reset Counter S15 1 = Reset (Counter = 0)
1 2 Start/Stop S14 0 = Counter Run,
3 Start/Stop S15 1 = Counter Stop
4-7 0 (Reserved) -

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Operating Instructions

PROFIBUS DP interface for IS1+

Operation mode ´counter´

Count mode: Incremental / decremental with overflow / underflow


Count event: Positive / Negative edge selectable.
Signal in case of error: freeze last value (Initial value 0)
Alarming: Status and channel diagnosis
Reset: Reset counter register to ´0´
Start/Stop: in ´Stop´ mode input pulses are ignored (not counted)

all DIM with counter


DIOM 9470/3x (IS1+) count range count event
(9470/3x in comp. mode)

Counter 16 Bit UINT16 Increment on edge

- Up/Down Counter 16 Bit 0 – 65535


Increment / Decrement depending
UINT32 on rotation direction
- Up/Down Counter 32 Bit
0 – 4.294.967.295

Counting and rotation direction detection:


For counting and frequency measurement with direction detection two DI Inputs
are used as a functional pair. The phase shift of the two signals is measured.
The mechanical positioning of the two sensors must be chosen
to ensure the overlapping of associated pulses.

Operation mode Application

Up- or down counting of incoming


Up/Down Counter
pulses depending on direction

Frequency with Rotation frequency and direction


direction detection for rotating machines

Signal allocation in cyclic Input data in operation mode


Up/Down Counter or Frequency with direction:

Input data Usage


first DI bit of a input pair DI digital value of first input
Rotation direction
second DI bit of a input pair 0 = Right / forward (Pulse on first input comes first)
1 = Left / backward (Pulse on second input comes first)

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Operating Instructions

PROFIBUS DP interface for IS1+

Signal and status in operation mode ´counter´:

Counters are set to 0 during IO-Module startup.


The status bit is initialized with ´0´ = signal disturbed.
With the Reset bit in the control register the counter register is set to ´0´ and the status bit is set
to ´1´= signal OK.
In case of errors (short circuit, open circuit, bus failure ...) the status bit is set to ´0´ and will be held at ´0´ until
the next Reset. Therefore disturbances during the count procedure are recognizable via the status bit.
In case of lost Data Exchange with the AS and recover within the parameterized output holt time or in case of
CPU redundancy switch over the count procedure will not be disturbed.
Using an input pair in operation mode Up/Down counter or frequency with direction the status bits of both
channels are set to 0 = bad in case of a signal error of one of the two channels.

For summation of 16 Bit counters in the AS the count difference of two consecutive read cycles must be
added from the AS. Counter overflow / underflow must be detected and considered. Maximum one overflow
/ underflow within one AS cycle shall occur.

32 Bit counter with direction input


For counting without direction detection only the first input of a 32 Bit Up/Down Counter channel pair shall be
used. The direction bit must not be used by PLC in this case. Error detection of the second not used input
channel shall be set to Off. Pulses on the first input will increment the counter if the second input is open.
Pulses on the first input will decrement the counter if the second input is shorted.

Operation mode ´Frequency´

Max. number
Measurement Scaling Resolution
Module signals Operation mode
method [Hz / Bit] [Hz]
per module
Pulse time
all DIM with Frequency 1 Hz - 1 kHz 0,05 +/- 0,05
measurement
Frequency-
Frequency 20 Hz - 20 kHz Gate time 50 ms 1 +/- 20
measurement 2
(9470/3x in Frequency 5 Hz - 20 kHz Gate time 200 ms 1 +/- 5
comp. Mode)
Frequency 1 Hz - 20 kHz Gate time 1 s 1 +/- 1
Frequency 0,1 - 600 Hz 0,01 +/- 0,01
DIOM
9470/3x, 8 Frequency 1 Hz - 3 kHz 0,05 +/- 0,05
Pulse time
9471/35, Frequency 1 Hz - 20 kHz 0,5 +/- 0,5
measurement
9472/35
(IS1+) Frequency 1 Hz - 20 kHz
4 pairs 0,5 +/- 0,5
with direction

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Operating Instructions

PROFIBUS DP interface for IS1+

Signal scaling:

all DIM with Frequency measurement (9470/3x in compatible mode):


Measuring range Units
% *1) Range
1 Hz – 1 kHz x – 20 kHz decimal hex
1,3 kHz - 26000 6590 130 %
1,1 kHz 22 kHz 22000 55F0 110 % Over range

1 kHz 20 kHz 20000 4E20 100 %


. . . .
500 Hz 10 kHz 10000 2710 50 % Nominal range
. . . .

0 Hz 0 kHz 0 0 0%

DIOM 9470/3x, 9471/35, 9472/35 (IS1+)


Measuring range Units
% *1) Range
0,1 Hz – 600 Hz 1 Hz – 3 kHz 1 Hz - 20 kHz Dec. Hex
> 655,34 Hz > 3,276 kHz - 65535 0xFFFF Overflow
655,34 Hz 3,276 kHz - 65534 0xFFFE 164 % Over range
600 Hz 3 kHz - 60000 0xEA60 150 %
440 Hz 2,2 kHz 22 kHz 44000 0xABE0 110 %
400 Hz 2 kHz 20 kHz 40000 0x9C40 100 %
. . . . .
500 Hz 1 kHz 10 kHz 20000 0x4E20 50 % Nominal range
. . . . .

0 Hz 0 kHz 0 kHz 0 0x0000 0%

*1) Scaling of frequency measurements in IS1 DTM und I.S.Wizard:


.

all DIM with Frequency (9470/3x in comp. mode) Phys. 0 – 100% correlate digital 0 – 20000
DIOM 9470/3x (IS1+) Phys. 0 – 100% correlate digital 0 – 40000

Signal in case of error: freeze (Initial value 0)


Diagnosis: status und channel diagnosis

Behavior in case of too high input frequencies:


If the input frequency is higher than the maximum of the selected measurement range, input pulses can be
lost. In this case the measured value is smaller as the existing frequency at the input. No alarm is generated.

Signal Filter:
The measured frequency signal can be filtered by the DIOM 9470/3x to reduce jitter.
Additionally a pulse extension function is executed for the DI signals.

Pulse extension Filter / smoothing


Parameter Selection
for DI signals for frequency measurement
0 s / off 0s off
Pulse extension / 0,6 s / small 0,6 s small
Frequency Filter 1,2 s / medium 1,2 s medium
2,4 s / large 2,4 s large

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Operating Instructions

PROFIBUS DP interface for IS1+

Pulse extension:

This function can be used to increase the length of short pulses. With this e.g. a short activity of a manual
sensor (term approx. 10 .. 50 ms) can be extended to a time selectable by parameterization (T = 0,6 sec.,
1.2 sec., 2.4 sec.).
Short pulses can be recognized surely from the AS also with slower cycle times of the application software

Pulse extension with not inverted operation:


(Parameter ´Invert all inputs of the module´ = No)

T = 0,6 sec., 1,2 sec., 2,4 sec.


Input signal (parametrisable)

Signal to AS
T

Pulses which are longer than the parameterized time T, are not extended.
Short pulses during time T are suppressed.

Input signal

Signal to AS
T

Pulse extension with inverted operation:


(Parameter ´Invert all inputs of the module´ = Yes)

Input signal

Signal to AS
T

Signal LEDs:
DIOM with signal LEDs display the extended ´Signal to AS.

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Operating Instructions

PROFIBUS DP interface for IS1+

DOM (9475/.., 9477/.., 9478/..)

Signal allocation

DOM 8 + DOM 4 +
DOM 8 DOM 6 DOM 4
Data Byte Bit Status Status
9475/3x 9475/3x 9477/12-06-12

0 Status_S0 Status_S0 -
1 Status_S1 Status_S1 -
2 Status_S2 Status_S2 -
3 Status_S3 Status_S3 -
1
Input 4 Status_S4 - -
5 Status_S5 - -
6 Status_S6 - -
7 Status_S7 - -
2 0–7 0 0 -
0 DO 0 DO 0 DO 0 DO 0 DO 0
1 DO 1 DO 1 DO 1 DO 1 DO 1
2 DO 2 DO 2 DO 2 DO 2 DO 2
3 DO 3 DO 3 DO 3 DO 3 DO 3
Output 1
4 DO 4 - DO 4 DO 4 -
5 DO 5 - DO 5 DO 5 -
6 DO 6 - DO 6 - -
7 DO 7 - DO 7 - -

signal bit = 0 signal bit = 1 Type


output is powered according
output high impedance
type specification DOM
( actuator = Off )
( actuator = On )

relay contact = open relay contact = closed DOMR

Valve closed Valve open DOMV

status bit signal


0 disturbed

1 OK

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Operating Instructions

PROFIBUS DP interface for IS1+

3.4 Signal behavior in case of errors


Behavior of the input signals in case of errors

If no valid signal value can be formed as a result of a malfunction (short circuit, open circuit, defective
subassembly...), a diagnosis information is created and transmitted to the master. Despite the outstanding
malfunction, cyclic data including signal status information continues to be transmitted to the master.

The behavior of the signal values transmitted if a malfunction has occurred can be selected separately for
every module using parameterization (see IO-Module parameters ).

Application hint:

If the behavior of input signals in case of error is realized through the IS1+ system, this behavior seen from
the application software in the automation system can only be guaranteed with undisturbed communication
on PROFIBUS DP.

At loss of cyclic communication on PROFIBUS DP additional project specific reactions have to be realized in
the application software in the automation system.

To guarantee the same behavior of all input signals in any case of error (even in case of bus failure), we
recommend the following procedure:

Generate a Status Bit for each input signal in the automaton system:

- For DI signals and for all signals of IS1+ IO-Modules (FW 03-xx) ) the signal status bits available
optionally from IS1 are used in the input data area.

- For AI signals of the IS1 IO-Modules (FW 02-xx) the behavior in case of error = ´Status code´ has to be
chosen in the parameters of all AI signals (default). In the application software of the automation system
the following function has to be used for each AI signal:

If Signal Value >= 32512 Or Signal Value <= -32512 then


SignalStatusBit = disturbed
Else
SignalStatusBit = OK
End IF

The signal behavior in case of error (freeze, substitute value ...) should now be realized in the automation
system

In this case the event ´loss of cyclic communication on PROFIBUS´ can be logical wired with the signal
status bit whereby the ´signal behavior in case of error´ is always the same under all error conditions.

The additional information’s of the diagnosis telegram can be used optionally to generate message lists for
maintenance purposes.

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Operating Instructions

PROFIBUS DP interface for IS1+

Behavior of the output signals in case of errors

Communication error between the master and IS1+ field station:


The cyclic data traffic between the class 1 master and the IS1 is checked in the IS1 using response monitoring.
Response monitoring in the CPU makes sure that if the master suffers a failure or there is some other
communication loss to the master after expiry of the time (TWD), the outputs adopt the safe state.
The TWD time can be parameterized in the class 1 master within the range 10 ms to 650 seconds and is
transferred by means of the "SET_PARAMETER" DP service from the master to the CPU.
After expiry of TWD, the cyclic updating of the output modules is stopped by the CPU of the IS1+ field station.
The response monitoring of the slaves can also be deactivated by the master. In this case, the slave cannot
recognize a loss of communication to the master. The output signals of the slaves are frozen if updating from
the master cannot be performed.

Communication error between the CPU and output module:


There are Watchdog circuits on the output modules that monitor the data transmission between the CPU and
the output modules. If an output module does not receive any valid data for more than T Mod, the subassembly
adopts the safety position.
TMOD (timeout for output modules) can be parameterized in the DP master within the range 100 ms to 25.5
sec. (default value: 100 ms).

Consequently, the safety position of the output modules follows at a delay of T S after failure of the
communication to the master where:

TS = TWD + TMod

The safety position of the output signals can be parameterized separately for every module (see 3.2.2 IO-
Module parameters).

PROFIBUS Failsafe Mode Support: Behavior of different IS1 CPUs in the PROFIBUS DP clear mode.

Global Safety position of


IS1 Failsafe GSE: Cyclic Data from DP Master
Control Output Signals in IS1
GSE Mode Fail_safe = on DP Bus in DP Clear Mode
Clear parameterisable
9440 CPM: Yes
V2.xx Length of Output Data unchanged.
Without 0 Yes 9442 CPU: No
V3.xx All Output Signals = 0
Output Signals = 0
V4.xx
With 1 Length of Output Data Telegram = 0 Yes 9442 CPU: Yes
V5.xx

Using the 9442 CPU with GSE V2.xx or V3.XX all output signals are set to the value ´ 0 ´ in the DP
clear mode regardless of the parameterized safe positions in the IS1 parameters.
Using the 9440 CPM or 9442 CPU with GSE V4.xx or V5.xx, the projected security positions of the
output signals are processed correctly as parameterized in the IS1 parameters.

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Operating Instructions

PROFIBUS DP interface for IS1+

3.5 HART variables


In addition to the analogue process value, HART field devices offer the option of digitally reading up to four
process variables (HART variables HV) from the transmitter.
IS1+ offers the option of mapping such HART variables to the cyclic input data area of PROFIBUS DP.
Optionally, no HART variables, four or eight HART variables of an IS1+ HART module (AIMH, AUMH, UMH,
AOMH) can be transmitted in addition to the cyclic data.
This can be selected optionally when configuring a field station via the GSE file, IS1 DTM or in IS Wizard :

Supply of HART devices using Analog Universal Module AUMH 9468/3x and UMH 9469
Each channel of an AUMH can be parameterized as analog input for HART sensors or as analog output for
HART actuators. The supply of HART sensors and HART actuators is different and will be switched too.
For communication with a HART sensor the channel shall be parameterized as ´Input´.
For communication with a HART actuator the channel shall be parameterized as ´Output´.
In a non-parameterized state the channels of an AUMH are in the position ´Output´ and HART
communication is possible with HART actuators only.

Module selection in GSE file / IS1 DTM / IS Wizard


Length cyclic data [bytes] Number of HART
Module selection text variables (HVs)
Input Output transmitted
9461/12-08-11 AIMH8 2w Exi 16 0 None
9461/12-08-11 AIMH8+4HV 2w Exi 32 0 4 HV
9461/12-08-11 AIMH8+8HV 2w Exi 48 0 8 HV
9461/12-08-21 AIMH8 Exi 16 0 None
9461/12-08-21 AIMH8+4HV Exi 32 0 4 HV
9461/12-08-21 AIMH8+8HV Exi 48 0 8 HV
9466/12-08-11 AOMH8 Exi 0 16 None
9466/12-08-11 AOMH8+4HV Exi 16 16 4 HV
9466/12-08-11 AOMH8+8HV Exi 32 16 8 HV
9468/3x-08-xx 8AIH +4HV 34 0
9468/3x-08-xx 8AOH +4HV 18 16 4 HV
9468/3x-08-xx 8AIH/8AOH +4HV 34 16
9468/3x-08-xx 8AIH +8HV 50 0
9468/3x-08-xx 8AOH +8HV 34 16 8 HV
9468/3x-08-xx 8AIH/8AOH +8HV 50 16
9469/35-08-xx 8IH +4HV Exn 34 0
9469/35-08-xx 8OH +4HV Exn 18 16 4 HV
9469/35-08-xx 8IH/8OH +4HV Exn 34 16
9469/35-08-xx 8IH +8HV Exn 50 0
9469/35-08-xx 8OH +8HV Exn 34 16 8 HV
9469/35-08-xx 8IH/8OH +8HV Exn 50 16

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Operating Instructions

PROFIBUS DP interface for IS1+

Data format
HART variables are transmitted as IEEE floating-point numbers (4 byte).
If a HART variable cannot be read (e.g. HART device undergoing startup, not connected, defective or HART
variable not found, ... ), value 7F A0 00 00 (Not a Number) is transmitted. This may be evaluated in the AS for
generation of a signal status of the HART variables. Detailed status and diagnostic information of the HART
field devices can be evaluated via HART Management Systems.

Selection of the HART variables

Up to 8 HART field devices can be connected to one HART module of IS1. Since each HART field device may
have up to 4 variables, this mean that a maximum of 32 HART variables are possible per module.
The assignment of 4 or 8 out of these 32 variables to the positions P1 to P8 in the cyclic transmission area of
PROFIBUS DP or to MODBUS Registers can be selected by parameter assignment:

Value
Parameter name Function
range
Selection of the channel No. (input / output No.) of the HART module to which
Input No. HART device for pos. 1 the HART field device is connected which is to be transmitted at pos. 1.
If ´Not Used´ is selected, value ´Not a Number´ (7F A0 00 00) is transmitted.

Input No. HART device for pos. 2 0 ... 7, Selection for pos. 2
Not used
.....

Input No. HART device for pos. 4 (8) Selection for pos. 4 (8)

Selection of the variables of the HART field device which is to be


HART variable for pos. 1
transmitted at pos. 1.

HART variable for pos. 2 Selection for pos. 2


1…4
.....

HART variable for pos. 4 (8) Selection for pos. 4 (8)

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Operating Instructions

PROFIBUS DP interface for IS1+

3.6 Diagnosis data


Depending on the PROFIBUS diagnosis format supported by the automation system IS1+ is able to transmit
diagnosis data according DPV0 or DPV1 specification. Selection is done by use of different GSE files:

PROFIBUS DP Diagnosis DPV1


GSE File Version GSE File Name CPU
Format according Spec. Alarms
DPV0 - V2.xx STA2049A.gsg
9440
DPV1 - V3.xx STA3049A.gsg
9442
DPV0 - V4.xx S4xx049A.GSE -
DPV1 optional V5.xx S5xx049A.GSE -

The occurrence of diagnosis changes is registered to the class 1 master by the IS1+ field station in the cyclic
data exchange. The class 1 master then demands the diagnosis data from the IS1+ field station in an acyclic
telegram.
In addition to the 6 bytes of standard information complying with the DP standard, the IS1+ field station can
supply identifier-related diagnosis data, CPU-, module- redundancy and IO-Module status and channel-related
diagnosis data.
Diagnosis data can be displayed in a diagnosis user interface of the master configuration software and can be
evaluated via the user program in the automation system.
If there are no alarms in a field station, then only the 6 bytes of standard information (byte 0 to byte 5) are
transmitted in DPV0. Only if one or more alarms are present, the additional information (starting from byte 6)
is transmitted. This has to be considered at the evaluation of diagnosis data in the AS.

Set-up of the DPV0 diagnosis data


Byte 0 Station status 1
Byte 1 Station status 2
Byte 2 Station status 3
Standard diagnosis information in PROFIBUS DP
Byte 3 Master PROFIBUS address 6 bytes

Byte 4 manufacturer id
Byte 5 0x049A for IS1

Byte 6
.
up to . Device related diagnosis IS1+ Fieldstation (DPV0)
. 20 bytes
Byte 25

Byte 26
.
. Identifier related diagnosis of the IS1+ modules
. 6 bytes
Byte 31

Byte 32
Channel-related diagnosis
Byte 34 of 3 bytes per garbled signal.
Variable length up to the maximum
Byte 35 size of the diagnosis telegram
of the IS1+ field station
Byte 37

Further channel diagnoses . . .

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Operating Instructions

PROFIBUS DP interface for IS1+

Set-up of the DPV1 diagnosis data


Byte 0 Station status 1
Byte 1 Station status 2
Byte 2 Station status 3 After Power On
only standard
Byte 3 Master PROFIBUS address Standard diagnosis information in PROFIBUS DP diagnosis data
6 bytes is transmitted.
Byte 4 High byte manufacturer id
Byte 5 Low byte

Byte 6
. Identifier related diagnosis of the IS1+ modules
. 4 bytes
Byte 9
Data is
transmitted in
Byte 10 every diagnosis
. telegram if
. CPU Status (DPV1) config- and
. 8 bytes parameter data
Byte 17 are available in
IS1.
Byte 18
.
. Module Status (DPV1)
. 8 Byte
Byte 25

Byte 26
If parameter
.
´CPU Redundant
. Redundancy Status (DPV1)
= Yes´, only
. 8 Byte
Byte 33 (only used with PNO slave Redundancy)

Byte 34
or 26 *1) .
. IO-Module Status (DPV1) Data is
. 6 Byte per disturbed IO-Module transmitted in
slot order if
disturbed
modules or
signals are
Channel-related diagnosis
present, only.
of 3 bytes per disturbed signal.
.
Variable length
up to the
. maximum length
. DPV1 Alarm of the diagnosis
. 8 Byte per Alarm telegram of the
IS1+ fieldstation.

*1) if block ´Redundancy Status´ is not transmitted.

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Operating Instructions

PROFIBUS DP interface for IS1+

Standard diagnosis information in PROFIBUS DP

The first 6 bytes of a diagnosis telegram contain the following information in compliance with the PROFIBUS
standard:

Station status 1 (Byte 0):


Bit Meaning Remedy
0 1 = DP slave cannot be accessed by the - Correct PROFIBUS address set up on the DP slave?
DP master. - Bus connector connected?
- Voltage on the IS1+ field station and the isolating
repeaters?
- Field bus isolating repeater correctly set (baud rate.)?
1 1 = DP slave is not yet ready for the data - Wait as the IS1+ station is just booting.
exchange.
2 1 = The configuration data of the DP - Enter the correct station set-up of the IS1+ station into
master was rejected by the IS1+ station. the configuration of the DP master.

3 1 = Diagnosis data of the IS1 - The diagnosis data can be read out.
station are present. (global alarm bit of complete field station)
4 1 = Telegram type not supported - Slave cannot answer a telegram type used by the
master.
5 1 = DP Master cannot interpret the - Check the bus physics
response of the slave.
6 1 = “Set parameters” telegram is rejected - Check the parameterization of the slave in the master
by slave.
7 1 = DP slave was parameterized by - Another master accesses the IS1+ station (see 1.3
another DP master Access procedure)

Station status 2 (Byte1):


Bit Meaning
0 1 = DP slave must be newly parameterized by the master.
1 1 = There is a diagnosis message. The slave cannot continue to run if the error has not been remedied
(static diagnosis)
2 Bit is also set to ´1´ if the slave with this DP address is present.
3 1 = Response monitoring of the IS1+ field station is active (Watchdog = On).
The cyclic data traffic is monitored by the slave.
4 1 = The slave has received the “FREEZE” control command. *1
5 1 = The slave has received the “SYNC” control command. *1
6 0 = Bit is always set to “0”.
7 1 = DP slave is deactivated by the master and will not be processed by the master.
*1 Bit is only updated if a further diagnosis also changes.

Station status 3 (Byte2): Bit 0 – 6: Reserved


Bit 7: Ext_Diag_Overflow is set if more channel
diagnoses are present than can be transmitted in the
diagnosis telegram.

Master PROFIBUS address (Byte 3): PROFIBUS address of the master that parameterized the DP slave
and has read and write access to the DP slave.

Manufacturer ID (Byte 4, 5): The manufacturer ID is stored in the DP slave as well as in the
related GSE file.
( 0x049A for IS1)

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Operating Instructions

PROFIBUS DP interface for IS1+

Identifier related diagnosis of the IS1+ modules

Module diagnosis data


DPV
DPV1
0 Bit Message / Function Info
Byte Byte
value = 0x46 (DPV0)
26 6 - Header
value = 0x44 (DPV1)
0 Diagnosis in module (CPU)
1 Diagnosis in module 1
2 Diagnosis in module 2
0 = all signals of the IO-Module are
3 Diagnosis in module 3
27 7 transmitted without errors.
4 Diagnosis in module 4
5 Diagnosis in module 5 1 = One or more signals of the IO-
6 Diagnosis in module 6 Module are disturbed.
7 Diagnosis in module 7 Diagnosis messages with status
0 Diagnosis in module 8 ´Maintenance required´ or ´Out of
1 Diagnosis in module 9 specification´ will not set this bits.
2 Diagnosis in module 10
Further details see device related
3 Diagnosis in module 11 diagnosis (DPV0) or Module – and
28 8
4 Diagnosis in module 12 IO-Module Status (DPV1) and
5 Diagnosis in module 13 Channel related diagnosis.
6 Diagnosis in module 14
7 Diagnosis in module 15
0 Diagnosis in module 16
29 9
1-7 Reserved
30 - Reserved
31 - Reserved

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Operating Instructions

PROFIBUS DP interface for IS1+

Device related diagnosis IS1+ Fieldstation (DPV0)


CPU Status
Byte Bit Value / Info Message / Function Measure / Remedy
(NE107)
6 - 0x14 Header Byte - - -
Error in IS1 parameters from Check parameter setting in DP
0
DP master master.
Error in IS1 configuration data Check configuration data in DP
1 Failure
from DP master master
Version conflict of GSE file and
2 Version conflict GSE/CPU CPU Firmware. Use GSE file
compatible to CPU Firmware.
Redundancy Parameterization PM:
Parameter ´Red. PM = Yes´ shall
3 CPU OK / red. PM observation is
be enabled if red. PM are plugged.
7 Diagnosis- deactivated
data The CPM has detected an incorrect
4 Slot address error CPU change of the slot address during Main-
operation. -> Exchange CPM tenance
Required
9440: red. CPU descr. Required 9440: Change configuration.
9442: Redundancy 9442: Parameter ´Red. CPU =
5
Parameterization CPU: OK / red. Yes´ shall be enabled if red. CPU
CPU observation is deactivated are plugged.
6 Failure CPU-L Check PM supply voltage.
Failure
7 Failure CPU-R CPU exchange required if OK.
0 X1: receive from AS disturbed
Line- Check: Bus connections, Bus Main-
1 X2: receive from AS disturbed
redundancy X1: transmit to AS disturbed wiring, Termination, Fieldbus tenance
2
3
(9440 only)
X2: transmit to AS disturbed
isolating repeater … Required
4 Failure PM-L Check PM supply voltage.
9442 Failure
5 Failure PM-R PM exchange required if OK.
CPU
System operation till next
only
8 Socket backup memory Power On/CPU Reset is
6
disturbed. possible. Socket exchange is
*1)
required on next operation stop. Main-
Check: tenance
Backup CPU not available
- Bus connection of red. CPU Required
CPU
7 (Message of CPM Redundancy from - Function of red. CPU
redundancy 9440 Firmware V0x-42 and from - Rail connection between red.
GSE V1.25, V2.25 or V3.03) CPUs
Ambient temperature around the
CPU or PM is out of spec.
Temperature Alarm
0 In case of overtemperature reduce Out of
CPU / PM ambient temperature or increase Spec.
ventilation, shadowing .…
1 9442 PM overload Reduce PM load!
2 CPU Maintenace Request CPU-L
Exchange of module
9 3 only Maintenace Request CPU-R
recommended due to operating
4 Maintenace Request PM-L
conditions. Main-
5 *1) Maintenace Request PM-R
The module has detected an tenance
6 Slot address error PM-L incorrect change of the slot Required
address during operation. ->
7 Slot address error PM-R Exchange PM and send it back to
STAHL.
*1) 9442 CPU with GSE Files from V2.34 only.

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Operating Instructions

PROFIBUS DP interface for IS1+

0–2 Module Diagnosis Data see table below - -

IO-Module xx hardware disable signals.


IO-Module 1 Module is OK. All signals of module are switched off by Plant
3 Failure
Stop input. Output data from AS is rejected. Check and clear
10 reason for external Plant Stop.

4–6 Module Diagnosis Data see table below - -


IO-Module 2 IO-Module xx hardware
7 see above Failure
disable signals.
11-17 Format of bytes 11 to 17 for module 3 to 16 as Byte 10! - -
0-3 IO-Module 1
18 Module Maintenance Data see table below - -
4-7 IO-Module 2
19-25 Format of bytes 19 to 25 for module 3 to 16 as Byte 18! - -

Module Diagnosis Data (in byte 10 – 17)


Identifier
IO-Module Status
Value Message related Measure / Remedy
(NE107)
diagnosis *3)
Communication to
0 (000) - No Error
IO-Module xx OK
0
IO-Module xx prim.
1 (001)
rail bus disturbed signals Check IO-Module, Rail Maintenance
available communication and CPU Required
IO-Module xx red. rail
2 (010)
bus disturbed

IO-Module xx does Plug correct module type or


3 (011)
not respond exchange module.
IO-Module xx
1 Plug configured module type or Failure
4 (100) configuration unequal
change configuration of DP master.
from module
all IO-Module
IO-Module xx
5 (101) signals Exchange module
hardware failure
disturbed
6 (110)
Reserved - - -
7 (111)

*3) From FW 0x-43: Behavior of Identifier related diagnosis bits in case of undisturbed signals and without
other module diagnoses ( e.g. ´ IO-Module xx hardware disable outputs will set Identifier related diagnosis =
1)

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Operating Instructions

PROFIBUS DP interface for IS1+

Module Maintenance Data (in byte 18 – 25)

IO-Module Status
Bit Message Measure / Remedy
(NE107)
The temperature around the IO-Module is too
high. Out of
0, 4 Overtemperature
Reduce ambient temperature or increase Spec.
ventilation, shadowing …
The module has detected a incorrect change of
the slot address during operation.
1, 5 Slot address error
-> exchange IO-Module and send it back to Maintenance
STAHL. Required
Exchange of module recommended due to
2, 6 Module maintenance request
operating conditions.
IO-Module Note - -
Maximum total output current of
9475/3x-04-72 module exceeded. Out of
DOM4 Channel 3 is switched off. Spec.
Reduce total loop current.
wrong external wiring.
3, 7 Check module note 9471/35-16-xx
Check external signal wiring or Failure
DIOM Z2 Ex n signal type configuration
wrong external supply (18 .. 32V) or
9472/35-16-xx wrong external wiring.
DIOM 24V Z2 Check external supply (18..32V) or Failure
Ex n external signal wiring or signal type
configuration

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Operating Instructions

PROFIBUS DP interface for IS1+

CPU Status (DPV1)

Value / CPU Status


Byte Bit Message / Function Measure / Remedy
Info (NE107)

10 - 0x08 Header Byte


11 - 160 (0xA0) Status_Type
- - -
12 - 0x00 Slot_Number
13 - 0x00 Specifier
Error in IS1 parameters from Check parameter setting in DP
0
DP master master.
Error in IS1 configuration Check configuration data in DP
1 Failure
data from DP master master
Version conflict of GSE file and CPU
2 Version conflict GSE/CPU Firmware. Use GSE file compatible
to CPU Firmware.
Redundancy Parameterization PM:
Parameter ´Red. PM = Yes´ shall be
3 CPU OK / red. PM observation is enabled if red. PM are plugged.
14 Diagnosis- deactivated
data The CPM has detected an incorrect
4 Slot address error CPU change of the slot address during Main-
operation. -> Exchange CPM tenance
9440: red. CPU descr. Required Required
9440: Change configuration.
9442: Redundancy
9442: Parameter ´Red. CPU = Yes´
5 Parameterization CPU: OK /
shall be enabled if red. CPU are
red. CPU observation is
plugged.
deactivated
6 Failure CPU-L Check PM supply voltage.
Failure
7 Failure CPU-R CPU exchange required if OK.
0 X1: receive from AS disturbed
1 Line- X2: receive from AS disturbed
Check: Bus connection, Bus Main-
redundancy wiring, Termination, Fieldbus tenance
2 X1: transmit to AS disturbed
(9440 only) isolating repeater…. Required
3 X2: transmit to AS disturbed
4 Failure PM-L Check PM supply voltage.
Failure
5 9442 Failure PM-R PM exchange required if OK.
CPU System operation till next Power
15 only Socket backup memory On/CPU Reset is possible. Socket
6
disturbed. exchange is required on next
*1) operation stop.
Main-
Check: tenance
Backup CPU not available - Bus connection of red. CPU Required
CPU - Power of red. CPU
7 (Message of CPM Redundancy
redundancy 9440 from Firmware V0x-42 and - Function of red. CPU
from GSE V1.25, V2.25 or V3.03) - Rail connection between red.
CPUs

*1) 9442 CPU with GSE Files from V2.34, V3.12, V4.13 or V5.13 only.

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Operating Instructions

PROFIBUS DP interface for IS1+

Ambient temperature around the


CPU or PM is out of spec.
Temperature Alarm
0 In case of overtemperature Out of
CPU / PM
reduce ambient temperature or Spec..
increase ventilation, shadowing.

1 PM overload Reduce PM load!
16 9442
2 CPU Maintenace Request CPU-L
*1) 3 only Maintenace Request CPU-R Exchange of module
recommended due to operating
4 Maintenace Request PM-L conditions.
5 Maintenace Request PM-R Main-
tenance
The module has detected an Required
6 Slot address error PM-L incorrect change of the slot
address during operation. ->
7 Slot address error PM-R Exchange PM and send it back
to STAHL.
17 - 0x00 Reserved - - -

*1) Byte 16 was used als ´Diag Update Counter´ which was fixed to zero from 9440 CPM Rev. 0x-49.
Byte was allocated for the 9442 CPU with new features.

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Operating Instructions

PROFIBUS DP interface for IS1+

Module Status (DPV1)

Byte MSB LSB Function


18 0x08 Header Byte
19 130 (0x82) Status_Type
20 0x00 Slot_Number
21 0x00 Specifier
22 Mod. 4 Mod. 3 Mod. 2 Mod. 1
Module Status:
23 Mod. 8 Mod. 7 Mod. 6 Mod. 5
2 Bit per IO-Module
24 Mod.12 Mod. 11 Mod. 10 Mod. 9
see below
25 Mod. 16 Mod. 15 Mod. 14 Mod. 13

Bit Identifier related Module Status


Module Status Measure / Remedy
Value Diagnosis (NE107)

00 Module OK - No Error
0 = All signals of IO-
Module undisturbed Maintenance
Module- and signal Required
common error See details in IO-Module
01 1 = one or more
(e. g. Line break, Short circuit, Rail
Status and signal diagnosis
error, Overtemperature ... ) signals of IO-Module Failure
are disturbed
Plug configured module
Wrong module
10 type or change Failure
Type 1 = all signals
configuration of DP master.
of IO-Module
No module are disturbed Plug correct module type
11 Failure
(No or wrong response) or exchange module.

Redundancy Status (DPV1)


Byte Bit Value / Info Function
26 - 0x08 Header Byte
27 - 159 (0x9F) Status_Type 158 (0x9E) in case of command confirmation
28 - Slot Slot_Number
29 - 0x00 Specifier
30 - - Function
0 Backup
1 Primary
2 HW-Defect
3 Data_Exchange
31 Red_State_1 state from the initiator of the State_diagnosis
4 Master_State_Clear
5 Baudrate found
6 Toh started = 0 (Not supported)
7 Reserved
32 0–7 allocation as Byte 31 Red_State_2 state from the other Slave-Device
33 - Reserved Red_State_3

Attention! The Redundancy Status is only transmitted with activated PNO Slave Redundancy
(supported by 9440 CPM firmware from revision V03-42).

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Operating Instructions

PROFIBUS DP interface for IS1+

IO-Module Status (DPV1)


Byte Value / Info Message / Function
n 0x06 Header Byte
n+1 129 (0x81) Status_Type
n+2 Slot Slot_Number
n+3 0x00 Specifier
n+4 IO-Module global diagnosis data
see below
n+5 PROFIsafe status (only for PROFIsafe modules)
n = first byte of a Status block

IO-Module global diagnosis data


IO-Module Status
Byte Bit Message / Function Measure / Remedy
(NE107)
IO-Module xx prim. rail bus
0 disturbed Check IO-Module, Rail connection and Maintenance
IO-Module xx red. rail bus CPU Required
1 disturbed

2 Hardware error Exchange Module Failure

Module is OK. No error

IO-Module xx hardware All signals of module are switched off by


3
disable signals. Plant Stop input. Output data from AS is
Failure
rejected. Check and clear reason for
external Plant Stop.

Ambient temperature around the IO-


Module is too high. Reduce ambient
4 Overtemperature Out of spec.
temperature or increase ventilation,
shadowing …
The module has detected an incorrect
n+4 change of the slot address during
5 Slot address error
operation. -> Exchange IO-Module and Maintenance
send it back to STAHL. Required
Exchange of module recommended due
6 Module maintenance request
to operating conditions.
IO-Module Note - -
Maximum total output current
9475/3x-04-72 of module exceeded.
Channel 3 is switched off.
Out of spec.
DOM4
Reduce total loop current.
Wrong external wiring.
9471/35-16-xx
Check external signal wiring Failure
7 Check module note DIOM Z2 Ex n or signal type configuration
Wrong external supply
(18 ..32V) or wrong external
9472/35-16-xx wiring.
DIOM 24V Z2 Check external supply Failure
Ex n (18..32V) or external signal
wiring or signal type
configuration

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Operating Instructions

PROFIBUS DP interface for IS1+

PROFIsafe status
Value
Byte Diagnosis Text Diagnosis Help Text
Hex Dec
0x40 64 F_Dest_Add mismatch Mismatch of safety destination address
0x41 65 F_Dest_Add not valid Safety destination address not valid
0x42 66 F_Source_Add not valid Safety source address not valid
0x43 67 F_WD_Time not defined Safety watchdog time value is 0 ms
n+5
0x44 68 F_SIL parameter error Parameter „F_SIL“ exceeds SIL from specific device application
0x45 69 F_CRC_Length error Parameter „F_CRC_Length“ does not match the generated values
0x46 70 F-Param. version error Version of F-Parameter set incorrect
0x47 71 CRC1-Fault CRC1-check of received F-data failed

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Operating Instructions

PROFIBUS DP interface for IS1+

Channel-related diagnosis
Optionally, additional channel-related diagnosis information in the diagnosis telegram to the master can also
be transmitted. The generation of the channel-related diagnosis can be released in the "USER_PRM_DATA"
area. For each outstanding alarm of the input signals, 3 bytes are transmitted.

Byte Bit Value / Info Message / Function


0-5 1 – 16 Module slot
1
6-7 0x02 Header
0–5 0 – 15 Channel / Signal number
00 = reserved
2 01 = Input
6-7 10 = Output Signal Type
11 = In- / Output
0–4 0 – 31 Error type - see below
000 = reserved
001 = Bit
010 = 2 Bit
3 011 = 4 Bit
5–7 100 = Byte Data Type
101 = word
110 = 2 words
111 = reserved

Error Message / Status Code Signal Status


Measure / Remedy
type Function in cyclic Data [Hex] (NE107)

0 Reserved - - - -

 Check connection between IO-Module and


1 Short circuit 7FFF / 8001 sensor/actuator and remove short. Failure
 Check sensor / actuator and replace if required
2–5 Reserved - - - -

 Check and reestablish connection between IO-


6 Open circuit 7FFA / 8006 Module and sensor/actuator.
 Check sensor / actuator and replace if required
Upper limit Measurement range limit of IO-Module (TIM) is Failure
7 7FF9
exceeded exceeded.
Lower limit Use input signal inside allowed measurement range
8 8008 or choose different range if possible.
exceeded
9 – 15 Reserved - - - -

Range of Cold Junction Compensation exceeded.


Cold Junction
16 8010  Check ambient temperature of IO-Module.
error  Change module
17 Hardware error 8011 Change module
Ambient temperature of IO-Module is too high.
Critical
18 8012 Reduce ambient temperature or increase
temperature ventilation, shadowing … Failure
2 wire calibration Repeat 2 wire calibration. Look for a good short at
19 8013 the wire end during calibration.
failed
Parametrization
20 8014 Clear incorrect parameter combination
error
21 Plant Stop 8015 Check and clear reason for external Plant Stop.
22 – 31 Reserved - - - -

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Operating Instructions

PROFIBUS DP interface for IS1+

Attention!

The maximum telegram length of the diagnosis telegram is restricted:


max. 122 Bytes with GSE V2.xx or V3.xx using 9440 CPM or 9442 CPU
max. 244 Bytes with GSE V4.xx or V5.xx using 9442 CPU

When using device-related, identification-related and channel-related diagnosis, the maximum


transmittable data volume of the diagnosis data can be exceeded if there are many outstanding
alarms present at the same time that causes channel-related diagnosis data to be lost.

If not all of the IO-Module status and channel-related diagnosis data can be transmitted due to a
diagnosis buffer overflow, this is displayed in the standardised diagnosis area by the message,
“Diagnosis overflow”.

Independently of this, the transmission of the standard -, identifier-related -


diagnoses as well as the CPM-, Module- and Redundancy status and Alarms is
always guaranteed.

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Operating Instructions

PROFIBUS DP interface for IS1+

3.7 Group alarm / field station status

1 byte input data (status register) and 1 byte output data (control register) are transmitted for the CPU in the
cyclic range of PROFIBUS DP.
The contents of the status register can be used in the AS for generation of a field station-global group alarm.
In the case of applications without Stahl CPU redundancy, the function on the control register is deactivated
by parameter ´CPU redundant = No´ (default setting).

Using GSE V2.xx and V3.XX this data is included in the CPM Module descriptor.
Using GSE V4.xx or V5.xx with the 9442 CPU the optional module descriptor ´CPU status / control registers´
can be projected on any slot optionally if necessary. The slot address of the following IO-Modules are moved
in this case.
Maximum of 15 IO-Modules + status / control registers are configurable, as far as no cyclical data length
limits are violated.
Hint: If the status / control registers is projected as the last module the after the real plugged IO-Module, the
slot addresses of the real plugged IO-Modules remain unchanged.

Control register CPU


If using redundant CPUs according Stahl specification, the control register serves to control the operating
states of the two redundant CPUs. The same value has to be transmitted to both CPUs. It is strongly
recommended to use the values 1 and 2 only for control of the redundancy switching.
In the case of applications with CPU redundancy according PNO Spec. the control register is not used.

7 0 Bit no.
0 0 0 0 0 0 x x

0 = maintain status, outputs in safety position


1 = enable left CPU
2 = enable right CPU
3 = maintain status, outputs active
Reserved

Status register CPU


The status register contains information on both possible CPUs (left and right).
In the case of operation without CPU redundancy, only the status of the left CPU must be evaluated.
The status register can be used to read back the current status of the two CPUs for checking by the AS:
7 0 Bit No.
0 1 1 0 1 1 0 0

0 = no CPU is primary (active)


1 = left CPU is primary
2 = right CPU is primary
Status left CPU
Status right CPU

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Operating Instructions

PROFIBUS DP interface for IS1+

Status CPU:
Value Message / Function Measure / Remedy
Value 1 (001) *1) Hardware fault CPU Exchange CPU
Data exchange with AS with diag. data! Use diagnostic tool of AS or IS1
Value 2 (010)
--> Generate group alarm FS DTM to check for details.
Startup data exchange from DP
Value 3 (011) *1) No data exchange (after Power On)
master
Check configuration and parameter
Value 4 (100) *1) Configuration or parameter error
data in DP master
Check bus connection to AS.
Value 5 (101) *1) Quit data exchange with AS Startup data exchange from DP
master
Data exchange with AS without diag. data
Value 6 (110) No errors
--> all IO-Modules and CPUs are error free
Check:
- Bus connection of red. CPU
Value 7 (111) *1) Backup CPU not accessible - Power of red. CPU
- Function of red. CPU
- Rail connection between red. CPUs

*1) Important:
Value can be evaluated practically only in the case of CPU redundancy.
In the case of operation without CPU redundancy, the status register can no longer be updated in the event
of bus or slave failure in the AS. Group alarm ´Diagnostic data available´ can thus be practically evaluated
only in the case of cyclic bus operation. Status ´Slave failure´ must be scanned separately in the AS and
cannot be detected by evaluation of the status register.

The status register contains information about both CPUs. During regular operation, this status information is
cross-coupled between both CPUs and can thus be read by both CPUs. However, in case of malfunction, the
status information in the backup CPU may be lost. Therefore, the AS always analyses just the status register
of the primary (active) CPU.

3.8 LED and LCD displays CPM 9440


The operational state and the communication on the PROFIBUS DP can be assessed on site using the LEDs
and the LCD display of the 9440 CPM of an IS1+ field station.
Additionally signal values as well as signal- and module alarms can be displayed on the LCD.

For details, see the IS1 operating instructions CPM 9440 and operating instructions IS1 CPM display.

3.9 LED displays CPU 9442


The operational state and the communication on the PROFIBUS DP can be assessed on site using the LED
display of the 9442 CPU of an IS1+ field station.
Additionally signal values as well as signal- and module alarms can be displayed on the LCD.

For details, see the IS1+ operating instructions CPU 9442

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Operating Instructions

PROFIBUS DP interface for IS1+

3.10 DPV1 records


Following DPV1 records are supported:

write_ind read_ind
Slot Telegram transaction Description
[DS Index] [DS Index]
255 -> 65000 255 write_ind -> read_ind I&M0 Function
… … … I&M1 … I&M3
Supported by 9442 CPU only
255 -> 65004 255 write_ind -> read_ind I&M4 Function
- 7 read_ind HART Livelist
0
8 8 write_ind -> read_ind Servicebus protocol tunneling via DPV1
(CPU) Readback of adjusted ´F-Destination address´ of all
- 9 read_ind
PROFIsafe I/O modules
- 129 read_ind HART Parameter
- 148 read_ind HART DS Information
- 149 read_ind HART Feature Flags
255 -> 65000 255 write_ind -> read_ind I&M0 Function
… … … I&M1 … I&M3
Supported by 9442 CPU only
255 -> 65004 255 write_ind -> read_ind I&M4 Function
- 129 read_ind HART Parameter
- 148 read_ind HART DS Information
- 149 read_ind HART Feature Flags
1-16 80 81 HART transaction channel 0
(IOM) 82 83 HART transaction channel 1
84 85 HART transaction channel 2
86 87 write_ind -> read_ind HART transaction channel 3
88 89 with delayed response HART transaction channel 4
90 91 HART transaction channel 5
92 93 HART transaction channel 6
94 95 HART transaction channel 7

Structure of HART records according PNO Spec. 2.312


Structure of I&M records according PNO Spec. 3.502
Structure of HART Livelist and Servicebus Protocol according Stahl specification. -> Access via IS1 DTM

Even when using multiple parallel C2 channels only one HART telegram processing is supported at a time.

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Operating Instructions

PROFIBUS DP interface for IS1+

3.11 I&M Function (DPV1)

IS1+ supports the I&M (Identification and maintenance) function according PNO
specification and delivers the following I&M data on Index 255:

I&M0 on Index 255 / 65000, Read/Write:

Name Size Data Type Content


Header

manufacturer specific 10 Octets 0x00 ( not used )


I&M Block
DEVICE_MAN_ID 2 Octets Uint16 158 (0x9e)
ORDER_ID 20 Octets Visible String e.g. ´ 9440/15-01-11´ ( STAHL Type No.)
SERIAL_NUMBER 16 Octets Visible String e.g. ´ 115337-0004´
HARDWARE_REVISION 2 Octets Uint16 e.g. ´F´ = 0x0046 *1)
SOFTWARE_REVISION 4 Octets *2) e.g. ´02-31´ *2)
REVISION_COUNTER 2 Octets Uint16 0
PROFILE_ID 2 Octets Uint16 0x0000
PROFILE_SPECIFIC_TYPE 2 Octets Uint16 0x0000
IM_VERSION 2 Octets 2 Uint8 1.0
IM_SUPPORTED 2 Octets Bit Array 0 (0x1E with 9442 CPU and GSE V4.xx or V5.xx)

*1) HARDWARE_REVISION:
STAHL is using the letters ´A´ to ´X´ which are represented as characters (example: ´A´ = 0x0041).

*2) SOFTWARE_REVISION:

example of allocation:
Stahl software revision: V 02-31
Data Type Char Uint8 Uint8 Uint8
Data ´V´ = 0x56 0x02 0x1F 0x00
displayed ´V´ 02 31 0

I&M1 on Index 255 / 65001, Read/Write:

Name Size Data Type Content


Header

manufacturer specific 10 Octets empty = 0 (not used)


I&M Block

TAG_FUNCTION 32 Octets Visible String User specific data which is stored in the device.
TAG_LOCATION 22 Octets Visible String Default: filled with ´0x20´ (blank)

I&M1 to I&M4 supported by 9442 CPU only.

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I&M2 on Index 255/ 65002, Read/Write:

Name Size Data Type Content


Header

manufacturer specific 10 Octets empty = 0 (not used)


I&M Block
YYYY-MM-DD hh:mm e. g. 1995-02-04 16:23
INSTALLATION_DATE 16 Octets Visible String
Default: filled with ´0x20´ (blank)
RESERVED 38 Octets

I&M3 on Index 255/ 65003, Read/Write:

Name Size Data Type Content


Header

manufacturer specific 10 Octets empty = 0 (not used)


I&M Block
User specific data which is stored in the device.
DESCRIPTOR 54 Octets Visible String
Default: filled with ´0x20´ (blank)

I&M4 on Index 255/ 65004, Read/Write:

Name Size Data Type Content


Header

manufacturer specific 10 Octets empty = 0 (not used)


I&M Block
Project specific data from parameterization tools
SIGNATURE 54 Octets OctetString which is stored in the device.
Default: filled with ´0x00´

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3.12 Online behavior of the IS1+ field station.

The IS1+ field station is supporting the standard start-up behavior with a class 1 master (see 2.11 start-up
behavior). Additionally the following features are supported:

Parameter change.

If an IS1+ field station is in data exchange with a DP master, the telegram ´Set_Prm´ (send parameter) can be
transmitted from the master to the field station between the cyclic data telegrams.
The field station checks the length of the telegram ´Set_Prm´ and accepts the new parameter data without
leaving data exchange if the length of the telegram is OK.
With this, online changes of parameter data of the IS1+ field station from a PROFIBUS DP (Class1 V0) master
are possible.

If the length of the ´Set_Prm´ telegram is not OK the new parameter data are not accepted. The field station
changes to the mode ´wait parameter´ whereby a new start-up of the cyclic communication is forced.

Configuration change.

If a IS1+ field station is in data exchange with a DP master, the telegram ´Chk _Cfg´ is only accepted from the
field station if the configuration data of the field station has not changed.
If a telegram ´Chk _Cfg´ with changed configuration data is received during data exchange, the field station is
leaving the data exchange and goes to the mode ´wait parameter´ whereby a new start-up of the cyclic
communication is forced.

If a master wants to change the configuration data of the field station or wants to interrupt the data exchange
for a defined time, the data exchange should be stopped from the master by sending the telegram ´Set_Prm´
with ´Unlock_Req = TRUE´ (Lock). This will bring the field station to the mode ´wait parameter´.
After this the master can do a new start-up with new configuration and parameter data.
With the parameter ´ timeout for output modules´ or via response monitoring (see chapter 3.4.2) the output
signals of the field station can be freezed during an interruption of the data exchange for a parametrizable
time.
If the master is coming back to data exchange with the field station before exceeding of this watchdog times,
the output signals are not going to the selected save position and are now updated cyclic from the master
again.

If the master has changed configuration data, which has influence to the signal marshaling in the data
telegrams, he is responsible for the correct new marshaling inside of the master and the PLC / DCS.
During the new start-up the field station is checking the new configuration and parameter data individually for
each slot (each I/O-module).
All modules of the field station where the configured module type agree with the existing module type in the
field station are updated cyclically after start-up.
For modules, which do not agree with the configuration data, alarms are generated. The signals of this modules
are not updated and react according the parameterized behavior in case of error.

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4 Ethernet Interface 9442 CPU

4.1 Ethernet Network Topology


The IS1 + 9442 CPU has two Ethernet ports (X2, P1, as well as X2, P2).
Using PROFIBUS protocol the port X2, P1 can be used only.
X2, P2 is not supported in this case.

4.2 IP Address setting


Two separate IP addresses for the Ethernet communication are available for the 9442 IS1 CPU:
 IP-AS: Not used with PROFIBUS
 IP-SB: Service Bus Functions: Web-Server, SW-Update

A change of IP addresses is blocked during active data exchange to the Automation System.

Caution! IP-AS and IP-SB addresses of a CPU must be unique as all IP addresses of an Ethernet network.
The IP address information is stored in the socket backup memory as well. Configuration and address
information of an IS1+ field station are therefore preserved in case of exchange of CPUs.

4.3 IS1+ Detect


The ´IS1+ Detect´ tool can scan the Ethernet Network for connected IS1+ field stations with 9442 CPUs
and display the IP addresses of the found CPUs.
This applies also to stations which are outside of the IP-addressable address range of the network.

IP-SB addresses of found IS1+ 9442 CPUs can be changed if necessary and must be inside of the IP-
addressable address range of the network.

Thus the IS1+ CPUs are accessible via the integrated Web server. Diagnostic information can be displayed
here and further adjustments can be made.

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4.4 Web Server

User LogIn/Out
The user password by default is set to: R.STAHL
The user shall to change it after a successful user login.

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IP-SB Address
The IP-AS address for the IP-SB Address can be adjusted via the Web server of 9442 CPU optionally.
The IP-AS address is not used with PROFIBUS.

The IP-AS, IP-SB addresses and the Device Name of both CPUs (left - and right CPU) of a redundant pair
are displayed in the IS1 Webserver while the Web server is connected with one of the two CPUs
(connected).

The IP-SB as well as IP-AS address can only be changed in the CPU, with which the Web server is currently
connected. A valid user login is required for change.

A manual change is only possible with a valid user login and without DataExchange with an MODBUS TCP
client. DHCP must be disabled. An existing connection to the Web server is closed after a change of IP SB
address and must be reopened to the modified IP SB address.

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5 IS1+ APL Driver library for PCS7


With implementing modern Siemens PCS7 based automation projects, you are often faced with special
challenges, where the standard PCS7 environment is not a solution.
The R. STAHL IS1 PCS7 APL Driver library gives you the opportunity to simply connect R. STAHL IS1
modules to the control system PCS7 from Siemens via PROFIBUS. The library contains PCS7 conform CFC
blocks and an English documentation. Standard functionalities as Driver Wizard and Asset Management are
supported.
The PCS7 driver blocks allow you to prevent errors, to save own resources and to be focused to your
automation project. You have no risk, as you have calculable costs, thanks to a professional development
team.
The APL driver library is compatible up to PCS7 V8.0 SP2.
Sales and support directly from Siemens in Karlsruhe.
Contact: [email protected]

Supported functionalities Customer benefit


 Use of R. STAHL IS1 in a non redundant  Extensive library with tested and approved
S7-400 CPU system driver blocks
 Use of R. STAHL IS1 in a redundant S7-  Easy calculation of costs thanks to fixed prices
400-H CPU system  Hotline & Support from our special team
 Use of R. STAHL IS1 behind a Y-Link  English documentation for the library
device
 Module and channel granular diagnosis
 Asset Management
 Driver Wizard
 HART Variables

Driver for PCS7 V8. 0 SP2 based IS1 GSE V3 05 supports CPM 9440 redundancy.
Support for 9442 with CPU redundancy in preparation.

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6 List of abbreviations:

AS Automation System
AIM Analogue Input module
AIMH Analogue Input module + HART
AUMH Analog Universal Module AI/AO with HART
SAIMH Safety Analogue Input module + HART (PROFIsafe)
AOM Analogue Output module
AOMH Analogue output module +HART
CPU + PM = CPM Central unit 9440 consisting of communication processor with
CPM
power pack
DIM Digital Input Module
DIOM Digital Input Output Module
DOM Digital Output Module
DOMR Digital Output Module Relays
DOMV Digital Output Module Valves
HW Hardware
IOP I/O Processor of the central unit
IOM General description of I/O Module
PM Power Module (power pack)
SW Software
SIL Safety Integrity Level
TIM Temperature Input Module

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7 Release Notes:

Revision Revision
Extensions / Changes
This document GSE file

 PROFIBUS according DPV1


- Diagnosis status messages
1.00 3.00 - I&M Functions
 Support of PROFIsafe I/O modules
 Support of IS1 DTMs (FDT) with communication via DPV1
 MaxTsdr values for operation with line redundancy added
1.01 3.01
 Signal diagnoses message ´critical temperature´ for 9462 module added
1.02 3.02  Field IM_SUPPORTED in I&M0 changed.
 Description PNO Slave Redundancy added.
- CPM parameter added: ´Address Offset backup CPM PNO Red´
- CPM diagnosis added: ´Backup CPM not available´
1.03 3.03
- Max. 15 IO-Modules from GSE V3.03
 Module added: DOMV 9478/22-08-51
 9480 TIMR Parameters added for CU53 GOST, Pt46 GOST, Pt50 GOST
1.04 3.03  Description PNO Slave Redundancy extended
 DPV0 and DPV1 now both described in this document
2.26 (DPV0)
2.00  IS1+ extension with new IO-Modules 9468, 9470/3 and 9475/3
3.04 (DPV1)
 Description of STAHL redundancy added
2.01 3.05 (DPV1)  New parameter: Slot Offset DPV1 Diagnosis = 0/1
2.28 (DPV0)
2.02  Diagnostic message ´check module note´ added for 9475 DOM4
3.06 (DPV1)
2.29 (DPV0)
2.03  new IS1+ IO-Module 9482 TIM added
3.07 (DPV1)
2.30 (DPV0)  IS1+ Module descriptors with IS1 compatible data formats
2.04
3.08 (DPV1) without separate signal status added. (No Stat.)
2.31 (DPV0)  IS1+ Module descriptors with IS1 compatible data formats added:
2.05
3.09 (DPV1) 9470/3x-16-xx DIM 16 9470/2
 new IS1+ modules added:
2.33 (DPV0) - 9469/35 UMH Z2 Ex n
2.07
3.11 (DPV1) - 9471/35 DIO-Module Z2 Ex n
- 9472/35 DIO-Module-24V Z2 Ex n
2.34 (DPV0)
3.12 (DPV1)  new 9442 Zone2 CPU added
3.00_b6
4.13 (DPV0)  9469: DI Pulse extension 1,2 s added.
5.13 (DPV1)

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8 Support address
R. STAHL Schaltgeraete GmbH
Business Unit Automation Interface and Solutions
eMail: [email protected]
Support information: http://www.r-stahl.com
Service hotline IS1: +49 (7942) 943-4123
Telefax : +49 (7942) 943-40 4123

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9 Appendix A: GSD File Rev. vs. CPM 9440 Firmware Rev.


The Table shows allowed GSD File revisions for different IS1 CPM 9440 firmware revisions.
In general, it is allowed to use an old GSD revision with later firmware versions, but you cannot use a new
GSD revision with an older firmware. This will cause a configuration error.
Be carefully if you have different versions of GSD and firmware in your plant to avoid unexpected problems.

Firmware 9440 GSD Revision


DP-V0 DP-V1 DP-V1 DP-V1 DP V1 Diagnosis message DP V0 Diagnosis message DP V0 Diagnosis message
1-33 2-33 9-33 V2.23 V1.23
1-34 2-34 9-34 V2.23 V1.23
1-35 2-35 9-35 V2.23 V2.24 V1.23 V1.24
Last
1-41 2-41 9-41 3-41 V3.02 V2.23 V2.24 V1.23 V1.24
version
1-42 2-42 9-42 3-42 V3.02 V3.03 V2.23 V2.24 V2.25 V1.23 V1.24 V1.25 V1.26
1-43 2-43 9-43 3-43 V3.02 V3.03 V2.23 V2.24 V2.25 V1.23 V1.24 V1.25 V1.26
1-44 2-44 9-44 3-44 V3.02 V3.03 V3.04 V2.23 V2.24 V2.25 V2.26 V1.23 V1.24 V1.25 V1.26
1-45 2-45 9-45 3-45 V3.02 V3.03 V3.04 V3.06 V2.23 V2.24 V2.25 V2.26 V2.28 V1.23 V1.24 V1.25 V1.26
1-46 2-46 9-46 3-46 V3.02 V3.03 V3.04 V3.06 V3.07 V2.23 V2.24 V2.25 V2.26 V2.28 V2.29 V1.23 V1.24 V1.25 V1.26
1-47 2-47 9-47 3-47 V3.02 V3.03 V3.04 V3.06 V3.07 V3.11 V2.23 V2.24 V2.25 V2.26 V2.28 V2.29 V2.33 V1.23 V1.24 V1.25 V1.26
1-48 2-48 9-48 3-48 V3.02 V3.03 V3.04 V3.06 V3.07 V3.11 V2.23 V2.24 V2.25 V2.26 V2.28 V2.29 V2.33 V1.23 V1.24 V1.25 V1.26
1-49 2-49 9-49 3-49 V3.02 V3.03 V3.04 V3.06 V3.07 V3.11 V2.23 V2.24 V2.25 V2.26 V2.28 V2.29 V2.33 V1.23 V1.24 V1.25 V1.26
For IS1 + I/O Modules CPM firmware and GSD revision, I/O module firmware is V3.xx
Firmware IS1
V2.xx and V3.xx V2.xx and V3.xx V 1.xx, V2.xx and V 3.xx (1*)
I/O Modules:
CPM Redundancy
According STAHL According STAHL According STAHL According STAHL
PNO According PNO According PNO
Usable amount 238 Byte Input 238 Byte Input 112 Byte Input
of I/O Data and 127 Byte output and 127 Byte output and 80 Byte output

1*) Firmware V3.xx (IS1+ I/O modules) is only in compatibility mode


(as 1 to 1 replacement of old I/O modules) usable.

The CPM firmware mentioned here will run on 9440/15, 9440/12 hardware rev.F (released end 2001) and
later and 9440/22 all hardware rev. If older CPM firmware than x-33 is used or the I/O module firmware is
1-xx (version 2-xx was released June 2003) contact: [email protected] for upgrade options.

In general the latest CPM firmware and the latest GSD version should be used (latest mean: V1.xx, V2.xx,
V3.xx => were xx has the highest available count)
Remote I/O Technologie

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