Client

Authority Engineer

EPC Contractor

CONCRETE MIX PROPORTIONING

IS : 10262 - 2019
MIX DESIGN DATA FOR M-50 RCC
Trial Mix No. : 70 Date of Trial: 22.11.2023
A-1 STIPULATIONS FOR PROPORTIONING

a) Grade of Concrete M-50 RCC

b) Type of Cement OPC 43 Grade

c) Maximum nominal Size of Aggregate (mm) 20
c) Minimum Cement Content as per Morth Clause 1715.2 (Kg/Cum) 380 As per Mort&H Clause 1715.2
d) Maximum Cement Content as per MORT&H (Kg/Cum) 450 As per Mort&H Clause 1715.2
e) Maximum Water Cement Ratio 0.40 As per Mort&H Clause 1715.2
f) Workability as MORT&H Section 1700 75-125
g) Exposure Condition Moderate
h) Method of Concrete Placing By Transit Mixer and Boom Placer
i) Degree of Supervision Good
j) Type of Aggregate Crushed Aggregate
k) Chemical Admixture type Superplastizer

A2 TEST DATA FOR MATERIALS

a) Cement used Ultratech
Specific Gravity of Cement 3.15
b) Flyash NPL Rajpura
Specific Gravity of Flyash 2.16
c) Silica SHALIPLAST MS

Specific Gravity 2.3

c) Chemical Admixture CAC HF Plus K6

Specific Gravity 1.093

d) Source of Coarse Aggregate Anandpur Sahib

e) Source of Fine Aggregate Yamunanagar

Specific Gravity
1) 10 mm Aggregate 2.634
2) 20 mm Aggregate 2.641 2.638
3) C/Sand 2.607
f) Water Absorption
10 mm 0.91
20 mm 0.60
C/Sand 1.72
A3 TARGET STRENGTH OF MIX PROPORTIONING
a) ꝭ'сĸ=ꝭсĸ+1.65 S 58.25 Mpa As Per IS: 10262 2019

b) Target Mean Streangth (MPa) 58.25 Mpa As Per IS: 10262 2019
A4 Approximate Air Content using for 20 MM Aggregate 1.0% per IS:10262,2019, Table No. 3

A5 SELECTION OF WATER CEMENT RATIO

a) Adopt water-cement Ratio From Figure 1 of IS 10262;20190.29 < 0.45 Hence OK
32
A6 Maximum Water Content for 20 mm Aggregate (Kg) 186 As per Table 7 of IS 10262:2019

As per Clause6.2.4 of IS
Correction of water (3% on increase of 25 mm 12 208.32 10262:2019
slump)in
Reduction for initial
water slump
content forof 150superplasticizer
using mm 20%
Admixture 166.66 Say 167
c)
CALCULATION OF CEMENT CONTENT

A7 Adopted water-cement ratio From Figure 1 of IS 10262;20190.29

a) Cementious content (Kg/cum) 574.68 Say 575
b) Minimum Cementious Content is 380 Kg/cum 575 Hence OK
Cement Content 431 <450 Kg/Cum.
Silica Content 5% 29
Flyash Content 20% 115
c) Proportion of Volume of Coarse Aggregate & Fine Aggregate Content
A8 Volume of coarse aggregate corresponding to 20 mm size
aggregate and fine aggregate zone II for W/C is 0.50 for 20 mm
a) aggregate 0.62

Volume of coarse aggregate for w/c 0.29 which is less than 0.5
so Coarse aggregate content will be Increased 0.662
Based on trial mix performance with the Mix we
5 0.629
are using CA by Decreasing by %
b) Now Coarse Aggregate Content taken is (%) 0.63
c) Than Fine Aggregate Content is (%) 0.37
20 mm (%) 0.60
Proportion of Coarse Aggregate
10 mm (%) 0.40
Note:- The Proportion selected based on various conducted past trial mix performance with the
consideration of cohesive-workable concrete mix.

CHEMICAL ADMIXTURE

A9 Admixture content by mass of cementitious material 4.597 0.8% by weight of Cement

EPC Rep. A.E/ Client Rep.

 Development of 4/6-lane Mohali (Design Ch.0+000) to Sirhind (Design Ch. 27+370) section of New NH-
205 AG (Design Length; -27.370 km) under Bharatmala Pariyojana in the state of Punjab on EPC mode.

Client : National Highways Authority of India

Authority Engineer : G-Eng Advisory Services Pvt. Ltd. Joint Venture with Voyants Solutions Pvt. Ltd. in association with Nu-
infra Engineering Pvt. Ltd.

EPC Contractor : Varindera Constructions Limied

A-9 MIX CALCULATIONS (IS : 10262 - 2019)

a) Total Valume 1 Mᶟ

b) Volume of entrapped air in wet concrete = 0.01 M3

c) Volume of Cement = (Mass of Cement/Sp. Gr. of Cement) x (1/1000) = 0.1368

d) Volume of Flyash = (Mass of Flyash/Sp. Gr. of Flyash) x (1/1000) = 0.0532

e) Volume of Silica = (Mass of Silica/Sp. Gr. of Silica) x (1/1000) = 0.0125

f) Volume of Water = (Mass of water/Sp. Gr. of water) x (1/1000) = 0.1667
g) Volume of the admix = (mass of admix/Sp. Gr. of admix) x (1/1000) = 0.0043
h) Volume of all in aggregates = {(a-b)-(c+d+e+f+g)} = 0.6166
i) Mass of coarse aggregate = f x Vol of Ca x Sp. Gr. of CA x 1000 = 1022.7
j) Mass of Fine aggregate = f x Vol of FA x Sp. Gr. of FA x 1000 = 596.49

TRIAL MIX PROPORTIONS M-50 RCC

Batch Quantity, Corrected
Water % Moisture After Water
SSD Condition Prop. By Batch
Material Absorptio Content Adujstment
(kg) weight Qty (kgs) For 9
n %
1 m3 % Kg Cubes
Cementious 575 1 - - 575 17.240
Cement 431 431 12.930
Silica 29 1 29 0.862
Flyash 115 115 3.448
10 mm 409 0.91 0 0.91 405 12.161
1.780
20 mm 614 0.60 0 0.60 610 18.298
C/Sand 596 2.038 1.72 0 1.72 586 17.587
Water 167 0.290 - - 17.66 184 5.530
Admixture 4.597 0.0080 - - 4.597 0.138
Slump (mm) Initial After 30' After 60' After 90' Mix Temperature (O C)
Collapse 175 155 135 25.4
Total 7 Days 28 Days
Particulars of the Specimens casted
18 6 12

EPC Rep. A.E/ Client Rep.