MD500 AC Drive

Open & closed loop general purpose drive

Features & functions

Wide operating voltage
Three-phase 380 to 480 Vac
0.4 to 450 kW
Three phase 200 to 240 Vac E467465 ■ Open loop V/F & SVC control
IND. CONT. EQ.*1 ■ Closed loop FVC control
Operation in high ambient
temperature 50℃ ■ Starting torque
Please note: If operating above • 150% at 0.25 Hz for SVC
40℃ derating is required Enhanced reliability
• 180% at 0 Hz for FVC
Built-in DC reactor ■ Communication options:
Conformally coated PCBs
(400 V: 18.5 kW and above;
suitable for 3S2 and 3C3 • Modbus-RTU
200 V: 11 kW and above)
environments
• PROFIBUS-DP
(acc. to IEC 60721-3-3)
• CANopen
• CANlink
•PROFINET
•EtherCAT
■ Automatic torque boost
■ Slip compensation
■ Simplified parameters for easy start up
■ 4 independent S-ramps
■ Flexible programmable I/Os
■ User programmable functions
■ Variable DC-injection braking
■ Comprehensive trip diagnostics
■ Output frequency: 500 Hz
■ Built-in dynamic braking unit

PC-based
software: simplified Through-hole mounting
start up & backup*2 options (0.4 to 160 kW)

*1
cUL is available for 380-480 Vac models. For other voltages, please consult with your local Inovance representative.
*2
PC comms kit is required (optional accessory)
 Voltage class Three-phase 380 to 480 Vac

General specifications MD500TxxxG-INT*4 200 220 250 280 315 355 400 450

Frame size T10 T11 T12

Voltage class Three-phase 380 to 480 Vac

Rated input voltage Three-phase 380 to 480 Vac -15% to +10%
MD500TxxxGB-INT 0.4 0.7 1.1 1.5 2.2 3.0 3.7 5.5 7.5 11 15

Drive input
Rated input current [A] 365 410 441 495 565 617 687 782
Frame size T1 T2 T3 T4 Power capacity [kVA]
*1
334 375 404 453 517 565 629 716

Rated input voltage Three-phase 380 to 480 Vac -15% to +10% Rated input frequency 50/60 Hz ±5%
Drive input

Rated input current [A] 1.8 2.4 3.7 4.6 6.3 9.0 11.4 16.7 21.9 32.2 41.3
Applicable motor [kW] 200 220 250 280 315 355 400 450
Rated input frequency 50/60 Hz ±5%
Output current [A]*2 377 426 465 520 585 650 725 820
Applicable motor [kW] 0.4 0.75 1.1 1.5 2.2 3.0 3.7 5.5 7.5 11 15

Drive output
Default carrier frequency
3 3 3 3 3 3 3 3
[kHz]
Output current [A]*2 1.5 2.1 3.1 3.8 5.1 7.2 9.0 13 17 25 32
Overload capacity 150% for 60 s 130% for 60 s
Drive output

Default carrier frequency

6 6 6 6 6 6 6 6 6 6 6
[kHz]
Max. output voltage Three-phase 380 to 480 Vac (proportional to input voltage)
Overload capacity 150% for 60 s

Max. output frequency 500 Hz

Max. output voltage Three-phase 380 to 480 Vac (proportional to input voltage)
Recommended
Max. output frequency 500 Hz 38 42 48 54 60 69 78 87
power [kW]

Braking
resistor
Recommended
0.08 0.14 0.22 0.3 0.44 0.6 0.74 1.1 1.5 2.2 3.0 Minimum resistance [Ω] 2.8 x2 *3 2.8 x2 *3 2.8 x3 *3 2.8 x3 *3 2.8 x3 *3 2.8 x3 *3 2.8 x3 *3 2.8 x3 *3
power [kW]
Braking
resistor

Minimum resistance [Ω] 96 96 96 96 64 64 32 32 32 24 24 Braking unit MDBUN-200-5T x2 MDBUN-200-5T x3

Enclosure IP00
Braking unit Built-in

Enclosure IP20

Voltage class Three-phase 200 to 240 Vac

Voltage class Three-phase 380 to 480 Vac MD500-2TxxxG(B)-INT 0.4GB 0.7GB 1.1GB 1.5GB 2.2GB 3.7GB 5.5GB 7.5GB 11GB 15GB 18.5GB 22GB 30GB 37GB 45G 55G

MD500TxxxG(B)-INT 18.5GB 22GB 30GB 37GB 45GB 55GB 75GB 90G 110G 132G 160G
Frame size T1*1 T2 T3 T4 T5 T6 T7 T8

Frame size T5 T6 T7 T8 T9
Rated input voltage Three-phase 200 to 240 Vac -15% to +10%

Drive input
Rated input voltage Three-phase 380 to 480 Vac -15% to +10% Rated input current [A] 2.4 4.6 6.3 9 11.4 16.7 32.2 41.3 51.3 57 69 89 106 139 164 196
Drive input

Rated input current [A] 43.4 51.3 57 69 89 106 139 164 196 240 287
Rated input frequency 50/60 Hz ±5%
Rated input frequency 50/60 Hz ±5%
Applicable motor [kW] 0.4 0.75 1.1 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55
Applicable motor [kW] 18.5 22 30 37 45 55 75 90 110 132 160
Output current [A]*2 2.1 3.8 5.1 7.2 9 13 25 32 45 60 75 91 112 150 176 210
Output current [A]*2 37 45 60 75 91 112 150 176 210 253 304
Default carrier frequency
6 6 6 6 6 6 6 6 6 6 5 5 4 3 3 3
Drive output

Default carrier frequency [kHz]

6 6 6 5 5 4 3 3 3 3 3

Drive output
[kHz]
Overload capacity 150% for 60 s
Overload capacity 150% for 60 s

Max. output voltage Three phase 200 to 240 Vac (proportional to input voltage)
Max. output voltage Three-phase 380 to 480 Vac (proportional to input voltage)

Max. output frequency 500 Hz

Max. output frequency 500 Hz
Recommended
Recommended 90 160 250 340 500 800 1300 1700 2300 3000 3900 4600 5500 6800 5000x2 6000x2
power [kW]
Braking

4 4.5 6 7 9 11 15 18 22 26 32
resistor
power [kW]
Braking
resistor

Minimum
48 48 32 32 16 16 12 12 12 9 7 6 5 4 5.5 x2 *3 3.7 x2 *3
Minimum resistance [Ω] 24 24 19.2 14.8 12.8 9.6 6.8 11.4 x2 *3 7.7 x2 *3 7.7 x2 *3 7.7 x2 *3 resistance [Ω]

MDBUN- Braking unit Built-in MDBUN-60-2T x2 MDBUN-90-2T x2

Braking unit Built-in MDBUN-90-5T x2
60-5T x2
Enclosure IP20 Enclosure IP20

*1 0.75/1.5/2.2 kW are the preferred stocking ratings. To learn more, please get in touch with your local Inovance representative. *1 0.75/1.5/2.2 kW are the preferred stocking ratings. To learn more, please get in touch with your local Inovance representative.
*2 Rated output current at default carrier frequency. *2 Rated output current at default carrier frequency.
*3 Minimum value of the resistance for each braking unit. *3 Minimum value of the resistance for each braking unit.
*4 For the standard AC drive, motor cable length should be <100m. Where it is >100m, we recommend the“L”option with 1% voltage drop output reactors to overcome the effects of
voltage reflections on the motor windings (e.g. drive model MD500T200G-L-INT). To discuss your application, consult your local Inovance representative.

3
2
 General wiring diagram
Dimensions

MD500T0.4GB-INT to MD500T15GB-INT MD500T18.5GB-INT to MD500T37GB-INT

MD500- 2T0.4GB-INT to MD500-2T7.5GB-INT MD500-2T11GB-INT to MD500-2T18.5GB-INT

W 4 W
A dx D A D1
D

Drives between 90 & 450 kW

require an optional external
dynamic braking unit

Drives between 0.4 & 75 kW have A braking resistor with

H
B
a built-in dynamic braking unit temperature switch

H
B
Braking unit

BR

BR
L1 R U

IM
External Line Output
Mains L2 EMC filter reactor S V reactor
supply (option) (option) (option)
MD500T45GB-INT to MD500T160G-INT
L3 MD500T200G-INT to MD500T450G-INT
T W MD500-2T22GB-INT to MD500-2T55G-INT

MD500
Supply ground
W W D A D1
+24 V A D1 D
J4 extension

OP A-
MD38PGMD B-
(optional PG Z- PG
RUN forward [ F4-00 =1 ] DI1 card for closed-
loop operation) 15V Resolver also
COM supported. B
H1 H
Forward jog [ F4-01 = 4 ] DI2 PE

H1
B
OA
Encoder output pulses
Fault reset [ F4-02 = 9 ] DI3 OB
A
RJ45
Multi- reference 1 [ F4-03 = 12 ] DI4 Hot pluggable remote 62 B1
keypads (optional): W1
·MD32NKE1 (LED)
Multi- reference 2 [ F4-04 = 13 ] DI5 ·MDKE9 (LCD)
The DI5 supports a maximum of
100 kHz pulse input.
Jumper J7 for AO1
0 100%
COM AO1
Current mode Analog output MD500T200G-L-INT to MD500T450G-L-INT
0 to 10 Vdc / 0 to 20 mA
Voltage mode GND
FM W D A D1
10 Vdc Pulse output: 0 to 100 kHz
0 to 10 Vdc Open-collector output:
AI1 Jumper 9 for AI2
10 to 24 Vdc / 0 to 50 mA
VR [0 to 10 Vdc] or Current mode
AI2 COM
1~5 kΩ [0~20 mA] Voltage mode DO1
GND Open-collector output: B
10 to 24 Vdc / 0 to 50 mA
H1 H
RS485+ 485+ CME
MD38TX1 J13
(optional) extension T/C A1
RS485- 485- port

T/B Relay output

GND 250 Vac 10 mA to 3 A B1
30 Vdc 10 mA to 1 A
T/A 62
W1

Note: This wiring diagram shows the digital inputs used in NPN (SINK) configuration. They can be used also as PNP (SOURCE) configuration.

5
4
 PC software tools
Dimensions (mm) InoDriveShop
Frame Mass
MD500 model InoDriveShop is Inovance’s PC-based software offering. It is based on a familiar Windows interface. InoDriveShop can upload and download drive parameters,
size (kg)
A A1 B B1 H H1 W W1 D D1 and features a variety of other functions, such as a real-time oscilloscope

MD500T0.4GB-INT, MD500T0.7GB-INT, MD500T1.1GB-INT

MD500T1.5GB-INT, MD500T2.2GB-INT, MD500T3.0GB-INT

T1 119 / 189 / 200 / 130 / 152 Ø5 1.6
MD500-2T0.4GB-INT, MD500-2T0.7GB-INT, MD500-2T1.1GB-INT,

MD500-2T1.5GB-INT

MD500T3.7GB-INT, MD500T5.5GB-INT,
T2 119 / 189 / 200 / 130 / 162 Ø5 2.0
MD5002T2.2GB-INT, MD500-2T3.7GB-INT

MD500T7.5GB-INT, MD500T11GB-INT, MD500-2T5.5GB-INT T3 128 / 238 / 250 / 140 / 170 Ø6 3.3

MD500T15GB-INT, MD500-2T7.5GB-INT T4 166 / 266 / 280 / 180 / 170 Ø6 4.3
MD500T18.5GB-INT, MD500T22GB-INT, MD500-2T11GB-INT T5 195 / 335 / 350 / 210 / 192 Ø6 10
MD500T30GB-INT, MD500T37GB-INT,
Parameter uploading/downloading Multi-drive, multi-channel oscilloscope
T6 230 / 380 / 400 / 250 / 220 Ø7 17.5
MD500-2T15GB-INT, MD500-2T18.5GB-INT

MD500T45GB-INT, MD500T55GB-INT,
T7 245 / 523 / 525 542 300 / 275 Ø10 35
MD500-2T22GB-INT, MD500-2T30GB-INT

MD500T75GB-INT, MD500T90G-INT, MD500T110G-INT

T8 270 / 560 / 554 580 338 / 315 Ø10 51.5
MD500-2T37GB-INT, MD500-2T45G-INT, MD500-2T55G-INT

MD500T132G-INT, MD500T160G-INT T9 320 / 890 / 874 915 400 / 320 Ø10 85 Accessories list
MD500T200G-INT, MD500T220G-INT 240 150 1,035 86 1,086 1,134 300 360 500 Ø13 110
T10
MD500T200G-L-INT, MD500T220G-L-INT 240 150 1,035 424 1,424 1,472 300 360 500 Ø13 160 Category Model Function description Suitable for

MD500T250G-INT, MD500T280G-INT 225 185 1,175 97 1,248 1,284 330 390 545 Ø13 155 MDBUN-60-2T External braking unit, rated current 60 A, for supply input voltage 200 to 240 Vac AC drives. 2T models: 45 G - 55 G
T11 External
MDBUN-200-5T External braking unit, rated current 200 A, for supply input voltage 380 to 480 Vac AC drives. T models: 200 G - 450 G
MD500T250G-L-INT, MD500T280G-L-INT 225 185 1,175 435 1,586 1,622 330 390 545 Ø13 215
braking
MDBUN-60-5T External braking unit, rated current 60 A, for supply input voltage 380 to 480 Vac AC drives. T models: 90 G - 110 G
MD500T315G-INT, MD500T355G-INT, MD500T400G-INT, MD500T450G-INT 240 200 1,280 101 1,355 1,405 340 400 545 Ø16 185 units
MDBUN-90-5T External braking unit, rated current 90 A, for supply input voltage 380 to 480 Vac AC drives. T models: 132 G - 160 G
MD500T315G-L-INT, MD500T355G-L-INT, MD500T400G-L-INT, T12 240 200 1,280 432 1,683 1,733 340 400 545 Ø16 245
MD32NKE1 Remote LED keypad. Includes MDCAB cable. All
MD500T450G-L-INT MDKE9 Remote LCD keypad. For parameter programming and monitoring, data copy (for various MD series).
Keypads All
Includes MDCAB cable.
MDCAB 3 meter connection cable for remote keypad. All
MDCAB-1.5 1.5 meter connection cable for remote keypad. All
Extension cards and mounting position MD38IO1 I/O extension card 1, provides: 5x DI, 1x AI, 1x relay output, 1x DO, 1x AO, Modbus-RTU and CANlink. Frame sizes T4-T12
I/O cards MD38IO2 I/O extension card 2, provides 3x extra DI terminals. All
MD38IO3 I/O extension card 3, provides 3x DI, 1x relay output, Modbus-RTU interface. All

PG cards PLC cards MD38PC1 PLC card, compatible with Inovance PLC. Frame sizes T4-T12
MD32NKE1 MDKE9
MD500-ECAT EtherCAT communication card. All
MD38CAN1 CANlink communication card, supports only CANlink. All

I/O cards PLC card Fieldbus MD38CAN2 CANopen communication card, supports only CANopen. All
PG card slot cards MD38TX1 Modbus-RTU communication card. All
MD38IO1 MD38IO2 MD38IO3 MD38PC1 MD38DP2 PROFIBUS-DP communication card. Frame sizes T4-T12
I/O card 1 I/O card 2 I/O card 3 PLC card MD500-PN1 PROFINET communication card. All
MD38PG4 Interface card for resolver (10 kHz excitation) with DB9 connector.
All
MD38PGMD MD38PG4 PG cards MD38PGMD Multifunctional encoder card, compatible with differential, open-collector and push-pull encoder types.
Supports differential output and open-collector output. All
Multifunctional Resolver
PC comms kit MDPCKIT02 Kit for connection with a personal computer, to be used with PC software tools. All
MD500-AZJ-A1T1 Through hole mounting bracket - MD290/MD500 for frame T1. Frame size T1
Fieldbus cards MD500-AZJ-A1T2 Through hole mounting bracket - MD290/MD500 for frame T2. Frame size T2
Extension card slot
MD500-AZJ-A1T3 Through hole mounting bracket - MD290/MD500 for frame T3. Frame size T3
MD38CAN1 MD38CAN2 MD38TX1 MD38DP2 MD500-PN1 MD500-ECAT
Mounting MD500-AZJ-A1T4 Through hole mounting bracket - MD290/MD500 for frame T4. Frame size T4
CANlink card CANopen card Modbus RTU card PROFIBUS-DP card PROFINET card EtherCAT card brackets MD500-AZJ-A1T5 Through hole mounting bracket - MD290/MD500 for frame T5. Frame size T5
MD500-AZJ-A1T6 Through hole mounting bracket - MD290/MD500 for frame T6. Frame size T6
MD500-AZJ-A1T7 Through hole mounting bracket - MD290/MD500 for frame T7. Frame size T7
MD500-AZJ-A1T8 Through hole mounting bracket - MD290/MD500 for frame T8. Frame size T8
MD500-AZJ-A1T9 Through hole mounting bracket - MD290/MD500 for frame T9. Frame size T9
Guide rails MD500-AZJ-A3T10 Guide rails for inserting in/ extracting from the cabinet - frame sizes T10 to T12. Frame sizes T10-T12

6 7
Driven by technology
AC drives AC MultiDrives MV drives

Single-Axis servos Multi-Axis servos Robotics & motion controllers

PLCs & HMIs CNC machine tool solutions Electric vehicle inverters

International Offices
Germany-Stuttgart India Hong Kong SAR
: +49 (0) 7144 8990 Head Office Chennai International export office
: [email protected] : +91 (0) 44 4380 0201
: +852 2751 6080
Ahmedabad
: +91 (0) 79 4003 4274 : [email protected]
Italy-Milano
Mumbai
: +39 (0) 2268 22318
: +91 (0) 22 4971 5883 For other country distributors,
: [email protected] New Delhi contact the Hong Kong office.
: +91 (0) 11 4165 4524
France-Bordeaux Sales Network in Kolkata, Bengaluru,
: +33 (0) 5594 01050 Coimbatore, Hyderabad, Pune, Vadodara
: [email protected] : [email protected]

Turkey-Istanbul South Korea-Seoul Inovance Technology Companies

: +90 (216) 706 17 89 : +82 (0) 10 7428 5732 Shenzhen Inovance Technology Co. Ltd.
: [email protected] : [email protected] Suzhou Inovance Technology Co. Ltd.

www.inovance.eu

Copyright © Inovance Technology Co., Ltd., All rights reserved. Data code: L6210107 V1.2.3