4½ Digital Indicator(48x24)

OPERATING

AND

INSTRUCTION MANUAL

Pyrotech Electronics Pvt. Ltd. F-16A,Road No. 3, M.I.A., Madri, Udaipur,313003, india
Phone -0091-294-2492121,2492123 -125 Fax - 0091-294-2492126
Email - [email protected] , [email protected]
Web - www.peplelectronics.com

Pyrotechwww.peplelectronics.com
Doc. No. : W/R&D/28/02/90 Rev:00/29/03/11

CONTENTS

1)Features . . . . . . . . . . . . . . . . . . . . . . . 3

2)Specifications . . . . . . . . . . . . . . . . . . 4

3)Wiring details . . . . . . . . . . . . . . . . . . . 6

4)Installation information . . . . . . . . . . 7

5)Operating Procedure . . . . . . . . . . . . 9

6)Summary of Keyboard . . . . . . . . . . . . . 10

7)Parameter Explanation. . . . . . . . . . . . . 12
 Features

7 user selectable input types.

Display - 5 digit display .

Input accuracy - ±0.10% of span ±1digit.

Linearity - ±0.10% of span ±1digit.

Power Consumption <1VA.

Response time <250ms.

Both software and hardware watchdog reset.

Operating power supply as 24VDC± 10%.

Communication - RS485 Modbus(optional)

 Specifications

Input :

mA - 0-20mA / 4-20 mA
VDC - 0-5 Volt / 1-5 Volt / 0-10 Volt / 1-10 Volt
mV - 0-40 mV

Input Range :

mA - -19999 to +19999 field scalable and decimal point adjustable.

VDC - -19999 to +19999 field scalable and decimal point adjustable.
mV - -19999 to +19999 field scalable and decimal point adjustable.

Display :
5 digit, 0.3", seven segment red display. (Other colours on request)

Keyboard :
3 control keys up, down and mode for operation, programming and calibration.

General :
Power Supply - 24 VDC, 10%
Operating Temperature - 0-60°C.
Range Select - Forward/Reverse
Digital Filter Level - OFF(0), 1 to 5
Square Root - No/Yes
Dielectric Test - 3kV
Calibration - Through software of individual I/P's
 INPUT SELECTION JUMPER ASSIGNMENTS:
JP1
SL2 SL4
1 3 5
2 4 6
SL1 SL3
JP2

1 3
SLB SLA
2 4
Note:-Remove the instrument from housing and short respective Pins of JP1 & JP2 as per the table given
above for hardware selection of input sensor type.
Input Type JP1 JP2
Linear Voltage (0-5VDC & 1-5VDC) 1&3 (SL2) 1&2 (SLA)
Linear Voltage (0-10VDC & 1-10VDC) 2&4 (SL1) 1&2 (SLB)
Linear Current (0-20mA & 4-20mA) 1&3 (SL2), 4&6 (SL3) 3&4 (SLB)
Linear mV (0-40mV) 1&3 (SL2) Not Used

Physical :
Case - 48 x 24 x 82.5 mm ABS plastic module.
Panel Cutout - 42 x 21 mm
2
Terminals - Screw terminals suitable for wire size up to 2.5 mm .
Mounting - Panel Mounted.
Weight - 150 gm. Approx.
 Wiring Details

Terminal Number Description :

Terminal No. Terminal Description

1 Positive of +24VDC

2 Negative of +24VDC

3 Positive of I/P
4 Negative of I/P
5 D+(RS485)
6 D-(RS485)
 INSTALLATIONS SAFETY INFORMATION

1. SAFETY SUMMARY:-
This manual is meant for the personnel involved in wiring, installation, operation and routine
maintenance of the equipment. All safety related codifications; symbols and instructions that appear in this
operating manual or on the equipment must be strictly followed to ensure the safety of the operating
personnel as well as the instrument.
If the equipment is not handled in a manner specified by the manufacturer, it might impair the
protection provided by the equipment.

∆ CAUTION: Read complete instruction prior to installation and operation of the unit.
∆ CAUTION: Risk of electric shock.

2. INSTALLATION INSTRUCTION:
This equipment, being built-in-type, normally becomes a part of the main control panel and in such
case, the terminals do not remain accessible to the end user after installation and internal wiring.
Conductors must not come in contact with the internal circuitry of the equipment or else it may lead
to a safety hazard that may in turn endanger life or cause electrical shock to the operator.
Circuit breaker or mains switch must be installed between power source and supply terminals to
facilitate power ‘ON’ or ‘OFF’ function. However this switch or breaker must be installed in a
convenient position normally accessible to an operator.
The equipment shall not be installed in environmental conditions other than those specified in this
manual.
Since this is built-in type equipment (finds place in main control panel), its output terminals get
connected to host equipment. Such equipment shall also comply with basic EMI/EMC and safety
requirements like BS EN 61326-1 and BS EN 61010 respectively.
Terminal dissipation of the equipment is met through ventilation holes provided on chassis of
equipment .Such ventilation holes shall not be obstructed else it can lead to a safety hazard.
The output terminals shall be strictly loaded to the manufacturer specified values/ranges.

3. WIRING INSTRUCTION:
1. To prevent the risk of electric shock, power supply to the equipment must be kept OFF while doing
the wiring arrangement.
2. Terminals and electrically charged parts must not be touched when the power is ON.
3. Wiring shall be done strictly according to the terminal layout with shortest connections. Confirm
that all connections are correct.
4. Use lugged terminals to meet M3.5 screws.
5. To eliminate electromagnetic interference, use of short wire with adequate ratings and twists of the
same in equal size shall be made.
6. Cable used for connection to power source must have a cross section of 1 or greater. These wires
shall have insulation capacity made of at least 1.5KV.

4. ELECTRICAL PRECAUTION DURING USE:

Electrical noise generated by switching of inductive loads can create momentary disruption, erratic
display, latch up, data loss or permanent damage to the Instrument.
 To reduce noise:
Use of MOV Capacitor across supply of temperature controller.
Use snubber (CRC Pair) circuits across loads are recommended.
Use separate shielded wires for inputs.
The unit should preferably be shielded from the contactor.

5. INSTALLATION GUIDELINES:
Mechanical Installation : For installing the Indicator
1. Prepare the panel cutout with proper dimensions as shown below (All dimension in mm).

2. Remove the clamp from indicator.

3. Push the indicator into the panel cutout.
4. Secure the indicator in its place by pushing the damp from the rear side.

∆ CAUTION: The equipment in its installed state must not come in close proximity to any heating sources,
caustic vapors, or other unwanted process by-products.

6. EMC GUIDELINES:
1.Use proper input power cables with shortest connections and twisted type.
2.Layout of connecting cables shall be away from any internal EMI source

7. MAINTENANCE:
The equipment should be cleaned regularly to avoid blockage of ventilating parts.
Use soft cloth for cleaning.
Do not use propylene alcohol or any other organic cleaning agent.
 Operating Procedure

1) FUNCTION MENU:

2)KEYS DESCRIPTION

FUNCTIONS KEY PRESS

To enter into program (Configuration) mode Press MODE Key for about 8 sec
To enter into program (Calibration) mode Press UP Key for about 8 sec
To increase or decrease the parameter values Press UP or Down Key
To save change parameter value & jump to next Press MODE Key
parameter
To exit from program mode Press MODE + Down Key

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 OPERATION OF KEYBOARD

• CONFIGURATION MODE:- Press MODE key for about 8 seconds in run mode

Display Parameter Name & Range Detail information Default

Description about parameter Value
range

Input Type 0-20 / 4-20 / 4-20

Select input type as v0-10 / v1-10 / Refer Specs for input
inpt range.
Signal Inputs: Linear mV v0-5 / v1-5 /
(0 to 40mV), Voltage (0-5, MV
1-5, 0-10, 1-10VDC),
Current (0-20mA & 4-
20mA)

dp Decimal Point/Resolution 0 to 4 0 to 4 for all linear 0

1.0/0.1/0.01/0.001/0.0001 input

Pu-L Low Range -19999 to 19999 Refer Specs for input -1999
Feed the value of the range.
display required at the low
value of input

Pu-K High Range -19999 to 19999 Refer Specs for input 1999
Feed the value of the range.
display required at the
high value of input

dfL Digital Filter Level 0 to 5 Process Value filter up 0

Process Value average 5 times
window filter

CTOF Cut off function 0 to 5 CUT OFF as 1%, 2%, 0

3%, 4% & 5% of span.
0 = This function as
OFF.

SQRT Square root 0 to 1 0 = Square root OFF 0

1 = Square root ON

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 RGSL Range Forward/Reverse 0 to 1 0 = Forward 0
Only for Linear inputs 1 = Reverse

ISCL Input sensor open up to dn Up Scale & Down up

conditions Scale

wdtd Software watch dog reset 0 to 1 0 = watch dog stop 0

1 = watch dog
Running

Note: - Whenever resolution is changed from 1 to 0.1 Zero Range & Span Range is limited
to -1999.9 & 1999.9 respectively.

• CALIBRATION MODE:- Press UP key for about 8 seconds in Run mode

Display Name & Description Range Detail information about Range

IP-C Input calibration NO to YES No = Skip input calibration

YES = Go to input calibration

IP-Z Zero Calibration for 0 to 7650 Zero calibration of input

Input (Feed minimum input as mention in
table page no 16 according to selected
input type)

IP-S Span Calibration for 0 to 19999 Span calibration of input

input (Feed maximum input as mention in
table page no 16 according to selected
input type)

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 PARAMETER EXPLANATION
• RESOLUTION:
The resolution is selectable between 1, 0.1, 0.01, and 0.001, 0.0001 for all inputs.

• INPUT SENSOR OPEN:

This Scaling is used in sensor breakdown conditions. For UP scaling, by mistake if
sensor open, display shows OPEN & sensor short, display shows SSrt. For dn scaling,
if sensor open, display show SSrt and sensor short, display shows OPEN.

• INPUT CALIBRATION: For input calibration, follow the following steps.

o Press UP key for about 8seconds, CAlBN is displayed, then IP-C NO is
displayed.
o Feed minimum input according to input type and range selected (Refer table
in page no.16).
o Set IP-C YES by pressing up/down key.
o Press MODE key, some count will display
o Press MODE key to save zero calibration count into EEPROM and go to span
calibration.
o Feed Maximum input according to input type and range selected (Refer table
in page no.16).
o Some count will display on display
o Press MODE key to save span calibration count into EEPROM

INPUT CALIBRATION RANGES:

INPUT MIN RANGE FEED MAX FEED INPUT

TYPE INPUT RANGE

Mv -19999 0mv 19999 40mv

4-20mA -19999 4mA 19999 20mA

0-20mA -19999 0mA 19999 20mA

0-5VDC -19999 0VDC 19999 5VDC

1-5VDC -19999 1VDC 19999 5VDC

0-10VDC -19999 0VDC 19999 10VDC

1-10VDC -19999 1VDC 19999 10VDC

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Notes :

Amendments: -

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• Our Works :
Pyrotech Electronics Pvt. Ltd. (Electronics division)
F-16A, Road No. 3, M.I.A., Madri, Udaipur, 313003, India
Phone : 0091-294-2492123, 2492125
Fax : 0091-294-2492126
Email : [email protected]
Web : www.peplelectronics.com

• Our Marketing Office :

Pyrotech Marketing & Projects Pvt. Ltd.
917-920, International Trade Tower
Nehru Palace, New Delhi – 110 029
Phone : 011-26444930, 41608075
Fax : 011-26443694
Email : [email protected]
: [email protected]
• Our Branch Offices:
1. Bangalore Email: [email protected]
Mobile: 093425 3007
2. Durgapur Email: [email protected]
Mobile: 093322 71711
3. Hyderabad Email: [email protected]
Mobile: 093913 85939
4. Lucknow Email: [email protected]
Mobile: 093352 32330
5. Raipur Email: [email protected]
Mobile: 093291 29709
6. Rourkela Email: [email protected]
Mobile: 093374 07452
7. Vadodara Email: [email protected]
Mobile: 093272 26863

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