DNV Ru Ship Pt.1 Ch.3
DNV Ru Ship Pt.1 Ch.3
Ships
Edition July 2023
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FOREWORD
DNV rules for classification contain procedural and technical requirements related to obtaining and
retaining a class certificate. The rules represent all requirements adopted by the Society as basis
for classification.
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CHANGES – CURRENT
Editorial corrections
In addition to the above stated changes, editorial corrections may have been made.
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CONTENTS
Section 1 General.................................................................................................... 5
1 Introduction.........................................................................................5
2 Objective..............................................................................................5
3 Scope................................................................................................... 5
4 Application........................................................................................... 5
Section 3 Container ships with upper hull structure made of 'thick plates'
- correction of NDT scope and clarification of requirements for upper hull
structure brittle crack arrest designs................................................................... 10
1 General.............................................................................................. 10
2 Extent of non-destructive testing (Pt.2 Ch.4 Sec.7 [5])..................... 10
2.1 General..........................................................................................10
3 General (Pt.5 Ch.2 Sec.10)................................................................ 12
3.1 Application..................................................................................... 12
4 Application of thick steel plates (Pt.5 Ch.2 Sec.10)........................... 13
4.1 General..........................................................................................13
4.2 Brittle crack arrest design................................................................13
4.3 Non-destructive testing during construction........................................19
5 Additional requirements for steel strength group NV 47 (Pt.5 Ch.2
Sec.10)................................................................................................. 19
5.1 General..........................................................................................19
5.2 Fatigue.......................................................................................... 19
Changes – historic................................................................................................ 22
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SECTION 1 GENERAL
2 Objective
The objective of this chapter is to present rule requirements which have retroactive entry into force.
3 Scope
The scope of this document covers retroactive requirements, see Table 1.
The introduced retroactive requirements are valid for newbuilds and conversions with contract for
construction date on or after the entry into force date of the retroactive requirements, see Table 1, 'Entry into
force date'.
After the valid until date, the retroactive requirements are covered by the regular rules, see Table 1, 'Rule
reference'.
Rule
Section Topic Publication date Entry into force date Valid until date
reference
4 Application
The retroactive requirements in this chapter are applicable as specified in each section.
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SECTION 2 BI-MOMENT FOR TWO-ISLAND CONTAINER SHIPS -
1 General
Multiple global strength finite element assessments following the procedures as laid down in the additional
class notation RSD and DNV-CG-0127 and DNV-CG-0131 have shown that the prescriptive formula to
calculate the ship hull torsion induced bi-moment and respective warping stresses is very conservative for
container ships of two-island design. A reconsideration of the prescriptive approach was planned for the
July 2021 edition of Pt.3 Ch.5 Sec.3 [3], but was delayed due to COVID 19. The modified formula for the
calculation of the bi-moment is reduced by approx. 20% and is still considered conservative.
The following subsection defines the rule changes of the reference section Pt.3 Ch.5 Sec.3 [3].
2.1.3 Longitudinal warping stresses induced by wave and still water hull girder torsion
2
The longitudinal warping stress, in N/mm , induced by acting still water torsional moment in seagoing
condition at the transverse section being considered, are obtained from the following formula:
2
The longitudinal warping stress, in N/mm , induced by acting wave torsional moment for a dynamic load case
and at the transverse section being considered, is obtained from the following formula:
where:
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2
Mσ‐st = still water bi-moment related to longitudinal warping stress, in kNm , at the transverse section
Mσ‐wt‐LC = dynamic bi-moment related to longitudinal warping stress, in kNm2, for a dynamic load case and
at the transverse section being considered, to be taken as:
2
ωi‐n50 = net sectorial coordinate, in m , of the point being considered
-1
λ = warping factor, in m , to be taken as:
for
for
for
for
for
xΑ = longitudinal distance, in m, between the aft end of the length L and the engine room front
bulkhead, to be taken neither less than 0.15 L nor more than 0.25 L, see also Figure 1
cLC = sign coefficient, to be taken as:
CLC = ‐1 for OST-1S, OST-2P, OSA-1P and OSA-2S
CLC = 1 for all other dynamic load cases
ℓc = characteristic torsion length, in m, to be taken as:
fD‐st = design factor for still water bi-moment related to longitudinal warping stress, to be taken as:
fD‐st = 0.5 in general
fD‐st = 0.4 for two-island design container ships
fD‐wt = design factor for dynamic bi-moment related to longitudinal warping stress, to be taken as:
for strength assessment:
fD‐wt = 0.85 in general
fD‐wt = 0.70 for two-island design container ships
for fatigue assessment:
fD‐wt = 0.85 in general.
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The bi-moments, Mσ-st and Mσ-wt-LC, are applicable to container ships with typical design. For other vessels
Figure 1 Factor xA
2.2.2 Shear stresses induced by dynamic vertical hull girder shear force
2
The shear stress, in N/mm , induced by dynamic vertical shear force for a dynamic load case at the
transverse section being considered is obtained from the following formula:
2.2.3 Warping shear stresses induced by wave and still water hull girder torsion
2
The warping shear stress, in N/mm , induced by still water torsional moment in seagoing condition at the
transverse section being considered are obtained from the following formula:
2
The warping shear stress, in N/mm , induced by wave torsional moment for a dynamic load case at the
transverse section being considered is obtained from the following formula:
where:
Mτ‐st = warping component of still water torsional moment related to warping shear stress
induced by static torsion, in kNm, at the transverse section being considered, in seagoing
condition, to be taken as:
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Mτ‐st = Mst
for
for
for
for
where:
The warping components of torsional moments, Mτ‐st and Mτ‐wt‐LC, are applicable to container ships with
typical design. For other vessels (e.g. twin-island container ships and open hatch bulk carriers with wide
cross decks) the warping components of torsional moments may be determined by direct calculations.
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SECTION 3 CONTAINER SHIPS WITH UPPER HULL STRUCTURE
1 General
In the July 2018 edition of the rules, the material and NDT requirements for plates of the upper hull structure
of container ships with a thickness above 50 mm and made of NV 47 (VL 47) material were moved from Pt.5
Ch.2 Sec.10 to Pt.2 Ch.4 Sec.7.
With this move the intention and the scope of the original requirements, based on IACS UR S33, changed
unintentionally. The requirements for NV 47 (VL 47) became applicable to a larger amount of upper hull
structure welding seams.
This is now corrected with the introduction of these retroactive rule changes.
2.1 General
2.1.1 The extent of testing will depend on the type of vessel and the location of the joints.
2.1.2 The basic requirements for all vessel types are that all welds are subject to 100% visual testing carried
out by the builder’s qualified personnel before any other NDT is applied. In addition, welds shall be subjected
to testing with other test methods as given in the Table 1 below.
The extent may be extended further depending on quality of welds and failure rate, see Pt.2 Ch.4 Sec.7
[6.2.2].
The Society reserves the right to alter the test positions and/or to extend the scope of NDT against the NDT
plan in case of doubts about proper workmanship.
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2.1.3 The locations and areas to be examined shall be incorporated into the NDT plan. The NDT plan shall
Table 1 Minimum non-destructive testing extent (in % of weld seam length) for structural welds
Testing method
Area Type of connection
1) 2)
MT/PT [%] RT/UT [%]
1) Only MT shall be applied for ferro magnetic materials. Duplex is not regarded as ferro magnetic material.
2) RT shall not be applied for T-joints.
3) Only UT shall be performed.
4) The extent of additional NDT depends on the steel strength group, the thickness and the selected measure for
prevention of brittle crack initiation. Details of the prescribed NDT methods are given in Table 2, [4.2.1] and [4.2.5].
Upper hull longitudinal structural members are defined in Figure 1.
5) NDT method and scope shall be applied for structure shown in Figure 1.
6) The leading plate is defined as the thicker plate of the hatch side and horizontal coaming structure.
7) NDT requirements for attachments on hatch coaming top plate are given in [5.2.4] d).
8) This scope applies for the full length of the coaming structure. For the remaining upper hull longitudinal structural
members it applies within 0.4L amidships.
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2.1.4 The different areas in Table 1 are defined as follow:
— welds produced by welding methods which the yard has little or no user experience
— welds produced by high heat input (> 50 kJ/cm) welding methods
— welds in large thickness (> 50 mm).
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General areas:
Areas not mentioned above.
2.1.5 NDT shall cover start and stop points of automatically welded seams, except for internal stiffeners
where the extent of testing shall be agreed with the Society. Extent is as given in Table 1.
3.1 Application
3.1.1 In conjunction to IACS UR W31, IACS UR W33 and IACS UR S33, this section shall be applied to ships
with the class notation Container ship having thick steel plates with thickness exceeding 50 mm, but not
greater than 100 mm, of steel strength groups NV 36, NV 40 and NV 47, for upper hull longitudinal structural
members.
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The application of steel plates with thickness exceeding 100 mm shall be agreed on with the Society on a
3.1.2 The requirements given in [5] shall be applied additionally in cases where NV 47 material is applied
according to [3.1.1].
3.1.3 Upper hull longitudinal structural members include uppermost strake of longitudinal bulkhead, sheer
strake, upper deck, hatch side coaming, coaming top plate, and all attached longitudinals. See Figure 1 for
illustrations.
4.1 General
4.1.1 This subsection gives measures for identification and prevention of brittle fractures for ships according
to [3.1.1].
4.1.2 The application of the measures specified in [4.2] and [4.3] shall be according to [4.2.1] during
construction.
4.1.3 Welding procedures (WPS) shall be qualified through welding procedure qualification test (WPQT)
according to Pt.2 Ch.4 Sec.5.
4.1.4 The material grade selection shall be according to Pt.3 Ch.3 Sec.1 [2.3].
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The thickness and the steel strength group shown in the Table 2 apply to the hatch coaming structure, and
Table 2 Measures depending on thickness of the leading plate and steel strength group of hatch
coaming structures
Steel Thickness of
strength leading plate Option
group [mm]
A X N.A. X X
NV 40 85 < t ≤ 100
B X X N.A. X
NV 40
85 < t ≤ 100 - X N.A. X X
(EGW)
A X N.A. X X
NV 47 50 < t ≤ 100
B X X N.A. X
NV 47
50 < t ≤ 100 - X N.A. X X
(EGW)
Notes:
1) X means to be applied.
2) N.A. means does not need to be applied.
Measures:
1) NDT other than visual inspection on all target block joints, see [4.3].
2) Brittle crack arrest design against straight propagation of brittle crack along weld line by high toughness welds and
increased sensitivity NDT, see [4.2.5] 2) or by increased toughness welds and advanced NDT, see [4.2.5] 3).
3) Brittle crack arrest design against straight propagation of brittle crack along weld line, see [4.2.5] 4), 5) or 6).
4) Brittle crack arrest design against deviation of brittle crack from weld line, see [4.2.5] 1).
5) Brittle crack arrest design against propagation of cracks from other weld areas, see Figure 3, such as fillets and
attachment welds, see, [4.2.5] 1).
4.2.2 The approach given in this subsection applies to the block-to-block joints, but it should be noted that
cracks can initiate and propagate away from such joints. Therefore, appropriate measures shall be considered
according to [4.2.4] b).
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4.2.3 Brittle crack arrest steels is defined as steel plate with measured crack arrest properties according to
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Part 1 Chapter 3 Section 3
Figure 3 Other weld items
1) Fillet welds between hatch side coaming plating, including top plating, and longitudinals.
2) Fillet welds between hatch side coaming plating, including top plating and longitudinals, and
attachments, e.g., between hatch side top plating and hatch cover pad plating.
3) Fillet welds between hatch side coaming top plating and hatch side coaming plating.
4) Fillet welds between hatch side coaming plating and upper deck plating.
5) Fillet welds between upper deck plating and inner hull/bulkheads.
6) Fillet welds between upper deck plating and longitudinal.
7) Fillet welds between sheer strakes and upper deck plating.
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4.2.5 Concept examples of brittle crack arrest design
1) Brittle crack arrest steel in upper deck plating, see [4.2.1] measure 4 and 5.
Brittle crack arrest steel shall be used for the upper deck plating along the cargo hold region in a way
suitable to arrest a brittle crack initiating from the coaming and propagating into the structure below.
2) High toughness welds and increased sensitivity NDT, see [4.2.1] measure 2.
Where high toughness welds are applied, as an equivalent alternative to 4), 5) and 6), increased
sensitivity NDT shall be carried out in accordance with [4.3.2].
High toughness welds are defined as multi-pass welds qualified with additional CTOD tests in
accordance with Pt.2 Ch.4 Sec.5 [8.2.3]. For high toughness welds CTOD requirements of the extended
procedure qualification tests may be fulfilled by application of COD grade material in accordance with
Pt.2 Ch.2 Sec.2 [8], qualified for welding as specified in Pt.2 Ch.4 Sec.5 [6].
Guidance note:
Flux-cored arc welding (FCAW) is considered as high toughness welding for the coaming structure, while submerged arc
welding (SAW) may be applied for upper deck and horizontal coaming plate butt weld joints. Electro gas welding (EGW) is
not considered as high toughness welding method.
The CTOD tests required for high toughness welds may be carried out by recognized laboratory. CTOD tests qualified
during material and welding consumables manufacturer approval may be accepted as described in Pt.2 Ch.4 Sec.5 [8.2.3].
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3) Multi-pass increased toughness welds and advanced NDT, see [4.2.1] measure 2.
Where multi-pass increased toughness welds and advanced NDT are applied as an equivalent
alternative to 4), 5) and 6), advanced NDT shall be carried out in accordance with [4.3.3].
Multi-pass increased toughness welds are defined as multi-pass welds made by FCAW or SAW, see
guidance note, with welding procedure qualification tests fulfilling the toughness requirements in
accordance with Pt.2 Ch.4 Sec.5 [5.4.1] and Pt.2 Ch.4 Sec.5 [7.1.4]. Butt welds containing EGW pass
are not considered as multi-pass increased weld.
Guidance note:
Flux-cored arc welding (FCAW) is considered as increased toughness welding for the coaming structure Table 2, while
submerged arc welding (SAW) may be applied for upper deck and horizontal coaming plate butt weld joints. Electro gas
welding (EGW) is not considered as a increased toughness welding method.
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Part 1 Chapter 3 Section 3
Figure 4 Block shift with partial penetration weld
Table 3 Brittle crack arrest steel requirement in function of structural members and thickness
1)
Structural members plating Thickness in mm Brittle crack arrest steel requirement
Steel grade NV 36 or
Upper deck 50 < t ≤ 100
40 with suffix BCA1
Steel grade NV 40 or
Hatch coaming side 50 < t ≤ 80
47 with suffix BCA1
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1)
Structural members plating Thickness in mm Brittle crack arrest steel requirement
4.3.2 Where increased sensitivity NDT as specified in [4.2.5] 2) is applied, standard UT technique with
increased sensitivity and stricter defect size acceptance limits shall be carried out according to Pt.2 Ch.4
Sec.7 Table 6 and DNV-CG-0051 Non-destructive testing.
4.3.3 Where advanced NDT as specified in [4.2.5] 3) is applied, advanced NDT shall be carried out with
stricter defect size acceptance limits according to Pt.2 Ch.4 Sec.7 Table 6 in lieu of standard UT technique.
In particular, TOFD (time of flight diffraction) or PAUT (phase array ultrasonic testing) UT techniques are
considered as advanced NDT. Advanced NDT procedures, shall be submitted for qualification and acceptance
prior to their application.
5.1 General
5.1.1 This subsection gives requirements for ships according to [3.1.2], in addition to requirements specified
in [4].
5.1.2 NV 47 material shall not have lower grade than E according to Pt.3 Ch.3 Sec.1.
5.2 Fatigue
5.2.1 Butt welded joints
The butt welds in the hatch side coaming and in the upper deck shall be kept away from hatch corners as far
as practical.
Guidance note:
The distance between such a butt weld to the termination point of the hatch corner curvature should be at least 500 mm in the
ship's longitudinal and transverse directions respectively.
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Butt welded joints in the hatch side coaming top plate shall be analysed to show sufficient fatigue life
according to Pt.5 Ch.2 Sec.3. The stress concentration factor shall be calculated according to DNV-CG-0129
App.A Table 3.
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5.2.2 Hatch corners
5.2.3 Grinding
The free edge of hatch side coaming top plate shall not have any defects such as notches.
The upper and lower edges of hatch side coaming top plate in way of the butt welds shall be ground smooth
by edge chamfer or radius, see Figure 5. The grinding shall be done minimum 100 mm forwards and aft of
the butt welds.
For longitudinals on the hatch side coaming top plate, the grinding shall be carried out similarly as described
above.
For hatch corners, the grinding shall be applied to the whole hatch corner curvature and shall be extended to
a point minimum 100 mm away from the termination of the hatch corner curvature.
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d) If outfitting details, transverse plates or brackets are located within 250 mm from a block-to-block joint,
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CHANGES – HISTORIC
Rebranding to DNV All This document has been revised due to the rebranding of DNV
GL to DNV. The following have been updated: the company
name, material and certificate designations, and references to
other documents in the DNV portfolio. Some of the documents
referred to may not yet have been rebranded. If so, please see
the relevant DNV GL document. No technical content has been
changed.
Additional definition of Sec.1 Definitions of the concepts related to targets, activity methods,
concepts standards, lifecycle phases and authorization.
Additional revised description
Sec.2 The process for handling of documentation has been further
related to handling of
specified.
documentation
Revise definition of Sec.3 [2] Revised documentation types for non-destructive testing and
documentation types new documentation types for construction monitoring and for
permanent magnet machines.
Revise compliance document Sec.5 New compliance document: Type approval design certificate
types for components (TADC). New product test report (PTR) and material test report
(MTR) replacing previous test report (TR).
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Part 1 Chapter 3 Changes – historic
January 2018 edition
NDT procedures to be Sec.3 [2] The documentation type H135 - Non-destructive testing (NDT)
approved procedure has been added.
• General
— Sec.3 [2]: Editorial changes to the documentation types - G040, I080, I140, T060, Z261, Z262, Z263,
Z264, Z266 and new documentation type S170 - Ship energy efficiency management plan (SEEMP), is
introduced.
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Part 1 Chapter 3 Changes – historic
October 2015 edition
This is a new document.
The rules enter into force 1 January 2016.
• General
— Only editorial corrections have been made.
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