SOLENOID OPERATED

DIRECTIONAL VALVES DIRECTIONAL

∗-DSG-03-∗∗∗-∗-50/5090 CONTROLS
3/8, Sub-plate Mounting
Up to 31.5 MPa (4570 PSI), 120 L /min (31.7 U.S.GPM)
Mounting Surface : ISO 4401-AC-05-4-A, CETOP-5, NFPA-D02


Plug-in Connector Type

Terminal Box Type

Features
These are epoch-making solenoid operated directional valves of high pressure, high flow which have been developed
incorporating a unique design concept into every part of the valve including the solenoid. With wet type solenoids, these
valves ensure the low noise and the long life, moreover, ensure no leakage of oil outside of the valve.
Wide Range of Models
Choose the optimum valve to meet your needs from a large selection available.
The DSG-03 50 design series solenoid operated directional valves are classified into the two basic models.
Standard type.....Useable at high pressure: 31.5 MPa (4570 PSI) and high flow: 120 L /min. (31.7 U.S.GPM)
Shockless type....A noise at spool changeover and a vibration in piping can be reduced to a minimum.

Stable Operation
With a strong magnet and spring force, the valves are tough against contamination and thus ensure a stable operation.

Solenoids
Solenoid Connectors (DIN connector)
The solenoid connectors are conform to the international standard ISO 4400 (Fluid power systems and components-Three-pin electrical plug
connectors-Characteristics and requirements).
AC Solenoids
50 to 60 Hz common service solenoids do not require rewiring when the applied frequency is changed.
DC Solenoids (Reputable K-series)
These DC solenoids have surge absorbers for K-series functions. The three advantages of them are as mentioned below:
1. Since surge voltage can be controlled to a very low figure, electric control devices, such as a computer, can be used without any interference
like noise.
2. There being no spark between contacts, the life of the relay becomes longer.
3. Time lag for spool return after de-energisation of the solenoid is very short.

R Type Solenoids
These are rectifier and surge absorber incorporated direct current solenoids which can be used by connecting directly to the AC power source. They
have, like other DC solenoids, such advantages that the sound in on-off operation is quite low and the coils are hardly burnt out even if the spool is
stuck at the half way of its changeover for contaminant particles etc. Moreover, they can be used almost permanently without being affected by a
surge voltage from the outside. Thus, they are the solenoids of high reliability and durability.

RQ Type Solenoids
These are solenoids having the same features as R type solenoids above plus such an additional feature that the time lag for the spool return after de-
energisation of the solenoid becomes considerably shortened.

E-17
 Solenoid Operated Directional Valves
DSG-03/S-DSG-03 DIRECTIONAL
Specifications/ Solenoid Ratings / Others
CONTROLS
Specificatios
Max. Operating Max. T-Line Max. Changeover Approx. Mass kg(1bs.)
Valve Model Max. Flow
Pressure Back Pres. Frequency Type of Solenoid
Type Numbers L /min (U.S.GPM)
MPa (PSI) MPa (PSI) min-1 (Cycles/Min) AC DC, R, RQ
DSG-03-3C∗-∗-50/5090
Standard 31.5 (4570) 240 3.6 (7.9) 5 (11)
DSG-03-2D2-∗-50/5090 120 (31.7) Spool Type 60 Only 16 (2320) R Type Sol. Only
Type 25 (3630) 120
DSG-03-2B∗-∗-50/5090 2.9 (6.4) 3.6 (7.9)
Shockless S-DSG-03-3C∗-∗-50/5090 5 (11)
120 (31.7) 16 (2320) 16 (2320) 120
Type S-DSG-03-2B2-∗-50/5090 3.6 (7.9)
The maximum flow means the limited flow without inducing any abnormality to the operation (changeover) of the valve. The maximum flow
differs according to the spool type and operating conditions.

Solenoid Ratings
Coil Frequency Voltage (V) Current & Power at Rated Voltage
Valve Type Electric source
Type (Hz) Source Rating Serviceable Range Inrush (A) 2 Holding (A) Power (W)
50 100 80 - 110 5.37 0.90
A100 100 4.57 0.63
60 90 - 120
110 5.03 0.77
50 96 - 132 4.48 0.75
A120 120
1 60 108 - 144 3.81 0.52
AC
50 200 160 - 220 2.69 0.45
Standard
Type A200 200 2.29 0.31
60 180 - 240
220 2.52 0.38
50 192 - 264 2.24 0.37
A240 240
60 216 - 288 1.91 0.26
Shockless D12 12 10.8 - 13.2 3.16
Type
DC (K Series) D24 24 21.6 - 26.4 1.57 38
D100 100 90 - 110 0.38
R100 100 90 - 110 0.43
AC→DC Rectified (R) 50/60 38
R200 200 180 - 220 0.21
AC→DC Rectified (RQ)
RQ100 50/60 100 90 - 110 0.43 38
(Quick Return)
1. AC solenoid is not available in shockless type.
R or RQ type models with built-in current rectifier is recommended for shockless operation with AC power.
2. Inrush current in the above table show rms values at maximum stroke.
3. There are more coil types other than the above. For details, please make inquiries.

The coil type numbers in the shaded column are handled as optional extras.
In case these coils are required to be chosen, please confirm the time of
delivery with us before ordering.

Sub-plate
Japanese Standard "JIS" European Design Standard N.American Design Standard Approx.
Piping
Sub-plate Thread Sub-plate Thread Sub-plate Thread Mass
Size
Model Numbers Size Model Numbers Size Model Numbers Size kg (lbs.)
3/8 DSGM-03-40 Rc 3/8 DSGM-03-2180 3/8 BSP.F DSGM-03-2190 3/8 NPT 3.0 (6.6)
1/2 DSGM-03X-40 Rc 1/2 DSGM-03X-2180 1/2 BSP.F DSGM-03X-2190 1/2 NPT 3.0 (6.6)
3/4 DSGM-03Y-40 Rc 3/4 DSGM-03Y-2180 3/4 BSP.F DSGM-03Y-2190 3/4 NPT 4.7 (10.4)
Sub-plates are available. Specify the sub-plate model number from the table above.
When sub-plates are not used, the mounting surface should have a good machined finish.

Mounting Bolts
For socket head cap screws in the table below are included.
Descriptions Soc. Hd. Cap Screw (4 pcs.) Tightening Torque
Japanese Standard "JIS"
M6 × 35 Lg. 12 - 15 Nm
European Design Standard
(106 - 133 in. 1bs.)
N. American Design Standard 1/4-20 UNC × 1-1/2 Lg.

E-18
 Model Number Designation
F- S- DSG -03 -2 B 2 A -D24 -C -∗ -50 ∗ -L
Special Two Models with
Number Spool- Position Valve Electrical Reverse Mtg. of
Special Shockless Series Valve Spool Coil Manual Design Design Solenoid
of Valve Spring Conduit
Seals Type Number Size Type Omit if not Type Override Number Standard Omit if not
Positions Arrangement Connection
required required

AC:
2, 3 A100
C: 4, 40 A120 None:
3:
Three Spring 5, 60 A200 Japanese
Positions Centred None: Std. "JIS"
9, 10 A240
11, 12 DC: Terminal
Box Type 90:
D12
None: D24 N.American
Design Std.
Standard D: D100 None:
Type
No-Spring 2 R: Manual
Detented (AC →DC) Override
2: R100 Pin
Two R200
Positions 1
F: B: A RQ:
DSG: Spring 2, 3 1 (AC →DC) L
For Phosphate
Ester Type Solenoid Offset 8 B
Operated 03 RQ100 50
Fluids 2
(Omit if not Directional N:
Valve None:
required) C: Plug-in Japanese
DC: Push Connector Std. "JIS"
DSG-03 / S-DSG-03

Button Type
Model Number Designation

D12 and
3: C: and
D24 European
Three Spring 2 Lock Nut 3 Design
Positions Centred 4 D100 (Option) N1: Std.
Plug-in
R: Connector
S: (AC →DC)
Solenoid Operated Directional Valves

Type
Shockless with 90:
R100
Type Indicator N. American
R200 Light Design
(Option) Std.
2: B: 1
A RQ:
Two Spring 2 1 (AC →DC) L
Positions Offset B
RQ100

1. In case of the special two position valve, please refer to page 10 for details.
In the table above, the symbols or numbers highlighted with shade represent the optional
2. N is not available for RQ-type solenoids. extras. The valves with model number having such optional extras are handles as options,
CONTROLS

3. N1 is not available for R and RQ-type solenoids. therefore, please confirm the time of delivery with us before ordering.
DIRECTIONAL

E-19

 Solenoid Operated Directional Valves
DSG-03/S-DSG-03 DIRECTIONAL
CONTROLS
Options / Hydraulic Fluids / Instructions
Options Lock Nut

Push Button with Lock Nut

Can be used for manual changeover of spool. The push button
can be locked in the pressed condition.
Push Button

Plug-in Connector with Solenoid Indicator Light

These are the indicator light incorporated plug-in connector type
Plug-in Connector
solenoids. Energisation or de-energisation of the solenoid can be with Solenoid
easily identified with the incorporated indicator light. Indicator Light

M8 Mounting Bolts. SOL b

As the mounting bolts, M6 socket head cap screws are used for
the standard valves, however, M8 socket head cap screws are also
available for supply as optional extras. In case the M8 screws are
required, suffix "02" to the design number of both valve and sub- (Example)
plate model number like below. Valve: DSG-03-3C2-A100-5002
Sub-plate: DSGM-03-4002
Hydraulic Fluids The valve is supplied with 4 pcs. hexagon
socket head cap screws M8 × 38 Lg.
Fluid Types
Any type of hydraulic fluid, listed in the table below can be used.
Petroleum base oils Use fluids equivalent to ISO VG32 or VG46.
Use phosphate ester or polyol ester fluid.When phosphate ester fluid is used,
Synthetic fluids
prefix "F-" to the model number because the special seals (fluororubber) are required to be used.
Water containing fluids Use water-glycol fluids or W/O emulsion fluids.
Note: For use with hydraulic fluids other than those listed above, please consult with your representatives in advance.

Recommended Viscosity and Oil Temperatures

Always be sure to use hydraulic fluids within the stipulated conditions shown below:
Viscosity: 15 to 400 mm2/s (77 to 1800 SSU), Temperature: -15 to +70°C (5 to 160°F)

Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead
to breakdowns and shorten the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade
12. Use 25 µm or finer line filter.

Instructions
Mounting Posture Shockless Type
In case No-spring detent type valves are used in the solenoid In order to benefit from a shockless operation, it is necessary
de-energised state, install the valve in such a way that the axis to fill the tank line with operating oil.
L-L' becomes horizontal to get the detent effect firmly. For the Only after the tank line has been filled with operating oil, start
valve types other than the above, there are no restrictions on the the operation of the valve on a regular basis.
mounting posture.

Operating Force for Manual Override Push Pin

Please note that as the back pressure of the tank line rises, the
L
SOL b SOL a
L'
manual override push pin turns hard to operate (see the graph
below).
Solenoid Energisation 1bf. N
150
For double solenoid valves do not energise both at the same 30
time as it will result in coils burning out. 20 120
Operating
Force

10 50
0
Valve Tank Port 0
0 1 2 3 4 MPa
Avoid connecting the valve tank port to a line with possible
surge pressure.
Piping end of tank line should be submerged in oil. 0 100 200 300 400 500 PSI

Tank Line Back Pressure

E-20
 Solenoid Operated Directional Valves
DSG-03-∗∗∗-A∗
DIRECTIONAL
CONTROLS
List of Standard Models
List of Standard Models and The Maximum Flow
Models with AC Solenoids: DSG-03-∗∗∗-A∗
Max. Flow L /min
Spool-Spring Arrangement

A B P A P B
No. of Valve Positions

P A T
B [Port "B" Blocked] [Port "A" Blocked]
Model Graphic
Numbers Symbols A B A B
A B

P T P T
P T

10 16 25 31.5 10 16 25 31.5 10 16 25 31.5

MPa MPa MPa MPa MPa MPa MPa MPa MPa MPa MPa MPa


A B
100(70) 100(48) 96(28) 65(24) 100(70) 100(48) 96(28) 65(24)
DSG-03-3C2 a b
100 100 100 100
P T 90(49) 53(30) 34(19) 26(15) 90(49) 53(30) 34(19) 26(15)
A B
100(81) 100(81) 100(81) 100(81) 100(81) 100(81) 100(81) 100(81)
DSG-03-3C3 a b
90 90 90 90
P T 100(81) 100(81) 100(81) 100(81) 100(81) 100(81) 100(81) 100(81)
A B
80(65) 80(25) 100(58) 100(33) 76(22) 46(19) 100(58) 100(33) 76(22) 46(19)
DSG-03-3C4 a b
80 80
P T 75(20) 30(15) 90(47) 50(26) 28(18) 22(15) 90(47) 50(26) 28(18) 22(15)
A B
100(75) 100(62) 100(39) 84(21) 48(18) 100(62) 100(39) 84(21) 48(18)
DSG-03-3C40 a b
100 100 100
P T 100(25) 62(40) 47(26) 27(16) 20(12) 62(40) 47(26) 27(16) 20(12)
A B
Three Positions

Spring Centred

DSG-03-3C5 a b
30 30 30 30 26 21 18 16 30 28 28 28
P T
A B
DSG-03-3C60 a b
70 70 70 100 100 100 100 100 100
P T
A B
DSG-03-3C9 a b
100 100 100 100 60 60 60 60 60 60 60 60
P T
A B
80(30) 80(20) 100(55) 100(36) 60(21) 34(16) 100(55) 100(36) 60(21) 34(16)
DSG-03-3C10 a b
80 80
P T 30(25) 20(15) 60(38) 47(24) 23(14) 17(11) 60(38) 47(24) 23(14) 17(11)
A B
100(80) 100(65) 85(35) 62(28) 100(80) 100(65) 85(35) 62(28)
DSG-03-3C11 a b
100 100 100 100
P T 80(60) 70(46) 51(32) 45(25) 80(60) 70(46) 51(32) 45(25)
A B
90(30) 90(20) 100(55) 100(36) 60(21) 34(16) 100(55) 100(36) 60(21) 34(16)
DSG-03-3C12 a b
90 90
P T 40(20) 20(15) 60(38) 47(24) 23(14) 17(11) 60(38) 47(24) 23(14) 17(11)
No-Spring
Detented

AB
DSG-03-2D2 100 100 100 100 40 40 30 28 60 60 40 35
a b

P T
Two Positions

A B 100 100 100 100 100(62) 100(62) 100(44) 94(37)

DSG-03-2B2 34 24 20 19
100(90) 100(90) 100(90) 100(90) 80(42) 73(36) 63(34) 51(33)
b
P T
Spring Offset

A B 100 100 100 100 100(79) 100(72) 100(64) 100(59)

DSG-03-2B3 57 57 57 57
100(75) 100(75) 100(75) 100(75) 92(55) 89(46) 78(28) 70(27)
b
P T
A B 100(35) 87(15) 61( 9 ) 49( 7 )
DSG-03-2B8 26 19 18 16
45(21) 34(12) 15( 9 ) 11( 6 )
b
P T

Notes : The relation between the maximum flow in the table above and the frequency/voltage (within the serviceable voltage) is as shown below.

(Example) 50Hz, At rated voltage 50Hz, At minimum serviceable voltage

(80% of rated voltage)
100(75)
The maximum flow rate is 100
constant regardless of 50 Hz or 100(25)
60 Hz and of any voltage
variants within the serviceable 60Hz, At rated voltage 60Hz, At minimum serviceable voltage
voltage (90% of rated voltage)

The valve models with a mark are handled as

Options. If you choose such valves, check the time
of delivery beforehand.

E-21
 Solenoid Operated Directional Valves
DSG-03-∗∗∗-A∗ DIRECTIONAL
CONTROLS
List of Standard Models
List of Standard Models and The Maximum Flow
Models with AC Solenoids: DSG-03-∗∗∗-A∗
Max. Flow U.S.GPM
Spool-Spring Arrangement

A B P A P B
No. of Valve Positions

P A T
B [Port "B" Blocked] [Port "A" Blocked]
Model Graphic
Numbers Symbols A B A B
A B

P T P T
P T

1450 2320 3630 4570 1450 2320 3630 4570 1450 2320 3630 4570
PSI PSI PSI PSI PSI PSI PSI PSI PSI PSI PSI PSI
A B 26.4 (18.5) 26.4 (12.7) 25.4 (7.4) 17.2 (6.3) 26.4 (18.5) 26.4 (12.7) 25.4 (7.4) 17.2 (6.3)
DSG-03-3C2 a b
26.4 26.4 26.4 26.4
P T 23.8 (12.9) 14.0 (7.9) 9.0 (5.0) 6.7 (4.0) 23.8 (12.9) 14.0 (7.9) 9.0 (5.0) 6.7 (4.0)
A B 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4)
DSG-03-3C3 a b
23.8 23.8 23.8 23.8
P T 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4) 26.4 (21.4)
A B 21.1 (17.2) 21.1 (6.6) 26.4 (15.3) 26.4 (8.7) 20.1 (5.8) 12.2 (5.0) 26.4 (15.3) 26.4 (8.7) 20.1 (5.8) 12.2 (5.0)
DSG-03-3C4 a b
21.1 21.1
P T 19.8 (5.3) 7.9 (4.0) 23.8 (12.4) 13.2 (6.9) 7.4 (4.8) 5.8 (4.0) 23.8 (12.4) 13.2 (6.9) 7.4 (4.8) 5.8 (4.0)
A B 26.4 (19.8) 26.4 (16.4) 26.4 (10.3) 22.2 (5.5) 12.7 (4.8) 26.4 (16.4) 26.4 (10.3) 22.2 (5.5) 12.7 (4.8)
DSG-03-3C40 a b
26.4 26.4 26.4
P T 26.4 (6.6) 16.4 (10.6) 12.4 (6.9) 7.1 (4.2) 5.3 (3.2) 16.4 (10.6) 12.4 (6.9) 7.1 (4.2) 5.3 (3.2)
A B
Three Positions

Spring Centred

DSG-03-3C5 a b
7.9 7.9 7.9 7.9 6.9 5.5 4.8 4.2 7.9 7.4 7.4 7.4
P T
A B
DSG-03-3C60 a b
18.5 18.5 18.5 26.4 26.4 26.4 26.4 26.4 26.4
P T
A B
DSG-03-3C9 a b
26.4 26.4 26.4 26.4 15.9 15.9 15.9 15.9 15.9 15.9 15.9 15.9
P T
A B 21.1 (7.9) 21.1 (5.3) 26.4 (14.5) 26.4 (9.5) 15.9 (5.5) 9.0 (4.2) 26.4 (14.5) 26.4 (9.5) 15.9 (5.5) 9.0 (4.2)
DSG-03-3C10 a b
21.1 21.1
P T 7.9 (6.6) 5.3 (4.0) 15.9 (10) 12.4 (6.3) 6.1 (3.7) 4.5 (2.9) 15.9 (10) 12.4 (6.3) 6.1 (3.7) 4.5 (2.9)
A B 26.4 (21.1) 26.4 (17.2) 22.5 (9.2) 16.4 (7.4) 26.4 (21.1) 26.4 (17.2) 22.5 (9.2) 16.4 (7.4)
DSG-03-3C11 a b
26.4 26.4 26.4 26.4
P T 21.1 (15.9) 18.5 (12.2) 13.5 (8.5) 11.9 (6.6) 21.9 (15.9) 18.5 (12.2) 13.5 (8.5) 11.9 (6.6)
A B 23.8 (7.9) 23.8 (5.3) 26.4 (14.5) 26.4 (9.5) 15.9 (5.5) 9.0 (4.2) 26.4 (14.5) 26.4 (9.5) 15.9 (5.5) 9.0 (4.2)
DSG-03-3C12 a b
23.8 23.8
P T 10.6 (5.3) 5.3 (4.0) 15.9 (10) 12.4 (6.3) 6.1 (3.7) 4.5 (2.9) 15.9 (10) 12.4 (6.3) 6.1 (3.7) 4.5 (2.9)
No-Spring
Detented

AB
DSG-03-2D2 26.4 26.4 26.4 26.4 10.6 10.6 7.9 7.4 15.9 15.9 10.6 9.2
a b

P T
Two Positions

A B 26.4 26.4 26.4 26.4 26.4 (16.4) 26.4 (16.4) 26.4 (11.6) 24.8 (9.8)
DSG-03-2B2 b 9.0 6.3 5.3 5.0
P T 26.4 (23.8) 26.4 (23.8) 26.4 (23.8) 26.4 (23.8) 21.1 (11.1) 19.3 (9.5) 16.6 (9.0) 13.5 (8.7)
Spring Offset

A B 26.4 26.4 26.4 26.4 26.4 (20.9) 26.4 (19) 26.4 (16.9) 26.4 (15.6)
DSG-03-2B3 b 15.1 15.1 15.1 15.1
P T 26.4 (19.8) 26.4 (19.8) 26.4 (19.8) 26.4 (19.8) 24.3 (14.5) 23.5 (12.2) 20.6 (7.4) 18.5 (7.1)
A B 26.4 (9.2) 23 (4.0) 16.1 (2.4) 12.9 (1.8)
DSG-03-2B8 b 6.9 5.0 4.8 4.2
P T 11.9 (5.5) 9.0 (3.2) 4.0 (2.4) 2.9 (1.6)

Notes : The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.

(Example) 50Hz, At rated voltage 50Hz, At minimum serviceable voltage

(80% of rated voltage)
26.4(19.8)
The maximum flow rate is 26.4
constant regardless of 50 Hz or 26.4(6.6)
60 Hz and of any voltage
variants within the serviceable 60Hz, At rated voltage 60Hz, At minimum serviceable voltage
voltage (90% of rated voltage)

The valve models with a mark are handled as

Options. If you choose such valves, check the time
of delivery beforehand.

E-22
 Solenoid Operated Directional Valves
∗-DSG-03-∗∗∗-D∗ / R∗ / RQ∗
DIRECTIONAL
CONTROLS
List of Standard Models
List of Standard Models and The Maximum Flow
Models with DC Solenoids: DSG-03-∗∗∗-D∗
Models with R Type Solenoids: DSG-03-∗∗∗-R∗
Models with RQ Type Solenoids: DSG-03-∗∗∗-RQ100∗
Max. Flow L /min
Spool-Spring Arrangement

A B P A P B
No. of Valve Positions

P A T
B [Port "B" Blocked] [Port "A" Blocked]
Model Graphic
Numbers Symbols A B A B
A B


P T P T
P T

10 16 25 31.5 10 16 25 31.5 10 16 25 31.5

MPa MPa MPa MPa MPa MPa MPa MPa MPa MPa MPa MPa
A B
120 80 55 120 80 55
DSG-03-3C2 a b
120 120 120 120 120 120
P T 100 54 43 100 54 43
A B
DSG-03-3C3 a b
120 120 120 120 120 120 120 120 120 120 120 120
P T
A B
84 64 84 64
DSG-03-3C4 a b
120 120 120 120 120 120 120 120
P T 65 53 65 53
A B
120 62 49 120 62 49
DSG-03-3C40 a b
120 120 120 120 120 120
P T 104 57 42 104 57 42
A B
Three Positions

Spring Centred

DSG-03-3C5 a b
50 50 50 50 35 24 21 20 45 45 45 45
P T
A B
DSG-03-3C60 a b
120 120 120 120 120 120 120 120 120
P T
A B
DSG-03-3C9 a b
120 120 120 120 100 100 100 100 100 100 100 100
P T
A B 120 65 112 60 51 112 60 51
DSG-03-3C10 a b
120 120 120 120
P T 65 50 69 46 40 69 46 40
A B
80 65 80 65
DSG-03-3C11 a b
120 120 120 120 100 100 100 100
P T 62 52 62 52
A B
120 65 120 62 51 120 62 51
DSG-03-3C12 a b
120 120 120 120
P T 65 50 86 47 40 86 47 40
No-Spring
Detented

AB
DSG-03-2D2 120 120 120 120 45 37 30 28 60 60 40 35
a b

P T
Two Positions

A B 110 110 110 110 114 75 63

DSG-03-2B2 68 47 38 38 120
100 100 100 100 83 58 48
b
P T
Spring Offset

A B 120
DSG-03-2B3 120 120 120 120 77 77 77 77 120 120 120
103
b
P T
A B 120 62 47
DSG-03-2B8 53 33 24 23 120
62 40 37
b
P T

Notes：The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.

(Example)
At rated voltage [after temperature rise and saturated]
120
The maximum flow rate is constant regardless of any 120
voltage variants within the serviceable voltage 65 At minimum serviceable voltage
(90% of rated voltage) [after temperature rises and saturated]

The valve models with a mark are handled as

Options. If you choose such valves, check the time
of delivery beforehand.

E-23
 Solenoid Operated Directional Valves
∗-DSG-03-∗∗∗-D∗ / R∗ / RQ∗
DIRECTIONAL
CONTROLS
List of Standard Models
List of Standard Models and The Maximum Flow
Models with DC Solenoids: DSG-03-∗∗∗-D∗
Models with R Type Solenoids: DSG-03-∗∗∗-R∗
Models with RQ Type Solenoids: DSG-03-∗∗∗-RQ100∗
Max. Flow U.S. GPM
Spool-Spring Arrangement

A B P A P B
No. of Valve Positions

P A T
B [Port "B" Blocked] [Port "A" Blocked]
Model Graphic
Numbers Symbols A B A B
A B

P T P T
P T

1450 2320 3630 4570 1450 2320 3630 4570 1450 2320 3630 4570
PSI PSI PSI PSI PSI PSI PSI PSI PSI PSI PSI PSI
A B
31.7 21.1 14.5 31.7 21.1 14.5
DSG-03-3C2 a b
31.7 31.7 31.7 31.7 31.7 31.7
P T 26.4 14.3 11.4 26.4 14.3 11.4
A B
DSG-03-3C3 a b
31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7
P T
A B
22.2 16.9 22.2 16.9
DSG-03-3C4 a b
31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7
P T 17.2 14 17.2 14
A B 31.7 16.4 12.9 31.7 16.4 12.9
DSG-03-3C40 a b
31.7 31.7 31.7 31.7 31.7 31.7
P T 27.5 15.1 11.1 27.5 15.1 11.1
A B
Three Positions

Spring Centred

DSG-03-3C5 a b
13.2 13.2 13.2 13.2 9.2 6.3 5.5 5.3 11.9 11.9 11.9 11.9
P T
A B
DSG-03-3C60 a b
31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7 31.7
P T
A B
DSG-03-3C9 a b
31.7 31.7 31.7 31.7 26.4 26.4 26.4 26.4 26.4 26.4 26.4 26.4
P T
A B
31.7 17.2 29.6 15.9 13.5 29.6 15.9 13.5
DSG-03-3C10 a b
31.7 31.7 31.7 31.7
P T 17.2 13.2 18.2 12.2 10.6 18.2 12.2 10.6
A B
21.1 17.2 21.1 17.2
DSG-03-3C11 a b
31.7 31.7 31.7 31.7 26.4 26.4 26.4 26.4
P T 16.4 13.7 16.4 13.7
A B
31.7 17.2 31.7 16.4 13.5 31.7 16.4 13.5
DSG-03-3C12 a b
31.7 31.7 31.7 31.7
P T 17.2 13.2 22.7 12.4 10.6 22.7 12.4 10.6
No-Spring
Detented

AB
DSG-03-2D2 31.7 31.7 31.7 31.7 11.9 9.8 7.9 7.4 15.9 15.9 10.6 9.2
a b

P T
Two Positions

A B 29.1 29.1 29.1 29.1 30.1 19.8 16.6

DSG-03-2B2 18 12.4 10 10 31.7
26.4 26.4 26.4 26.4 21.9 15.3 12.7
b
P T
Spring Offset

A B 31.7
DSG-03-2B3 31.7 31.7 31.7 31.7 20.3 20.3 20.3 20.3 31.7 31.7 31.7
27.2
b
P T
A B 31.7 16.4 12.4
DSG-03-2B8 14 8.7 6.3 6.1 31.7
16.4 10.6 9.8
b
P T

Notes : The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.

(Example)

At rated voltage [after temperature rise and saturated]

22.2
The maximum flow rate is constant regardless of any 31.7
voltage variants within the serviceable voltage 17.2 At minimum serviceable voltage
(90% of rated voltage) [after temperature rises and saturated]

The valve models with a mark are handled as

Options. If you choose such valves, check the time
of delivery beforehand.

E-24
 Solenoid Operated Directional Valves
DIRECTIONAL
DSG-03 / S-DSG-03 CONTROLS
Max. Flow of Centre By-Pass / List of Shockless Models
Maximum Flow of Centre By-Pass
In valve type 3C3, 3C5 and 3C60, in case where the actuator is put on in between the cylinder ports A and B as illustrated
below and where the actuator moves and suspended at its stroke end and where the valve is then shifted to the neutral
position in the suspended state of the actuator, the maximum flow rates available are those as shown as the table below
regardless of any voltage in the range of serviceable voltage.

Max. Flow L /min (U.S.GPM)

Graphic
Model Numbers 10 MPa 16 MPa 25 MPa 31.5 MPa
Symbols
(1450 PSI) (2320 PSI) (3630 PSI) (4570 PSI)
DSG-03-3C3-A∗ A B 100 (26.4) 100 (26.4) 100 (26.4) 100 (26.4)
a b
DSG-03-3C3-D∗/R∗/RQ100 120 (31.7) 120 (31.7) 120 (31.7) 120 (31.7)


P T

DSG-03-3C5-A∗ A B 26 (6.9) 21 (5.5) 18 (4.8) 16 (4.2)

a b
DSG-03-3C5-D∗/R∗/RQ100 P T 35 (9.2) 24 (6.3) 21 (5.5) 20 (5.3)
DSG-03-3C60-A∗ A B 84 (22.2) 52 (13.7) 52 (13.7)
a b
DSG-03-3C60-D∗/R∗/RQ100 P T 68 (18.0) 65 (17.2) 61 (16.1)

List of Shockless Models and The Maximum Flow

Models with DC Solenoids: S-DSG-03-∗∗∗-D∗
Models with R Type Solenoids: S-DSG-03-∗∗∗-R∗
Models with RQ Type Solenoids: S-DSG-03-∗∗∗-RQ100
Max. Flow L/min (U.S.GPM)

A B P A P B
P A T
B [Port "B" Blocked] [Port "A" Blocked]
Spool-
No. of
Spring Model Graphic
Valve
Arrange- Numbers Symbols A B A B
Positions
ment
A B

P T P T
P T

5 MPa 10 MPa 16 MPa 5 MPa 10 MPa 16 MPa 5 MPa 10 MPa 16 MPa

(730 PSI) (1450 PSI) (2320 PSI) (730 PSI) (1450 PSI) (2320 PSI) (730 PSI) (1450 PSI) (2320 PSI)
A B 120 (31.7) 75 (19.8) 120 (31.7) 75 (19.8)
S-DSG-03-3C2 a b
120 (31.7) 120 (31.7) 120 (31.7) 120 (31.7) 120 (31.7)
Three Spring P T 105 (27.7) 65 (17.2) 105 (27.7) 65 (17.2)
Positions Centred A B 85 (22.5) 120 (31.7) 75 (19.8) 120 (31.7) 75 (19.8)
S-DSG-03-3C4 a b
120 (31.7) 120 (31.7) 120 (31.7) 120 (31.7)
P T 70 (18.5) 100 (26.4) 65 (17.2) 100 (26.4) 65 (17.2)

Two Spring A B 105 (27.7)

S-DSG-03-2B2 120 (31.7) 100 (26.4) 75 (19.8) 39 (10.3) 39 (10.3) 39 (10.3) 120 (31.7) 120 (31.7)
Positions Offset P T
b
80 (21.1)
Note: The relation between the maximum flow in the table above and the voltage (within the serviceable voltage) is as shown below.

(Example)

L /min U.S.GPM
At rated voltage
[after temperature rise and saturated]
120 (31.7)
The maximum flow rate is constant regardless of any 120 (31.7)
voltage variants within the serviceable voltage 80 (21.1) At minimum serviceable voltage
(90% of rated voltage)
[after temperature rises and saturated]

E-25
 Solenoid Operated Directional Valves
DSG-03- / S-DSG-03 DIRECTIONAL
CONTROLS
Reverse Mounting of Solenoid
Reverse Mounting of Solenoid
In spring offset type, it is a standard configuration that the solenoid is mounted onto the valve in the SOL b position
(side). However, in this particular spool-spring arrangement, the mounting of the solenoid onto the valve in the reverse
position -SOL a side- is also available. The graphic symbol for this reverse mounting is as shown below.
As for the valve type 2B∗A and 2B∗B, please refer to the explanation under the heading of "Valves Using Neutral
Position and Side Position" given below.

A B A B

SOL b SOL a
a
b
P T P T

Standard Mtg. of Solenoid Reverse Mtg. of Solenoid

Valves Using Neutral Position and Size Position (Special Two Position Valve)
Besides the use of the standard 2-position valves aforementioned in the "List of Standard Models and Maximum Flow",
the 3-position valves also can be used as the 2-position valves using the two of their three positions. In this case, there
are two kinds of the valve available. One is the valve using the neutral position and SOL a position (2B∗A) and another
is the valve using the neutral position and SOL b position (2B∗B).

(Example) In case of Spool Type "2"

Neutral Position
SOL. a Energised SOL. b Energised
Position Position
A B
a b

P T

A B A B

b b
P T P T
"A": Use of Neutral and "B": Use of Neutral and
SOL. a Energised SOL. b Energised
Position (2B2A) Position (2B2B)

Graphic Symbols Graphic Symbols

Model Numbers Model Numbers

Standard Reverse Standard Reverse
Mtg. Type Mtg. Type Mtg. Type Mtg. Type

A B A B A B A B

(S-) DSG-03-2B∗A b a
∗DSG-03-2B∗B b a

P T P T P T P T

(S-) DSG-03-2B2A (S-) DSG-03-2B2B

DSG-03-2B3B

(S-) DSG-03-2B4B

DSG-03-2B60B

DSG-03-2B10B

In the above table, the graphic symbols in mounting

type highlighted with shade are optional extra,
therefore, please confirm the time of delivery with
us before ordering.

E-26
 Solenoid Operated Directional Valves
DSG-03/S-DSG-03 DIRECTIONAL
CONTROLS
Typical Changeover Time

Typical Changeover Time

Changeover time varies according to oil viscosity, spool type and hydraulic circuit.

Standard Type (Without Shockless Function)

[Test Conditions] [Result of Measurement]

Pressure: 16 MPa (2320 PSI)
Flow Rate: 70 L /min (18.5 U.S.GPM)
ON
Viscosity: 30 mm2 /s (140 SSU)
Solenoid OFF OFF
Voltage: 100 %V (After coil temperature rises and saturated)


Spool Shift 0 0
Max.

T1 T2

Changeover Time ms
Type Model Numbers
T1 T2
DSG-03-3C2-A∗ 27 22
Standard DSG-03-3C2-D∗ 97 30
Type DSG-03-3C2-R∗ 97 204
DSG-03-3C2-RQ∗ 97 41

Shockless Type
[Test Circuit and Conditions] [Result of Measurement]
Accelmeter

Speed ON OFF

SOL a
a b G1 G2
Load
Acceleration (G)
Ps
Pressure (Ps)

T1 T2
Time

Setting Pressure (Ps): 7 MPa (1020 PSI) Time Acceleration

Load (W): 1000 kg (2205 1bs.) Type Model Numbers ms m/s2 (G)
Speed: 8.8 m/min (28.9 ft./min) T 1 T2 G1 G2
Viscosity: 30 mm2/s (140 SSU) S-DSG-03-3C2-D∗ 110 120
Shockless 6.4 6.4
S-DSG-03-3C2-R∗ 110 220
Type (.65) (.65)
S-DSG-03-3C2-RQ∗ 110 120

E-27
 Solenoid Operated Directional Valves
DSG-03/S-DSG-03 DIRECTIONAL
CONTROLS
Pressure Drop
Pressure Drop
Pressure drop curves based on viscosity of 35 mm2/s (164 SSU) and specific gravity of 0.850.

Standard Type: DSG-03 Pressure Drop Curve Number

PSI MPa Model Numbers
1 P →A B→T P→B A→T P→ T
2.5
350 DSG-03-3C2 7 7 7 7

2 DSG-03-3C3 9 9 9 9 5
300
2.0 3 DSG-03-3C4 7 8 7 8
Pressure Drop P

250 DSG-03-3C40 7 7 7 7

4 DSG-03-3C5 9 7 7 9 1
1.5
200
5
DSG-03-3C60 6 5 6 5 1

DSG-03-3C9 9 7 9 7
150 1.0 DSG-03-3C10 7 8 7 7

100 DSG-03-3C11 9 7 7 7
6 DSG-03-3C12 7 7 7 8
0.5 7
50 8 DSG-03-2D2
9 4 3 6 6

0 DSG-03-2B2 2 1 7 7
0
0 20 40 60 80 100 120 L /min DSG-03-2B3 3 2 9 9

DSG-03-2B8 6 5
0 5 10 15 20 25 30 35 U.S.GPM
Flow Rate

Shockless Type: S-DSG-03

PSI MPa 1
2.5
350

300
2.0
2
Pressure Drop P

250
Pressure Drop Curve Number
Model Numbers
1.5 P →A B → T P→ B A → T
200
S-DSG-03-3C2 2 2 2 2

150 3 S-DSG-03-3C4 2 2 3 3
1.0
S-DSG-03-2B2 1 2 2 2
100
0.5
50

0
0
0 20 40 60 80 100 120 L /min

0 5 10 15 20 25 30 35 U.S.GPM
Flow Rate

For any other viscosity, multiply the factors in the table below.
mm2/s 15 20 30 40 50 60 70 80 90 100
Viscosity
SSU 77 98 141 186 232 278 324 371 417 464
Factor 0.81 0.87 0.96 1.03 1.09 1.14 1.19 1.23 1.27 1.30
For any other specific gravity (G'), the pressure drop ( P') may be
obtained from the formula below.
P' = P (G'/0.850)

E-28
 Solenoid Operated Directional Valves
DSG-03-∗∗∗-A∗
DIRECTIONAL
CONTROLS
Installation Drawing
Mounting surface: ISO 4401-AC-05-4-A

TERMINAL BOX TYPE

Models with AC Solenoids: DSG-03-∗∗∗-A∗-50/5090
Double Solenoid: Spring Centred & No-Spring Detended
Cylinder Port "A"

Solenoid Indicator Light Pressure Port "P"

(For Sol b)
91 54
(3.58) (2.13) Cylinder Port "B"

Model Numbers "C" Thd.

(1.28)
32.5

(1.81)
DSG-03-∗∗∗-A∗-50 G 1/2

46
DSG-03-∗∗∗-A∗-5090 1/2 NPT
7(.28) Dia. Through 50.8 Solenoid Indicator Light
11(.43) Dia. Spotface (2.00) (For Sol a)
4 Places
E-30 Tank Port "T"

Space Needed to Remove

Solenoid-Each End
47.5 236
(1.87) (9.29)
179.5
(7.07)
Electrical Conduit Connection 0.5
123
"C" Thd. (Both Ends)
(4.84) (.02)
58 34.5
(2.28) (1.36)
(4.15)
105.3
(3.52)

SOL b SOL a
89.5
(1.39)
35.3

(1.06)

22 19
27

Lock Nut
(.87) (.75)
Tightening Torque:
70 92
8.5-10.5 Nm (75-93 IN.lbs.)
(2.76) (3.62)
Mounting Surface
Manual Actuator
(O-Rings Furnished)
6.3(.25) Dia.

. Of the two of tank port "T", the tank port in the left side is normally used in our standard sub-plate,
though, either side of the tank port "T" can be used without problem.
DIMENSIONS IN
Single Solenoid: Spring Offset
MILLIMETRES (INCHES)

179.5 0.5
(7.07) (.02)

SOL b

176.3
(6.94)

For other dimensions, refer to "Spring Centred and No-Spring Detented"

models.
Solenoid being mounted in the reverse position -SOL a side- is also
available.

E-29
 Solenoid Operated Directional Valves
DSG-03 / S-DSG-03 DIRECTIONAL
CONTROLS
Installation Drawing
Mounting surface: ISO 4401-AC-05-4-A

TERMINAL BOX TYPE

Models with DC Solenoids : (S-)DSG-03-∗∗∗-D∗-50/5090
Models with R Type Solenoids : (S-)DSG-03-∗∗∗-R∗-50/5090
Models with RQ Type Solenoids : (S-)DSG-03-∗∗∗-RQ100-50/5090
Double Solenoid: Spring Centred & No-Spring Detented
Single Solenoid: Spring Offset

Space Needed to Remove

Solenoid-Each End
70.5 282
(2.78) (11.10)
58 202.5
(2.28) (7.97)
(4.15)
105.3

SOL b SOL a
(3.52)
89.5

L L'
(1.39)
35.3

22 114
(.87) (4.49)
70 199.3
(2.76) (7.85)

For other dimensions, refer to Models with AC solenoids.

DIMENSIONS IN
MILLIMETRES (INCHES)
Sub- plates
DSGM-03∗-40/2180/2190
J 90
(3.54)
18 54
(.71) (2.13)
37.3
"D" Thd. "E" Deep
(1.47)
8.8 (.35) Dia. Through 27 4 Places
14 (.55) Dia. Spotface (1.06)
4 Places K L
16.7
T N
(.66)
3.2 7 P
(.13) (.28)
(.79)
(.39)

(.87)

20
10

22

S
(.25)
6.4

P
(.84)

Q
21.4
(1.28)

(2.99)
(3.54)

32.5

(4.33)
(2.76)
(1.81)

76
110
90

70
46

B
A T

H 92
11 (.43) Dia. (3.62) "C" Thd.
4 Places F 4 Places

Sub-plate Piping Size Dimensions mm (Inches)

"D" Thd.
Model Numbers "C" Thd. E F H J K L N P Q S T
DSGM-03-40 Rc 3/8
M6 13 (.51) 110 9 10 32 62 40 16 48 21 24
DSGM-03-2180 3/8 BSP.F
(4.33) (.35) (.39) (1.26) (2.44) (1.57) (.63) (1.89) (.83) (.94)
DSGM-03-2190 3/8 NPT 1/4-20 UNC 15 (.59)
DSGM-03X-40 Rc 1/2
M6 13 (.51) 110 9 10 32 62 40 16 48 21 24
DSGM-03X-2180 1/2 BSP.F
(4.33) (.35) (.39) (1.26) (2.44) (1.57) (.63) (1.89) (.83) (.94)
DSGM-03X-2190 1/2 NPT 1/4-20 UNC 15 (.59)
DSGM-03Y-40 Rc 3/4
M6 13 (.51) 120 14 15 50 80 45 10 47 16 42
DSGM-03Y-2180 3/4 BSP.F
(4.72) (.55) (.59) (1.97) (3.15) (1.77) (.39) (1.85) (.63) (1.65)
DSGM-03Y-2190 3/4 NPT 1/4-20 UNC 15 (.59)

E-30
 Solenoid Operated Directional Valves
DSG-03 / S-DSG-03
DIRECTIONAL
CONTROLS
Installation Drawing

PLUG-IN CONNECTOR TYPE (N)

PLUG-IN CONNECTOR WITH INDICATOR LIGHT (N1)

Models with AC Solenoids: DSG-03-∗∗∗-A∗- N -50/5090

N1
Cable Departure
Cable Applicable:
The position of the Plug-in connector can be changed as Outside Dia. ⋅⋅⋅⋅⋅⋅ 8-10mm(.31-.39 in.)
illustrated below by loosening the lock nut. After Conductor Area ⋅⋅⋅⋅⋅⋅Not Exceeding 1.5mm2(.002 Sq. in.)
completion of the change, be sure to tighten the lock nut 236
with the torque as specified below. (9.29)
91
(3.58)


27.5(1.08) 39 38 89
(1.54) (1.38) (3.50)
(1.39) (2.43)
35.3 61.8

(4.30)
109.1

SOLb SOLa

(2.43)
61.8
70 176.3 Double Solenoid
(2.76) (6.94) Models Only
Lock Nut
Tightening Torque:
8.5 - 10.5 Nm (75-93 IN.lbs.)

N
Models with DC Solenoids: (S-)DSG-03-∗∗∗-D∗- N1-50/5090
Models with R Type Solenoids: (S-)DSG-03-∗∗∗-R∗-N-50/5090
Cable Departure
Cable Applicable:
The position of the Plug-in connector can be changed as Outside Dia. ⋅⋅⋅⋅⋅⋅ 8-10mm(.31-.39 in.)
Conductor Area ⋅⋅⋅⋅⋅⋅Not Exceeding 1.5mm2(.002 Sq. in.)
illustrated below by loosening the lock nut. After
completion of the change, be sure to tighten the lock nut 282
with the torque as specified below. (11.10)
114
(4.49)
35 89
E F
(1.38) (3.50)
D

SOL b SOL a
(1.39)
35.3

70 199.3 Double Solenoid

(2.76) (7.85) Models Only
Lock Nut
Tightening Torque:
8.5 - 10.5 Nm (75-93 IN.lbs.)

Dimensions mm (Inches) For other dimensions, refer to "Terminal Box Type" .

Model Numbers
C D E F
DSG-03-∗∗∗-D∗ - N1
N
-50/5090 121.1 (4.77) 73.8 (2.91) 27.5 (1.08) 39 (1.54)
DSG-03-∗∗∗-R∗-N-50/5090 124.9 (4.92) 62.6 (2.46) 34 (1.34) 53 (2.09)
DIMENSIONS IN
MILLIMETRES (INCHES)
Options
Models with Push Button & Lock Nut: (S-)DSG-03-∗∗∗-∗C(- N )-50/5090
N1
AC : 158.5 (6.24)
Lock Nut
Press the "Push Button" then turn "Lock Nut" DC,R,RQ : 181.5 (7.15)
clockwise. The position of the "Push Button" is
held.
Be sure to loosen "LockNut" fully before solenoid
is energised

Push Button

E-31
 Solenoid Operated Directional Valves
DSG-03/S-DSG-03
DIRECTIONAL
CONTROLS
Lead Wire Connection

Details of Receptacle
Type of
Electrical Conduit Double Solenoid Type Single Solenoid Type
Connection

Power Supply
(For SOL.b)
Power Supply Earth
Earth 1
(For SOL.a)

Indicator Indicator
Light Light
Terminal
Box Type SOL. b SOL. a SOL. b

Common Plate 2 Indicator Light

Power
Common Earth 1
Supply

1 Ground

Plug-in 1-Power Supply

1
3
Connector
Type 2-Power Supply 3
3

2
3

1. There are two grounding terminals. You can use either one.
2. If you do not need the common plate, remove it. DANGER
3. With DC solenoids, polarity is no question.
Do not perform wiring while the power is on.
Doing so may result in electric shock, burns or death.
Make the wiring properly. Improper wiring will cause an
irregular movement of the machine, resulting in a grave
accident.

Electrical Circuit
Type of Electric Source
Electrical Conduit
Connection AC DC AC → DC Rectified

Indicator Light
Voltage-Surge
Indicator Light Indicator Light Suppressor
Power Power Power
Supply Supply Supply
Terminal
Box Type SOL. SOL. SOL.

Common Common Common

Ground Ground Voltage-Surge Ground Rectifier
Suppressor Circuit

Indicator Light
(Integrated in "N1"
model only) Voltage-Surge
SOL. Suppressor
1-Power 1-Power 1-Power
Supply Supply Supply
Plug-in SOL. SOL.
Connector 2-Power 2-Power 2-Power
Type Supply Supply Supply
Ground Ground Ground Rectifier
Voltage-Surge Circuit
Indicator Light Suppressor
(Integrated in "N1" (Circuit composed
model only) in coil)

E-32
 Solenoid Operated Directional Valves
DSG-03/S-DSG-03 DIRECTIONAL
Spare Parts List
CONTROLS

∗-DSG-03-∗∗∗-∗-50/5090

Spring Offset Type

18 16
25
30 26 19 21 20 22 24 31 17 23 43 42 41 40 44

29

15


14

SOL b SOL a 28

27

CAUTION
1 2 27 3 6 4 10
When making replacement of seals, solenoid assemblies
or coils, please do it carefully after reading through the
∗-DSG-03-∗∗∗-∗-N/N1-50/5090 relevant instructions in the Operator's Manual.

46 47 48 45 16

WARNING
Before maintenance or removal, do the following, Failure to do
these may cause components to move, causing oil leakage or
serious accidents.
Shut off the equipment's power supply, and be sure that all
SOL b SOL a electric motors and engines have stopped.
Return pressure in all hydraulic systems to zero.

List of Seals
Qty.
Item Name of Parts Part Numbers Remarks
3C∗ 2D2 2B∗
21 Gasket 1751S-VK418689-6 1 1 1
27 O-Ring SO-NB-A014 5 5 5
28 O-Ring SO-NB-P21 1
29 Plug 1790S-VK418329-2 2
30 O-Ring S6 2 2 2
41 O-Ring SO-NB-P21 2 2 1
Included in Solenoid Ass'y (Item 16 )
43 O-Ring SO-NA-P4 4 4 2
When ordering the O-Rings, please specify the seal kit number from the table below.

Valve Model Numbers Seal Kit No. O-Ring Details for Seal Kit
DSG-03-∗∗∗-∗-50/5090 KS-DSG-03-50 27 (5 Pcs.), 28 & 41 (2 Pcs., see above), 43 (4 Pcs.)
DSG-03-∗∗∗-∗-N-50/5090 KS-DSG-03-N-50 27 (5 Pcs.), 28 & 41 (2 Pcs., see above)

Solenoid Ass'y, Coil, Receptacle and Connector

E-33
 Solenoid Operated Directional Valves
DSG-03/S-DSG-03
DIRECTIONAL
CONTROLS
Spare Parts List

Solenoid Ass'y, Coil, Receptacle and Connector Ass'y No.

16 42 17 45 46
Valve Model Numbers Receptacle Connector Ass'y Connector Ass'y Remarks
Solenoid Ass'y No. Coil No. Part No. Part No. Part No.
DSG-03-∗∗∗-A100-50∗ SA3-100-50 C-SA3-100-50
DSG-03-∗∗∗-A120-50∗ SA3-120-50 C-SA3-120-50
R3-60
DSG-03-∗∗∗-A200-50∗ SA3-200-50 C-SA3-200-50
DSG-03-∗∗∗-A240-50∗ SA3-240-50 C-SA3-240-50
DSG-03-∗∗∗-D12-50∗ SD3-12-50 C-SD3-12-50
KR3-A-60
DSG-03-∗∗∗-D24-50∗ SD3-24-50 C-SD3-24-50
DSG-03-∗∗∗-D100-50∗ SD3-100-50 C-SD3-100-50 KR3-C-60
DSG-03-∗∗∗-R100-50∗ Terminal
SR3-100-50 C-SR3-100-50
RR3-60 Box
DSG-03-∗∗∗-R200-50∗ SR3-200-50 C-SR3-200-50
Type
DSG-03-∗∗∗-RQ100-50∗ SR3-100-50 C-SR3-100-50 QR3-C-60
S-DSG-03-∗∗∗-D12-50∗ SD3-12-S-50 C-SD3-12-50
KR3-A-60
S-DSG-03-∗∗∗-D24-50∗ SD3-24-S-50 C-SD3-24-50
S-DSG-03-∗∗∗-D100-50∗ SD3-100-S-50 C-SD3-100-50 KR3-C-60
S-DSG-03-∗∗∗-R100-50∗ SR3-100-S-50 C-SR3-100-50
RR3-60
S-DSG-03-∗∗∗-R200-50∗ SR3-200-S-50 C-SR3-200-50
S-DSG-03-∗∗∗-RQ100-50∗ SR3-100-50 C-SR3-100-50 QR3-C-60
DSG-03-∗∗∗-A100-N-50∗ SA3-100-N-50 C-SA3-100-N-50
DSG-03-∗∗∗-A120-N-50∗ SA3-120-N-50 C-SA3-120-N-50
DSG-03-∗∗∗-A200-N-50∗ SA3-200-N-50 C-SA3-200-N-50
DSG-03-∗∗∗-A240-N-50∗ SA3-240-N-50 C-SA3-240-N-50 GDM-211-A-11 GDM-211-B-11
DSG-03-∗∗∗-D12-N-50∗ SD3-12-N-50 C-SD3-12-N-50
DSG-03-∗∗∗-D24-N-50∗ SD3-24-N-50 C-SD3-24-N-50
DSG-03-∗∗∗-D100-N-50∗ Plug-in
SD3-100-N-50 C-SD3-100-N-50
Connector
DSG-03-∗∗∗-R100-N-50∗ SR3-100-N-50 C-SR3-100-N-50
GDME-211-R-A-10 GDME-211-R-B-10 Type
DSG-03-∗∗∗-R200-N-50∗ SR3-200-N-50 C-SR3-200-N-50
S-DSG-03-∗∗∗-D12-N-50∗ SD3-12-S-N-50 C-SD3-12-N-50
S-DSG-03-∗∗∗-D24-N-50∗ SD3-24-S-N-50 C-SD3-24-N-50 GDM-211-A-11 GDM-211-B-11
S-DSG-03-∗∗∗-D100-N-50∗ SD3-100-S-N-50 C-SD3-100-N-50
S-DSG-03-∗∗∗-R100-N-50∗ SR3-100-S-N-50 C-SR3-100-N-50
GDME-211-R-A-10 GDME-211-R-B-10
S-DSG-03-∗∗∗-R200-N-50∗ SR3-200-S-N-50 C-SR3-200-N-50
DSG-03-∗∗∗-A100-N1-50∗ SA3-100-N-50 C-SA3-100-N-50
DSG-03-∗∗∗-A120-N1-50∗ SA3-120-N-50 C-SA3-120-N-50
GDML-211-1-11 GDML-211-1-11
DSG-03-∗∗∗-A200-N1-50∗ SA3-200-N-50 C-SA3-200-N-50
DSG-03-∗∗∗-A240-N1-50∗ SA3-240-N-50 C-SA3-240-N-50 Plug-in
DSG-03-∗∗∗-D12-N1-50∗ Connector
SD3-12-N-50 C-SD3-12-N-50 GDML-211-2-11 GDML-211-2-11
with
DSG-03-∗∗∗-D24-N1-50∗ SD3-24-N-50 C-SD3-24-N-50 GDML-211-3-11 GDML-211-3-11
Indicator
DSG-03-∗∗∗-D100-N1-50∗ SD3-100-N-50 C-SD3-100-N-50 GDML-211-1-11 GDML-211-1-11 Light
S-DSG-03-∗∗∗-D12-N1-50∗ SD3-12-S-N-50 C-SD3-12-N-50 GDML-211-2-11 GDML-211-2-11
S-DSG-03-∗∗∗-D24-N1-50∗ SD3-24-S-N-50 C-SD3-24-N-50 GDML-211-3-11 GDML-211-3-11
S-DSG-03-∗∗∗-D100-N1-50∗ SD3-48-S-N-50 C-SD3-100-N-50 GDML-211-1-11 GDML-211-1-11
Note: The connector assembly is not included in the solenoid assembly.

E-34
 Solenoid Controlled
Pilot Operated Directional Valves
Pilot Operated Directional Valves
DIRECTIONAL
Manually Operated Directional Valves
CONTROLS
Solenoids / Mounting

Solenoids
(Only for Solenoid Controlled Pilot Operated Directional Valves)

Solenoid connectors (DIN Connector)

The solenoid connectors are conform to the international standard ISO 4400 (Fluid power systems and components-
Three-pin electrical plug connectors-Characteristics and requirements).


AC Solenoids
50-60 Hz common service solenoids do not require rewiring when the applied frequency is changed.

DC Solenoids (Reputable K-Series)

These DC solenoids have surge absorbers for K-series functions. The three advantages of them are as mentioned
below:-
1. Since surge voltage can be controlled to a very low figure, electric control devices, such as a computer, can be used
without any interference like noise.
2. There being no spark between contacts, the life of the relay becomes longer.
3. Time lag for spool return after de-energisation of the solenoid is very short.

R Type Solenoids
These are rectifier and surge absorber incorporated direct current solenoids which can be used by connecting directly
to the AC power source. They have, like other DC solenoids, such advantages that the sound in on-off operation is quite
low and the coils are hardly burnt out even if the spool is stuck at the half way of its changeover for contaminant parti-
cles etc. Moreover, they can be used almost permanently without being affected by a surge voltage from the outside.
Thus, they are the solenoids of high reliability and durability.

Mounting
Mounting surface dimensions confrom to ISO 4401, Hydraulic fluild power-Four-port directional control valves-
Mounting surfaces.

Model Numbers ISO Code of Mounting Surface

DSHG-01
ISO 4401-AB-03-4-A
DMG-01

DMG-03 ISO 4401-AC-05-4-A

DSHG-03 ISO 4401-AC-05-4-A

(S)-DSHG-04
DHG-04 ISO 4401-AD-07-4-A
DMG-04

(S)-DSHG-06
DHG-06 ISO 4401-AE-08-4-A
DMG-06

(S)-DSHG-10
DHG-10 ISO 4401-AF-10-4-A
DMG-10

The main ports conform to ISO 4401-AC-05-4-A. The pilot and

drain ports conform to the ISO.

E-35
 Solenoid Controlled
Pilot Operated Directional Valves
Pilot Operated Directional Valves DIRECTIONAL
Manually Operated Directional Valves CONTROLS
Hydraulic Fluids / Instructions

Hydraulic Fluids
Fluid Types
Any type of hydraulic fluid, listed in the table below can be used.
Type of Fluids Remarks
Petroleum Base Oil Use fluids equivalent to ISO VG32 or VG46.
Use phosphate ester or polyol ester fluid.When phosphate ester fluid is used, prefix
Synthetic Fluids
"F-" to the model number because the special seals (fluororubber) are required to be used.
Water Containing Fluids Use water-glycol fluids or W/O emulsion fluids.
Note) 1: For two types of manually operated directional valves, DMT-06, 06X and DMT-10, 10X, only petroleum base
oils and polyol ester type fluids are available.
2: For use with hydraulic fluids other than those listed above, consult with your representatives in advance.
Recommended Viscosity and Oil Temperatures
Always be sure to use hydraulic fluids within the stipulated conditions shown below:
Viscosity: 15 to 400 mm2/s (77 to 1800 SSU), Temperature: -15 to +70°C (5 to 160°F)

Control of Contamination
Due caution must be paid to maintaining control over contamination of the hydraulic fluids which may otherwise lead
to breakdowns and shorten the life of the valve. Please maintain the degree of contamination within NAS 1638-Grade
12. Use 25 µm or finer line filter.

Instructions
Mounting Posture Pilot Drain Port for Solenoid Controlled Pilot Operated
In case No-spring detent type and No-spring type valves are Directional Valve
used in the solenoid de-energised state, install the valve in such Avoid connecting the valve pilot drain port to a line with
a way that the axis L-L' becomes horizontal to get the detent possible surge pressure.
effect firmly. For the valve types other than the above, there Piping end of drain should be submerged in oil.
are no restrictions on the mounting posture.

Shockless Type
In order to benefit from a shockless operation, it is necessary
SOL a SOL b

to fill the drain line with operating oil.

Only after the tank line has been filled with operating oil, start
L L'

the operation of the valve on a regular basis.

Solenoid Energisation
In no-spring type, either solenoid of the two should be ener-
gised continuously to avoid malfunction. Operating Force for Manual Override Push Pin
For double solenoid valves do not energise both at the same Please note that as the back pressure of the drain line rises,
time as it will result in coils burning out. manually override push pin turns hard to operate (See the graph
below).
Valve Tank Port 1bf. N
Avoid connecting the valve tank port to a line with possible 30 150
surge pressure. 120
20
Piping end of tank line should be submerged in oil.
Operating
Force

10 50
MPa
0
0
0 1 2 3 4

0 100 200 300 400 500 PSI

Drain Line Back Pressure

E-36