Product: BACKHOE LOADER

Model: 436C BACKHOE LOADER 1RR

Configuration: 436C Backhoe Loader Center Pivot, Parallel Lift 1RR00998-UP (MACHINE) POWERED BY 3054 Engine

Operation and Maintenance Manual

416C, 426C, 428C, 436C and 438C Backhoe Loaders
Media Number -SEBU6873-05 Publication Date -01/07/2008 Date Updated -14/07/2008

s00037320

Foreword
SMCS - 7606

Literature Information
This manual should be stored in the operator's compartment in the literature holder or seat back
literature storage area.

This manual contains safety information, operation instructions, transportation information,

lubrication information and maintenance information.

Some photographs or illustrations in this publication show details or attachments that can be
different from your machine. Guards and covers might have been removed for illustrative
purposes.

Continuing improvement and advancement of product design might have caused changes to your
machine which are not included in this publication. Read, study and keep this manual with the
machine.

Whenever a question arises regarding your machine, or this publication, please consult your Cat
dealer for the latest available information.

Safety
The safety section lists basic safety precautions. In addition, this section identifies the text and
locations of warning signs and labels used on the machine.

Read and understand the basic precautions listed in the safety section before operating or
performing lubrication, maintenance and repair on this machine.

Operation

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The operation section is a reference for the new operator and a refresher for the experienced
operator. This section includes a discussion of gauges, switches, machine controls, attachment
controls, transportation and towing information.

Photographs and illustrations guide the operator through correct procedures of checking, starting,
operating and stopping the machine.

Operating techniques outlined in this publication are basic. Skill and techniques develop as the
operator gains knowledge of the machine and its capabilities.

Maintenance
The maintenance section is a guide to equipment care. The Maintenance Interval Schedule (MIS)
lists the items to be maintained at a specific service interval. Items without specific intervals are
listed under the "When Required" service interval. The Maintenance Interval Schedule lists the
page number for the step-by-step instructions required to accomplish the scheduled maintenance.
Use the Maintenance Interval Schedule as an index or "one safe source" for all maintenance
procedures.

Maintenance Intervals

Use the service hour meter to determine servicing intervals. Calendar intervals shown (daily,
weekly, monthly, etc.) can be used instead of service hour meter intervals if they provide more
convenient servicing schedules and approximate the indicated service hour meter reading.
Recommended service should always be performed at the interval that occurs first.

Under extremely severe, dusty or wet operating conditions, more frequent lubrication than is
specified in the maintenance intervals chart might be necessary.

Perform service on items at multiples of the original requirement. For example, at every 500
service hours or 3 months, also service those items listed under every 250 service hours or
monthly and every 10 service hours or daily.

California Proposition 65 Warning

Diesel engine exhaust and some of its constituents are known to the State of California to cause
cancer, birth defects, and other reproductive harm.

Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands
after handling.

Certified Engine Maintenance

Proper maintenance and repair is essential to keep the engine and machine systems operating
correctly. As the heavy duty off-road diesel engine owner, you are responsible for the performance
of the required maintenance listed in the Owner Manual, Operation and Maintenance Manual, and
Service Manual.

It is prohibited for any person engaged in the business of repairing, servicing, selling, leasing, or
trading engines or machines to remove, alter, or render inoperative any emission related device or
element of design installed on or in an engine or machine that is in compliance with the

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regulations (40 CFR Part 89). Certain elements of the machine and engine such as the exhaust
system, fuel system, electrical system, intake air system and cooling system may be emission
related and should not be altered unless approved by Caterpillar.

Machine Capacity
Additional attachments or modifications may exceed machine design capacity which can
adversely affect performance characteristics. Included would be stability and system certifications
such as brakes, steering, and rollover protective structures (ROPS). Contact your Cat dealer for
further information.

Cat Product Identification Number

Effective First Quarter 2001 the Cat Product Identification Number (PIN) has changed from 8 to
17 characters. In an effort to provide uniform equipment identification, Caterpillar and other
construction equipment manufacturers are moving to comply with the latest version of the product
identification numbering standard. Non-road machine PINs are defined by ISO 10261. The new
PIN format will apply to all Cat machines and generator sets. The PIN plates and frame marking
will display the 17 character PIN. The new format will look like the following:

Illustration 1 g00751314

Where:

1. Caterpillar's World Manufacturing Code (characters 1-3)

2. Machine Descriptor (characters 4-8)

3. Check Character (character 9)

4. Machine Indicator Section (MIS) or Product Sequence Number (characters 10-17). These were
previously referred to as the Serial Number.

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Machines and generator sets produced before First Quarter 2001 will maintain their 8 character
PIN format.

Components such as engines, transmissions, axles, etc. and work tools will continue to use an 8
character Serial Number (S/N).

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Product: BACKHOE LOADER

Model: 436C BACKHOE LOADER 1RR
Configuration: 436C Backhoe Loader Center Pivot, Parallel Lift 1RR00998-UP (MACHINE) POWERED BY 3054 Engine

Operation and Maintenance Manual

416C, 426C, 428C, 436C and 438C Backhoe Loaders
Media Number -SEBU6873-05 Publication Date -01/07/2008 Date Updated -14/07/2008

i03150003

Safety Messages
SMCS - 7000; 7405

Illustration 1 g01032969

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There are several specific safety messages on this machine. The exact location of the hazards and the
description of the hazards are reviewed in this section. Please become familiarized with all safety
messages.

Make sure that all of the safety messages are legible. Clean the safety messages or replace the safety
messages if you cannot read the words. Replace the illustrations if the illustrations are not legible.
When you clean the safety messages, use a cloth, water and soap. Do not use solvent, gasoline, or
other harsh chemicals to clean the safety messages. Solvents, gasoline, or harsh chemicals could
loosen the adhesive that secures the safety message. Loose adhesive will allow the safety message to
fall.

Replace any safety message that is damaged, or missing. If a safety message is attached to a part that
is replaced, install a safety message on the replacement part. Any Caterpillar dealer can provide new
safety messages.

Do Not Operate (1)

Illustration 2 g00930652

This safety message is located above the right side console.

Do not operate or work on this machine unless you have read and
understand the instructions and warnings in the Operation and
Maintenance Manuals. Failure to follow the instructions or heed the
warnings could result in injury or death. Contact your Caterpillar
dealer for replacement manuals. Proper care is your responsibility.

No Ether In Air Inlet (2)

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Illustration 3 g00924889

This safety message is located on the valve cover.

If equipped with an air inlet heater (AIH) for cold weather starting, do
not use aerosal types of starting aids such as ether. Such use could result
in an explosion and personal injury.

Ether (3)

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Illustration 4 g00931562

This safety message is located under the hood for the engine compartment.

Explosion hazard! Do not use ether! This machine is equipped with an

air inlet heater. Using ether can create explosions or fires that can cause
personal injury or death. Read and follow the starting procedure in the
Operation and Maintenance Manual.

Batteries (4)

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Illustration 5 g00931020

This safety message is located on the inside of the door for the battery compartment.

Explosion Hazard! Improper jumper cable connections can cause an

explosion resulting in serious injury or death. Batteries may be located
in separate compartments. When using jump start cables, always
connect the positive (+) cable from the source to the positive (+)
terminal of the battery that is connected to the starter solenoid. Connect
the negative (-) cable from the source to the negative (-) terminal of the
starter. If the machine is not equipped with a starter negative terminal,
connect the negative (-) cable to the engine block. Follow the procedure
in the Operation and Maintenance Manual.

High Pressure Accumulator (5)

Illustration 6 g00901177

This safety message is located on the accumulator for the loader. This accumulator is located behind
the battery compartment.

Hydraulic accumulator contains gas and oil under high pressure.

Improper removal or repair procedures could cause severe injury. To

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remove or repair, instructions in the service manual must be followed.

Special equipment is required for testing and charging.

ROPS (6)

Illustration 7 g01033008

This safety message is located on the back of the cab.

Structural damage, an overturn, modification, alteration, or improper

repair can impair this structure's protection capability thereby voiding
this certification. Do not weld on or drill holes in the structure. Consult
a Caterpillar dealer to determine this structure's limitations without
voiding its certification.

Crush Hazard (7)

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Illustration 8 g00930663

This safety message is located on the boom above the boom foot pin and sideways from the bottom
wrapper plate.

Crushing Hazard! Stay back a safe distance. There is no clearance for a

person in this area when the machine turns. Failure to follow these
instructions could cause serious injury or death.

Keep Clear (8)

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Illustration 9 g01032992

This safety message is located on the back of the cab.

Crush hazard; This is not an entrance or exit. Stay clear of this area
when the machine is operating. Start and operate the backhoe from the
operator seat only. Failure to follow these warnings could result in
injury or death.

Brace The Lift Cylinder (9)

Illustration 10 g01032999

This safety message (if equipped) is located on the loader lift arm by the brace for the loader lift arm.

When performing any work underneath a raised loader lift arm, the
loader lift arm brace must be in place. Install the loader lift arm brace
as follows.

1. Empty loader bucket. Remove pin that secures loader lift arm
brace to left loader arm. Raise loader arms to maximum height
with the bucket in the dump position.

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2. Position service brace over left lift cylinder with flat end against
cylinder end.

3. Push pin through holes of loader lift arm brace and install cotter
pin.

4. Slowly lower loader arms until brace contacts the top of the lift
cylinder and bosses on loader arm.

5. To remove loader lift arm brace, reverse procedure.

Failure to follow this procedure can result in death or serious injury if

the loader arms are accidentally lowered.

Pressurized System (10)

Illustration 11 g00930639

This safety message is located in two locations by the cooling system filler cap.

Pressurized system: Hot coolant can cause serious burn. To open cap,
stop engine, wait until radiator is cool. Then loosen cap slowly to relieve
the pressure.

Improper Attachment of Work Tools (11)

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Illustration 12 g01032986

This safety message is located above the right side console.

Improper attachment of implements could result in injury or death.

Do not operate this machine until you have positive indication that the
coupler pins are fully engaged. Follow recommended procedure in
Operation and Maintenance Manual.

High Cylinder Pressure (12)

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Illustration 13 g00997730

This safety message is located on the right side of the boom near the connection with the stick.

High Pressure Cylinder. Failure to read and follow these instructions

can cause rapidly discharging gas and/or hydraulic fluid which can
result in death, personal injury and property damage.

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w 1/3(W)

Product: BACKHOE LOADER

Model: 436C BACKHOE LOADER 1RR
Configuration: 436C Backhoe Loader Center Pivot, Parallel Lift 1RR00998-UP (MACHINE) POWERED BY 3054 Engine

Operation and Maintenance Manual

416C, 426C, 428C, 436C and 438C Backhoe Loaders
Media Number -SEBU6873-05 Publication Date -01/07/2008 Date Updated -14/07/2008

i03150004

Additional Messages
SMCS - 7000; 7405

Illustration 1 g01190217

No Step (1)

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Illustration 2 g00936182

This message is located inside the battery box.

Do not step here. Stepping here could cause damage to the work tool and
personal injury.

Pin the Extendable Stick (2)

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Illustration 3 g01187333

This message is located on the stick.

The E-Stick must be pinned before using attachments, to prevent

movement which could cause personal injury.

Improper Location of the Backhoe Bucket (3)

Illustration 4 g01034294

This message is located by the linkage for the backhoe bucket.

Improper bucket pin connection can cause machine damage. Make sure
the bucket pins are connected properly.
 Product: BACKHOE LOADER
Model: 436C BACKHOE LOADER 1RR
Configuration: 436C Backhoe Loader Center Pivot, Parallel Lift 1RR00998-UP (MACHINE) POWERED BY 3054 Engine

Operation and Maintenance Manual

416C, 426C, 428C, 436C and 438C Backhoe Loaders
Media Number -SEBU6873-05 Publication Date -01/07/2008 Date Updated -14/07/2008

i00609983

General Hazard Information

SMCS - 7000

Illustration 1 g00037327

Before you service the machine or before you repair the machine, attach a "Do Not Operate"
warning tag or a similar warning tag to the start switch or to the controls. These warning tags
Special Instruction, SEHS7332 are available from your Caterpillar dealer.

Know the width of your equipment in order to maintain proper clearance near fences, boundary
obstacles, etc.

Wear a hard hat, protective glasses and other protective equipment in order to accommodate job
conditions.

Do not wear loose clothing or jewelry that can catch on controls or on other parts of the machine.

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Ensure that all protective guards and all covers are secured in place on the machine.

Keep the machine free from foreign material. Check the deck, the walkways and the steps.
Remove debris, oil, tools and other items.

Secure all loose items that are not a part of the machine. Secure lunch boxes, tools and other
items.

Know the appropriate work site hand signals. Also, know the personnel that are authorized to give
the hand signals. Accept signals from one person only.

Do not smoke when you service an air conditioner. Also, do not smoke if refrigerant gas may be
present. Inhaling the fumes that are emitted from a flame that contacts air conditioner refrigerant
can cause bodily harm or death. Inhaling gas from air conditioner refrigerant through a lighted
cigarette can cause bodily harm or death.

Never put maintenance fluids into glass containers. Drain all liquids into a suitable container.

When you discard liquids, obey all local regulations.

Use all cleaning solutions with care.

Report all necessary repairs.

Do not allow unauthorized personnel on the machine.

Unless you are instructed otherwise, perform the maintenance with the following conditions:

• The machine is parked on level ground.

• The attachment controls are in HOLD position.

• The transmission control is in NEUTRAL position and the neutral lock is in the ON
position.

• The parking brake is engaged.

• Lower the loader bucket until the loader bucket exerts a slight downward pressure onto the
ground.

• The engine is stopped.

• The engine start switch in the OFF position and the key is removed.

Pressure Air
Pressure air can cause personal injury. When pressure air is used for cleaning, wear a protective
face shield, protective clothing and protective shoes.

The maximum air pressure must be below 205 kPa (30 psi) for cleaning purposes.

Trapped Pressure

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Pressure can be trapped in a hydraulic system. Trapped pressure can cause sudden machine
movement or attachment movement. Use caution if you disconnect hydraulic lines or fittings.
High pressure oil that is released can cause a hose to whip. High pressure oil that is released can
cause oil to spray. Fluid penetration can cause serious injury and possible death.

Fluid Penetration
When you check for a leak, use a board or cardboard. Leaking fluid that is under pressure can
penetrate body tissue. Fluid penetration can cause serious injury and possible death. A pin hole
leak can cause severe injury. If fluid is injected into your skin, you must obtain treatment
immediately. Seek treatment from a doctor that is familiar with this type of injury.

Asbestos Information
Caterpillar equipment and replacement parts that are shipped from Caterpillar are asbestos free.
Caterpillar recommends the use of only genuine Caterpillar replacement parts. If any replacement
parts that contain asbestos are used, the following guidelines should be used in handling these
parts and asbestos debris.

Use caution. Avoid inhaling dust that might be generated when you handle components that
contain asbestos fibers. If this dust is inhaled, it can be hazardous to your health. The components
that may contain asbestos fibers are brake pads, brake bands, lining material, clutch plates, and
some gaskets. The asbestos that is used in these components is usually bound in a resin or sealed
in some way. Normal handling is not hazardous, unless airborne dust that contains asbestos is
generated.

If dust which can contain asbestos is present, there are several guidelines that should be followed:

• Never use compressed air for cleaning.

• Avoid sweeping materials that contain asbestos.

• Also avoid grinding materials that contain asbestos.

• Use a wet method in order to clean up asbestos materials.

• You may also use a vacuum that is equipped with a highly efficient filter that cleans
particulate air.

• Use exhaust ventilation on permanent machining jobs.

• Wear an approved respirator if there is no other way to control the dust.

• Comply with applicable rules and regulations for the work place. In the USA, use
Occupational Safety and Health Administration requirements. These OSHA requirements
can be found in "29 CFR 1910.1001".

• Obey environmental rules for the disposal of asbestos and obey environmental regulations
for the disposal of asbestos.

• Stay away from areas that might have asbestos particles in the air.

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 Product: BACKHOE LOADER
Model: 436C BACKHOE LOADER 1RR
Configuration: 436C Backhoe Loader Center Pivot, Parallel Lift 1RR00998-UP (MACHINE) POWERED BY 3054 Engine

Operation and Maintenance Manual

416C, 426C, 428C, 436C and 438C Backhoe Loaders
Media Number -SEBU6873-05 Publication Date -01/07/2008 Date Updated -14/07/2008

i00081360

Crushing Prevention and Cutting Prevention

SMCS - 7000

Support the equipment properly when you work beneath the equipment. Do not depend on the
hydraulic cylinders to hold up the equipment. An attachment can fall if a control is moved, or if a
hydraulic line breaks.

Unless you are instructed otherwise, never attempt adjustments while the machine is moving.
Also, never attempt adjustments while the engine is running.

Whenever there are attachment linkages, the clearance in the linkage area will increase or the
clearance in the linkage area will decrease with movement of the attachment.

Stay clear of all rotating parts and all moving parts.

Keep objects away from moving fan blades. The fan blade will throw objects or the fan blade will
cut objects.

Do not use a kinked wire rope cable or a frayed wire rope cable. Wear gloves when you handle
wire rope cable.

When you strike a retainer pin with force, the retainer pin can fly out. The loose retainer pin can
injure personnel. Make sure that the area is clear of people when you strike a retainer pin.

In order to avoid injury to your eyes, wear protective glasses when you strike a retainer pin.

Chips or other debris can fly off objects when you strike the objects. Ensure that an injury will not
occur from flying debris before you hit any object.

Rollover Protective Structure (ROPS) or Falling Objects

Protective Structure (FOPS)
These guards are positioned above the operator's compartment and these guards are secured to the
machine.

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To avoid the possible weakening of the ROPS or of the FOPS, consult a Caterpillar dealer before
you alter the guards. Do not alter the structure by welding, cutting, adding weight, or drilling holes
into the structure.

Any alteration that is not specifically authorized by Caterpillar invalidates the Caterpillar
certification for the ROPS and for the FOPS. The protection that is offered by the ROPS will be
impaired if the ROPS has structural damage. Damage to the structure can be caused by an
overturn, falling objects, etc.

Do not weld brackets to the ROPS and do not drill holes in the ROPS in order to mount fire
extinguishers, first aid kits, and lights to the ROPS structure. Consult your Caterpillar dealer for
mounting guidelines.

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w 1/2(W)

Product: BACKHOE LOADER

Model: 436C BACKHOE LOADER 1RR
Configuration: 436C Backhoe Loader Center Pivot, Parallel Lift 1RR00998-UP (MACHINE) POWERED BY 3054 Engine

Operation and Maintenance Manual

416C, 426C, 428C, 436C and 438C Backhoe Loaders
Media Number -SEBU6873-05 Publication Date -01/07/2008 Date Updated -14/07/2008

i04760300

Burn Prevention
SMCS - 7000

Do not touch any part of an operating engine. Allow the engine to cool before any maintenance is
performed on the engine. Relieve all pressure in the air system, in the oil system, in the lubrication
system, in the fuel system, or in the cooling system before any lines, fittings, or related items are
disconnected.

Coolant
When the engine is at operating temperature, the engine coolant is hot. The coolant is also under
pressure. The radiator and all lines to the heaters or to the engine contain hot coolant.

Any contact with hot coolant or with steam can cause severe burns. Allow cooling system
components to cool before the cooling system is drained.

Check the coolant level only after the engine has been stopped.

Ensure that the filler cap is cool before removing the filler cap. The filler cap must be cool enough
to touch with a bare hand. Remove the filler cap slowly in order to relieve pressure.

Cooling system conditioner contains alkali. Alkali can cause personal injury. Do not allow alkali
to contact the skin, the eyes, or the mouth.

Oils
Hot oil and hot components can cause personal injury. Do not allow hot oil to contact the skin.
Also, do not allow hot components to contact the skin.

Remove the hydraulic tank filler cap only after the engine has been stopped. The filler cap must be
cool enough to touch with a bare hand. Follow the standard procedure in this manual in order to
remove the hydraulic tank filler cap.

Batteries

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