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Service Manual
QSK45 and QSK60 Series Engines
Volume 1
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Content
Section
Introduction ................................................. .................................................... .................................................... ..... i
Engine and Systems Identification ............................................... .................................................... ............. AND
Familiarization .................................................. .................................................... .................................................. F
Fault Diagnosis Diagrams ............................................. .................................................... ..............TS
Fault Diagnosis Symptoms (New Format) ......................................... ............................................... TT
Complete Engine - Group 00 ............................................. .................................................... ............................... 0
Engine Disassembly - Group 00 .............................................. .................................................... .................. DS
Engine Assembly - Group 00 .............................................. .................................................... .......................... TO THE
Cylinder Block - Group 01 ........................................ .................................................... .......................... 1
Cylinder Head - Group 02 ........................................ .................................................... .................... two
Balancers - Group 03 .............................................. .................................................... ........................................ 3
Command Followers/Tapputers - Group 04 ....................................... .................................................... ..... 4
Fuel System - Group 05 .............................................. .................................................... .................. 5
Index ................................................. .................................................... .................................................... ..............X
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Engine Diagrams QSK45 and QSK60 engines
Page E-4 Section E - Engine and Systems Identification
QSK45 engines
QSK45 - Front View
NOTE: Some engine configurations have the fuel return lines installed at the front of the engine.
1. Turbochargers 2. Engine 7. Front engine mount 8. Vibration
water outlet connections 3. Thermostat housing 4. damper 9. Alternator drive
Thermostat housing support 5.
Left bank aftercooler assembly 6. LTA water 10. Water diversion pipe 11. Right
pump seat aftercooler assembly.
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QSK45 and QSK60 engines Engine Diagrams
Section E - Engine and Systems Identification Page E-5
QSK45 engines
QSK45 - Left Side View
1. Turbocharger 2. Intake 8. Crankcase breather 9.
Manifold Covers 3. Aftercooler Assemblies 4. Fuel pump 10. LTA water pump
Electronic Control Module (ECM) 11. Thermostat housing support
12. Water filters 13. LTA water outlet connections.
5. Fuel inlet connection 6. Engine oil drains 7. Fuel
filters
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Engine Diagrams QSK45 and QSK60 engines
Page E-6 Section E - Engine and Systems Identification
QSK45 engines
QSK45 - Rear View
1. Turbochargers 2. Exhaust 5. Rear engine mount 6. Fuel
manifold 3. Right bank return line 7. Turbocharger oil supply lines
aftercooler assembly 4. Flywheel housing 8. Left bank aftercooler assembly.
