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4 - PREVENTIVE MAINTENANCE

4.1 - CHAPTER ORGANIZATION AND PURPOSE

This chapter provides preventive maintenance procedures to be accomplished on a scheduled basis. The
preventive maintenance procedures contain step-by-step instructions.

4.1.1 - Preventive Maintenance Index

The preventive maintenance index (table Tab. 4.1.1) provides a cross-reference to all the maintenance
procedures. It contains the following information:
- PERIODICITY: it is a code of one or two letters indicating periodicity. The following periodicity
codes are used:
- D - Daily
- W - Weekly
- M - Monthly
- Q - Quarterly
- S - Semi-annually
- A - Annually
- BA - Biennial
- TA - Triennial
- QD - Quadrennial
- nY - n Years
- AR - As Required
- TASK DESCRIPTION: The "Task Description" column indicates the Procedure title.
- REF. PROC.: The Ref. Proc. column provides the reference to the actual procedure steps.

4.1.2 - Preventive Maintenance Procedures

This paragraph contains step-by-step procedures to be performed on a scheduled basis to maintain

normal operating performance. The procedures are reported in step-by-step form. Besides the procedural
information, the following Procedure Requirements information are provided:

- LCN : not applicable (in the field is reported a dash (-))

- Task Code: not applicable (in the field is reported a dash (-))
- Task Title: it indicates the tilte of the procedure
- Maintenance Level: not applicable (in the field is reported a dash (-)). All procedures are related to
OLM level, refer to chapter 1.
- Periodicity: it reports the above code
- Duration: it reports the time to perfrom the procedure

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- Trade (Number + Skill): qualification of the personnel necessary to perform the procedure. The
following cross reference is provided for category:
- E - Electrician
- EM - Electromechanical
- M - Mechanical
- O - Operator
The following cross reference is provided for skill level:
- 01 - Low
- 02 - Medium
- 03 - High
- Support equipment standard: it reports the list of standard equipment needed to perform the
maintenance task
- Support equipment special: it reports the list of special equipment needed to perform the maintenance
task
- Consumables, materials and expendables: it reports the list of consumables, materials and
expendable needed to perform the maintenance task
- Spares: it reports the list of spare parts

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Table 4.1.1 - TRANSMITTER PREVENTIVE MAINTENANCE INDEX TABLE

Periodicity Task Description Ref. Proc.
S General Cleaning and Checks Proc. 4.2
Q HPA Drivers and HPA Final Proc. 4.3
Modules Check-out
A Blowers Check-out Proc. 4.4
Q HPA Module Operation Check- Proc. 4.5
out
Q Power Sensor Detectors Switch- Proc. 4.6
ing Check-out

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4.2 - TRANSMITTER UNIT - GENERAL CLEANING AND CONNECTORS INSPECTION

LCN Task Code

- -
TASK TITLE GENERAL CLEANING AND CONNECTORS INSPECTION
Maintenance Periodicity Duration Trade
Level (Months) (m)
- 6 120 1+E2
Support equipment standard - None
Support equipment special - Vacuum Cleaner
[ P/N => ]
[ Cage Code => ]
[ Qty => 1 ]
Consumables, materials and - Clean Clothes
expendables [ P/N => ]
[ Cage Code => ]
[ Qty => - ]
- Trichorethylene solvent
[ P/N => ]
[ Cage Code => ]
[ Qty => - ]
Spares - None

SAFETY CONDITIONS

None

PRELIMINARY OPERATIONS
None

PROCEDURE

1 Perform steps 1) to 3) of the Trasnmitter Unit Switch OFF procedure Proc. 2.24 ).

2 Inspect the absence of damages on Transmitter structure and on the protection doors.

3 Remove the dust from Transmitter by means of vacuum cleaner.

4 Carefully clean all the surfaces of Transmitter by using clean clothes.

5 On the Transmitter verify that all cables, are connected in compliance to the following diagrams
(see Fig. 4.2.1 , Fig. 4.2.2 , Fig. 4.2.3 , Fig. 4.2.4 , Fig. 4.2.5 , Fig. 4.2.6 , Fig. 4.2.7 , Fig. 4.2.8 ).

6 On the Transmitter check that all connectors are correctly tightened.

7 On the Transmitter check that all cables are not damaged.

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8 By using clothes and solvent, clean all the Transmitter external cables.

9 If necessary, perform corrective actions to restore the original condition of the damaged one.

10 Restore the previous operative condition.

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Figure 4.2.1 - DRIVER ASSEMBLY INTERCONNECTION DIAGRAM SHEET 1

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Figure 4.2.2 - DRIVER ASSEMBLY INTERCONNECTION DIAGRAM SHEET 2

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Figure 4.2.3 - DRIVER ASSEMBLY INTERCONNECTION DIAGRAM SHEET 3

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Figure 4.2.4 - AMPLIFIER ASSEMBLY INTERCONNECTION DIAGRAM SHEET 1

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Figure 4.2.5 - AMPLIFIER ASSEMBLY INTERCONNECTION DIAGRAM SHEET 2

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Figure 4.2.6 - AMPLIFIER ASSEMBLY INTERCONNECTION DIAGRAM SHEET 3

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Figure 4.2.7 - TX 9.5K - INTERCONNECTION DIAGRAM SHEET 1

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Figure 4.2.8 - TX 9.5K - INTERCONNECTION DIAGRAM SHEET 2

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REQUIREMENTS AFTER JOB COMPLETION

None

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4.3 - TRANSMITTER UNIT - HPA DRIVER AND FINAL HPA MODULES CHECK-OUT

LCN Task Code

- -
TASK TITLE HPA DRIVER AND FINAL HPA MODULES CHECK-OUT
Maintenance Periodicity Duration Trade
Level (Months) (m)
- 3 25 1+E2
Support equipment standard - None
Support equipment special - None
Consumables, materials and - None
expendables
Spares - HPA Driver and Finale HPA Modules (A1A1-A1A8, A2A6,
A2A8)
[ P/N => 412490A1, 412280A1 ]
[ Cage Code => ]
[ Qty => 10 ]

SAFETY CONDITIONS

None

PRELIMINARY OPERATIONS
None

PROCEDURE

WARNING

The execution of this procedure requires the Transmitter to be set into radiation status. Check
the possibility of enabling radiation before performing the procedures.

1 If the Transmitter is Switched OFF, perform steps 1) to 7) of the TX Switch ON procedure (see
Proc. 2.29 ).

2 On the TX LOCAL CONTROL PANEL Main Menu page, press the MAINT REQ pushbutton and
wait until the status flag switches from OFF to ON (see Fig. 4.3.1 ).

3 From the PSR Control Panel, set the TX Mastership to TX Local Control Panel (refer to PSR Control
Panel Technical Manual).

4 On the TX LOCAL CONTROL PANEL Main Menu page, in the OPERATION section, check the
STATUS (see Fig. 4.3.1 ) is set to MAINTENANCE. On the MAIN MENU PAGE of TX LCP,
press EMCON pushbutton;, and wait until the Emission Control Menu is presented.

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- In the POWER SENSOR section:

- SENSOR FAULT diode is set to OFF;
- POWER FAULT diode is set to OFF;
- In the MAIN CONTROL ASSY:
- CHANNEL A FAULT diode is set to OFF;
- CHANNEL B FAULT diode is set to OFF;
- In the PRIMARY POWER SUPPLY section:
- ± 15% OUT RANGE diode is set to OFF
- ± 40% OUT RANGE diode is set to OFF

18 If the FAULTY TRANSISTOR windows reports a number equal to or greater than 2, stop
performing this procedure, and then perform Corrective Maintenance Procedure for corresponding
Driver HPA Module (1 or 2) (see Proc. 6.12 ).

19 If step 19) check result returns one failure or warning condition, then stop performing this procedure,
and perform Troubleshooting Procedure for Driver Assembly on the base of Fault Symptoms
detected (see Para. 5.2 ).

20 On the TX LOCAL CONTROL PANEL, press MAIN pushbutton;

21 Close the equipment front doors.

22 Restore all operative conditions by means of PSR Local Control Panel.

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4.3 - TRANSMITTER UNIT - HPA DRIVER AND FINAL HPA MODULES CHECK-OUT

LCN Task Code

- -
TASK TITLE HPA DRIVER AND FINAL HPA MODULES CHECK-OUT
Maintenance Periodicity Duration Trade
Level (Months) (m)
- 3 25 1+E2
Support equipment standard - None
Support equipment special - None
Consumables, materials and - None
expendables
Spares - HPA Driver and Finale HPA Modules (A1A1-A1A8, A2A6,
A2A8)
[ P/N => 412490A1, 412280A1 ]
[ Cage Code => ]
[ Qty => 10 ]

SAFETY CONDITIONS

None

PRELIMINARY OPERATIONS
None

PROCEDURE

WARNING

The execution of this procedure requires the Transmitter to be set into radiation status. Check
the possibility of enabling radiation before performing the procedures.

1 If the Transmitter is Switched OFF, perform steps 1) to 7) of the TX Switch ON procedure (see
Proc. 2.29 ).

2 On the TX LOCAL CONTROL PANEL Main Menu page, press the MAINT REQ pushbutton and
wait until the status flag switches from OFF to ON (see Fig. 4.3.1 ).

3 From the PSR Control Panel, set the TX Mastership to TX Local Control Panel (refer to PSR Control
Panel Technical Manual).

4 On the TX LOCAL CONTROL PANEL Main Menu page, in the OPERATION section, check the
STATUS (see Fig. 4.3.1 ) is set to MAINTENANCE. On the MAIN MENU PAGE of TX LCP,
press EMCON pushbutton;, and wait until the Emission Control Menu is presented.

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Figure 4.3.2 - ATCR SSTX LCP EMCON PAGE

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Figure 4.3.3 - ATCR SSTX LCP MONITOR DISPLAY PAGE

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Figure 4.3.4 - - 9.5K TX - LCP FINAL HPAs CABINETS DISPLAY PAGE

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Figure 4.3.5 - ATCR SSTX LCP CABINET 1 MONITOR DISPLAY PAGE

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Figure 4.3.6 - ATCR SSTX LCP DRIVING HPAs CABINET PAGE

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REQUIREMENTS AFTER JOB COMPLETION

None

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4.4 - TRANSMITTER UNIT - BLOWERS CHECK-OUT

LCN Task Code

- -
TASK TITLE BLOWERS CHECK-OUT
Maintenance Periodicity Duration Trade
Level (Years) (m)
- 1 25 1+E2
Support equipment standard - None
Support equipment special - None
Consumables, materials and - None
expendables
Spares - Blowers (A1A12, A1A13, A2A1, A2A4)
[ P/N => 365968A1 ]
[ Cage Code => ]
[ Qty => 4 ]

SAFETY CONDITIONS

None

PRELIMINARY OPERATIONS
None

PROCEDURE

1 If the Transmitter is Switched OFF, perform steps 1) to 7) of the TX Switch ON procedure (see
Proc. 2.29 ).

2 Identify the Blowers Control Panel No. 1 through No. 4 (see Fig. 4.4.1 ).

3 On the Driver Assembly (A2), on up Blower Control Panel (A2A1) (see Fig. 4.4.2 ) check:
- Power On Toggle switch is set to ON
- PWR ON indicator is set to ON

4 If the PWR ON indicator is set to OFF, then perform Troubleshooting Proc. 5.27 .

5 On the Driver Assembly (A2), on Up Blower Assembly (A2A1) (see Fig. 4.4.2 ), check:
- F1-F12 fuses lamps are set to OFF

6 If one or more F1-F12 Fuses are set to ON (white light), then for each fault Fuse, perform the
replacement of the Blower Assembly Luminous Fuse procedure Proc. 6.7 .

7 Repeat steps 3) to 6) for the down Blowers Control Panel of the Driver Assembly (A2A4) and for
all Blowers Control Panel of the Amplifier Assembly (A1A12, A1A13).

8 Close the Transmitter Cabinets front doors.

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9 Restore all operative conditions by means of PSR Local Control Panel.

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Figure 4.4.1 - 9.5K TX BLOWER ASSEMBLIES (CABINETS)

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Figure 4.4.2 - ATCR SSTX - BLOWERS CONTROL PANEL

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REQUIREMENTS AFTER JOB COMPLETION

None

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4.5 - TRANSMITTER UNIT - HPA MODULE OPERATION CHECK-OUT

LCN Task Code

- -
TASK TITLE HPA MODULE OPERATION CHECK-OUT
Maintenance Periodicity Duration Trade
Level (Months) (m)
- 3 33 1+E2
Support equipment standard - None
Support equipment special - None
Consumables, materials and - None
expendables
Spares - HPA Module (A1A1-A8, A2A6, A2A8)
[ P/N => 412490A1, 412280A1 ]
[ Cage Code => ]
[ Qty => 10 ]

SAFETY CONDITIONS

None

PRELIMINARY OPERATIONS
None

PROCEDURE

1 If the Transmitter is Switched OFF, perform steps 1) to 7) of the TX Switch ON procedure (see
Proc. 2.29 ).

2 On the Amplifier Assembly (A1) and Driver Assembly (A2), identify the HPA Modules (see Fig.
4.5.1 ) and Fig. 4.5.2 ).

3 Connect the Digital Multimeter across VTEMP test points (see Fig. 4.5.3 ) located on the HPA front
panel of the HPA N°1 of the Amplifier Assembly (A1) (see Fig. 4.5.1 ).

4 Set the Digital Multimiter Measure voltage level with 0.05V resolution, at least.

5 Calculate the HPA module internal temperature by means of the algorithm: t° = (Vi x 100)-273.

6 Check the temperature is t° < +60°C.

7 if the Temperature is > +60°C , then check the Alarm led status on HPA modules on TX LCP.

8 If any HPA Alarm status is set to ON, then perform the Replacement of the HPA module procedure
Proc. 6.7 .

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9 Connect the Digital Multimeter across V MAIN test points (see Fig. 4.5.3 ) located on the HPA
front panel.

10 Check voltage is V MAIN = +36V ±15%.

11 If the voltage is out of +36V ± 15% interval, then perform the Replacement of the HPA module
procedure Proc. 6.7 .

12 Record the achieved values onto equipment log book for defining performance trend.

13 Repeat steps 3) to 12) for all the other HPA modules of the Amplifier Assemply (A1A2-A8) and for
Driver HPA Modules (A2A6,A2A8) of the Driver Assembly (see Fig. 4.5.2 ).

14 Close the Transmitter equipment front doors.

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Figure 4.5.1 - ATCR SSTX - AMPLIFIER ASSEMBLY CABINET

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Figure 4.5.2 - ATCR SSTX - DRIVER ASSEMBLY CABINET

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Figure 4.5.3 - FINAL HPA MODULE

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REQUIREMENTS AFTER JOB COMPLETION

None

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4.6 - TRANSMITTER UNIT - POWER SENSOR DETECTORS SWITCHING CHECKOUT

LCN Task Code

- -
TASK TITLE POWER SENSOR DETECTORS SWITCHING CHECKOUT
Maintenance Periodicity Duration Trade
Level (Months) (m)
- 3 25 1+E2
Support equipment standard - Set of Flate Blade screwdrivers
[ P/N => USAG 323 SE10 or equiv. ]
[ Cage Code => A1572 ]
[ Qty => 1 ]
- Set of Allen Wrenches
[ P/N => USAG 280 LTS/S9 or equivalent ]
[ Cage Code => ]
[ Qty => 1 ]
Support equipment special - None
Consumables, materials and - None
expendables
Spares - POWER SENSOR DETECTORS SWITCHING CHECKOUT
(A2A9)
[ P/N => 392260A1 ]
[ Cage Code => ]
[ Qty => 1 ]

SAFETY CONDITIONS

None

PRELIMINARY OPERATIONS
None

PROCEDURE

WARNING

PROCEDURE EXECUTION REQUIRES TO SET THE TRANSMITTER INTO RADIATION

STATUS. CHECK THE POSSIBILITY TO ENABLE THE RADIATION BEFORE
PERFORMING THE PROCEDURE.

1 If the Transmitter is Switched OFF, perform steps 1) to 7) of the TX Switch ON procedure (see
Proc. 2.29 ).

2 On the TX LOCAL CONTROL PANEL Main Menu page, press the MAINT REQ pushbutton and
wait until the status flag switches from OFF to ON (see Fig. 4.6.1 ).

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3 From the PSR Control Panel, set the TX Mastership to TX Local Control Panel (refer to PSR Control
Panel Technical Manual).

4 On the TX LCP Main Menu page, set RADIATION to ON

5 On the TX LOCAL CONTROL PANEL Main Menu page, in the OPERATION section, wait until
the STATUS (see Fig. 4.6.1 ) is set to MAINTENANCE, and then press SETTING pushbutton.

6 On the SETTING Menu page, in the Power Sensor section, press MODE pushbutton, and select
DETECTOR 1 (see Fig. 4.6.2 ).

7 Press MAIN pushbutton to return to TX LOCAL CONTROL PANEL Main Page.

8 Wait for about 20 sec, and then on the POWER section (see Fig. 4.6.1 ) check the MAX
MEASURED linear indication level, is coherent with the selected Average Radiation Power level.

9 If the Measured Power level is not coherent with Average Radiation Power level, then on the TX
LCP Main menu page, or on STATUS menu page, check the status of the Warning Alarm.

10 If the Warning Alarm is set to ON , then perform the Warning Alarm Troubleshooting
ProcedurePara. 5.2 .

11 Repeat steps 7) to 12) for DETECTOR 2.

12 On TX LCP MAIN Menu page, press SETTING pushbutton and MODE pushbutton. Select AUTO
and press ENTER pushbutton.

13 Check the Mode indicator switches to AUTO.

14 Close the Transmitter equipment front doors.

15 Restore all operative conditions by means of Remote Control Panel.

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Figure 4.6.1 - ATCR SSTX LCP MAIN MENU PAGE

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Figure 4.6.2 - ATCR SSTX LCP SETTING PAGE

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REQUIREMENTS AFTER JOB COMPLETION

None

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