DURBAN TECHNOLOGIES PRIVATE LIMITED
Epoxy / PU / EPU Flooring | PU Wall Coating | Waterproofing | Anti-
Corrosive Coating | Corrosive Coating
METHODOLOGY FOR DURBAN - ESD / CONDUCTIVE /ANTI-STATIC FLOORING
Substrate Quality
The concrete substrate must be sound and of sufficient compressive Strength (minimum 25 N/mm 2) with a
minimum
pull off strength of 1.5 N/mm2. If in doubt, apply a test area first.
Surface Preparation
Concrete substrates must be prepared mechanically using abrasive blast cleaning or scarifying equipment to
remove
cement laitance and achieve an open textured surface.
Weak concrete must be removed and surface defects such as blowholes and voids must be fully exposed.
Repairs to the substrate, filling of blowholes /voids and surface levelling must be carried out using appropriate
Durban products.
The concrete or screed substrate has to be primed or levelled in order to achieve an even surface.
All dust, loose and friable material must be completely removed from all surfaces before application of the product,
preferably by brush or vacuum
Green / New Concrete
The moisture in the concrete should be below 5% which is generally attained after 28 days of concrete curing.
For Green or new concrete with high moisture content the following primer & screed coat are recommended.
Primer : Aquoxy ESD (please refer TDS for more information about curing)
Screed : Cipoxy 14 (please refer TDS for more information about curing)
Primer
Prior to mixing, stir part A mechanically. When all of part B has been added to part A, mix continuously for 1 to 2
minutes until a uniform mix has been achieved.
Only mix the required quantity for application as per ratio given on the container.
Durban Technologies Private Limited, 821 / 5,
Street no. 4, Patel Nagar, Gurugram – 122001
Ph : +91 9711005524
DURBAN TECHNOLOGIES PRIVATE LIMITED
Epoxy / PU / EPU Flooring | PU Wall Coating | Waterproofing | Anti-
Corrosive Coating | Corrosive Coating
Primer must be thoroughly mixed using a low speed electric stirrer (300 - 400 rpm) or other suitable equipment.
Make sure that a continuous; pore free coat covers the substrate. If necessary, apply two priming coats. Apply by brush,
roller or trowel and allow to dry for minimum 6 – 8 hours (depending upon the climatic conditions) before application of
further layer.
Screed / Base Coat
Prior to mixing, stir part A mechanically. When all of part B has been added to part A, mix continuously for 30
seconds & gradually add part C & mix for 1 minute until a uniform mix has been achieved.
Only mix the required quantity for application as per ratio given on the container.
Screed / Base coat must be thoroughly mixed using a low speed electric stirrer (300 - 400 rpm) or other suitable
equipment.
Make sure that a continuous, pore free coat covers the substrate. Apply by trowel or leveler and allow to dry for minimum
12 – 16 hours (depending upon the climatic conditions) before application of further layer.
Grinding / Sanding (optional)
Grinding / Sanding shall be done with mechanical grinder followed by cleaning of the ground surface.
Sealer / Putty Coat (optional)
Prior to mixing, stir part A mechanically. When all of part B has been added to part A, mix continuously for 1
minute until a uniform mix has been achieved.
Only mix the required quantity for application as per ratio given on the container.
Sealer / Putty coat must be thoroughly mixed using a low speed electric stirrer (300 - 400 rpm) or other suitable
equipment.
Make sure that a continuous, pore free coat covers the substrate. Apply by trowel or leveler and allow to dry for minimum
8 – 12 hours (depending upon the climatic conditions) before application of further layer
Conductive Copper Tape
Self-Adhesive conductive copper tape has to be fixe
Conductive Primer (Black)
Prior to mixing, stir part A mechanically. When all of part B has been added to part A, mix continuously for 1 to 2
minutes until a uniform mix has been achieved.
Only mix the required quantity for application as per ratio given on the container.
Primer must be thoroughly mixed using a low speed electric stirrer (300 - 400 rpm) or other suitable equipment.
Make sure that a continuous; pore free coat covers the substrate. If necessary, apply two priming coats. Apply by brush,
roller or trowel and allow to dry for minimum 6 – 8 hours (depending upon the climatic conditions) before application of
further layer.
Top Coat
Self levelling – Cipothane ESD / Conductive / Anti-Static
Stir Component A first for approx. 15 seconds. While mixing, add simultaneously but slowly (DON’T DUMP!)
component C
(colour paste EPI), Component D (filler) & Component E (Carbon fibre) within 30 seconds. Further mix for 1
minute until the mixture is homogeneous and the pigment is uniformly dispersed.
Only mix the required quantity for application as per ratio given on the container.
Top coat must be thoroughly mixed using a low speed electric stirrer (300 - 400 rpm) or other suitable equipment.
Durban Technologies Private Limited, 821 / 5,
Street no. 4, Patel Nagar, Gurugram – 122001
Ph : +91 9711005524
DURBAN TECHNOLOGIES PRIVATE LIMITED
Epoxy / PU / EPU Flooring | PU Wall Coating | Waterproofing | Anti-
Corrosive Coating | Corrosive Coating
Make sure that a continuous, pore free coat covers the substrate. Apply by trowel or leveler and allow to dry for minimum
12 – 20 hours (depending upon the climatic conditions) before application of further layer.
SYSTEM DETAILS (ESD / CONDUCTIVE /ANTI-STATIC)
SYSTEM PRIMER SCREED
CONDUCTIVE TOP COAT
PRIMER BLACK
1.3 MM/1300 MICRONS 0.1 MM - 0.2 MM 1 MM
2 MM/ 2000 MICRONS 0.1 MM 0.7 MM 0.2 MM 1 MM
3 MM/ 3000 MICRONS 0.1 MM 1.7 MM 0.2 MM 1 MM
4 MM/ 4000 MICRONS 0.1 MM 2.7 MM 0.2 MM 1 MM
5 MM /5000 MICRONS 0.1 MM 3.7 MM 0.2 MM 1 MM
APPRX.TIME REQUIRED FOR INSTALLATION OF FLOORING 1.3 MM – 5MM THICK APPRX.AREA 10000
SFT, IN SINGAL PHASE
Sr. Max
No Description Min Hours Hours
Surface preparation by grinder to achieve a rough profile for
1 better bonding 6.00 12.00
Application of repair material Tech 12 /tech 15(for damaged
2 potholes) 8.00 12.00
3 Application of Primer 4.00 6.00
4 Curing of Primer 6.00 10.00
5 Application of screed layer 10.00 14.00
6 Curing of Screed 10.00 14.00
7 Grinding of screed 6.00 8.00
8 Fixing of Conductive Copper tape 2.00 4.00
9 Application of Conductive Primer (Black) 10.00 14.00
10 Curing of Conductive primer (Black) 10.00 14.00
11 Application of Topcoat 10.00 12.00
12 Curing of Topcoat 18.00 24.00
Total Time Require 100.00 144.00
No.Of Days 4.17 6.00
Note: Times are approximate and will be affected by changing Ambient and
substrate conditions.
Durban Technologies Private Limited, 821 / 5,
Street no. 4, Patel Nagar, Gurugram – 122001
Ph : +91 9711005524
