........

®suN BOND
~•~.. WELDING ELECTRODES
From an ISO 9001 : 2008 and 14001 : 2004 Certified Company

Accura Weldrods Kovai Pvt Ltd

 Our Products - Hot Products
Mild Steel Electrodes
Brand Name AWS Code Application Mechanical Properties
2
UTS - N/mm Elongation in % CVN Impact in J
It is used for general purpose welding like ship hulls, tanks, 50 - 80 J
SUN BOND E6013 A 5.1 E6013 vessels, bridges, railway wagons, steel frames, truck 460 - 540 22 - 26 °
at 0 C
frames and bodies, Ornamental iron, Machinery guards,
fertilizer plants and boilers or wherever appearance is 50 - 80 J
SUN BOND E6013 SS A 5.1 E6013 460 - 540 22 - 26 °
at 0 C
important or desirable.
This type of electrode are widely used for welding of mild steel, low-alloy steels, for
joining of cast steel to mild steel and for depositing buffer layer before hard facing, 60-150 J
SUN BOND E7016 A 5.1 E7016 welding in heavy machinery such as roller, tractors, earth moving equipment’s, ship,
500 - 580 24 - 30 °
at -30 C
rail way coaches etc.
This type of electrode are widely used for heavy restrained joints subject to
dynamic loading, boilers, pressure vessels, bridges, earth moving 80-150 J
SUN BOND E7018 A 5.1 E7018 equipment, blast furnace shells, pipelines and heavy structures, ship
510 - 580 25 - 30 °
at -30 C
plates boilers etc.
This type of electrode are widely used for heavy restrained joints subject to dynamic
loading, welding of C-Mn steels boilers, pressure vessels, bridges, spheres, storage 50-150 J
SUN BOND E7018-1 A 5.1 E7018-1 tanks and piping used for sour gas service, earth moving equipment, blast furnace 510 - 600 25 - 30 °
at -46 C
shells, pipelines and heavy structures, ship plates boilers etc.
This type of electrode are widely used for heavy restrained joints subject to dynamic loading,
SUN BOND welding of C-Mn steels boilers, pressure vessels, bridges, spheres, storage tanks and piping 50-150 J
A 5.1 E7018-1H4R used for sour gas service, earth moving equipment, blast furnace shells, pipelines and heavy 510 - 640 25 - 30 °
E7018-1H4R at -46 C
structures, ship plates boilers etc. Available in Vacuum Pack.

Stainless Steel Electrodes (Available in Vaccum Pack)

-
Brand Name AWS Code Application Mechanical Properties
UTS - N/mm2 Elongation in %
For welding of AISI 301, 302, 304L & 308L steels household’s articles, hospital apparatus, kitchen
equipment soap, diary, brewery industry etc. Dump impellers, for building-up stainless surfaces on
SUN BOND E308L A 5.4 E308L-16 centrifugal pump impellers and shafts, valve faces, seats and chemical plants, pharmaceutical 510 - 600 35 min
equipment, architectural fabrication etc.
The electrode are suitable for welding of AISI type 309, 309L steel, joining of straight chrome steels to
SUN BOND E309L A 5.4 E309L-16 low alloy steel or carbon steel deposition of buffer layer on mild steel. Building up mild steel to improve 520 - 650 30 min
wear resistance and for building up worm parts of wear resisting steels, etc.

The electrode are suitable for welding of AISI type 316, 316L, 317 Paper pulp industries,
SUN BOND E316L A 5.4 E316L-16 Chemical Industries, Fertilizer plants, Paint, Dye industries etc.
520 - 600 30 min
-

Hard Facing Electrodes

Brand Name AWS Code Application Properties of all Weld Metal f1!
Abrasion Impact Corrosion
Hardness Machinability
Resistance Resistance Resistance

For welding of roller, shafts, cranes, brake shoes, gears shaft,

As Welded Good with
SUN BOND HF 350 - reclamation of conveyor parts, latch bars and plates, axles, wobblers 330 - 350 BHN carbide tolls
Excellent Good N.A
ends, shear blades, couplings, steel castings etc.
For welding of crusher hammers, conveyors, bucket lips, excavator teeth, disintegrator
hammers, crane wheels, mine rails, metal cutting and forming tools, cane cutting knives,
As Welded
SUN BOND HF 550 - rock crushing jaw, bamboo chi peer knives and used for surfacing tractor rollers, Idlers in
540 - 580 BHN
Non - Machinable Excellent Good N.A
steel mill, Campus, Shear blades, Sprockets, Break Shoes, Forging Dies, Cement Die
Rings, Crushing Hammers etc.
A rutile coated electrode depositing air hardening type of weld metal having the

t
hardness in the range of 600-650 BHN approx. The weld metal is non- Machinable. It
As Welded
SUN BOND HF 600 - can withstand heavy abrasion, friction, and moderate impact excellent arc stability low
600 - 650 BHN
Non - Machinable Excellent Good N.A
spatter loss. All sizes strike and re-strike easily. Slags are easily detachable. Weld beads
are smooth, uniform and excellent appearance.
-- - --
Suitable to work on high carbon and high sulphur steels without cracks. Drill bits,
-

SUN BOND HF -
Impellers, oil expeller worms, sprockets and Unique in its versatility of applications in
area of building up worm out parts and hard facing. For the hard surfacing of mild steel,
As Welded Non - Machinable/
Excellent Good N.A
540 - 580 BHN Only griding
550 LH carbon steels, low alloy steels as an extremely wear and abrasion resisting layer of
average to serious toughness.
+ -

-1
For welding manganese steel component, dredgers bucket teeth manganese steel As welded
SUN BOND HF -
I
railway crossing points, cement grinding rings, austenitic manganese steel casting, rock 200 BHN(approx)
crushing jaw. Suitable for stone crushing jaws, excavator teeth’s, Mn steel rails, Work Hardness Good Average Excellent Average ...
I
MANGAN switches etc.
l
hammers, crusher mantle, Cement grinder rings, Rail crossovers, Rail frogs and to 500 BHN(approx)
_l I 1 -
 Our Products - Hot Products
J
Pipe Welding Electrodes I I I I

Brand Name AWS Code Application Mechanical Properties

UTS - N/mm2 Elongation in % CVN Impact in J
It has wide applications and the most important is its use in joining pipe lines, where the electrode is
operated in all welding positions. The weld deposit is also of high quality and meets radiographic 50 - 80
SUN BOND E6010 A 5.1 E6010 requirements on multipass runs. Other applications include welding mild steel, galvanized steel, low alloy 460 - 540 22 - 26 °
-30 C
steel, structural work such as building s and bridges, pressure vessel fittings, storage tanks etc.

Cutting Electrodes
Brand Name AWS Code Application Mechanical Properties
UTS - N/mm2 Elongation in %
Cutting of mild steels, low carbon steels, manganese steels, cast iron, copper,
manganese, aluminium, nickel and their alloys, casting risers and gates and dressing
SUN BOND CUTROD - for filling up etc. Absolutely suitable for burning rivets, dismantling work at site and for
- -
cutting out unwanted metal in castings.

Cast Iron Non Machinable Electrodes

Brand Name AWS Code Application Mechanical Properties
Condition Hardness
+
This electrode can be used for welding of cast iron frame, machine casting, pump
housing, gear box, joining of cast iron to mild steel etc. Welding of cast iron parts for - -
SUN BOND CINM A 5.15 Est all types of general reclamation or repair work, where each inability is not a primary
consideration.

Cast Iron Machinable Electrodes

Brand Name AWS Code Application Mechanical Properties
Condition Hardness
This electrode can be used for welding and repairing of cast iron component,
SUN BOND CIFN A 5.15 ENi Fe-CI reclamation of gears and pulley, water pump housing cast iron to steel, cast As Welded 135 - 180 BHN
iron die, pumps, repairs broken castings etc.
+
This electrode can be used for welding and repairing of cast iron component,
SUN BOND CINI A 5.15 ENi CI cast iron to steel, cast iron die, pumps, repairs broken castings, filling up of As Welded 135 - 180 BHN
small cavities etc.

This ideal for defects in foundry cast iron castings, repairing of cracks, broken
SUN BOND MONEL A 5.15 ENi-Cu-B parts of cast iron, well suited for Gears, Machinery parts, Pump bodies etc. As Welded 140 - 180 BHN

Our Unique Selling Product (USP)

Constant Supply
Consistent Quality
Easy Detachable Slag
Excellent Weld Strength
Economical Low Smoke
Low Spatter Eco Friendly
Economical Electrodes Excellent Finish
Manufacturing Facility

Our Infrastructure
AWR's state-of-the-art manufacturing plant in Tamil Nadu, is
equipped with fully functioning automated machines, backed with top notch
R & D infrastructure and quality control. The manufacturing plant has
adequate resources that includes dynamic managerial team, skilled
technicians and good number of semi skilled workers to achieve the
production targets.

Quality Control

Our Testing Facility

AWR’s finely built laboratory houses chemical, mechanical and
welding labs which are equipped with Universal testing machine like
Charpy & Izod impact tester, Rockwell hardness tester. AWR follows a
Standard procedure to check and tests which are performed on raw
materials for their suitableness before sending to production department.
Special work-stations are installed to test the quality of manufactured
items, and each lot using unique batch number system for easy
identification and traceability of the finished goods.

Quality
As “Quality Signifies Process” we adhere to the strict quality norms right
from the receipt of raw material till the final dispatch. As customer
satisfaction is the crucial differentiating factor, we are determined to
retain our competitive edge through new advanced technology.

Manufactured by:
ACCURA WELDRODS Kovai Pvt Ltd
No.1/15-2, PONNANDAMPALAYAM, S.F.No.454 PART 475/2,KANIYUR VILLAGE, COIMBATORE-641 659.
TAMIL NADU, INDIA. E-mail: [email protected] | Website : www.sunbond.in
Phone: +91 97888 55677 | Customer Care: +91 94421 62983
MADE IN INDIA
 8

PRODUCT PACKING DETAILS

Product Name
Available Sizes
mm
I
~

~ WELDING ELECTRODES
SUN BOND
fn,a 1111 ISO ~OIi 201$ <!ml ISO 14N I 2115 Cert,Jttd Com,,mv

SWG Ple<es Per Packets Per

(Guage) Packet Box
I
1Sh:250 16 350 s
2.00x300 14 200
••
Mild Steel SUN BOND E6013
2.~x350
3.1Sx350!450
12
10 .,
l3S
••
Electrodes
,tOOx450
5.00x450 • 6
60

"' •
2.50 x 350 12 IIIO 8
3.15x350 10 60 8
SUN BOND E6013 SS 4.00 X450 8 40 8
5.00 x 450 6 30 8
Available Sizes SWG Kgs Per Pactets
Product Name mm (Guage) Packet '""""
Per Sox ~9htQ(9s)

Mild Steel SUN BOND E7016 2.50x350 12

3.15 X 350/450 10 5 Kgs 4
Low Hydrogen SUN BOND E7018 3.20x450 10 20 Kgs
Electrodes SUN BOND E7018-1 4.00x450 8
SUN BOND E7018-1H4R 5.00x450 2 Kgs
(Available WI 2 Kgs Vacui.m Pack) 6 10

Available Sizes SWG Kgs Per PactelS TOUI Bo:.

Product Name mm (Guage) Packel Per Box Wtight lKgs)

SUN BONO HF 350 2.50x350

12
Hard Facing SUN BOND HF 550 3.t5x350
10
Electrodes SUN BONO HF 600 3.t5x450
8
5 Kgs 4 20 Kgs

SUN BONO HF SSOLH 4.00 ,450

6
SUN BONO HF MANGAN 5.00x450
Available Sizes SWG Kgs Per PactelS TOUIBo:.
Product Name mm (Guage) Packel Per Box Wtight lKgs)

I..E0t250 16 LSKgs 5 75Kg,

Stainless Steel SUN BOND E308L
2.00x300
Electrodes 2.~x350
"12
SUN BOND E309L 2 Kgs 5 10 Kgs
(Available in Vaccum Pack) 3.ISX350 10

SUN BOND E316L

4,001.350
•
Product Name
5.00X350

Available Sizes (nvn) I

...
6

I
...... .....
Pipe Welding 2.50 X350 12
10
3.15 X350 5Kgs 4 20Kgs
Electrodes SUN BOND E6010 4.00 X 350 8

Product Name
5.00 X350
Available Sizes (nvn) ...
,_,
6
......
..... .....
'""' "'""'
W.~(l(fs!

Cutting 2.50x 350

3.15x350
12
10
SUN BOND CUTROD 5Kgs 4 20 Kgs
Electrodes 4.00 X350/450 8

Cast Iron -
5.00x450
Available Sizes (nvn) ..
,
6
,...," ......
3.15x350 10
Non Machinable SUN BOND CINM 4.00 X350 8 1 Kgs 20 20 Kgs
Electrodes
Product Name
5.00 X350

Available Sizes (nvn)

_,...6
......
...., ...."""" _..,.,
1~8:i•

Cast Iron - Machinable SUN BOND CIFN 3.15 X350 10

Electrodes SUN BOND CINI 4.00 X350 8 1 Kgs 12 12 Kgs

SUN BOND Cl MONEL 5.00 X350 6

 =
~ ®suN aoNrJ
WELDING ELECTRODES

CLASSIFICATION : WELDING POSITION: _I_ I- 1, -1 STORAGE/ HANDLING:

AWS A5.18 ER70S-2 SHIELDING GAS Argon gas
Keep dry during storage and handling
EN ISO 636-A W 42 3 W2Ti GAS FLOW RATE, LPM 8 • 15

JJ CURRENT CONDITION : DCEN

SIZE (mm) 01.60 02.00 02.40 03.20 04.00
CURRENT (amps) 40 - 80 so - 100 60 • 120 100 • 150 140 • 200

CHEMICAL COMPOSITION OF BARE SOLID WIRE, Wt%:

ELEMENT C Mn Si s p Cr Ni Mo Cu V Ti Zr Al
PERCENT 0.90 - 0.40 - 0.05 - 0.02 - 0.05 -
0.07 0.035 0.025 0.15 0.15 0.15 0.5 0.03
{Max) 1.40 0.70 0.15 0.12 0.15
• Including Cu in the coating

MECHANICAL PROPERTIES OF All WELD METAL:

Condition UTS (Mpa) Y.S (Mpa) Elongation % Impact at -3o0 c
Specification As Welded 500 min 420 min 22 min 28 J

PACKING DATA :
SIZE (mm) Plastic Tube / Kg No. of Plastic Tube / Box Net Wt. of Box (Kg)
1.60 X 1000 5 5 25
2.00 X 1000 5 5 25
SB TIG 70S-2
2.40 X 1000 5 5 25
3.20 X 1000 5 5 25
4.00 X 1000 5 5 25

ACCURA WELDRODS Kovai Pvt Ltd

No.1/ 15-2, PONNANDAMPALAYAM, S.F.No.454 PART 475/ 2, KANIYUR VILLAGE, COIMBATORE - 641 659. TAMIL NAOU, INOIA.
E-mail: [email protected] I Website: www.sunbond.in I Phone: +91 97888 55677 I Customer Care: +919442162983
MADE IN INDIA
 ~ ®suN BOND
m WELDING ELECTRODES
From an ISO 9001 : 20 15 and ISO 14001 : 20 15 Certified Company

COPPER COATED MILD STEEL (CCMS)

Copper Coated Mild Steel is a general purpose low carbon steel rod for high grade
oxyacetylene welding of mild steel and wrought iron. It is widely used in the automobile, heating
and ventilation and chemical plant industries.
Advantages :
No flux is required. The rods melt at 1490°C.
Chemical Composition :
C Si Mn s p Ni Cu

0.12 0.10 0.60 0.040 0.040 0.025 0.45

Packing Details :
Approx. No. of Wire
Size (mm) Net Wt. / Gross Wt. / Rods in 25 kg
Tube (kg) Tube (kg) Paper Tube

1.60 X 1000 25 25.750 1575 to 1600

1.60 X 805 20 20.750 1590 to 1610

Curre nt Range : As per User Application.

Scan & Download

GMAW

COPPER COATED
MILD STEEL
MIG WELDING WIRE
ER70S-6
 ~ ®suN aoNrJ
~ WELDING ELECTRODES
From an ISO 9001 : 20 15 and ISO 14001: 2015 Certified Company

Accura Weld rods Kovai Private Ltd (AWR) an ISO 9001 :2008 and 14001 :2004 Certified Company
offers wide range of welding electrodes for various applications in industries like fabrication, shipbuilding,
construction, civil engineering, machinery and automobile manufacture. We are one of the finest
companies who are keen in delivering quality products.

Applications
• Automobile Body, Chassis, Frames and Brackets.
• Automobile Silencers, Petrol/ Diesel/ Gas Tanks all other Automobile, Scooter, Cycle spare parts
and accessories.
• SAW Pipes, LPG Gas Cylinders, Compressors, Railway Wagons, Boilers, Poles & Steel Towers.
• Steel Furniture, scaffolding & all other welding in general steel fabrication.

Classification
Size (mm) : 0.80, 1.00, 1.20, 1.60.
Grade : AWS-ER 7056, DIN-SG2, 15-6419-54
Packaging : 15 kg (also available in 1 & 5 kg) in DIN 300 mm plast ic spools 100% precision layer winded

Chemical Analysis % : (Typical Values)

C% Mn % Si % S% P o/o Cr % Ni % V o/o Mo % Cu %

0.06 - 1.40 - 0.80 -

0.15 1.85 1.15 0.35 Max 0.025 Max 0.15 Max 0.15 Max 0.03 Max 0.15 Max 0.50 Max

Mechanical Properties of the Pure Weld Metal (Typical Values)

Packaging and Welding Current

. Current GAS FLOW
Size (mm) In Amps In Volts
(Amps) L/M
Co2 MIG WIRE

0.8 50-180 18 - 25 10 - 25
1.0 DC(+) 80 - 200 20 -26 12 - 20
1.2 130 - 300 22 - 36 15 - 25
1.6 150-500 24 - 36 15 - 30

ACCURA WELDRODS Kovai Pvt Ltd

No.1/15-2, PONNANOAMPALAYAM, S.F.No.454 PART 475/2, KAN IYUR VILLAGE, COIMBATORE - 641659. TAMIL NAOU, INDIA.
E-mail: [email protected] I Website: www.sunbond.in I Phone: +9197888 55677 I Customer Care : +919442162983
MADE IN INDIA
 ~ ®suN aoNrJ
~ WELDING ELECTRODES
From an ISO 9001 : 20 15 nnd ISO 14001 : 2015 Certified Compnny

MILD STEEL FILLER WIRE (MS)

Mild Steel is a general purpose low carbon steel rod for high grade oxyacetylene welding of mild
steel to mild steel. Widely used in automobile, heating and ventilation and chemical plant industries.
Advantages :
Weld in all positions, Clean weld - No flux is required.
Chemical Composition :
C Si Mn s p Cu V Ti Al
0.10 0.03 0.38-0.62 0.030 0.030 0.15 0.005 0.003 0.012

Packing Details :
Approx. No. of Wire
Size (mm) Net Wt./ Gross Wt./ Rods in 25 kg
Tube (kg) Tube (kg)
Paper Tube

2.00 X 1000 25 25.700 975 to 1000

2.50 X 1000 25 25.700 640 to 650
3.15 X 1000 25 25.700 410 to 420
4.00x 1000 25 25.700 245 to 255

Current Range : As per User Application.

-------.

ACCURA WELDRODS Kovai Pvt Ltd

No.1/15-2, PONNANOAMPALAYAM, S.F.No.454 PART 475/2, KANIYUR VILLAGE, COIMBATORE - 641659. TAMIL NAOU, INOIA.
E-mail: [email protected] I Website: www.sunbond.in I Phone: +9197888 55677 I Customer Care : +919442162983
MADE IN INOIA
 l VAC . PAC_

Premium Welding Consumables

SUNBOND E308
CODIFI CATION : AWS A5.4 : E30 8·16
15 5206 : E19.9.R26
CHARACTERISTICS & APPLICATIONS
A rutile coated stainless steel electrode. It gives smooth and shiny weld bead w ith easily removable slag. It gives radiograph ic welds
wit h excellen t creep strength. For welding o f AISI 301, 302, 304 & 308 steels, household articles, hosp ital apparatus, kitch en
equipments etc.

TYPICAL CHEMICAL COMPOSITION OF ALLWELD METAL:

Element C s Mn Si p Cr Ni Mo Cu

Percent 0.06 I 0.01 0.5-2.50 0.75 0.03 18·21 I 9-11 0.75 0.75

TYPICAL MECHANICAL PROPERTIES OF ALL WELD METAL

UTS (N/mm2) Elongation%

550-650 35

CURRENT CONDITION : AC/DC(+)

Size (mm) 2.50 x350 3.15 X 350 4.00 X 350 5.00 X 350

Current (Amps) 55-90 85 -110 130 - 150 150 • 190

ACCURA WELDRODS Kovai Pvt Ltd

No.1/15·2, PONNANDAMPALAYAM, S.F.No.454 PART 475/2, KANIYUR VILLAGE, COIMBATORE· 641659. TAMIL NAOU, INOIA.
E-mail : [email protected] I Website: www.sunbond.in I Phone: +91 97888 55677 I Customer Care : +91 9442162983
MADE IN INOIA
SUNBOND E308 L
CODIFICATION : AWS A5.4 : E308l-16
15 5206 : E19.9.LR26
CHARACTERISTICS & APPLICATIONS
A rutile coated stainless steel electrode. It gives smooth and shiny weld bead with easily removable slag. It gives radiographic welds with excellent
creep strength. For welding of AISI 301,302, 304L & 308Lsteels, household articles, hospital apparatus, kitchen equipments etc.
TYPICAL CHEMICAL COMPOSITION OF AllWELD METAL:
Element C s Mn Si p Cr Ni Mo Cu

Percent 0.0 24 0 .020 o.50-2 .00 I 0.70 0 .03 18- 21 9 -11 0 .75 I 0 .75

TYPICAL MECHANICAL PROPERTIES OF All WELD METAL

UTS (N/mm2) Elongation %

550 - 600 35

CURRENT CONDITION : AC/DC(+}

Size (mm) 2.50 X 3S0 3.lS X 350 4.00 X 350 5.00 X 350
Current (Am ps) 55 - 9 0 85 - 110 130 - 150 150 - 190

Precautions: Re-dry the electrodes at 250' C for one hour before to use.

SUNBOND E316 L
CODIFICATION : AWS A5.4 : E316l-16
IS 5206 : E19.9.2LR26
CHARACTERISTICS & APPLICATIONS
A rutile coated stainless steel 316L type electrode. It gives smooth and shiny weld beads with excellent mechanic.al properties. The weld metals are
highly resistant to corrosion and scaling temperatures up to sso•c. It deposits Mo • stabilized welds of radiographic welds with excellent creep
strength. For welding of AISI 316,316l, 317 paper and pulp industries, chemical industries, fertilizer plants, paint and dye industries etc.
TYPICAL CHEMICAL COMPOSITION OF ALLWELO METAL:
Element C s Mn Si p Cr Ni Mo Cu

Percent 0.040 0 .020 0.5 0- 2 .00 0 .75 0 .03 1 7-20 11-14 2.0-3.0 0 .75

TYPICAL MECHANICAL PROPERTIES OF All WELD METAL

UTS (N/mm2) Elongation %

520 - 600 30

CURRENT CONDITION : AC/DC(+)

Size (mm) 2.50 X 350 3.15 X 350 4.00 X 350 5.00 X 350
Current (Amps) 55 - 9 0 85 - 110 130 - 150 150 - 190
Precautions: Re-dry t he electrodes at 250'C for one hour before to use.

SUNBOND E309 L
CODIFICATION : AWS A5.4 : E309l-16
IS 5206 : E23.12.LR26
CHARACTERISTICS & APPLICATIONS
A r utile coated stainless steel type electrode depositing an extra low carbon 25/12 weld metal. The weld metal has excellent corrosion and
oxidation resistance at high temperatures. Welds are radiographic quality. Suitable for welding of AISI type 309,309L steels, straight chrome steels
joining of dissimilar steelsand for overlays on mild steels.
TYPICAL CHEMICAL COMPOSITION OF ALLWELD METAL:
Element C s Mn Si p Cr Ni Mo Cu

Percent 0 .04 0 .01 o.50-2 .00 I 0.70 0 .03 22- 25 12-14 0.70 I 0.50

TYPICAL MECHANICAL PROPERTIES OF All WELD METAL

UTS (N/mm2) Elongation %

520 - 650 30

CURRENT CONDITION : AC/DC(+)

Size (mm) 2.50 X 350 3.15 X 350 4.00 X 350 5.00 X 350

Current (Amps)
I 55 - 9 0 85 - 110 130 - 150 150 - 190

Precautions: Re-dry the electrodes at 250' C for one hour before to use. A\\ 'R•~ •OOI
 • SUN B
!!!I· WELDING ELE
• n ISO 14001: 20

SB TIG 304L
Stai nless Steel wire for TIG weld ing
CHARACTERISTICS : TYPICAL APPLICATIONS:
An extra-low carbon filler wire for the welding of type 304L, Suitable for Welding Cr-Ni steels represented by AISI 301, 302,
32 1 and 347 stainless steels. The con trolled ferrite content in 304 and 304L grades, etc. Suitable for welding of pi ping systems,
weld ensures excellent crack resistance. Provides excellent t ubes, boilers in chemical and food processing i ndustries carbon
notch toughness at very low temperatures and low carbon 19%Cr-9%Ni steel for Automobiles and Chemical Ind ustries such
reduces t he possibility of intergranular carbide precipitation as oil, Medical, Fertilizer Textile and Railway Industries and For
and t herefore it increases the resistance to in tergranular Nuclear reactors
corrosion .Radiographic quality welds

CHEMICAL COMPOSITION OF BARE SOLID WIRE, Wt% : MECHANICAL PROPERTIES OF All WELD METAL :
ElfMENT C Mn Si s p Cr Ni UTS {Mpa) Elongation %
PERCENT 18.00 - 8.00 -
(Max) 0.03 2.000 1.000 0.030 0.045
20.00 12.00 520 m in 35 m in

SB TIG 308L
Stainless Steel w ire for TIG weld ing

CHARACTERISTICS : TYPICAL APPLICATIONS:

An extra low carbon 19Cr/9Ni type stainless steel solid wire Suitable for welding wire of 19%Cr-9%Ni st eel for Automobiles
Excellent corrosion & scaling resistance up to soo•c Resistance and Chemical Industries such as oil, Med ical, Fertilizer Textile and
t o intergranula r corrosio n Excell en t crack resista nce, Railway In dustries an d For Nuclear reactors. Design ed for
Radiographic quality welds, Excellent crack resistance. welding 55 301, 302, 304, 304L, 308, 308L, 32 1 and 347 grades.
used i n chemical plants, fertilizer plants, oil refineries, food &
dairy industries. Also used for making furniture, hospital and
ki tchen equipment.

CHEMICAL COMPOSITION OF BARE SOLID WIRE, Wt%: MECHANICAL PROPERTIES OF All WELD METAL :
ElfMENT C Mn Si s p Cr Ni UTS (Mpa) Elongation %
PERCENT 1.00 - 19.00 - 9.00 -
(Max) 0.03 1.000 0.030 0.030
2.50 22.00 12.00 520 m in 35 m in
 SB TIG 309L
Stainless Steel wire for TIG welding W2312 L
CHARACTERISTICS : TYPICAL APPLICATIONS:
An extra low carbon 23Cr/12Ni type stai nless steel wire Suitable for welding wire of 22%Cr-12%Ni steel for joining ferrite
excellent corrosion and oxidation resistance upto llOO'C High to austenite stainless steel for services temperature upto 300' C.
ferrite conten t ensures highest cracking resi stance w i th Dissimilar joints between stainless steel and low alloy or carbon
Radiographic quality welds. steels. Heat resistance cast steel clad side of 18% Cr-8% Ni clad
steel and stainless steel to Cr-Mo steel or carbon steel. Buffer
layer on low alloy and carbon steels.

CHEMICAL COMPOSITION OF BARE SOLID WIRE, Wt% : MECHANICAL PROPERTIES OF All WELD METAL:

ELEMENT C Mn Si s p Cr Ni Mo Cu UTS (Mpa) Elongation %

PERCENT 1.00- 0.30- 23.00- 12.00-
(Max) 0.03 0.030 0.030 0.75 0.75 S20 mi n 3Omi n
2.50 0.65 25.00 14.00

SB TIG 316L
Stainless Steel wire for TIG welding W 19 12 3 L
CHARACTERISTICS : TYPICAL APPLICATIONS:
An extra low carbon 19Cr/12Ni/Mo type stainless steel w ire. Suitable for Welding austenitic alloys represented by AISI 316,
Offers improved corrosion and pitting resistance in marine and 316l, 317, 317L, 318 types. Application in textile processi ng,
industrial environment. High resistance against inter granular Paper and pulp, Paint and dye industries, Naval and Chemical
corrosion. Resistant to sec, hot cracking and chemical attack environments, Cladding stainless steels. Joining similar grade
up to sso•c with Radiographic qualitywelds. wrought and cast material.

CHEMICAL COMPOSITION OF BARE SOLID WIRE, Wt% : MECHANICAL PROPERTIES OF All WELD METAL:

ELEMENT C Mn Si s p Cr Ni Mo Cu UTS (Mpa} Elongation %

PERCENT 0.30- 19.00 - 9.00-
(Max) 0.03 2.00 0.030 0.030 0.75 0.75 490 m i n 3Omi n
0.65 22.00 12.00

PACKING DATA :
SIZE {mm) Plastic Tube/ Kg No. of Plastic Tube / Box N e t Wt. of Box {Kg)
1.60 X 1000 5 5 25
SB TIG 3O4L /
2.00 X 1000 5 5 25
3O8L/ 3O9L /
2.50 X 1000 5 5 25
316L
3.20 X 1000 5 5 25
4.00 X 1000 5 5 25

SB TIG 202
Stainless Steel wire for TIG welding
CHARACTERISTICS : TYPICAL APPLICATIONS:
TIG 202-austenitic general purpose stainless steel with chromium• General purpose stainless steel for welding Furniture Bins Cookware &
nickel-manganese stainless steel that was developed originally to Serving Bowls Window Channel Spacers Safety Shoes (mid-sole protector)
conserve nickel 202 is basically a cheaper alternative to SS 304 for Deep drawn kitchen equipment - e.g. Cookware &Sinks Hose Clamps
applications like kitchen sinks, utensilsetc . Trailer Frames Industrial Strapping Railway Rolling Stock Examples include
sides & roofs of trains, liqu ified gas storage vessels, structural
Packing Data : Avail abl e Only i n 25 Kg5 members/chassis of railway rolling stock, trucks & trailers, coal handling
equipment
 SUN BOND
BINDING WIRE

SUN BOND BINDING WIRE are soft annealed

black w ire is made of carbon steel wire, it has
high reliable strength, ductility, soft, flexible to
handle easily and strong enough to hold the
rebar's in the construction field. SUN BOND
BINDING WIRES available in uniform size,
weight and sca le free with good surface
finishing. Secure packing to protect wire from
rust and ease to handle.

APPLICATIONS
It is used extensively in the construction sector
for tying the rebar's at the joints to keep the
structu re intact bind ing w ire are flex ible
enough to tie easily and strong enough so as to
hold the joint in place. They are used for tying
the j oints various methods shown in below
figure.

SOME OF TYING METHODS

TYPICAL CHEMICAL COMPOSITION OF All WELD METAL

ELEMENT: C Mn Si s p

PERCENT (Max): 0.10 0.30·0.SO 0.20 0.035 0.035

TYPICAL MECHANICAL PROPERTIES OF All WELD METAL

Condition UTS (N/mm')

Annealed 550 max

PACKING DETAILS
o,a (mm) 0.82 - 0.89

Weight / Coil (Kg) 10• 25 so• 100•

" Manufactured against order only

ACCURA WELDRODS Kovai Pvt Ltd

No.1/15-2, PONNANDAMPALAYAM, S.F.No.454 PART 475/2, KANIYUR VILLAGE, COIMBATORE - 641 659. TAMIL NAOU, !NOIA.
E-mail: [email protected] I Website: www.sunbond.in I Phone: +91 97888 55677 I Customer Care: +919442162983
MADE IN INDIA
 e
ACCURACY

e
SMOOTH

MAXIMUM OPERATING SPEED

ULTRA 1111N CUT-OFF lllfB. DEPRESSED CENTER GRINCING ll'llm
Size RPM MIS Size RPM MIS
4" 15200 80 4" 13700 80
5" 12500 80 5" 12200 80
14" 4300 72 7" 8500 80

Manufactured by:
ACCURA WELDRODS Kovai Pvt Ltd
No.1/15-2, PONNANDAMPALAYAM, S.F.No.454 PART 475/2, KAN IYUR VILLAGE, COIMBATORE· 641659. TAMIL NADU, INDIA.
E-mail: [email protected] I Website: www.sunbond.in I Phone: +9197888 55677 I Customer Care: +919442162983
MADE IN INDIA
INTRODUCTION
Grinding is the most common form of abrasive machin ing. It is a material cutting process wh ich engages an
abrasive tool whose cutti ng element s are gra ins of abrasive material known as grit. These grits are characterized by
sha rp cutting points, high hot ha rdness, chemical stability and wea r resistance. The grits are held toget her by a su itable
bonding material to give shape of an abrasive tool. Such wheels are used in grinding & cutting operations.
The wheels are generally made from a composite material consisting of coarse-particle aggregate pressed
and bonded toget her by a cementing matrix (called the bond in grinding wheel terminology) to form a solid, circular
shape.

CHARACTERISTICS OF WHEEL
There are five characteristics of a cutting wheel:
• Material (Al,O,, SiC, Ceramic, Diamond, CBN)
• Grain size (10 !Coarsest ) to 600 [Finest ))
• Wheel grade {A [Soft) to Z [Hard i)
• Bond type { V, R, BF, S, E, R, M)
• They are ind icat ed by codes on t he wheel's label.

APPLICATIONS
Cutting Process {Cut-Off Wheels):
• Ultra-thin wheel range of products are special ly designed
for burn and burr free cutting applications.
• Large diameter cut-off wheels are mainly used for Cutti ng of
large diamet er bars, pipe cutting and in steel industry
to cut different cross sections.
Grinding Process (Grinding Wheels):
• Grind ing is an abrasive mach ining process that uses a
grind ing wheel or grinder as t he cutting tool.
• Grinding is used to fi nish workpieces t hat must show
high surface quality and high accuracy of shape and
dimension . It has some rough ing applications in which
grinding removes high volumes of metal very rapidly.

PACKING LIST

Type of I Product Name

Dimensions Size
Color ITube/Pack
Pieces Per ITubes/ Pack per I Pieces per Box
Wheel
I (mm)
I (Inch)
I (No's) Box (No's) (No's)

Ultra Thin Cut-Off Wheel 107xl6xL2 4 Green, Srown, Black 100 6 600
Ultra
Thin
Ultra Thin Cut-Off Wheel 12S x 22.23 x L2 s Green, Srown, Slack 100 6 600

Wheel Resinoid Cut-Off Wheel 355 X 25.4 X2.8 1• Green, Srown, Black s s 2S

OoubSe Net Cut-Off Wheel 355 X 25.4 X3.2 1• Green, Srown, Slack s s 2S

Depressed Center Grindftlg Wheel 100x16x6 4 Brown 2S 6 lS0

Grinding
Wheel
Depressed Center Grindf/lg Wheel 125 X 22.23 X 6 s Brown 20 6 120

Depressed Center Grind(tlg Wheel 180 X 22.23 X 6/7 7 Brown s s 2S

Manufactured by:
ACCURA WELDRODS Kovai Pvt Ltd
No.1/15-2, PONNANDAMPALAYAM, S.F.No.454 PART 475/2, KANIYUR VILLAGE, COIMBATORE - 641659. TAMIL NADU, INDIA.
E-mail: [email protected] I Website: www.sunbond.in I Phone: +9197888 55677 I Customer Care: +919442162983
MADE IN INDIA