ATR227
Controller
User manual
Table of contents
1 Safety guide lines...........................................................................................................................................5
2 Model Identification......................................................................................................................................5
3 Technical Data................................................................................................................................................5
3.1 General Features...................................................................................................................................5
3.2 Hardware Features...............................................................................................................................6
3.3 Software Features................................................................................................................................6
4 Dimensions and Installation.......................................................................................................................7
5 Electrical wirings............................................................................................................................................7
5.1 Wiring diagram.....................................................................................................................................8
6 Display and Keys Functions...................................................................................................................... 10
6.1 Numeric Indicators (Display) ......................................................................................................... 10
6.2 Meaning of Status Lights (Led) ...................................................................................................... 10
6.3 Keys.........................................................................................................................................................11
7 Controller Functions....................................................................................................................................11
7.1 Modifying Main Setpoint and Alarm Setpoint Values..............................................................11
7.2 Auto-Tuning.........................................................................................................................................11
7.3 Manual Tuning....................................................................................................................................11
7.4 Automatic Tuning...............................................................................................................................12
7.5 Soft-Start...............................................................................................................................................12
7.6 Automatic/Manual Regulation for % Output Control.............................................................12
7.7 Digital input functions......................................................................................................................12
7.8 Memory Card (optional)...................................................................................................................13
7.9 Regulation control (only on ATR227-12ABC)...............................................................................13
8 Configuration................................................................................................................................................15
8.1 Loading default values.....................................................................................................................15
9 Table of Configuration Parameters........................................................................................................ 16
10 Alarm Intervention Modes........................................................................................................................ 24
11 Table of Anomaly Signals......................................................................................................................... 26
12 Configuration EASY-UP............................................................................................................................. 27
4 - ATR227 - Manuale d’uso
Introduction
Thank you for choosing a Pixsys controller.
With the ATR227 Pixsys model Pixsys makes available in a single device multiple
options related to sensor input and actuators command in addition to the extended
power range 24..230 Vac/Vdc. With the various selectable sensors and the output
configurable as relay or SSR command, the user or retailer can reduce stock by
rationalising investment and device availability
1 Safety guide lines
Read carefully the safety guidelines and programming instructions contained in
this manual before using/connecting the device. Disconnect power supply before
proceeding to hardware settings or electrical wirings. Only qualified personnel should
be allowed to use the device and/or service it and in accordance to technical data and
environmental conditions listed in this manual. Do not dispose electric tools together
with household waste material. In observance European Directive 2002/96/EC on
waste electrical and electronic equipment and its implementation in accordance with
national law, electric tools that have reached the end of their life must be collected
separately and returned to an environmentally compatible recycling facility.
2 Model Identification
Power supply 24..230 Vac/Vdc +/-15% 50/60 Hz – 5,5 VA
ATR227-11ABC 2 Relays (2A) + 1 SSR + D.I.
ATR227-12ABC 2 Relays (2A) + 1 SSR synchronized with main power supply + D.I.
3 Technical Data
3.1 General Features
Displays 4 0,40 inch displays + 4 0,30 inch displays
Operating
0-45 °C - Humidity 35..95 uR%
temperature
IP65 front panel (with gasket)
Sealing
IP20 box and terminals
Material PC ABS UL94VO self-extinguishing
Weight 130 g
User manual - ATR227 - 5
3.2 Hardware Features
24..230 Vac/Vdc ±15%
Power supply Consumption: 5.5 VA.
50/60 Hz
1: AN1 Configurable Tolerance (25 °C)
via software. Input: +/-0.3% ±1 digit (su F.s.) for
Thermocouple type K, S, thermocouple, thermoresistance
R, J, T, E, N, B. Automatic and V / mA.
compensation of cold Cold junction accuracy 0.1 °C/°C.
junction from 0..50°C.
Analogue input
Thermoresistance: PT100, Impedence:
PT500, PT1000, Ni100, 0-10 V: Ri>110 kΩ
PTC1K, NTC10K (β 3435K). 0-20 mA: Ri<50 Ω
Input V/I: 0-10 V, 0-20 or 4-20 mA: Ri<50 Ω
4-20 mA, 0-60 mV. 0-60 mV: Ri>500 kΩ
Pot. input: 6 kΩ, 150 kΩ.
2 relays. Configurable as Contacts
Relay outputs command and/or alarm 2 A - 250 V~.
output. Resistive load.
1 SSR. Configurable as 12V/30mA.
SSR output command output and/or
alarm output.
3.3 Software Features
Regulation ON-OFF with hysteresis.
algorithms P, P.I., PID, P.D. with proportional time.
Proportional band 0..9999 °C o °F
Integral time 0,0..999,9 sec. (0 excluded)
Derivative time 0,0..999,9 sec. (0 excluded)
Manual or automatic Tuning, selectable alarm, protection of
Controller
command and alarm setpoints, activation of functions via
functions
digital input.
6 - ATR227 - User manual
4 Dimensions and Installation
ATR227
51 mm
C1
A1
A2 MAN TUN REM PTC
NTC
51 mm 7 90 mm
Dima di foratura
46 x 46 mm
Frontal panel
cut-out
Trou de panneau
USB
Spessore suggerito 2 ÷ 6 mm
Suggested thickness 2 ÷ 6 mm
5 Electrical wirings
This controller has been designed and manufactured in conformity to Low Voltage
Directive 2006/95/EC , 2014/35/EU (LVD) and EMC Directive 2004/108/EC, 2014/30/
EU (EMC). For installation in industrial environments please observe following safety
guidelines:
• Separate control line from power wires.
• Avoid proximity of remote control switches, electromagnetic contactors, powerful
engines and use specific filters.
• Avoid proximity of power groups, especially those with phase control.
• It is strongly recommended to install adequate mains filter on power supply of
the machine where the controller is installed, particularly if supplied 230Vac. The
controller is designed and conceived to be incorporated into other machines,
therefore CE marking on the controller does not exempt the manufacturer of
machines from safety and conformity requirements applying to the machine itself.
User manual - ATR227 - 7
5.1 Wiring diagram
5.1.a Power Supply
Switching power supply with extended range 24..230 Vac/dc
±15% 50/60 Hz – 5,5 VA (galvanically insulated).
5.1.b AN1 Analogue Input
For thermocouples K, S, R, J, T, E, N, B.
• Comply with polarity
• For possible extensions, use compensated cable
and terminals suitable for the thermocouples
used(compensated)
• When shielded cable is used, it should be grounded at one
side only
For thermoresistances PT100, Ni100.
• For the three-wire connection use wires with the same
section
• For the two-wire connection short-circuit terminals 1 and 3.
• When shielded cable is used, it should be grounded at one
side only
RED
ROSSO 3
WHITE
BIANCO 2
RED
ROSSO 1
For thermoresistances NTC, PTC, PT500, PT1000 and linear
potentiometers
When shielded cable is used, it should be grounded at one
side only to avoid ground loop currents
• For linear signals in Volt and mA.
• Comply with polarity.
• When shielded cable is used, it should be grounded at one
side only to avoid ground loop currents.
8 - ATR227 - User manual
5.1.c Examples of connection for Volt and mA inputs
PRESSURE TRANSMITTER
SENSORE DI PRESSIONE For linear signals 0/4..20 mA with three-wires
+12V 6 C sensors.
30mA
B Comply with polarity:
2
4..20mA A= Sensor output
V/A 1 A B= Sensor ground
C= Sensor supply (+12Vdc / 30mA)
PRESSURE TRANSMITTER
SENSORE DI PRESSIONE
For linear signals 0/4..20 mA with external power
EXTERNAL SUPPLY
ALIMENTAZIONE
supply for sensor.
ESTERNA
2 B Comply with polarity:
4..20mA A= Sensor output
V/A 1 A B= Sensor ground
PRESSURE TRANSMITTER
SENSORE DI PRESSIONE
+12V 6 C For linear signals 0/4..20 mA with two-wires sensors.
30mA
Comply with polarity:
4..20mA
A= Sensor output
V/A 1 A C= Sensor supply (+12Vdc / 30mA)
5.1.d Relay Q1 - Q2 output
Contacts capacity 5 A / 250 V~ resistive loads.
NB: see graphic below.
Electrical endurance Q1 / Q2.
2 A, 250 Vac, resistive load, 105 operations.
20/2 A, 250 Vac, cosφ = 0.3, 105 operations.
User manual - ATR227 - 9
5.1.e SSR output
SSR command output 12 V / 30 mA.
5.1.f Digital Input
PNP digital input.
Digital input according to parameter dGti.
To activate the digital input, shortcircuit pins 4 and 6.
6 Display and Keys Functions
1 2
3 5
4 C1
C2 6
A1
A2
7
8
9 10
6.1 Numeric Indicators (Display)
Normally displays the process. During configuration phase, it
1 1234 displays the parameter being entered.
Normally displays the setpoint. During configuration phase, it
2 1234 displays the parameter value being entered.
6.2 Meaning of Status Lights (Led)
3 C1 ON when the output command is on.
4 A1 A2 ON when the corresponding alarm is active.
5 MAN ON when the “Manual” function is on.
6 TUN ON when the controller is running an “Autotuning” cycle.
7 REM ON when the controller communicates via serial port (USB).
10 - ATR227 - User manual
6.3 Keys
• Increases main setpoint.
• During configuration phase, allows to slide through parameters.
8 c Together with SET it modifies them.
• Pressed after SET increases alarm setpoint.
• Decreases main setpoint.
• During configuration phase, allows to slide through parameters.
9 d Together with SET it modifies them.
• Pressed after SET decreases alarm setpoint.
• Allows to display alarm setpoints and runs the Tuning function.
10 SET
• Allows to modify configuration parameters.
7 Controller Functions
7.1 Modifying Main Setpoint and Alarm Setpoint Values
Setpoint value can be modified by keyboard as follows:
Press Display Do
1 c or d Value on display 2 changes. Increase or decrease main setpoint.
Visualizes alarm setpoint on
2 SET
display 1.
Increase or decrease the alarm
3 c or d Value on display 2 changes.
setpoint value.
7.2 Auto-Tuning
Tuning procedure to calculate regulation parameters can be manual or automatic
according to selection on parameter 8 (P.i.d.).
7.3 Manual Tuning
Manual procedure allows the user a greater flexibility to decide when to update PID
algorithm parameters. After selected MAn. on parameter 8 (P.i.d.), the procedure can
be activated in two ways:
• Running Tuning by keyboard:
Press SET until display 1 shows the writing tunE with display 2 showing oFF, press
c, display 2 shows on.
TUN led switches on and the procedure starts.
• Running Tuning by digital input:
Select tunE on parameter 25 dGt.i. At first activation of digital input (commutation
on front panel) TUN led switches on while at second activation switches off.
User manual - ATR227 - 11
7.4 Automatic Tuning
Automatic tuning procedure has been conceived to give user the possibility to have a clear
regulation also without knowledge of PID regulation algorithm. Setting Auto on parameter
8 P.i.d., the controller will check process oscillations and will modify PID parameters.
7.5 Soft-Start
At starting the controller can follow a gradient expressed in units (ex. Degree/Hour) to
reach the setpoint. Enter this gradient on parameter 21 SFt.G. with the chosen units/hour:
at next activation the controller will execute the Soft-Start function.
If parameter 24 S.tiM. is different from 0, after switch-on and elapsing of the time set
on parameter 24 , setpoint does not follow the gradient anymore, but it reaches final
setpoint with maximum power.
7.6 Automatic/Manual Regulation for % Output Control
This function allows to select automatic functioning or manual command of the
output percentage.
By parameter 69 Au.ma. it is possible to select two modes.
1 First selection ( en.) pressing SET display 1 shows p.--- , while on display 2 appears
auto.
c
Press to select man mode; it is now possible to modify the output percentage
c d
using and . To back to automatic mode, using the same procedure, select auto
on display 2: MAN led switches off and functioning backs to auomatic.
2 Second selection ( en.st.) enables the same functioning, but with two important
variants:
• If there is a temporary power failure or after switch-off, manual functioning as well as the
previous output percentage value will be maintained at restarting.
• If the sensor breaks during automatic functioning, controller moves to manual mode
while maintaining the output percentage command unchanged as generated by the PID
immediately before breakage.
Ex: on an extruder the resistance percentage command (load) is kept also in case of
input sensor failure.
7.7 Digital input functions
On ATR227 digital input can be enabled by parameter 25 dGt.i.
• 2.SPv.: Switch between two setpoint thresholds: with digital input active ATR226
regulates on SET2, otherwise on SET1;
• run.: Regulation is enabled only with digital input active;
• tune: Enables/disables Tuning, if parameter 8 P.i.d. is set on man.;
• au.ma.: (Automatic/Manual) if par. 19 au.ma. is set on en. or en.st., ATR227 regulates
in manual mode if digital input active, otherwise the regulation is automatic..
• Act.t.: (Action Type) heating regulation with inactive digital input; Cooling
regulation with active digital input;
• o.rSt: (Outputs Reset) allows to reset the outputs if Manual reset should be
configured for command output and/or alarm outputs.
12 - ATR227 - User manual
7.8 Memory Card (optional)
Parameters and setpoint values can be easily copied from one controller to others
using the MEMORY CARD.
Enter the Memory Card with the controller not connected to power supply.
At starting display 1 visualizes memo while display 2 visualizes SkiP (only if into the
Memory are stored correct values). Pressing display 2 visualizes Load. Press SET to c
confirm. The controller loads the new values and restarts.
NB: parameters may be copied only on controllers of the same model!
Updating Memory Card.
To update the memory card values, follow the procedure previously described, setting
SkiP on display 2 so as not to load the parameters on controller.1
Enter configuration (password 1234): Exiting configuration mode, the settings will be
automatically saved on Memory card.
7.9 Regulation control (only on ATR227-12ABC)
ATR227 integrates different types of control for the regulation of the SSR command
output, selecting parameter 43 o.cL.t. as follows:
7.9.a tiME Time control
For this type of control it is suggested to use a “zero-crossing” SSR.
Activation and deactivation of the output is related to the time selected on parameter
52 c.t.. Ex. selecting a time of 10s and supposing a 30% percentage, the output will
remain active for 3s and inactive for 7s.
7.9.b bSt.F. Burst fire control
For this type of control it is necessary to use a “Non zero-crossing” SSR.
The “Burst-fire” control (1 cycle) is a duty cycle mode which consists of supplying a
series of complete mains voltage cycles to the load.
Load voltage
At 50% power, the modulation time is
t 40ms:
0
• 1 firing cycle (20ms at 50Hz)
TF
TM
TNF 50% power TF = TNF • 1 firing cycle (20ms at 50Hz)
t
For a setpoint less than 50%:
0 • The firing time remains constant (1 cycle)
TF TNF
25% power TNF = 3 TF
• The non-firing and modulation time
increases
TM
0 0
t
For a setpoint greater than 50%:
• The non-firing time remains constant (1 cycle)
• The firing and modulation time increases.
TF TNF
TM 75% power TF = 3 TNF
1
In the event that, when turned on, the controller do not see memos, it means that there are no data on the
Memory Card, but you can also update their values.
User manual - ATR227 - 13
7.9.c A.bt.F. Advanced Burst fire control
For this type of control it is necessary to use a “Non zero-crossing” SSR.
In order to minimise power fluctuation during the modulation period, the
“advanced Burst fire” SSR output firing mode uses:
· A complete number of cycles for firing
· A complete number of half-cycles for non-firing
Load
voltage Standard Single-Cycle (1 cycle Burst-firing)
For a percentage less than 66%, SSR output
firing takes place as in the “Burst fire” mode
t (see bSt.F.)
0
For a setpoint greater than 66% in
T T
“Advanced Burst fire” mode:
· The non-firing time is constant at one
F NF
T
M
Load
voltage
Advanced Single-cycle half-cycle
· Firing takes place over whole cycles.
t In a ‘short-wave infrared’ application,
0
‘advanced Burst fire’ firing mode reduces the
T T
brightness of the infrared elements and thus
F NF
T
M
minimises annoying visual flickering.
In a short-wave infrared application, “advanced Burst fire” firing mode reduces the
brightness of the infrared elements and thus minimises annoying visual flickering.
7.9.d PHs.A. Phase angle control
For this type of control it is necessary to use a “Non zero-crossing” SSR.
If this mode is active, the regulation is done through the phase choking
25% Power
Using a no zero-crossing SSR, the ATR227
50% Power
synchronizes with the power supply volage
(necessarily AC) and determines when
75% Power
to activate the output to create the right
100% Power
choking.
7.9.e F.PH.A. Fixed Phase angle control
For this type of control it is necessary to use a “Non zero-crossing” SSR.
If this mode is active, the regulation is done as per “time control” ( tiME), but during the
activation it is managed a fixed choking selected on parameter 45 F.P.A.P..
14 - ATR227 - User manual
8 Configuration
For configuration parameters see par. 10.
Press Display Do
Display 1 shows 0000 with
SET
1 the 1st digit flashing, while
for 3 sec.
display 2 shows PASS.
Modify the flashing digit Enter password 1234 for
2 c or d and move to the next one par. stardard. 5678 for par.
pressing SET. advanced. (See paragraph 9)
Display 1 shows the first
SET
3 parameter while display 2
to confirm
shows the value.
Slide up/down through
4 c or d parameters.
Enter the new data which
Increase or decrease the
SET will be saved on releasing
5 visualized value pressing
c d
or
SET and an arrow key.
the keys. To change another
parameter return to point 4.
End of configuration
c+d parameter change.
6
togheter The controller exits from
programming.
8.1 Loading default values
This procedure allows to restore factory settings of the device.
Press Display Do
Display 1 shows 0000 with
SET
1 the 1st digit flashing, while
for 3 sec
display 2 shows PASS.
Modify the flashing digit
2 c or d and move to the next one Enter password 9999.
pressing SET.
SET The device loads default Turn off and restart the
3
to confirm settings device.
User manual - ATR227 - 15
9 Table of Configuration Parameters
The parameters list below can be entered by passwords 1234 (for standard) and
5678 (for advanced). Enter password 1357 to access the complete list.
1 SEN. Sensor (Password 1234)
Analogue input configuration
Tc.K Tc-K (Default) -260 °C..1360 °C
Tc.s Tc-S -40 °C..1760 °C
Tc.r Tc-R -40 °C..1760 °C
Tc.j Tc-J -200 °C..1200 °C
Tc.t Tc-T -260 °C..400 °C
Tc.E Tc-E -260 °C..980 °C
Tc.n Tc-N -260 °C..1280 °C
Tc.b Tc-B 100 °C..1820 °C
Pt Pt100 -100 °C..600 °C
Pt1 Pt100 -100 °C..140 °C
ni Ni100 -60 °C..180 °C
ntc NTC10K -40 °C..125 °C
Ptc PTC1K -50 °C..150 °C
Pts Pt500 -100 °C..600 °C
Pt1k Pt1000 -100 °C..600 °C
0-10 0..10 V
0-20 0..20 mA
4-20 4..20 mA
0-60 0..60 mV
Pot.1 Potenziometri fino a 6 kOhm
Pot.2 Potenziometri fino a 150 kOhm
2 d.P. Decimal Point (Password 1234)
Select number of displayed decimal points
0 No displayed decimal Default
0.0 1 decimal
0.00 2 decimals
0.000 3 decimals
3 deGr. Degree (Password 1234)
Select degree type
c Celsius (Default)
f Fahrenheit
4 Lo.L.i . Lower Linear Input (Password 1234)
Analogue input lower range limit only for linear signals. Ex.: with input 4...20 mA
this parameter takes value associated to 4 mA.
-999..+9999 [digit] (degrees.tenths for temperature sensors), Default: 0.
16 - ATR227 - User manual
5 up.L.i . Upper Linear Input (Password 1234)
Analogue input upper range limit only for linear signals. Ex.: with input 4...20 mA
this parameter takes value associated to 20 mA.
-999..+9999 [digit] (degrees.tenths for temperature sensors).Default:1000
6 c.out Command Output (Password 1234)
Select command output type
c. o1 Command on Q1 relay output Default. (Q2->AL1; SSR->AL2)
c.SSr Command on SSR output (Q1->AL1; Q2->AL2)
c.o1.2 Command on Q1 and Q2 output (Q1 n.o.; Q2 n.c; SSR->AL1)
7 Act.t. Action type (Password 1234)
Heat Heating (N.A.) (Default)
cooL Cooling (N.C.)
8 P.i .d. PID (Password 1234)
Select functioning (on/off or PID) and autotuning type
diS. Disabled (on/off) (Default)
Auto Automatic (P.I.D. automatic calculation of parameters)
uSER User (P.I.D. parameters calculated by manual tune or tune once)
once Once (P.I.D. parameters calculation only once at starting)
Man. Manual (P.I.D. automatic parameters calculation by keyboard)
9 Lo.L.S. Lower Limit Setpoint (Password 1234)
-999..+9999 [digit] (degrees.tenths for temperature sensors), Default: 0.
10 up.L.S. Upper Limit Setpoint (Password 1234)
-999..+9999 [digit] (degrees.tenths for temperature sensors), Default: 1750.
11 o.cAL. Offset Calibration (Password 5678)
Value added/subtracted to the process value (ex: usually correcting the ambient
temperature value).
-999..+1000 [digit] for linear sensors and potentiometers.
-200.0..+100.0 (degrees.tenths for temperature sensors),
Default 0.0.
12 G.caL. Gain Calibration (Password 5678)
Value multiplied to the process value to calibrate the working point. Ex: to
correct the range from 0...1000°C showing 0...1010°C, set the parameter to -1.0.
-99.9%..+100.0%, Default: 0.0.
13 c. HY. Command Hysteresis (Password 1234)
Hysteresis in ON/OFF
-999..+999 [digit] (degrees.tenths for temperature sensors). Default 0.2.
User manual - ATR227 - 17
14 c. Ld. Command Led (Password 5678)
State of the OUT1 led corresponding to the relevant contact
o.c. ON with open contact
c.c. ON with closed contact (Default)
15 c. S.e. Command State Error (Password 5678)
State of contact for command output in case of error
o.c. Open contact (Default)
c.c. Closed contact
16 c. s.p. Command Setpoint Protection (Password 1234)
Allows/denies modifications of command setpoint value
free Modifiable by the user (Default)
Lock Locked
17 c. re. Command Reset (Password 5678)
Type of reset for command contact (always automatic in P.I.D. functioning)
are. Automatic Reset (Default)
mre. Manual Reset
mre.s. Manual Reset Stored (keeps relay status also after an eventual power
failure)
18 c. de. Command Delay (Password 5678)
Command delay (only in ON / OFF functioning).
-900..+900 seconds.. Default: 0.
Negative: delay in switching off phase.
Positive: delay in activation phase.
19 au.ma. Automatic / Manual (Password 1234)
Enables automatic/manual selection.
dis. Disabled (Default)
En. Enabled
En.St. Enabled stored
21 Sft.G. Softstart Gradient (Password 5678)
Rising gradient for Soft-Start
0 Disabled. Default
1-9999 (degrees/hour).
24 S.tim. Softstart Time (Password 5678)
Max. Softstart duration: the process will follow the gradient only for the time set
on parameter, than moves to the max. power.
00.00 Disabled. Default
00.01-24.00 hh.mm
18 - ATR227 - User manual
25 dGt.i . Digital Input (Password 1234)
Digital input functioning (see par. 7.7)
dis. Disabled (Default)
2.Spv 2 setpoint thresholds
run Run
tunE Tune (impulsive digital input). Parameter 8 P.i.d. must be set as MAn.
Au.MA. Automatic/Manual
Act.t. Regulation type
o.rSt Output reset (impulsive digital input)
26 d.i .c.t. Digital Input Contact Type (Password 1234)
Select the digital input inactive contact.
o.c. Open contact (Default)
c.c. Closed contact
27 AL.1 Alarm 1 (Password 1234)
Alarm 1 selection.
dis. Disabled (Default)
A. AL. Absolute / threshold, referring to process
b. AL. Band alarm
H.d.AL. Upper deviation alarm
L.d.AL. Lower deviation alarm
28 A.I.5.o Alarm 1 State Output (Password 1234)
Alarm 1 output contact and intervention type.
n.o. s. (N.O. Start) Normally open, active at start (Default)
n.c. s. (N.C. Start) Normally closed, active at start
n.o. t. (N.O. Threshold) Normally open, active on reaching alarm 2
n.c. t. (N.C. Threshold) Normally closed, active on reaching alarm2
29 a.1.Hy. Alarm 1 Hysteresis (Password 1234)
-99.9..99.9 °C/°F. Default: 0.5.°C
2
On activation, the output is inhibited if the controller is in alarm mode. Activates only if alarm condition
reappers, after that it was restored..
User manual - ATR227 - 19
30 a.1.Ld. Alarm 1 Led (Password 5678)
Defines the state of A1 led corresponding to the relative contact
o.c. ON with open contact
c.c. ON with closed contact (Default)
31 a.1.s.e. Alarm 1 State Error (Password 5678)
State of contact for alarm 1 output in case of error
o.c. Open contact (Default)
c.c. Closed contact
32 a.1.sp. Alarm 1 Setpoint Protection (Password 1234)
Does not allow the user to modify setpoint
free Modifiable by the user (Default)
Lock Locked
Hide Locked and hidden
33 a1.re. Alarm 1 Reset (Password 5678)
Type of Reset for contact of alarm 1
are. Automatic Reset (Default)
mre. Manual reset (by keyboard) SET
mre.s. Manual Reset Stored (keeps relay status also after an eventual power
failure)
34 a.1.de. Alarm 1 Delay (Password 5678)
-900..+900 secondi. Default: 0.
Negative: delay in alarm output phase
Positive: delay in alarm entry phase.
35 AL.2 Alarm 2 (Password 1234)
Alarm 2 selection.
dis. Disabled (Default)
A. AL. Absolute / threshold, referring to process
b. AL. Band alarm
H.d.AL. Upper deviation alarm
L.d.AL. Lower deviation alarm
20 - ATR227 - User manual
36 A.2.5.o Alarm 2 State Output (Password 1234)
Alarm 2 output contact and intervention type.
n.o. s. (N.O. Start) Normally open, active at start (Default)
n.c. s. (N.C. Start) Normally closed, active at start
n.o. t. (N.O. Threshold) Normally open, active on reaching alarm3
n.c. t. (N.C. Threshold) Normally closed, active on reaching alarm3
37 a.2.Hy. Alarm 2 Hysteresis (Password 1234)
-99.9..99.9 °C/°F. Default: 0.5.°C
38 a.2.Ld. Alarm 2 Led (Password 5678)
Defines the state of A2 led corresponding to the relative contact
o.c. ON with open contact
c.c. ON with closed contact (Default)
39 a.2.s.e. Alarm 2 State Error (Password 5678)
State of contact for alarm 2 output in case of error
o.c. Open contact (Default)
c.c. Closed contact
40 a.2.sp. Alarm 2 Setpoint Protection (Password 1234)
Does not allow the user to modify setpoint
free Modifiable by the user (Default)
Lock Locked
Hide Locked and hidden
41 a2.re. Alarm 2 Reset (Password 5678)
Type of Reset for contact of alarm 2
are. Automatic Reset (Default)
mre. Manual reset (by keyboard) SET
mre.s. Manual Reset Stored (keeps relay status also after an eventual power
failure)
42 a.2.de. Alarm 2 Delay (Password 5678)
-900..+900 secondi. Default: 0.
Negative: delay in alarm output phase
Positive: delay in alarm entry phase.
3
On activation, the output is inhibited if the controller is in alarm mode. Activates only if alarm condition
reappers, after that it was restored.
User manual - ATR227 - 21
43 o.cL.t. Output Control Type (Password 5678)
Select output control type in case of PID regulation. (See paragraph 7.9)
tiME Time control Default
bSt.F. Burst fire control
A.bt.F. Advanced Burst fire control
PHs.A. Phase angle control
F.PH.A. Fixed Phase angle control
44 PHS.d. Phase Displacement (Password 5678)
Select the phase displacement in case of inductive load when using the phase
angle control
-90..90 degrees.> Default 0°.
45 F.P.A.P. Fixed Phase Angle Percentage (Password 5678)
Select the output % when “Fixed Phase Angle” control is selected.
10.0..90.0% .> Default 80.0%
46 L.L.P.P. Lower Limit Phase Angle Percentage (Password 5678)
Select the min. value for the command output % with Phase Angle control.
0..40%, Default: 10%.
47 u.L.P.P. Upper Limit Phase Angle Percentage (Password 5678)
Select the max. value for the command output % with Phase Angle control
60..100%, Default: 90%.
48 p.b. Proportional Band (Password 5678)
Process intertia in °C/°F
0 ON / OFF if t.i. is equal to 0 (Default)
1-9999 °C/°F
49 i.t. Integral Time (Password 5678)
Process inertia in seconds.
0.0-999.9 seconds (0 = integral disabled), Default 0.0
50 d.t. Derivative Time (Password 5678)
Normally ¼ of integral time.
0.0-999.9 seconds (0 = derivative disabled), Default 0.0
51 d.b. Dead Band (Password 5678)
0-1000 [digit] (degrees.tenths for temperature sensors) (Default: 0)
22 - ATR227 - User manual
52 c.t. Cycle Time (Password 5678)
(for P.I.D. on remote control switch 15 sec., for P.I.D. on SSR 1 sec.)
1-300 seconds (Default:15s) If par.6 c.out is set as c.SSr, (Default:2s).
53 L.L.o.P. Lower Limit Output Percentage (Password 5678)
Selects min. value for command output percentage
0..100%, Default: 0%.
54 U.L.o.p. Upper Limit Output Percentage (Password 5678)
Selects max. value for command output percentage
0 – 100%, Default: 100%.
55 s.d.tu. Setpoint Deviation Tune (Password 5678)
Selects the deviation from the command setpoint for the threshold used by
autotuning to calculate the P.I.D. parameters
0.0-500.0°C/°F. Default: 30.0.
56 m.G.tu. Max Gap Tune (Password 5678)
Selects the max. process-setpoint gap beyond which the automatic tune
recalculates PID parameters
0.1..50.0°C/°F. Default: 1.0°C
57 mn.p.b. Minimum Proportional Band (Password 5678)
Selects the min. proportional band value selectable by the automatic tune.
0.0..100.0°C/°F. Default: 5.0°C
58 ma.p.b. Maximum Proportional Band (Password 5678)
Selects the max. proportional band value selectable by the automatic tune.
0.0..300.0°C/°F. Default: 50.0°C
59 mn.i .t. Minimum Integral Time (Password 5678)
Selects the min. integral time value selectable by the automatic tune.
0.0..999.9 secondi. Default: 40.0s.
User manual - ATR227 - 23
10 Alarm Intervention Modes
10.a Absolute Alarm or Threshold Alarm ( a. AL. selection)
Pv
Alarm Spv
Hysteresis Absolute alarm with controller in
parameter
> 0 heating functioning (Par. 7 Act.t. selected
1
Heat) and hysteresis value greater than “0”
Time (Par.29 A.1.HY. > 0).*
On On
Alarm
Off Off output
Hysteresis
parameter
< 0
Alarm Spv Absolute alarm with controller in heating
functioning
2
(Par.7 Act.t. selected Heat) and hysteresis
Time value less than “0” (Par.29 A.1.HY. < 0).*
On On
Alarm
Off Off output
Time
Hysteresis
parameter
Absolute alarm with controller in cooling
> 0 functioning
3 (Par.7 Act.t. selected ooL) and hysteresis
greater than “0” (Par.29 A.1.HY. > 0).*
On On
Alarm
Off Off output
Time
Pv
Alarm Spv Absolute alarm with controller in cooling
functioning
4 Hysteresis
parameter
< 0 (Par.7 Act.t. selected ooL) and hysteresis
value less than “0”(Par.29 A.1.HY. < 0).*
On On
Off Off Alarm
output
24 - ATR227 - User manual
10.b Band Alarm ( b. aL. selection)
Hysteresis
parameter
> 0
Band alarm hysteresis value greater
1
than “0” (Par.29 A.1.HY. > 0).*
Time
Alarm
Off Off Off output
Hysteresis
parameter
< 0
Comand Spv
Alarm Spv
Band alarm hysteresis value less than “0”
2 Hysteresis
parameter (Par.29 A.1.HY. < 0).*
Time
On On On
Off Off Alarm
output
* The example refers to alarm 1; the function can also be enabled for alarm 2.
10.c Upper Deviation Alarm (H.d.aL. selection)
Pv
Alarm Spv
Hysteresis
parameter
> 0 Upper deviation alarm value of alarm
Comand Spv
1 setpoint greater than “0” and hysteresis
Time
value greater than “0” (Par.29 A.1.HY. > 0).**
On On
Off Off Alarm
output
Pv
Comand Spv
Alarm Spv
Hysteresis
Upper deviation alarm value of alarm
2 parameter
> 0
setpoint less than “0” and hysteresis
value greater than “0” (Par.29 A.1.HY. > 0).**
Time
On On
Off Off Alarm
output
User manual - ATR227 - 25
10.d Lower Deviation Alarm (L.d.aL. selection)
Pv
Comand Spv
Hysteresis
parameter
> 0 Lower deviation alarm value of alarm
1 setpoint greater than “0” and hysteresis
Alarm Spv
Time
value greater than “0” (Par.29 A.1.HY. > 0).**
On On
Alarm
Off Off output
Pv Hysteresis
parameter
> 0
Alarm Spv
Comand Spv Lower deviation alarm value of alarm
2 setpoint less than “0” and hysteresis
Time
value greater than “0” (Par.29 A.1.HY. > 0).**
Alarm
Off Off output
** a) The example refers to alarm 1; the function can also be enabled for alarm 2 .b) With hysteresis value less
than “0” ( A.1.HY. < 0) the dotted line moves over the alarm setpoint.
11 Table of Anomaly Signals
If installation malfunctions, controller will switch off regulation output and report
the anomaly. For example, controller will report failure of a connected thermocouple
visualizing e-05 (flashing) on display 1 and prb. (sensor) on display 2. For other signals,
see table below.
Cause What to do
E-01
Error in EEPROM cell programming. Call Assistance.
EEP.E
E-02 Cold junction sensor fault or room
Call Assistance.
SYS.E temperature outside of allowed limits.
E-03
Error in Memory card programming. Repeat Memory card programming.
MEM.E
E-04 Incorrect configuration data. Check if the configuration parameters
EEP.E Possible loss of calibration values. are correct.
E-05 Thermocouple open or temperature Check the connection with the
prb. outside of limits. sensors and their integrity.
E-08
Missing calibration data. Call Assistance.
SYS.E
26 - ATR227 - User manual
12 Configuration EASY-UP
To simplify the setting of parameters and the integration of the different components
involved in the control system, Pixsys introduces the EASY-UP coding which allows to
set sensors and/or command outputs in one single step.
By means of the code listed in the data sheet enclosed to the sensor or actuator (SSR,
motorized valve, etc.) the EASY-UP coding will set the relevant main parameters on
the controllers (ex. selection of PT100 on parameter “SEN” and the corresponding
measuring range on parameters “Lower and Upper limits of the setpoint”).
Different codes may be entered on the controllers in sequence to configure inputs,
control output or retransmission of signal.
2200 PT100 (-100..500°C); ON/OFF with hysteresis 1°C on Q1; absolute Alarm 1 on Q2
2201 PT100 (-100..500°C); ON/OFF with hysteresis 1°C on SSR; absolute Alarm 1 on Q1
2204 PT1000 (-100..250°C); ON/OFF with hysteresis 1°C on Q1; absolute Alarm 1 on Q2
2205 PT1000 (-100..250°C); ON/OFF with hysteresis 1°C on SSR; absolute Alarm 1 on Q1
2250 PT100 (-100..500°C); PID automatic tune on Q1; absolute Alarm 1 on Q2
2251 PT100 (-100..500°C); PID automatic tune on SSR; absolute Alarm 1 on Q1
2300 TC J (-100..600°C); ON/OFF with hysteresis 1°C on Q1; absolute Alarm 1 on Q2
2301 TC J (-100..600°C); PID automatic tune on SSR; absolute Alarm 1 on Q1
2400 TC K (-100..850°C); ON/OFF with hysteresis 1°C on Q1; absolute Alarm 1 on Q2
2401 TC K (-100..850°C); PID automatic tune on SSR; absolute Alarm 1 on Q1
Notes / Updates
User manual - ATR227 - 27
Table of configuration parameters
1 SEN. Sensor (Password 1234) 16
2 d.P. Decimal Point (Password 1234) 16
3 deGr. Degree (Password 1234) 16
4 Lo.L.i . Lower Linear Input (Password 1234) 16
5 up.L.i . Upper Linear Input (Password 1234) 17
6 c.out Command Output (Password 1234) 17
7 Act.t. Action type (Password 1234) 17
8 P.i .d. PID (Password 1234) 17
9 Lo.L.S. Lower Limit Setpoint (Password 1234) 17
10 up.L.S. Upper Limit Setpoint (Password 1234) 17
11 o.cAL. Offset Calibration (Password 5678) 17
12 G.caL. Gain Calibration (Password 5678) 17
13 c. HY. Command Hysteresis (Password 1234) 17
14 c. Ld. Command Led (Password 5678) 18
15 c. S.e. Command State Error (Password 5678) 18
16 c. s.p. Command Setpoint Protection (Password 1234) 18
17 c. re. Command Reset (Password 5678) 18
18 c. de. Command Delay (Password 5678) 18
19 au.ma. Automatic / Manual (Password 1234) 18
21 Sft.G. Softstart Gradient (Password 5678) 18
24 S.tim. Softstart Time (Password 5678) 18
25 dGt.i . Digital Input (Password 1234) 19
26 d.i .c.t. Digital Input Contact Type (Password 1234) 19
27 AL.1 Alarm 1 (Password 1234) 19
28 A.I.5.o Alarm 1 State Output (Password 1234) 19
29 a.1.Hy. Alarm 1 Hysteresis (Password 1234) 19
30 a.1.Ld. Alarm 1 Led (Password 5678) 20
31 a.1.s.e. Alarm 1 State Error (Password 5678) 20
32 a.1.sp. Alarm 1 Setpoint Protection (Password 1234) 20
33 a1.re. Alarm 1 Reset (Password 5678) 20
34 a.1.de. Alarm 1 Delay (Password 5678) 20
35 AL.2 Alarm 2 (Password 1234) 20
36 A.2.5.o Alarm 2 State Output (Password 1234) 21
37 a.2.Hy. Alarm 2 Hysteresis (Password 1234) 21
38 a.2.Ld. Alarm 2 Led (Password 5678) 21
39 a.2.s.e. Alarm 2 State Error (Password 5678) 21
40 a.2.sp. Alarm 2 Setpoint Protection (Password 1234) 21
28 - ATR227 - User manual
41 a2.re. Alarm 2 Reset (Password 5678) 21
42 a.2.de. Alarm 2 Delay (Password 5678) 21
43 o.cL.t. Output Control Type (Password 5678) 22
44 PHS.d. Phase Displacement (Password 5678) 22
45 F.P.A.P. Fixed Phase Angle Percentage (Password 5678) 22
46 L.L.P.P. Lower Limit Phase Angle Percentage (Password 5678) 22
47 u.L.P.P. Upper Limit Phase Angle Percentage (Password 5678) 22
48 p.b. Proportional Band (Password 5678) 22
49 i.t. Integral Time (Password 5678) 22
50 d.t. Derivative Time (Password 5678) 22
51 d.b. Dead Band (Password 5678) 22
52 c.t. Cycle Time (Password 5678) 23
53 L.L.o.P. Lower Limit Output Percentage (Password 5678) 23
54 U.L.o.p. Upper Limit Output Percentage (Password 5678) 23
55 s.d.tu. Setpoint Deviation Tune (Password 5678) 23
56 m.G.tu. Max Gap Tune (Password 5678) 23
57 mn.p.b. Minimum Proportional Band (Password 5678) 23
58 ma.p.b. Maximum Proportional Band (Password 5678) 23
59 mn.i .t. Minimum Integral Time (Password 5678) 23
User manual - ATR227 - 29
Read carefully the safety guidelines and programming instructions contained in
this manual before using/connecting the device.
Prima di utilizzare il dispositivo, leggere con attenzione le informazioni
di sicurezza e settaggio contenute in questo manuale.
PIXSYS s.r.l.
www.pixsys.net
[email protected] - [email protected]
online assistance: http://forum.pixsys.net
2300.10.218-RevD
Software Rev. 1.09
290420