TECHNICAL SERVICES DEPARTMENT PROJECT ENGINEERING Sub HSE (M) Approval Page Project Title: Installation of steam sparger in CN melt tank 40-2022 Date: 28-04-2022 MOC Type: Non-TA Job MOC No. #: NP-2021-124 Asset Tag: 40-2022 Project Engineer: Hasnain Raza (_ ="? Asset Description: CN Melt Tank Plant: NP Revision No: Revo Peer (If Applicable): Hafiz ave > Moc Category: Reliabjity Sub HSE () Approval trough Mesting = = : - ‘Sub HSE (M) Chairman Engineering Functional Review: 5 mre Operational/Mechanical/Safety Review: ____Department “Comments / Remarks Operation UM/SH/AE : | Field Maintenance alt 6% BAIR, | UMY/SH/AE Inspection UM/AE HSE UM/AE Process UM/SH/AE Gwvil A — a _| UM/SH/AE ‘ Ne F&I in — UM/AE _ N on ay A: eS Approved By: Chairman Sub HSE E (M)TECHNICAL SERVICES DEPARTMENT PROJECT ENGINEERING ‘Sub HSE (M) Problem Description & Proposed Solution Job Scope & Responsibilities Project Title: Installation of steam sparger in CN melt tank 40-2022 Date: 28-04-2022 Non-TA Job MOC No. #: NNP-2021-124 40-2022 Project Engineer: Hasnain Raza Asset Description: CN Melt Tank Plant: NP Revision No: Rev.0 Peer (if Applicable): Hafiz Ayaz MOC Category: Reliability Problem Description & Proposed Solutio: The phosphate solution formed during dissolution of rock with nitric acid is further cooled in crystallizers and separated in rotary vacuum filter drums. The Calcium nitrate Ca(NO3)2.4 aq.crystals separated in filter drum and washed with nitric acid are continuously discharged to CN melt tanks 40-2022/23, where these crystals are melted with the help of steam. The resulting CN melt is sent to the CN conversion section of CAN plant by means of CN melt pumps 40-7710/17/90. The level is controlled in 40-2022 by level controller LICAH 40-414. Ammonia is also added in CN melt to control free acid in CN melt tank. The CN melt tank (40-2022), contains SL steam coils while the CN melt tank (40-2023) contains steam spargers to heat the CN solution. It is difficult to maintain CN melt tank (40-2022) temperature through steam coils and frequent coil leakages also occurred due to reliability issue. To deal with the above scenario it is proposed to install 4 nos. of steam spargers in CN melt tank (40-2022) as Per spargers of CN melt tank (40-2023). Drawing of steam spargers of CN tank (40-2023) is attached. This ‘modification will help to make CN melt temperature up to desirable limit and avoid any abnormality. In view of above, following recommendation is purposed installation of steam header of ide tank and four branch spargers of 3" size inside CN melt tank (40-2022). The material of spargers JOB SCOPE & RESPONSIBILITIES: Sr.No. | _ Activity __|__ Responsibility Remarks | 1 | Field execution of spargers installation FM East | 2 | Update PSI related documents Process/Project I In case of any support/clarity required let us know. All interfaces are requested to kindly review and share your feedback. MANAGER OFFICE Uy may 2002 RECEIVED | DISPATCHEDTECHNICAL SERVICES DEPARTMENT PROJECT ENGINEERING Sub HSE (M) Document Transmittal Project Title: Installation of steam sparger in CN melt tank 40-2022 Date: 28-04-2022 MOC Type: Non-TA Job MOC No. # NP-2021-124 40-2022 Project Engineer: Hasnain Raza CN Melt Tank Plant: NP Rev.0 Peer (If Applicable}: Hafiz Avaz MOC Category: Reliability We herewith transmit the following documents in this package: 1 - ‘Sub HSE (M) Approval document > Problem Description & Proposed Solution — _ Job Scope & Responsibilities 3] : Document Transmittal 4 - Sub HSE(M) Norms & ITP 5 NP-PIP-O97 Mechanical Drawing 6 | WPS-NP-10-05-22-01 Welding Procedure | 7 PE/NP/21-124 Respective Approved Sub HSE (P) Package l ISSUED BY: PTE-TSD PREPARED BY: Cr Hasnain Raza PROJECT ENGINEER APPROVED BY: UM PROJECT ENGINEERINGTECHNICAL SERVICES DEPARTMENT PROJECT ENGINEERING ‘Sub HSE (M) ‘Sub HSE Mechanical Norms & ITP Project Title: Installation of steam sparger in CN melt tank 40-2022 Date: 28-04-2022 MOC Type: Non-TA Job MOC No. #: NP-2021-124 Asset Tag: 40-2022 Project Engineer: Hasnain Raza ‘Asset Description: CN Melt Tank Plant: NP Revision No: Rev.0 Peer (If Applicable): Hafiz Ayaz MOC Category: Reliability KEY COMPONENTS OF SUB HSE MECHANICAI Is the documentation (including Minutes of meeting) for design package complete from the previous Sub PE/NP/21-124 HSEs (Process, E & | and Civil) 2, | Does the proposed change comply with applicable | NA standards? (Write Standard No.) | 3, Are specification sheets complete and consistent NA with flow plan and heat and material balance? Has a Design Specification been included in the 4 : NA layout drawing? _ 's the capability of pipe rack, being used for holding 5. | the new installations, evaluated and found NA adequate? 6.__| Will the maintenance procedures require change? NA 7, 1s the loading on existing equipment calculated and NA found satisfactory? 8.__| Have welding procedures prepared? Yes WPS-NP-10-05-22-01 Are there training requirements for maintenance Le NA staff? 10. Does new/modified equipment/piping create No | "_| hindrance in existing lighting? 1. Have change in inspection requirements been NA identified and plan updated? 12. | Is Quality Testing Plan (QTP) required for this NA ane PREPARED BY REVIEWED BY | _REVIEWEDGY | APPROVED BY teroiecrencinesny | _acarncincensin | esrecronencontens | om /sh pac) Se) CP |The [AEFmodification? 13. | Have the insulation requirements identified? NA 14, | Equipment spacing criteria as per standard been used nn z for this modification? Is there provision for use / access of lifting 15. | equipment? (Crane mobile / overhead, Forklift Truck No etc.) 1g, | DO types of fittings, valves etc, as specified by = ‘| relevant Sub-HSE Process are compliant. A. Pipe works Yes 8. Plant layout No. a7, |-_& Mat. of construction __ NA. _ . D. Corrosion / erosion NA E. Plant equipment NA |__F._ Vessel registration NA _ G. Pipe line registration NA A. Portable Equipment NA B._Lifting Equipment NA 18. C._Lighting NA D. Roads NA E._ Drains - NA F. Electrical Supplies NA. A. Maintenance No. B._Inspection Yes __ ao C._ Scaffolding Yes D._Excavations No E. Breaking No F._ Entry to Confined Spaces _ Yes G. Special Equipment No. Has a layout drawing been included with the location 20. | of miscellaneous nozzles for vents, drains, level NA instruments, ete. a Will the fabrication be done in field? Does area =e 5 i, Yes permit field welding? 2 Are Tie-in point locations identified by consensus of Yes Process and Operations Units? ) 23, | Have static electricity concerns in equipment (fiers nn or tanks etc.) been addressed? _ 24. | Has line slope provided as per P & ID? NA _ ae PREPARED BY REVIEWED BY REVIEWED BY ‘APPROVED BY (provecrenancen) | _aseatnaneensan | ewsoecnon vance | (uM/sw pRovecn ‘Name ZINSA FZ MiZW Date eet | Gd | cate LeHave changes to documentation / drawings been | 25. | identified and marked on existing drawings / NA documents? 26. | Are any new drawings prepared? Yes NP-PIP-O97 ‘Where condensable vapors are injected into cool 27. | liquids, has the possibility of "steam hammer" been | NA I considered for Mechanical design? | Has secondary egress from elevated platforms been 2B. . NA provided? | ‘Are adequate drains, catch basins, and sewers being 29. 5 NA | | provided as Per Sub-HSE Process package? [|__ 30. | Miscellaneous (Others) NA j No. ITP Activity Reference ‘Acceptance Verifying | Activity Document Criteria Document By 1__| Procured material inspection ASMEN/ASTM | ASMEN/ ASTM | Original MTCS | FM Insp. | 2 _| Welding Procedure ASME "ASME FM. 3_| Welder Operators Qualification Certificates | ‘ASME DX Certificates FM & Insp. 4_| NDT procedures _ ASMEV ‘ASME V PFL Procedures | Insp. | Visual inspection _ Report Insp 6_[ DPT Testing I Report insp 7_[ Uttasonie Testing = Report Insp. | Radiography Testing ial Report Insp. 9 | PWHT Procedure ASME 31.3 ASME 313 PFU Procedures | FM 10” | PwHr ASMES13 ASMESL3 FMB lp. 11_| Hydrostatic Testing Procedure ‘ASME 31.3 ASME 31.3 PFU Procedures | FM 12 | Hydrostatic Testing ‘ASME 31.3 ASME 31.3 [FMB tnsp. aa PREPARED BY REVIEWED BY REVIEWED BY ‘APPROVED BY terovecrenawneen) | iamcarycyeensay | ewsrtcronenaiieen | (u/s PROIECH ae oyBILL OF MATERIAL 1 a conronenroescrnon arama | Oy oe : —): a | s+ | os [re nes 5, Be. ASME B36 jane reo | are ay a ae Foon] we «| = [care 2sonteneim TH pec] zee |8 mo es |x [acs [ene con, we, acme mes, [ne Ge we we | | mos [eno cw, oe, ame me Jnige Ge ziee| 04 EA r |. (re ELEVATION VIEW ELEVATION VIEW Towas0s.soum Towan0s EAST |. N o a len E Iso VIEW vin ouY SLL (APPROVED FOR Consreucron ae a 7 a 7a foe TTA = PLAN VIEW 1 [a | SSUED FOR EVEN -1si0e | rasnane ZES-aN 8 /APR/ 2d — desl [srgl Rev] DESCRIP WON ‘Drawn | CHEK | APPRD | DATE e020 : ee ee te VEY PAKARAB FERTILIZERS LIMITED, MULTAN. | , eee caine PROJECT ENGINEERING SECTION ores: Nites tence uNLESS Stemware NoreD ast ance [PPP esa PLANT we r clea er pat er eee nto exeas mE 2 Eater eer ety Sut ney hear Sane con [S507 Saou ¥EysTauLaTion oF STEAM é Fan woo/oor ne Toe Je Pen MELD MONTE PRA 1 @ [POON gun] SPARGER IN CN MELT TANK 5 THE GSA BLES ATER ATMERES BPE SUPPORT SUNDA Tae Soran] | en eT tm pe a 40-2022 uct eae or ~ REFERENCE ORANG oF | 1 [woc-ne-21-12 NP-PIP-097 IRlo|PAKARAB FERTILIZERS LTD MULTAN PAKISTAN Project | e of Issue; 10-05-22 |__Engineering | ——_WPS-NP--10-05-22-01 | Prepared By DR | JOB: erm :HR_ Description/ Specification! WPS for Installation of sparger in CN melt tank 40-2022 Class | Base Metal Weld To Thickness | Joint Description JOINT PREPARATION: WELDING PROCEDURE SPECIFICATION ] Preheating NA First Pass: Weld Process Filler Wire Size (diameter) | Inter Pass temperature: | Filling and Capping: Weld Process Filler Metal Size (diameter) Gas Backing Dye Check | RT PWHT | Remarks: 1. Proper grooves through grinders should be prepared 2. Weld joints should be shielded from air blast/wind during and after welding. 3. Surface to be welded should be properly cleaned from paint, oil, grease, dus, dirt, rust etc 4. For Sanicro® 28, heat-input of <1.0 kiimm and inter pass temperature of <150°C (300°F) are Fecommended. A siring bead welding technique should be used, Project Engr.: Hasnain Raza___—_ Inspection Engineer: Faroog Zafar) peers ron Moco SUB HSE PROCESS ‘Sub-HSE(P) No, PEINP/21- 12.4 Dated: 25-08-2021 ‘Any Addendum to this Specification?” YES .” No 4 Title: “Installatic of sparger in CN melt tank (40-2022)" Prepared by: Ahmad Masood (p-se Peer Review by Functional by: Sub HSE (P) Approval through: Circulation ©] Meeting Signature REVIEWS AND APPROVAL: UM Process: wun fb UM/SH Production (Concerned): Shift Engineer: Instrument Engineer: Project Engineer: FM Engineer Environment Engineer i Con. CHAIRMAN SUB -HSE(P)‘TECHNICAL SERVICES DEPARTMENT ate: 25% Aug 2024 s Spec # : PE/NP/21- Pakarab Fertilizers Limited PROCESS PACKAGE “Installation of sparger in CN melt tank (40- 2022)“ ‘PROCESS ENGINEERINGPakarab Fertilizers Limited. ____PEMpr2i- Background & Reasons for Change The phosphate solution formed during dissolution of rack with nitric acid is further cooled in crystallizers and separated in rotary vacuum filter drums. The Calcium nitrate Ca(NOs):.4 aq. crystals separated in filter drum and washed with nitric acid are continuously discharged to CN melt tanks 40-2022 / 23, where these crystals are melted with the help of steam. By means of SL steam the temperature in these tanks is maintained at about 60 °C by TIC- 40108 / 10. The resulting CN melt is sent to the CN conversion section of CAN plant by means of CN melt pumps 40-1110/11/90. The level is controlled in 40-2022 by level controller LICAH 40-414. Ammonia is also added in CN melt to control free acid in CN melt tank. The CN melt tank (40-2022) contains SL steam coils while the CN melt tank (40-2023) contains steam spargers to heat the CN solution. tis difficult to maintain CN melt tank (40- 2022) temperature through steam coils and frequent coil leakages also occurred due to reliability issue. Technical Evaluation To deal with the above scenario it is proposed to install 4 nos. of steam spargers in CN melt tank (40-2022) as per spargers of CN melt tank (40-2023). Drawing of steam spargers of CN tank (40-2023) is attached. This modification will help to make CN melt temperature upto desirable limit and avoid any abnormality. In view of above, following recommendation is purposed. © Installation of steam header of 5” size inside tank and four branch spargers of 3” size inside CN melt tank (40-2022) The material of spargers will be SS316L. Process EngineeringPakarab Fertilizers Limited. PE/NP/21- Recommendation ‘* Project Engr. will conduct Sub-HSE (M) for installation of 4 nos. of steam sparger of 3” size and main header of 5” size. ‘* FM will execute this modification as per MOC. List of Attachments © CNmelt tank Datasheet © PBID (D-13922-0) © Sparger drawing of CN melt tank (40-2023) © Sub HSE (P) Norms Process EngineeringBED os. seszres Ss} siafieds | aBewep asempieyon ‘Zz SaQ Sa, nay} uooalut Bunesedo PaAlasqo sownNjoN “| Wea}s TS JORG 44 SOA sa, sj100 weels 1S u6isaq | suefieds ON SOA nuyy uoyoal Buneiedo WEAIS TS 198. €202 - Ob (sbuu 814) a oN S100 weajs 1S ubiseq | (s6uu o1#) oN Se sll0o Wea}s 1S Bunevedo 2202 - Ov ‘aBewep yuanboy oN oN (sBuu g)#) ubisaq 0} aNp panowias a1am S105 sjjoo weays 1S ue, syewey soyeyby hice Buneey Aydosojtud veH N 9 aoe re |lOD sa JoBseds yuel OW NO Sw, waaoPPL ' SUB- HSE PROCESS NORMS Process Spec No: PE/ NP /21- Date: 25-08-2021 Title: “Installation of sparger in CN melt tank (40-2022)” KEY COMPONENTS OF SUB HSE PROCESS: 1. WHAT IS THE NEED FOR MODIFICATION / ADDITION? Removal of Hazards. 7 Process Technology Change} Operational Improvement... Enhancement of Product Quai. Production Enhancement. Equipment Revival. Others. Remarks: any abnormality. Oo oO Ergonomics. Procedural Change... This modification will help to make CN melt temperature up to desirable li ooo | oo 2. WHICH STANDARDS DOES THE PROPOSED CHANGE COMPLY? Plant Design standards. OSHA Equipment Vendor's standards.[-]_ NFPA... ASME. . ANSI = NEQS. British Standards... Not Applicable. Remarks: The purposed change comply the standards provided by UHDE. 000006 3. IS THE IMPACT OF MODIFICATION ON UTILITIES EVALUATED AND. FOUND SAFE? POWER... Cooling Water .......... oO .-O Effluent. Ol sen] Plant Air. a Demin. Water ... 2G Remarks: N/A 4. WHICH OF THE PROCESS CONDITIONS ARE BEING PROPOSED AND HOW DO THEY MATCH UP WITH THE EXISTING CONDITIONS? ‘Temperature. oO Composition. ... oO Reactions. a Pressure... oO Inventory. o Services. oO oure | foccerronsrn | troremnony | gumeceane” | Retrence | Name Aimed Masood | Mahmood Parr }| Salman Salem om Date | 2506-2001 75082024 sernierasien esignisign fem awd” [snpOFIEL Flow. OO Chemicals.......49 Level... +O Ignition Sources] Effluents, O Others.....0 Remarks: N/A 5. HAVE TRAIN Operations Staff Remarks: N/A. NEEDS IDENTIFIED AND RESPONSIBILITY ASSIGNED? Maintenance Staff.................0] 6. HAS THE LOCATIONS IDENTIFIED FOR PROPOSAL? Valves Control valves. Ditins “B vens.. 8 Bleeds. Sample points oO NRVs, QO TieIn. = Remarks: Tie-in points for installation of sparger is marked in attached P&ID 7. WHAT SAFETY CONTINGENCIES HAS BEEN EVALUATED? DO THEY COVER ALL POSSIBLE CONTINGENCIES THAT COULD OCCUR? Site Utility Failure .. 1 — Mis-operation of Valves.........[] Fire ... Temperature Excursion og Runaway... : Pressure Excursion, Oo Malfunction of Control Valves....{] Potential upset conditions....... Operator Error ia Remarks: N/A 8, HOW WILL THE MODIFICATION / ADDITION AFFECT THE DESIGN OF THE PLANT? WILL IT BE IN SAFE DESIGN RANGES (VES / N@-/ NA) Design pressure.......[] Pipe Works...........] Corrosion / Erosion.) Design Temp......... Plant Layout........0) — Interlocks..........£ Mat-of Construction. ] Instrumentation... El. Shutdown system...) Relief Vents........... Loads on StructuresE] Plant Equipment's. Measuring / Metering Devices. “Recorders... SCDS....0000 Remarks: Steam header of 5” size will be installed inside CN melt tank (40-2022) along with two branch spargers of 3” size. WHICH OPERATIONAL METHODS / PROCEDURES ARE TO BE CHANGED OR DEVELOPED? Commissioning.........1 ‘Abnormal Operation. Q Startup... “Oo Emergencies... Q Normal Operation......5 Preparation for Maintenance...) Shut down oo Opportunities for Error...) Not Applicable. Oo Bone PREPARED BY REVIEWED BY ‘APPROVED BY Reference (PROCESS ENGINEER) (SH OPERATION) {uM PROCESS) ‘Salman Saleem ‘OSHA Name ‘Ahmad Masood Mehmood Paresh | Sema worn vn Date 25-08-2024 >, [2508-2001] _ (25-08; soe [DesigniSign.| E-11 * Toune XO ole aan KSOPFL : Remarks: N/A 10. WHICH OF THE OTHER EQUIPMENT / PLANT IS AFFECTED BY THE MODIFICATION / ADDITION? Portable Equipment.......] Railway... Upstream . Lifting Equipment......... Drains. ---[J Downstream. Lighting. Oo Electrical ‘Supplies. O Vents.. Roads. o Line slope... Other Plants. Support Structure oO Remarks: NA 11. CONSIDERING THE ABOVE CHANGES AND EFFECTS WHAT HAZARDS CAN RESULT? Broken Parts... a Pipe Leaks. Fl Moving Parts. Vessels leaks. Released Energy. A other Emissions. 8 Falls... a Hot Surfaces......... Flames. a Noise... O Chemicals... Remarks: NA 12. TO WHAT EXTENT IS THE ENVIRONMENT AFFECTED BY MODIFICATION / ADDITION? -O Working Conditions...) Emissions / Effluents.. Plant Environment Beyond Plant Boundary...........] Remarks: This modification will help to make CN melt temperature up to desirable limit and avoid any abnormality 13. DOES ANY PROCESS REQUIRE CHANGE? Alarm & Trip Testing... Electrical Classification.........1 Pipeline Registration Vessel Registration. A Relief Stream Registration. Emergency Clearance. Remarks: N/A 14, WILL ANY EXISTING SAFETY EQUIPMENT BE INADEQUATE WHEN THE MODIFICATION / ADDITION ARE COMPLETED? Clothing, : oO Fire Fighting, Eye Protection... a Means of Escape. 4 Ear Protection........scesseeeeef] Fire Detection... A Breathing Apparatus. oO Fire Protection. o Lighting. 8 Showers. o Remarks: N/A PREPARED BY REVIEWED BY Route | maceernonern | tevorenaron1 tawrpnocessy | _ Reference Name "Anmad Masood Tianna ParachPo] Sarnan Sacer OSHA Date 25-08-2021 yn 25-08-2021 iC | seres80 180 [Design/Sign.| E-1 ‘SH NP UM.15. WHERE WILL THE DETAILS OF THE MOFIFICATION / ADDITION BE RECORDED? Changes to P & I Diagrams............g§ Changes to P F Diagrams........5) Changes to Elect. Line Diagrams.....[] Notices. oO ‘Changes to Mech. Drawings, MB......Training...... a) New Drawings... see} Changes to Design Manual... 5] Changes to Operating Instructions... . Material & Energy Balance...) Other es sssisccsnssseeerseesssssseeseesees ld Remarks: This modification will be updated in P&ID and CN tank mechanical datasheet. 16. DOES THE MOFIFICATION AFFECT HAZARDS AREA CLASSIFICATION? YES /NOV If YES ~Area is Classified as Zone Qo Specification Electrical Equipment is adequate for zone classified CI -Hazard area classification list and layout needs update. o Remarks: N/A 17. HAZOP / WHAT IF CONDUCTED AND CHECKLIST ATTACHED..N/A 18. HAVE ALL THE CONCERNED PERSONNEL REVIEWED THE PACKAGE... : ee oe yes . 19. ARE FURTHER HAZARD STUDIES REQUIRED?...NO. PREPARED BY REVIEWED BY ‘APPROVED BY Refer ROUTE | wrocessencnveem (snoperarion 4 (um process) vent Name ‘Ahmad Masood Mahmood Paracha 7 Selman Saleem ‘OSHA 29.0FR.1910.1190) Date 25-08-2021 y] , [208-2021 Ay ee besignign- [Ea wa? Tein va {ow@ pekereh SUB HSE (P) Checklist subject: Installation of steam sparger in CN melt tank (40-2022) Np/2ti34 ‘srt [Description ‘Yes/No/NA ‘Remarks 1_| Reference number of Sub SOC (P) given. Yes [Piping specication mentoned. Yes 3 HAZOP hari heck int stacked wo 4 4 Hlon Veloce rn eis 7 = [Sem press angs are within af ini ¥ a | Material speciation mentioned ves ee minced wing [7 Types of valves specified 7 [NA a [btn vale cations or proper dang wa 5 [Werle ocatons fo proper venting wa - 707 [Line slope eaureret or seit raining Wa | 11_ | Data sheets provided. NA] 7 7 Frstrument angela un Scar 12 | mentioned. _ _ NA _ | | Petbanached 7 Ti [ Line sie/speccatonrenloned on FID ves 4 15 [ Chea he possiblity of inermixng of two seams| NA | [Taken cae of NEGS values wa 4 [ Can he system be safely commited anne? | NA hat Pt are reared fr commissoning and 6 ; 18 | operate the system (if applicable) Abad ee creat | To" | What procedure tbe oad / developed mm 20" No's ef role reared. ny sare oles? wi 21 | Manholehand hole provi Wk [Reference given for the andar) ed Yes | Ae per URDE pectin 23 [nteok requirements a 24 [eS screen diction requirement wa | 25 [ Any instrurent loop medication wa 36 Any sequence mosifieston ta | 37 Issiaton for Personnel Protection my ‘28 | Minimum Chemical Exposure to end user. NA a 3 [Pressure gauges nal = 30_ [Temperate gages insted 31 [How meters equred 32_| Transmitters required. | '33_| Recorders required. - '34_| Can the system be commissioned / decon safely a a 35-[ Ghnge’s efecto product quay . Pron Tapas wi Fe ee Yes | maintain tne tank tmp up ~ 7 —_— _ = to desirable limit 37 Brine ae : ™ 33 Vet ote lcstone Wh +39_| Plant Startup/Shut down effect. No. - = “40 _| Training of Operations people. Yes = ‘41_| Functional Review carried out with UM Ops Yes_ | 42_| Checked possibility of micup of tag numbers NA 7 [T4a_[ Check drain / bleed for safe depressurization. NA _ i Page otNall, TECHNICAL SERVICES DEPARTMENT 7 PAGE 1 of 1 PROCESS ENGINEERING UNIT MINUTES OF MEETING Installation of Stack Analyzer at Dissolving Section Recovery of vacuum pumps seal water by installation of pH meter SUBJECT: 3. Provision of urea recycle line and installation of urea standby pump along with level indication & drain plate Installation of sample point on reactor discharge line to settling tank seal pot 5._ Installation of sparger in CN melt tank (40-2022) HELD ON: | 25/08/2021 | ISSUED ON: | 27/08/2021 | LOCATION: SKYPE MEETING REFNO: | TSD/PE/NP PREPARED BY: Ahmad Masood PARTICIPANTS: PARTICIPANTS Hyder Ali (HA) Prod. Manager East Shadab Anjum (SA) Sr. Process Engr. ‘Salman Saleem (MSS) UM Process Hasnain Raza (HR) Project Engr. Mahmood Paracha(MP) SH NP. ‘Sana Zulfiqar (SZ Env. Engr. Nadeem Shahid (NS) Safety Engr. ‘Ahmad Masood (AM) Process Engr. Khawaja Hassan Mansur —_Environment Engr. ‘Shahan All (SA) FM Engr. Ghulam Rasool (GR) Day Engr. NP [Sub-HSE (P) of NP plant was conducted and the marked actions are as follows. oad Etre aT DATE * Installation of Stack Analyzer at Dissolving Section MOC for installation of stack analyzer at Dissolving Section carried out. + Info. - 2, _| lt wasadvised to provide tapping point of 1” at 135F for proper measurement Process | 3108-202 of exhaust gases. (Completed) ‘© Recovery of vacuum pumps seal water by installation of pH meter For recovery of raw water from seal water tank it is proposed to install pH 1. | analyzer connecting upstream & downstream of seal water tank with alarm of | info. - Pump (40-1120) at low pH. Forum agreed to execute this modification. ‘+ Provision of urea recycle tine and installation of urea standby pump along with level indication & drain |. plote To ensure continuous dosing of urea solution into reactors it is proposed to 1. | provide pump recycle line, standby urea pump, level indication and drain plate | - info. - on urea preparation tank, The subject modification will be executed in Phase-I and new urea overhead Process | 30-06-2022 tank will be evaluated in Phase-tqnRL, | TECHNICAL SERVICES DEPARTMENT — So I PROCESS ENGINEERING UNIT MINUTES OF MEETING > Installation of sample point on reactor discharge line to settling tank seal POt 1_| Forealection of sample in between reactor and setting tanks sample pointof | ise, 2° with plug valve is proposed to install at 114F. ‘* Installation of sparger in CN melt tank (40-2022) “The existing coils in CN melt tank (40-2022) is not reliable and couldn't fulfill to 1. _ | maintain the temperature up to desired limit. So, itis proposed to install steam | Info. - spargers as per other CN tank (40-2023) Removal of coils a lengthy job 50 itis decided to keep the coil for time being & install two nos. of steam sparger to meet the requirement of desired | FM ATA-2022 temperature till it’s removal and further two spargers will be added. a (ee =e — er