To Pinunt 28-12-2024
To Pinunt 28-12-2024
Mohammed
Mohammed Approved To
2 Abdul Azeem 13-Nov-24 Mohammed Abdulazeem
Abdulazeem Proceed
Engineer MBL
AHMED
HASHEM Approved To
3 Ahmad Hashem 13-Nov-24 Ahmad Hashem
Technical PM Proceed
MBL
Hisham Musamih Approved To
4 Hisham musamih 13-Nov-24 Hisham musamih
Engineer MBL Proceed
Abdelrahman Abdel Rahman Approved To
5 13-Nov-24 For Your Approval Abdel Rahman Ahmed
Ahmed DC MBL Ahmed Proceed
Abdul Razzak DC Abdul Razzak Abdul Approved To
6 13-Nov-24 Abdul Razzak Abdul Rasool
Manager Hesco Rasool Proceed
Kamel
Approved To
7 Abdelrahman Kamel Abdelrahman 28-Dec-24 Kamel Abdelrahman
Proceed
Engineer Hesco
Ameen Diab
8 Ameen Diab Return 28-Dec-24 . Ameen Diab
Engineer Hesco
MAR number. Client Name: First Fix
Specification/ code compliance sheet
Document number: Consultant : Hesco
Equipment description: Ory Type Medium Voltage
Date:06/10/2024
Transformers
Specification/Drawing reference Material manufacturer/ Proposed � Remarks (Justify deviation from any
Item ff Specification requirements
(i.e Part, section & pages) supplier Material/equipment (YES ND, N/A)I project specification)
PART 1- GENERAL
Ari 1.tun11l u1111e1� Will be Lles1g11E-d,
1.01 RELATED DOCUMENTS manufactured and tested in compliance
Section 26 12 16_Dry Type Dry Type
A. Drawings and general provisions of the Contract, including Gemiral and Supplementary Comply with comments with IEC6U076 requirements, this
Medium Voltage Transformers CAST-COIL Transformer
Conditions and Division 01 Spedfication Sections, apply to this Section Compliam:e statement and Technical Data
Shell!I \'.Jt th" ulle1.
1.25UMMARY
A.This Section includes step down dry type transformers with medium and/or low voltage primaries
and secondary as specified,
B. Related Sections include the following:
1. Division 26 Section 260500 "Common Work Results for Electrical".
2, Division 26 Section 260513 "Medium Voltage Cables," for cable terminations at transformers All transforrne1s will be designed,
3. Division 26 Section 260519 '' Low Voltage Electrical Power Conductors and Cables" for LV manufactured and tested in compliance
Secllon 26 12 16_Dry Type Dry Type
Cables connections between transformers and secondary distribution equipment. Comply with comments with IEC60076 requiremenh, Ihis
Medium Voltage Transformers CAST-COIL Transformer
4. Division 26 Section 260526 "Earthing and Bonding for electrical SystemsH Complia11ce statement and Technical Data
5, Division 26 Section 260548 "Vibration and Seismic Controls for Electrical Systems". Sheet of the offer
6. Division 26 Section"Medium-Voltage Switchgear"
7. Division 26 Section 262413 "Switchboards."
8. Division 26 Section 262500 "Enclosed Bus Assemblies"
C Connection to power SCADA system, including interface elements as detailed in Division
26 Specification Section SCADA system
1.3 Submlttals
A Product Data: For each type of product
l. Include full technical data on features, components, ratings, and performance Include core
material, grade, lamination thickness, flux density, winding material, and current density.
2. Submit Manufacturers' catalogue.
8. Shop Drawings: For dry-type, medium-voltage transformers
l. Include plans and elevations showing major components and features
a. Include a plan view and cross section of equipment base, showing clearances, manufacturer's
recommended workspace, and locations of penetrations for earthing a11d conduits
2 Include details of equipment assemblies and indicate dimensions, weights, loads, required
clearances, method of field assembly, components, and location and size of each field connection
C, Wiring Diagrams: Detail wiring and identify terminals for tap changing and connecting field·
installed wiring
D Include list of materials
E. Include nameplate legends.
F, Coordination Drawings: location plans drawn to scale, on which the following items are shown
and coordinated with each other.
G Point-wise compliance statement to the specifications, duly signed by the manufacturer/
Section 26 12 16_Dry Type manufacturer authorized representative and by the contractor Tyµ� and Special tests of similar
Dry Type
Medium Voltage Transformers H. Product Certificates: Signed by manufacturers of transformers certifying that the products Comply with comments transformers can be shared.
CAST-COIL Transformer
furnished comply with requirements Site activities within contractor's scope
I Type Test Certificates: Submit to verify compliance of main equipment with the relevant IEC
Standards and in general are to include lightning impulse with standard, power frequency voltage,
temperature rise, short time current withstand and enclosure protection to IEC 60529,
J. Routine Tests: Each transformer unit is to undergo routine tests at the manufacturer's works in
accordance with the relevant standards. Submit routine test reports, prior to shipping equipment,
indicating ambient test conditions and guaranteed rating of equipment under site conditions.
K. Special Tests: Factory special tests are to include noise level, temperature rise, impulse
withstand on transformers of each rating to be delivered
L, Sound-Level Test Reports: Certified copies of manufacturer's sound·level tests applicable to
equipment for this Project,
M. Field Test Reports: Indicate and interpret test results for compliance with performance
requirements
N Manufacturer Seismic Certification: Manufacturer shall submit a signed certificate by the
manufacturer of seismic restraints certifying that the products furnished comply with the project
specifications requirements.
0. Operation and Maintenance Data: For transformer and accessories to include in emergency,
operation, and maintenance manuals.
Specification/Drawing reference Material manufacturer/ Proposed Compliant Remarks (Justify deviation from any
ltemN Specification requirements
(i.e Part, section & pases) supplier Material/equipment !YES! NO NLAII project specification)
1.5 WARRANTY
66 months from delivery / 60 months from
Section 26 12 16_Dry Type Furnishing, installation and termination of Medium Voltage Transformers
(\. Dry Type
5 Comply with comments commissioning, whicl1ever
Medium Voltase Transformers B Equipment and installation shall meet or exceed latest regulations published by the local authority CAST-COIL Transformer
comes first
having jurisdiction
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r, r . .
1.09 cXTAA MATERIALS
A. Spare parts for dry type transformers shall include but not limited to fan, fan controller and
temperalUft! monitoring unit.
Section 26 12 16_Dry Type B. Tools and Instruments: provide tools instruments required for normal routine inspection, testing, Dry Type
9 Comply
Medium Voltage Transformers opi:mallaa and maintenance as recommended by the manufacturer_ CAST-COIL Transformer
I ��-
�
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'Ene'
Specifk�tlcn/Drawfnc refen.ru:e Material manufacturer/ Proposed Compliant Remarks (Justify deviation from any
Item# Specification requirements
(i.e Part, section & pages) s1.1pplier Material/equipment jYES,NO,NlAII project specification)
DD. Cooling System: Forced-Air-Cooled shall permit 40% increase in rated power
1 Equip with forced-air-cooling equipment, including fans, conduit, wiring, motor controllers, and
thermometer with alarm contacts for fan control.
2 Forced-air cooling shall be regulated automatically by sensors placed in the low-voltage winding's air
ducts. Forced-air cooling shall include three-phase electronic digital temperature monitor, fans,
Section 26 12 16_Dry Type Dry Type Wiring diagram will be issued for
20 control wiring, control panel with test switch, indicating lights, alarm, and alarm silencing switch. Comply with comments
Medium Voltage Transformers CAST-COIL Transformer approval 111 the �ngineering stage
EE Dry type transformer shall be monitored by CCMS system in coordination with the CCMS
specialist and manufacturer, for the data points and functions to be provided as mentioned in dwg.
Provide comprehensive and complete documentations regarding the requirements of the integration
with the CCMS, including databases, Object IDs and description, component
addresses and any other pertinent information
FF. Earthing
1. Internal Earthing
a) All non-current carrying metal parts of the transformer with the exception of the
core laminations, core bolts and associated clamping plates shall be
maintained at ground potential.
b) The top main core clamping structure shall be connected to the enclosure by a
Section 26 12 16_Dry Type Dry Type Drawings will b� issued for
21 copper strap The bottom core clamping structure shall be earthed by 5Uitable method. Comply with comments
Medium Voltage Transformers CAST-COIL Transformer approval in lhe e11gineeri11g stage
2, Earthing of Magnetic Circuit: The transformer core shall be insulated from the structure so
as to withstand core insulation tests and subsequently be earthed through a detachable
flexible copper link
3. External Earthing Provision shall be made to connect external earthing at positions close
/4�::-
to each bottom four corners of the enclosure Earthing terminals shall be adequately
/4,"1 -
dimensioned to receive the external earthing conductor
-,. 6
2.3 IDENTIFICATION DEVICES
Section 26 12 16_Dry Type Dry Type
22
Medium Voltage Transformers
A Nameplates: Engraved, laminated-plastic or metal nameplate for each transformer, mounted Comply ¥;.._'.�.
CAST-COIL Transformer
with corrosion-resistant screws. Nameplates and label products in accordance with IEC 60616,
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I
PART 3 - EXECUTION ,...---1-o�e
i:u
3.01 EXAMINATION -:s:-�·
<?� C.R-IJJ
Examine areas and conditions for compliance with requirements for medium-voltage
transformers,
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B. Examine roughing-in of conduits and earthing systems to verify lhe following:
1 Wiring entries comply with layout requirements �c �8?.o::
23
Section 26 12 16_Dry Type
Medium Voltage Transformers
2. Entries are within conduit-entry tolerances specified by manufaclurer and no feeders will have to
cross section barriers to reach load or line lugs.
Dry Type
CAST-COIL Transformer
Comply Contractor's scope
h, '::'.
C. Examine walls, floors, roofs, and concrete bases for suitable mounting conditions where
transformers will be installed.
D. Verify that ground connections are in place and that requirements in Division 26 Section
260526 "Earthing and Bonding for Electrical Systems" have been met Maximum ground
resistance shall be 5 ohms at location of transformer or as per utility requirement
E. Proceed with installation only after unsatisfactory conditions have been corrected
3.l INSTALLATION
A, IEC 60076-11, CZ and EZ classes will be indicated on the rating plate
Sedkln 26 12 16_Dry Type Dry Type
24 8. The manufacturer must produce a test report from an official laboratory for a transformer of the C:t.trllldl..lUI', scope
MeduJ1n Voltage Transformers CAST-COIL Transformer
Comply
SQm� design as those produced,
'- The tests must have been performed in accordance with IEC 60076-11
Specification/Drawing reference Material manufacturer/ Proposed Compliant Remarks (Justify deviation from any
ltemt, Specification requirements
(l.e Part, section & pages) supplier Material/equipment (YES, NO, N/AI} project specification)
3.03 CONNECTIONS
A Tighten bus joint, connector, and lerminal bolts according to manufacturer's published
Section 26 12 16_Dry Type Dry Type
25 torque-tightening values. If manufacturer's torque values are not indicated, use those specified in applicable Comply Conlraclor's scope
Medium Voltage Transformers CAST-COIL Transformer
Standards.
3.05 EARTHING
Section 26 12 16_Dry Type Dry Type
28 A. Comply with Division 26 Section "Earthing and Bonding" for materials and installalion requirements_ Comply Contractor's scope
Medium Voltage Transformers CAST-COIL Transformer
3.06 CLEANING
Section 26 12 16_Dry Type A On completion of installation, inspect components Remove paint splalters and other spots, dirt, Dry Type
29 Comply Contractor's scupe
Medium Voltage Transformers and debris, Repair scratches and mars on finish to match orisinal finish. Clean components CAST-COIL Transformer
internally usins methods and materials recommended by manufacturer.
3.07 ADJUSTING
A. After installing and cleaning, touch up scratches and mars on finish to match orisinal finish
Dry Type
v.:-:- I - -
..._,
/4 �- �.....
B. Adjust transformer taps to provide optimum voltage conditions at utilization equipment throughout •
CAST-COIL Transformer
Comply Contraclor's scope
. � i ,\ �
normal operating cycle of facility. Record primary and s�condary voltages and tap settings and
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t----j------------j--------+,::.0::8:-D=,=M:-:O:-:N:-::S=rRA=r,:::o:-:N- - - - - - - - ------------ - -+--- --f-
- - - -----+-------- +.,�et..;�.-
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A Engage a factory-authorized ser11ice representative to explain transformers and accessories and
to train lhe Employer's maintenance personnel Include a minimum of 8 hours of training in
operation and maintenance, Provide both classroom training and hands-on equipment
operation covering the following:
Section 26 12 16_Dry Type 1. Safety precautions.
Dry Type
31 2. Features and construction of project transformers and accessories, Comply Contractor's scope
Medium Voltage Transformers CAST-COIL Transformer
3. Routine cleaning
4. Interpretation of readings of indicating and alarm devices
5. Features, operation, and maintenance of separable, insulated, counector system
6. Tap-changing procedures.
8 Schedule training with the Construction Manager with at least 7 days' advance notice,
Prince Palace Project
26 12 16-DRY TYPE MEDIUM VOLTAGE TRANSFORMER
PART 1 GENERAL
A. Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
1.02 SUMMARY
A. This Section includes step down dry type transformers with medium and/or low voltage primaries
and secondary as specified.
B. Related Sections include the following:
1. Division 26 Section 260500 "Common Work Results for Electrical".
2. Division 26 Section 260513 "Medium Voltage Cables." for cable terminations at transformers.
3. Division 26 Section 260519 " Low Voltage Electrical Power Conductors and Cables.” for LV
Cables connections between transformers and secondary distribution equipment.
4. Division 26 Section 260526 “Earthing and Bonding for electrical Systems”.
5. Division 26 Section 260548 “Vibration and Seismic Controls for Electrical Systems”.
6. Division 26 Section “Medium-Voltage Switchgear”.
7. Division 26 Section 262413 “Switchboards.”
8. Division 26 Section 262500 “Enclosed Bus Assemblies.”
C. Connection to power SCADA system, including interface elements as detailed in Division 26
Specification Section SCADA system.
1.03 SUBMITTALS
A. Product Data: For each type of product.
1. Include full technical data on features, components, ratings, and performance. Include core
material, grade, lamination thickness, flux density, winding material, and current density.
2. Submit Manufacturers' catalogue.
B. Shop Drawings: For dry-type, medium-voltage transformers.
1. Include plans and elevations showing major components and features.
a. Include a plan view and cross section of equipment base, showing clearances, manufacturer's
recommended workspace, and locations of penetrations for earthing and conduits.
2. Include details of equipment assemblies and indicate dimensions, weights, loads, required
clearances, method of field assembly, components, and location and size of each field connection.
C. Wiring Diagrams: Detail wiring and identify terminals for tap changing and connecting field-
installed wiring.
D. Include list of materials.
E. Include nameplate legends.
F. Coordination Drawings: location plans drawn to scale, on which the following items are shown
and coordinated with each other.
G. Point-wise compliance statement to the specifications, duly signed by the manufacturer/
manufacturer authorized representative and by the contractor.
H. Product Certificates: Signed by manufacturers of transformers certifying that the products
furnished comply with requirements.
I. Type Test Certificates: Submit to verify compliance of main equipment with the relevant IEC
Standards and in general are to include lightning impulse with standard, power frequency voltage,
temperature rise, short time current withstand and enclosure protection to IEC 60529.
J. Routine Tests: Each transformer unit is to undergo routine tests at the manufacturer's works in
accordance with the relevant standards. Submit routine test reports, prior to shipping equipment,
indicating ambient test conditions and guaranteed rating of equipment under site conditions.
1.05 WARRANTY
A. Manufacturer’s Warranty: Submit a written warranty signed by the manufacturer agreeing to
repair, restore or replace any defective equipment specified in this section during the specified
warranty period
1. Warranty Period: 5 years from the date of delivery.
1.07 COORDINATION
A. Coordinate size and location of concrete bases. Concrete, reinforcement, and formwork
requirements are specified in Division 03.
A. Spare parts for dry type transformers shall include but not limited to fan, fan controller and
temperature monitoring unit.
B. Tools and Instruments: provide tools instruments required for normal routine inspection, testing,
operation and maintenance as recommended by the manufacturer.
PART 2 PRODUCTS
2.01 MANUFACTURERS
A. Approved Manufacturers of Power Transformers: Subject to compliance with requirements and
project specifications, provide products by one of the following or approved equal:
1. ABB. (China)
2. Schneider Electric (France)
3. Siemens (Germany)
b. LV Side:
PART 3 EXECUTION
3.01 EXAMINATION
A. Examine areas and conditions for compliance with requirements for medium-voltage
transformers.
B. Examine roughing-in of conduits and earthing systems to verify the following:
1. Wiring entries comply with layout requirements.
2. Entries are within conduit-entry tolerances specified by manufacturer and no feeders will have to
cross section barriers to reach load or line lugs.
C. Examine walls, floors, roofs, and concrete bases for suitable mounting conditions where
transformers will be installed.
D. Verify that ground connections are in place and that requirements in Division 26 Section
260526 "Earthing and Bonding for Electrical Systems" have been met. Maximum ground
resistance shall be 5 ohms at location of transformer or as per utility requirement.
E. Proceed with installation only after unsatisfactory conditions have been corrected.
3.02 INSTALLATION
1. Locations and Layout: Exact locations and physical layout of equipment and components may be
varied as required to suit manufacturer's design and as approved, provided the required
functions and operations are accomplished; follow the identification of the units indicated on
Drawings exactly to ease checking and building maintenance procedures.
2. Equipment Bases: Ensure that concrete bases and foundations provided for installation of
equipment are constructed in accordance with approved shop and construction drawings and
equipment manufacturers' drawings and that holes for fixing bolts and provisions for passage of
cables etc. are provided as required.
3. Cable Trenches: Ensure that trench construction and covers provided for installation of power
and control cables are in accordance with approved shop and construction drawings.
4. Built-In Items: Ensure that equipment supports, fixings and the like, and sleeves for passage of feeders
and cables which are to be built into concrete foundations, bases, cable trenches or building structure
are provided as and when required and that they are properly installed.
5. Equipment: Install on concrete bases etc., and assemble completely plumb and level, before grouting
in holding-down bolts.
6. Supports and Terminations: Install all incoming and outgoing cable supports, cable ends and
termination fittings required for MV, LV and control cables.
7. Relays: Set in accordance with manufacturer's instructions and the Local Power Authorities
requirements.
8. Earthing: Ensure that earthing installation is as described in Section "Earthing and Bonding" of the
Specification and/or as shown on the Drawings.
9. Temporary Lifting Provisions: Remove temporary lifting eyes, channels, brackets, and temporary
blocking of moving parts from switchgear units and components.
3.03 CONNECTIONS
A. Tighten bus joint, connector, and terminal bolts according to manufacturer's published
torque-tightening values. If manufacturer's torque values are not indicated, use those specified in
applicable Standards.
A. Equipment: Inspect equipment upon delivery to site and report any damage to Engineer.
B. Components: Check component ratings, types, sizes and wiring connections, including current
and voltage transformers, fuses, switches, instruments and relays.
C. Manufacturer's instructions are to be followed under all circumstances. Carry out and record
measurement and tests recommended by the manufacturer.
D. Test Objectives: To ensure transformer is operational within industry and manufacturer's
tolerances, is installed according to the Contract Documents, and is suitable for energizing.
E. Test Labeling: On satisfactory completion of tests for each transformer, attach a dated and signed
"Satisfactory Test" label to tested component.
F. Schedule tests and provide notification at least 7 days in advance of test commencement.
G. Report: Submit a written report of observations and tests. Report defective materials and
installation.
H. Tests: Include the following minimum inspections and tests according to manufacturer's written
instructions.
1. Inspect accessible components for cleanliness, mechanical and electrical integrity, and damage or
deterioration. Verify that temporary shipping bracing has been removed. Include internal
inspection through access panels and covers for dry-type transformers.
2. Inspect bolted electrical connections for tightness according to manufacturer's published torque
values.
3. Insulation Resistance: Perform meg-ohmmeter tests of primary and secondary winding to winding
and winding to ground.
4. Duration of Each Test: 10 minutes.
5. Temperature Correction: Correct results for test temperature deviation from 20 deg C standard.
6. Turns Ratio: Measure between windings at each tap setting. Measured ratios deviating more than
0.5 percent from calculated or measured ratio for an adjacent coil is not acceptable.
7. Winding Resistance: Measure for windings at nominal tap setting. Measured resistance, deviating
more than 1 percent, from that of adjacent windings, is not acceptable.
8. Verification of the operation of the cooling system.
9. Functional test of all protective devices.
I. Test Failures: Compare test results with specified performance or manufacturer's data. Correct
deficiencies identified by tests and retest. Verify that transformers meet specified requirements.
3.05 EARTHING
A. Comply with Division 26 Section "Earthing and Bonding" for materials and installation requirements.
3.06 CLEANING
A. On completion of installation, inspect components. Remove paint splatters and other spots, dirt,
and debris. Repair scratches and mars on finish to match original finish. Clean components
internally using methods and materials recommended by manufacturer.
3.07 ADJUSTING
A. After installing and cleaning, touch up scratches and mars on finish to match original finish.
B. Adjust transformer taps to provide optimum voltage conditions at utilization equipment throughout
normal operating cycle of facility. Record primary and secondary voltages and tap settings and
submit with test results.
3.08 DEMONSTRATION
A. Engage a factory-authorized service representative to explain transformers and accessories and
to train the Employer's maintenance personnel. Include a minimum of 8 hours of training in
operation and maintenance. Provide both classroom training and hands-on equipment
operation covering the following:
1. Safety precautions.
2. Features and construction of project transformers and accessories.
3. Routine cleaning.
4. Interpretation of readings of indicating and alarm devices.
5. Features, operation, and maintenance of separable, insulated, connector system.
6. Tap-changing procedures.
B. Schedule training with the Construction Manager with at least 7 days' advance notice.
END OF SECTION