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Teikoku

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Teikoku

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STATE OF THE ART PROCESS PUMPS

To Meet Today’s Standards

Teikoku Canned Motor


Pumps
NO LEAKAGE OR EMISSIONS
Handles toxic, explosive, expensive, hazardous,
carcinogenic and corrosive fluids without leaking
during operation, shutdown or process upset conditions.

AIRTIGHT
Ideal for vacuum services or for fluids with high
reactivity to atmosphere.

NO SHAFT SEAL
No dynamic mechanical seal. No gland packing.

NO EXTERNAL LUBRICATION
Pumped fluid provides cooling and thin film lubrication
of motor and bearings. No lubrication levels to check or
maintain.

VACUUM TO HIGH SYSTEM PRESSURE


Designs can be rated like pressure vessels to handle
conditions from full vacuum to 5,000 psi / 35 MPa.

COMPACT DESIGN
Safety Meets Economy
Motor and pump are a combined, single unit. No alignment
Increase safety, while minimizing risk to the is necessary. Grouting and/or elaborate foundation design is
environment, plant personnel and neighbors, by eliminated.
specifying TEIKOKU Canned Motor Pumps. TEIKOKU’s
unique pumping solutions operate emission-free QUIET OPERATION
Low noise levels are achieved since the motor is cooled
and are 100% leakproof by design, with secondary
without a fan. All rotating parts operate within the thick
containment offered as standard to enhance corporate
motor shell.
goals for safety and long term sustainability.
TEIKOKU Canned Motor Pumps offer unique solutions EXPLOSION PROOF
Certified by several underwriting agencies around the globe
to the demands of Process Industries to utilize
for use in electrical hazardous area locations.
equipment that, while operating leak-free, performs
with a high degree of reliability and efficiency. API 610 / 685 NOZZLE LOADS
TEIKOKU’s Canned Motor Pumps more than meet this
challenge. FIELD REPAIRABLE
Minimal number and simplicity of wear parts makes field
Besides providing for safe, redundant control for service quick and safe.
total fluid containment, TEIKOKU pumps offer some
remarkable performance advantages. Designed ELECTRONIC BEARING MONITORS
for long periods of time between maintenance All TEIKOKU Canned Motor Pumps are supplied with
(MTBM) intervals, pre-planned maintenance during bearing wear monitors.
scheduled downtime is achievable. TEIKOKU
Canned Motor Pumps feature a minimal number of ANSI B73.3 & ISO2858 SIZES AVAILABLE
components that need to be monitored and serviced. ALL PUMPS PERFORMANCE TESTED
Costly, time consuming alignment procedures and Every component of a TEIKOKU Canned Motor Pump,
external lubrication are completely eliminated. including the motor and hydraulics parts, are manufactured
And, because TEIKOKU Canned Motor Pumps are by TEIKOKU to the strict statistical quality control
sealless, complicated seal support systems and seal tolerances important to canned motor pump performance,
maintenance are eliminated. where hermetic motor and hydraulic performance are
linked by design. Every pump manufactured by TEIKOKU is
TEIKOKU Canned Motor Pumps: true secondary tested and documented for performance and Net Positive
containment safety, highly reliable operation, cost- Suction Head Required (NPSHR) before shipment.
economy…and ZERO environmental impact.
1
COMPARE TEIKOKU TO:

CENTRIFUGAL PUMPS with double mechanical seals


MECHANICAL SEALS
Seal failure usually results in total shutdown and
pumps offer no secondary containment.

SEPARATE MOTOR AND PUMP


Requires scheduled and proper alignment to
maximize unit reliability and the life of bearings
and couplings. Motors are exposed and require
fan cooling. Foundation pads must be poured
and are necessary to support the increased
weight and reduce the danger of misalignment.
More than 60% longer than similar sized
canned motor pumps.

COMPLEX MAINTENANCE
Motor and bearing lubrication and vibration
levels must be continually monitored to
extend operating life.

ELEVATED NOISE LEVEL


Separate motor cooling fan and other rotating
parts greatly increase operating noise levels.

MAGNETIC DRIVE PUMPS


THIN CONTAINMENT SHELL
Required for efficiency and subject to damage
by driven magnet sets and subsequent leakage
to atmosphere. No secondary containment.

MULTIPLE BEARING
TECHNOLOGY EMPLOYED
Combination of oil and grease lubricated ball
bearings and fluid lubricated sleeve bearings
requires frequent monitoring for proper
lubrication. Rotating sleeve bearings cannot be
externally monitored.

DECOUPLING DUE TO PROCESS


UPSET
Decoupling may lead to sudden catastrophic
failure and rapid heat rise.

SEPARATE MOTOR AND PUMP


Requires scheduled and proper alignment to
NOISY FAN
maximize unit reliability and the life of bearings Separate motor cooling fan and other rotating
and couplings. Motors are exposed and require parts greatly increase operating noise levels.
fan cooling. Foundation pads must be poured
and are necessary to support the increased
weight and reduce the danger of misalignment.
More than 60% longer than similar sized canned
motor pumps.
2
TEIKOKU CANNED MOTOR PUMPS
Designed For Zero-Leakage Services In The CPI & HPI
TEIKOKU, the world’s largest supplier of canned motor TEIKOKU provides expertise in selecting the pump best
pumps, offers a state-of-the-art, sealless pump. suited to a user’s specific needs. TEIKOKU’s experience
encompasses horizontal standard pumps, vertical
No newcomer to the field, TEIKOKU has provided
designs with either pump up or motor up configurations,
customers with proven Canned Motor Pump solutions
pumps and motors jacketed for cooling or heating, self-
for more than 50 years. Over 500,000 units have
priming volutes, submerged units, slurry design, non-
been installed worldwide, covering every possible
cooled, high heat resistant motor pumps and more.
application.
TEIKOKU is unique in that it designs and manufac-
tures both pumps and motors, thus, ensuring users
total quality control and matched hydraulic/driver
performance.
The TEIKOKU Canned Motor Pump replaces conven-
tional sealed pumps providing safer, more economical
operation through reduced long term cost of owner-
ship. This is especially advantageous when pumping
hazardous, volatile, toxic and hard to handle fluids.

Vacuum dried, N2 purged stator with


Class C or F insulation

No couplings or ball bearings are required. No


mechanical shaft seal is required.

TEIKOKU THRUST
BALANCE SYSTEM

Impeller Double
Face Gap Orifice

Balance
Balance Chamber
Holes

Non-contacting double orifice permits minimum leakage


and improves volumetric efficiency. Enclosed impeller with
optimized face gap tolerance keeps hydraulic losses to a
minimum for increased hydraulic efficiency. Size and number
of balance holes set balance pressure for fixed axial operating
position.

External Power
Connections

Centered End Suction and Centerline Seal Terminal plates and lead seals
Discharge for easier piping design isolate higher pressures from inside
and installation consistent with either containment, and a waterproof, wash
ANSI or ISO standards. Standard down duty terminal box ensures safe
flange connections are raised face or outdoor operation. All canned motor
available in a variety of options to pumps are manufactured with an
meet user piping standards. explosion proof terminal box.

Internal Motor Instrument Connections


3 Connections
PUMP PERFORMANCE CURVES

4
MOTOR RATINGS for standard canned motors
Motor Rate Rate 60Hz 50Hz Motor Rate Rate 60Hz 50Hz
Nominal Nominal
Frame Output Output Rated Start Rated Start Frame Output Output Rated Start Rated Start
Voltage Voltage
# (KW) (HP) Amp Amp Amp Amp # (KW) (HP) Amp Amp Amp Amp
400 2.2 10 2.4 11 400 57 229 61 264
0.75 1 30 40.2
440 2.2 10.5 2.2 13 440 57 251 61 291
119 1.1 1.5
400 3 10 3 11 616 37 49.6
400 74 229 74 264
440 2.7 10.5 2.8 13 440 69 251 74 291
1.3 1.7 440 3 10.5 --- --- 40 53.6 440 74 251 --- ---
400 3.3 15 3.3 17 400 90 286 90 331
1.1 1.5 45 60.3
440 3 16 3 19 617 440 84 314 90 365
215 1.5 2
400 3.8 15 3.8 17 50 67.1 440
400
90
102
314
588
---
110
---
690
440 3.6 16 3.4 19 55 73.8
1.7 2.3 440 3.8 16 --- --- 440 102 646 110 759
400 5.5 22 5.5 25 400 126 588 126 690
2.2 3.0 65 87.2
216 440 5.1 24 5 28 716 440 118 646 126 759
2.5 3.4 440 5.5 24 --- --- 400 145 588 145 690
75 101
400 5.7 25 6.2 28 440 134 646 145 759
2.2 3
440 5.5 27 5.4 31 85 114 440 145 646 --- ---
400 6.3 25 6.8 28 400 175 774 175 918
2.5 3.4 90 121
440 6 27 5.9 31 440 162 850 175 1010
400 7.5 25 7.5 28 105 141 440 185 850 --- ---
217 3 4
440 6.7 27 6.8 31 717 400 210 774 210 918
3.4 4.6 440 7.5 27 --- --- 110 148
440 194 850 210 1010

Standard
400 8 25 8.5 28 120 161 440 210 850 --- ---
3.5 4.7
440 8 27 8.00 31
400 237 1050 236 1250

2-POLE
3.9 5.2 440 8.5 27 --- --- 110 148
440 226 1150 226 1370
400 9 51 10 58
3.7 5 400 255 1050 252 1250
MOTORS
440 9 55 9.5 64 120 161
316 400 13 51 13 58 440 241 1150 240 1370
5.5 7.4
440 11.5 55 12 64 2814 132 177
400 286 1050 283 1250
6.2 8.3 440 13 55 --- --- 440 270 1150 268 1370
400 16 53 16 61 400 --- --- 315 1250
6.6 8.9 150 201
440 15 58 14.5 68 440 299 1150 296 1370
7.4 9.9 440 16 58 --- --- 160 215 440 315 1150 --- ---
317 400 19 53 20 61 400 338 1590 352 1880
8.4 11.3 150 201
440 19 58 19 68 440 324 1750 344 2060
9.2 12.3 440 20 58 --- --- 400 356 1590 368 1880
400 16 92 17 106 160 215
7.5 10.1
440 16 101 17 117 2816 440 340 1750 356 2060
400 390 1590 400 1880
416 11 14.8
400 23 92 23 106 180 241
440 370 1750 386 2060
440 21 101 23 117
12 16.1 440 23 101 --- --- 200 268 440 400 1750 --- ---
400 33 119 33 136 400 425 2420 412 2460
15 20.1 200 268
440 30 130 33 150 440 387 2270 393 2710
17 22.8 440 33 130 --- --- 230 308 400 475 2420 --- ---
417 400 36 119 37 136 400 --- --- 488 2460
17.5 23.5 245 329
440 36 130 35.5 150 440 455 2270 459 2710
19.5 26.1 440 37 130 --- --- 3917 265 355 440 488 2270 --- ---
400 31 137 33 158 260 348 400 526 2420 --- ---
15 20.1
440 31 150 33 174 400 --- --- 540 2460
275 369
516 18.5 24.8
400 39 137 39 158 440 501 2270 505 2710
440 36 150 39 174 300 402 440 540 2270 --- ---
20 26.8 440 39 150 --- ---
400 48 182 48 210
22 29.5
440 44 200 48 231
518 26 34.9
400 55 182 55 210
440 51 200 55 231
29 38.9 440 55 200 --- --- NOTES:
1. Volts & Amps offered are nominal and not for actual sizing purposes
Motor Rate Rate Nomi- 60Hz 50Hz 2. Motors are Class 220 insulated and available with or without cooling jackets
Frame Output Output nal Rated Start Rated Start
# (KW) (HP) Voltage Amp Amp Amp Amp
400 8 38 8 43
1.5 2
440 7 41 8 48
400 8 38 8.5 43 Motor Rate Rate 60Hz 50Hz
2.2 3
326 440 8 41 8.5 48 Nominal
Frame Output Output Rated Start Rated Start
400 10.5 38 10.5 43 Voltage
3.7 5 # (KW) (HP) Amp Amp Amp Amp
440 10 41 10.5 48
400 140 500 140 500
4.2 5.6 440 10.5 41 --- --- 65 87.2
440 130 500 140 550
400 15 69 16 78
5.5 7.4
440 15 75 16 86 825 75 101
400 165 500 165 500
440 150 500 165 550
426
Standard
400 18 69 19 78
7.5 10.1 85 114 440 165 500 --- ---
440 18 75 19 86
400 220 1054 230 1250

4-POLE
8.5 11.4 440 19 75 --- --- 90 121
440 220 1160 230 1375
400 26 113 28 130
11 14.8 400 240 1054 250 1250
MOTORS 526 15 20.1
440
400
26
35
124
113
28
35
143
130
100 134
440
400
230
255
1160
1054
240
270
1375
1250
440 32 124 35 143 110 148
17 22.8 440 35 124 --- --- 829 440 250 1160 250 1375
400 310 1054 310 1250
400 43 173 43 200 132 177
18.5 24.8 440 285 1160 285 1375
440 40 190 43 220
400 320 1054 335 1250
626 22 29.5
400 49 173 49 200 145 194
440 310 1160 310 1375
440 45 190 49 220
160 215 440 335 1160 --- ---
25 33.5 440 49 190 --- ---
400 334 1242 347 1398
400 71 271 71 312 160 215
30 40.2 440 315 1366 333 1538
440 65 297 71 344
400 379 1242 391 1398
726 37 49.6
400 83 271 83 312 185 248
440 353 1366 369 1538
440 77 297 83 344
400 408 1242 418 1398
40 53.6 440 83 297 --- --- 3922 200 268
440 377 1366 392 1538
400 105 450 105 515
45 60.3 400 428 1242 436 1398
440 95 490 105 567 210 282
440 394 1366 407 1538
728 55 73.8
400 124 450 124 515
220 295 440 410 1366 --- ---
440 115 490 124 567
235 315 440 436 1366 --- ---
5 62 83.1 440 124 490 --- ---
LARGE FRAME SIZE MEDIUM VOLTAGE MOTORS
Motor Rate Rate 60Hz 50Hz Motor Rate Rate 60Hz 50Hz
Nominal Nominal
Frame Output Output Frame Output Output
Voltage Rated Start Rated Start Voltage Rated Start Rated Start
# (KW) (HP) Amp Amp Amp Amp # (KW) (HP) Amp Amp Amp Amp
690 --- --- 188 740 3300 80 320 86 410
132 177 3300 42 170 44 200 250 335
6600 40 175 43 205
6600 21 85 22 100
690 --- --- 200 740 3300 86 350 92 410
145 194 3300 46 170 46 200 280 376
6600 43 175 46 205
6600 23 85 23 100
690 --- --- 218 740 3300 94 350 98 410
1123 160 215 3300 48 170 50 200 1225 315 422
6600 47 175 49 205
6600 24 85 25 100
690 --- --- 248 740
3300 102 350 108 410
355 476
185 248 3300 54 170 56 200 6600 51 175 54 205
6600 27 85 28 100
3300 112 350 --- ---
3300 58 170 --- --- 400 536
200 268 6600 56 175 --- ---
6600 29 85 --- ---
690 --- --- 268 1240 3300 112 550 118 650
185 248 3300 62 290 66 340 355 476
6600 31 145 33 170
6600 56 275 59 325
690 --- --- 282 1240 3300 122 550 126 650
200 268 3300 66 290 70 340 400 536
6600 61 275 63 325
6600 33 145 35 170
690 --- --- 300 1240 3300 128 550 136 650
450 603
220 295 3300 70 290 74 340 6600 64 275 68 325
6600 35 145 37 170
3300 142 550
1125 690 --- --- 334 1240 1227 500 671
146 650
250 335 3300 76 290 80 340 6600 71 275 73 325
6600 38 145 40 170
3300 154 550 156 650
690 --- --- 368 1240 550 738
280 375 3300 82 290 86 340 6600 77 275 78 325
6600 41 145 43 170 3300 164 550 --- ---
3300 90 290 --- ---
600 805
315 422 6600 82 275 --- ---
6600 45 145 --- ---

TYPE F WITH U OR X MOTOR (High Temperature Insulation)


TEIKOKU U-Motor
Fluid Temperatures to 500º F / 260º C

Nickel Plating

Conductor
ANSI RF flanges are standard. Other Extended motor leads keep heat
configurations available away from terminals & bearing Organic-inorganic
monitor hybrid insulation

Thermal Class 300


2-Layer magnet wire

Sealed terminal plate assures true


secondary containment
Ceramic insulated motor windings for non-cooled continuous
operation at full load

Dynamically & hydraulically balanced single rotating element is FREE-FLOATING


in the hot liquid. Thermal stress on shaft and bearings, hot alignment and
API 685 PLAN 1-S HIGH TEMPERATURE WITHOUT COOLING coupling problems are eliminated

TYPE BX (HIGH TEMPERATURE INSULATED PLAN 23-S) TEIKOKU X-Motor


Fluid Temperatures to 750º F / 400º C
For high temperature applications with frequent heat cycles and/or low NPSHR requirements.
External circulation promotes convection cooling while recirculating hot fluid to bearings in rotor Ceramic Insulation
cavity by auxiliary impeller.

Polyimide Overcoat
Conductor

Nickel Plating

Thermal Class 400


3-Layer ceramic insulated magnet wire
API 685 PLAN 23-S HIGH TEMPERATURE WITH CONVECTION COOLING 6
TYPE BA WITH ON-BOARD COOLER AND MOTOR COOLING
JACKET PER API 685 ANNEX D PLAN 23-S

• Highest tolerance sealless pump design available for temperature


changes and thermal upsets
• Broadest range of sealless solutions on the market
• No mechanical seal, no ball bearings, no coupling and NO LEAKAGE
• Water & Air Cooled versions are available
• Wide variety of heat exchangers to meet plant requirements
TEIKOKU Standard
Class C Insulated Motor

Poly-amide-
imide insulation

Maximum Liquid Temperature: 850°F / 455°C


Conductor
Maximum Allowable Working Pressures to 5000 PSIG available

Standard Thermal Class 220


1-Layer insulated magnet wire

Process liquids as high as 850°F / 455°C are pumped. Heat Heat exchanger maintains circulating liquid temperature
conduction to motor is minimized by adaptor which thermally well below the maximum temperature capacity of the motor
isolates pump casing from motor, while maintaining hydraulic insulation system while main flow is as high as 850°F /
connectivity 455°C

Minimized exchange between hot Liquid is pumped by auxiliary impeller


ANSI RF flanges are standard. Other main flow and cooled circulation located on the shaft to circulate through rotor
configurations available stream cavity, bearings and heat exchanger

Centerline supported pump casing is Easy maintenance back-pull-out design


not required. Alignment & leveling
are eliminated. Easy installation with
small footprint FREE-FLOATING single rotating element Long lasting & self-lubricating graphite bearing
eliminates problems common with exhibit high resistance to heat & thermal
sealed and magnet drive pumps impact

7
CUSTOM MADE TEIKOKU CANNED MOTOR PUMPS
For Diversified Customer Needs

API Plan 23-S API Plan 11-S


160 HP horizontal hot oil system Canned Motor Sealless Agitator provides leak-free, zero maintenance operation
booster pump under full vacuum or high internal tank pressures.

API Plan 11-S


Fully jacketed externally
API Plan 1-S circulated pump for high
5000 PSIG MAWP Vertical In- melt point fluid service
Line Loop Circulation Pump

API Plan 54-S API Plan 23-S


475 HP, Vertical Suction-Top pump Air cooled high temperature
for 2000 PSIG pump
MAWP, 750°F / 400°C
Hydrotreater service
with entrained H2 Gas

8
TEIKOKU HYBRID GUARDIAN – THG
Dual Function Rotor Position Monitor
for TEIKOKU Canned Motor Pumps
Features:
• Real-time indication of the rotor position in
both axial and radial directions during operation.
• Detection accuracy is as high as 0.2mm (0.0078
inches) in the axial direction.
• Axial display indicates the direction of pump hydraulic
thrust: either forward or toward the rear of the pump.
• After normal replacement of worn parts, the THG
is easily recalibrated to the null position in the field
utilizing Teikoku’s Industry First Zero Aid remote hand
held instrument.
• THG features two 4-20mA analog instrument
output signal capabilities: one each for axial and
radial position indication. Connections are provided
on the THG to wire signals directly from the monitor.
• If full functionality is required with a Variable Frequency
Principle of Operation Drive, ask TEIKOKU about the THG II.

Sensors embedded in the stator cavity of a leakproof patented in Japan, pending in USA
TEIKOKU Canned Motor Pump produce signals that
enable the on-board THG monitor to both display and ZERO-AID Initial Calibration &
provide instrument outputs indicating the real-time Field Re-Calibration Device for THG
axial and radial positions of the entire pump rotating
assembly. Position signals are converted into low • Battery powered portable instrument that enables
voltage outputs that power the THG monitor display field zero (null point) adjustment of TEIKOKU’s THG
band featuring LED indication of actual rotor position. after field or pump shop preventative maintenance.
Rotor position changes over time are indicative of • The industry’s first-ever recalibration device suitable
bearing wear in both axial and radial directions and the for operator use.
process conditions causing the changes.
• SAFE! All field re-calibrations are made before plant
LED Display power is applied to the pump.

THG Hybrid monitor provides accurate, real-time


monitoring of both the direction and range of hydraulic
axial thrust. This display information indicates both
the direction and amount of axial bearing wear, while
simultaneously displaying the amount of radial bearing
wear.

LED Indication toward R LED Indication toward F

Light Condition User Response


Continued Operation - regularly
Green Good
check wear rate
Plan Routine Maintenance - more
Yellow Caution
frequent wear rate checks

Red Alert Shutdown & Replace Worn Parts

9
TEIKOKU ROTARY GUARDIAN – TRG
The industry standard for sealless pump monitoring
and reliability for over 40 years
• Monitor current conditions
• Develop data-based preventative
maintenance schedules

On-Board Terminal Box Mount Remote Panel Meter

• Monitors and indicates rate


of radial bearing wear
• Detects lost phase
• Shows reverse rotation
• The only bearing wear monitor
on the market that operates with
Variable Frequency Drives

*US Patent No. 4211973 & 4334189

Principle of Operation
1. The TRG meter operates on the principle of induced
voltage. A magnetic field is created in the TRG coils
by the current flowing through the stator winding. In
addition, a magnetic field is created by induced currents
in the rotor.
2. When the rotor is perfectly centered in the stator, Slot higher harmonic A
the two magnetic fields are essentially concentric or Fundamental harmonic
balanced.
3. When bearing wear occurs and the gap “B” between the
rotor and stator decreases, a magnetic flux created by TRG wave (A&B associated)
the imbalance in the magnetic fields causes an induced
voltage in the TRG coils.
4. T
 his voltage is indicated on the TRG voltmeter. The Slot higher harmonic B
meter is mounted on the pump terminal box as
standard but is available as remote panel-mount.

TRG with Phase Sequence Sensor in As bearing wears, gap A gets


greater than B
Operation
TRG initial indication varies from pump to pump. Users can
record the initial value to establish a baseline. This determines
a point from which to monitor the wear rate of the bearings
and establishes preventative maintenance schedules. Optional
TRG Converter
TRG Indication Zone Diagnosis User Action
Converts signal into
Green Good No Action
either analog 4-20mA
Yellow Bearings Worn
Plan Routine Maintenance or 1-5 VDC for various
> 0.3v over baseline Caution Level I&E control
Red Maintenance Immediate Shutdown
> 0.5v over baseline Required Replace Worn Parts
10
BASIC CANNED MOTOR PUMP APPLICATION
with API 685 Annex D Circulation Plan References

F-V Type – Plan 1-S (Internal Circulation) F Type – Plan 11-S (External Circulation)
Most basic and commonly used design of TEIKOKU Canned Motor Pumps with a Basic design of TEIKOKU Canned Motor Pumps with a solid shaft for a wide variety of
hollow shaft for a wide variety of applications. applications and the ability to condition circulated fluid.

F-R Type – Plan 1-SD (Pressurized Circulation) R Type – Plan 13-SE (Reverse Circulation)
Suitability for handling volatile fluids with a high degree of safety for expensive Suitability for economically handling volatile fluids, such as refrigerants, liquefied gases
and/or toxic volatiles and low boilers with a minimum of accessory system and other low boilers, and low NPSH margins.
components and control.

RW or RV – Plan 13-SE (Reverse Circulation) K Type – Plan 1-S (Internal Circulation)


• Improved venting
with Fully Jacketed Components
• Lower bearing loads Suitability for handling fluids with high melting points.
• Recommended for fluids with low viscosity and/or
steep vapor pressure vs. temperature profiles
• Minimizes floor space

FW or FV – Plan 1-S
(Internal Circulation with Hollow Shaft)
or Plan 11-S (External Circulation)
• Minimizes floor space

K-S Type – Plan 11-S (External Circulation)


with Fully Jacketed Components
Suitability for handling fluids with high melting points.

11
SOLUTIONS

G Type – Plan 11-S (Self Priming) F-M or R-M or B-M Types – Plan 11-S (Multi-Stage)
Adaptation of basic design with self-priming pump casing suitable for external High head, high hydraulic efficiency pumps with reverse circulation to pump suction or
circulation. Application suitability for pumping fluids from underground tank or suction vessel. Externally cooled, high temperature designs are also available.
rail/tank car unloading.

B Type – Plan 23-S (Externally Cooled Motor) XG and SG Type – 53-S Variant
Suitability for economically handling high temperature fluids, such as heat transfer (Gas Sealed Slurry Handling)
oils with air or liquid heat exchangers.
Suitability for handling fluids with
various slurry concentrations by
isolating the motor from the pump to
allow for a barrier fluid that is cooled
for the motor. Balanced N2 charge
eliminates migration of slurry into
motor section. Available in both XG
design with onboard, gas charged
reservoir and heat exchanger and SG
design for external motor flush with
cool liquid.

X and U Type – Plan 1-S (High Temperature


Insulated Motor)
Suitability for handling high temperature fluids such as heat transfer oils with no
need for external coolers through the use of Class 300 and Class 400 proprietary
motor insulation systems.

D Type – Plan 53-S and 54-S (Sealed Slurry Type)


Suitability for handling fluids containing small amounts of fine solids or fluids with
entrained gas. Motor isolation is provided by a mechanical seal or throttle bushing
and requires flush provided by a seal pot (Plan 53-S) or external flush (Plan 54-S).

Other API 685 Annex D Circulation Plan variants available for


custom, leak-free solutions.

12
PRODUCT RANGE and third party compliance

Standard Range Extended Range


CAPACITY (max) 4,403 GPM 1000 m /hr 3
10,500 GPM 2385 m3/hr
TDH (max) 2,000 ft. 609 m 3,281 ft. 1,000 m
TEMPERATURE* -112 to 716°F -80 to 380°C -328 to 842°F -200 to 450°C
VISCOSITY (max) 100 cst 350 cst
DESIGN PRESSURE (max) 430 psi 3 MPa 7,900 psi 55 MPa
MOTOR HORSEPOWER (max) 267 HP 200 KW 805 HP 600 KW
MAJOR MATERIALS 304L & 316L SS, Alloy 20,
304SS, 316SS
OF WETTED PART Alloy B & C, Titanium
*temperature of pumped liquid

Quality Assurance
All motors and pumps are designed and manufactured by TEIKOKU under its full quality control program. Every
canned unit is inspected and tested before shipment. The QC program consists of the following tests and inspections.

Applied to all pumps, data furnished to customer if required.


Applied to all pumps, no data available to customer.
Applied to all pumps, data submitted by customer.
Test done only upon customer request, data submitted to customer.

I. MOTOR
1-1 Measurement of resistance between terminals (main power coils) ..........................................................
1-2 No load test ...........................................................................................................................................
1-3 Locked rotor test ....................................................................................................................................
1-4 Surge test ..............................................................................................................................................
1-5 Insulation test ........................................................................................................................................
1-6 Dielectric strength test ...........................................................................................................................
1-7 Temperature rise test ..............................................................................................................................
1-8 Measurement of resistance between terminals (TRG coils) ......................................................................

II. PUMP PERFORMANCE


2-1 Capacity vs. head, current, input .............................................................................................................
2-2 NPSH test ...............................................................................................................................................
2-3 Capacity vs. TRG output measurement ....................................................................................................
2-4 Thrust force and circulation flow measurement ......................................................................................
2-5 TRG output check for reverse rotation ....................................................................................................

III. OTHERS
3-1 Vibration test ..........................................................................................................................................
3-2 Noise test ...............................................................................................................................................
3-3 Dimensional check .................................................................................................................................
3-4 Hydrostatic test ......................................................................................................................................
3-5 Pneumatic test .......................................................................................................................................
3-6 Vacuum test ...........................................................................................................................................
3-7 Halogen leak test ...................................................................................................................................
3-8 Mechanical seal leak test (slurry design) ..................................................................................................
3-9 Priming test (for type G only) ..................................................................................................................
3-10 Mill certificate on metallic materials ........................................................................................................
3-11 ND tests on metals and welding .............................................................................................................

13
INSTRUMENTATION & SAFETY OPTIONS
1

5 2
3
4

1 Heat Exchanger Level Sensor 6  Instrument Junction Box


2  Vibration Pads 7 Secondary Containment Pressure
3  Stator Winding RTD Transmitter

4 Stator Liner Temperature Sensor 8  Power Monitor

5  Rotor Cavity Temperature Probe 9 Secondary Containment Pressure Sensor (TPS)

THERMOWELL
Certain applications demand extra attention to thermal conditions. TEIKOKU can
provide thermowells on their pumps to detect extreme temperature operations.
Heavy-duty thermowells are designed to accommodate a wide variety of
temperature indicating devices.

Contact TEIKOKU for


other available options.

14
TEIKOKU ELECTRIC MFG.CO.,LTD. (Japan)
Plant & Business Headquarters Post Code : 679-4395
60 Hirano, Shingu-Cho, Tatsuno-Shi, Hyogo-Ken, Japan
Phone : +81-791-75-0411 Fax : +81-791-75-4317

International Business Division Post Code : 103-0022


12F Sakura-Muromachi Bldg. 5-1, 4-chome, Nihombashimuromachi,
Chuo-Ku, Tokyo, Japan
Phone : +81-3-3275-3641 Fax : +81-3-3275-9776
E-mail : [email protected]

North and South America China


TEIKOKU USA INC TEIKOKU USA INC DALIAN TEIKOKU CANNED
(North & South America) (US Gulf Coast Sales and Service Center) MOTOR PUMP CO., LTD.
959 Mearns Road, 5880 Bingle Road, Houston, TX 77092 USA
Warminster, PA 18974 USA Phone : +1-713-983-9901 Sanjianpu Science & Technology Industry
Phone : +1-215-343-6000 Fax : +1-713-983-9919 Area, Dalian, China
Fax : +1-267-486-1037 Web : www.TeikokuPumps.com Phone : +86-411-8626-9657
Web : www.TeikokuPumps.com Fax : +86-411-8626-9292
Web : www.teikoku-china.com

Europe Taiwan INDIA


TEIKOKU Electric GmbH TAIWAN TEIKOKU PUMP CO., LTD. HYDRODYNE (INDIA) PVT. LTD.
Muendelheimer Weg 50, D-40472 9F-1, No.5, Jinzhou st., Zhongshan District, Survey No.18, Hissa No.3,4 & 5 of Village
Duesseldorf, Germany Taipei City 104, Taiwan, R.O.C. Ghodbundar, Mira Bhayander Road,
Phone : +49-211-700-6778 Phone : +886-2-2567-9800 Near R.T.O. Office, Mira Road (East),
Fax : +49-211-749-0011 Fax : +886-2-2568-2670 Thane 401107, India
E-mail : [email protected] E-mail : [email protected] Phone : +91-22-5059-2300
Web : www.teikokupump.de Web : ( see US website ) Fax : +91-22-5059-2318

South East Asia Korea


TEIKOKU SOUTH ASIA PTE LTD. TEIKOKU KOREA CO., LTD.
No.15, Joo Koon Crescent, Singapore 629015 5F HB Tower, 25 Nonhyun-ro 87 Gil
Phone : +65-6861-4121 Gangnam-gu, Seoul, 06236, Korea
Fax : +65-6861-4521 Phone : +82-2-790-7012
E-mail : [email protected] Fax : +82-2-790-7014
Web : ( see US website ) E-mail : [email protected]
Web : www.teikokukorea.co.kr

Catalog No. CAT-0025G ‘19.11

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