Teikoku
Teikoku
AIRTIGHT
Ideal for vacuum services or for fluids with high
reactivity to atmosphere.
NO SHAFT SEAL
No dynamic mechanical seal. No gland packing.
NO EXTERNAL LUBRICATION
Pumped fluid provides cooling and thin film lubrication
of motor and bearings. No lubrication levels to check or
maintain.
COMPACT DESIGN
Safety Meets Economy
Motor and pump are a combined, single unit. No alignment
Increase safety, while minimizing risk to the is necessary. Grouting and/or elaborate foundation design is
environment, plant personnel and neighbors, by eliminated.
specifying TEIKOKU Canned Motor Pumps. TEIKOKU’s
unique pumping solutions operate emission-free QUIET OPERATION
Low noise levels are achieved since the motor is cooled
and are 100% leakproof by design, with secondary
without a fan. All rotating parts operate within the thick
containment offered as standard to enhance corporate
motor shell.
goals for safety and long term sustainability.
TEIKOKU Canned Motor Pumps offer unique solutions EXPLOSION PROOF
Certified by several underwriting agencies around the globe
to the demands of Process Industries to utilize
for use in electrical hazardous area locations.
equipment that, while operating leak-free, performs
with a high degree of reliability and efficiency. API 610 / 685 NOZZLE LOADS
TEIKOKU’s Canned Motor Pumps more than meet this
challenge. FIELD REPAIRABLE
Minimal number and simplicity of wear parts makes field
Besides providing for safe, redundant control for service quick and safe.
total fluid containment, TEIKOKU pumps offer some
remarkable performance advantages. Designed ELECTRONIC BEARING MONITORS
for long periods of time between maintenance All TEIKOKU Canned Motor Pumps are supplied with
(MTBM) intervals, pre-planned maintenance during bearing wear monitors.
scheduled downtime is achievable. TEIKOKU
Canned Motor Pumps feature a minimal number of ANSI B73.3 & ISO2858 SIZES AVAILABLE
components that need to be monitored and serviced. ALL PUMPS PERFORMANCE TESTED
Costly, time consuming alignment procedures and Every component of a TEIKOKU Canned Motor Pump,
external lubrication are completely eliminated. including the motor and hydraulics parts, are manufactured
And, because TEIKOKU Canned Motor Pumps are by TEIKOKU to the strict statistical quality control
sealless, complicated seal support systems and seal tolerances important to canned motor pump performance,
maintenance are eliminated. where hermetic motor and hydraulic performance are
linked by design. Every pump manufactured by TEIKOKU is
TEIKOKU Canned Motor Pumps: true secondary tested and documented for performance and Net Positive
containment safety, highly reliable operation, cost- Suction Head Required (NPSHR) before shipment.
economy…and ZERO environmental impact.
1
COMPARE TEIKOKU TO:
COMPLEX MAINTENANCE
Motor and bearing lubrication and vibration
levels must be continually monitored to
extend operating life.
MULTIPLE BEARING
TECHNOLOGY EMPLOYED
Combination of oil and grease lubricated ball
bearings and fluid lubricated sleeve bearings
requires frequent monitoring for proper
lubrication. Rotating sleeve bearings cannot be
externally monitored.
TEIKOKU THRUST
BALANCE SYSTEM
Impeller Double
Face Gap Orifice
Balance
Balance Chamber
Holes
External Power
Connections
Centered End Suction and Centerline Seal Terminal plates and lead seals
Discharge for easier piping design isolate higher pressures from inside
and installation consistent with either containment, and a waterproof, wash
ANSI or ISO standards. Standard down duty terminal box ensures safe
flange connections are raised face or outdoor operation. All canned motor
available in a variety of options to pumps are manufactured with an
meet user piping standards. explosion proof terminal box.
4
MOTOR RATINGS for standard canned motors
Motor Rate Rate 60Hz 50Hz Motor Rate Rate 60Hz 50Hz
Nominal Nominal
Frame Output Output Rated Start Rated Start Frame Output Output Rated Start Rated Start
Voltage Voltage
# (KW) (HP) Amp Amp Amp Amp # (KW) (HP) Amp Amp Amp Amp
400 2.2 10 2.4 11 400 57 229 61 264
0.75 1 30 40.2
440 2.2 10.5 2.2 13 440 57 251 61 291
119 1.1 1.5
400 3 10 3 11 616 37 49.6
400 74 229 74 264
440 2.7 10.5 2.8 13 440 69 251 74 291
1.3 1.7 440 3 10.5 --- --- 40 53.6 440 74 251 --- ---
400 3.3 15 3.3 17 400 90 286 90 331
1.1 1.5 45 60.3
440 3 16 3 19 617 440 84 314 90 365
215 1.5 2
400 3.8 15 3.8 17 50 67.1 440
400
90
102
314
588
---
110
---
690
440 3.6 16 3.4 19 55 73.8
1.7 2.3 440 3.8 16 --- --- 440 102 646 110 759
400 5.5 22 5.5 25 400 126 588 126 690
2.2 3.0 65 87.2
216 440 5.1 24 5 28 716 440 118 646 126 759
2.5 3.4 440 5.5 24 --- --- 400 145 588 145 690
75 101
400 5.7 25 6.2 28 440 134 646 145 759
2.2 3
440 5.5 27 5.4 31 85 114 440 145 646 --- ---
400 6.3 25 6.8 28 400 175 774 175 918
2.5 3.4 90 121
440 6 27 5.9 31 440 162 850 175 1010
400 7.5 25 7.5 28 105 141 440 185 850 --- ---
217 3 4
440 6.7 27 6.8 31 717 400 210 774 210 918
3.4 4.6 440 7.5 27 --- --- 110 148
440 194 850 210 1010
Standard
400 8 25 8.5 28 120 161 440 210 850 --- ---
3.5 4.7
440 8 27 8.00 31
400 237 1050 236 1250
2-POLE
3.9 5.2 440 8.5 27 --- --- 110 148
440 226 1150 226 1370
400 9 51 10 58
3.7 5 400 255 1050 252 1250
MOTORS
440 9 55 9.5 64 120 161
316 400 13 51 13 58 440 241 1150 240 1370
5.5 7.4
440 11.5 55 12 64 2814 132 177
400 286 1050 283 1250
6.2 8.3 440 13 55 --- --- 440 270 1150 268 1370
400 16 53 16 61 400 --- --- 315 1250
6.6 8.9 150 201
440 15 58 14.5 68 440 299 1150 296 1370
7.4 9.9 440 16 58 --- --- 160 215 440 315 1150 --- ---
317 400 19 53 20 61 400 338 1590 352 1880
8.4 11.3 150 201
440 19 58 19 68 440 324 1750 344 2060
9.2 12.3 440 20 58 --- --- 400 356 1590 368 1880
400 16 92 17 106 160 215
7.5 10.1
440 16 101 17 117 2816 440 340 1750 356 2060
400 390 1590 400 1880
416 11 14.8
400 23 92 23 106 180 241
440 370 1750 386 2060
440 21 101 23 117
12 16.1 440 23 101 --- --- 200 268 440 400 1750 --- ---
400 33 119 33 136 400 425 2420 412 2460
15 20.1 200 268
440 30 130 33 150 440 387 2270 393 2710
17 22.8 440 33 130 --- --- 230 308 400 475 2420 --- ---
417 400 36 119 37 136 400 --- --- 488 2460
17.5 23.5 245 329
440 36 130 35.5 150 440 455 2270 459 2710
19.5 26.1 440 37 130 --- --- 3917 265 355 440 488 2270 --- ---
400 31 137 33 158 260 348 400 526 2420 --- ---
15 20.1
440 31 150 33 174 400 --- --- 540 2460
275 369
516 18.5 24.8
400 39 137 39 158 440 501 2270 505 2710
440 36 150 39 174 300 402 440 540 2270 --- ---
20 26.8 440 39 150 --- ---
400 48 182 48 210
22 29.5
440 44 200 48 231
518 26 34.9
400 55 182 55 210
440 51 200 55 231
29 38.9 440 55 200 --- --- NOTES:
1. Volts & Amps offered are nominal and not for actual sizing purposes
Motor Rate Rate Nomi- 60Hz 50Hz 2. Motors are Class 220 insulated and available with or without cooling jackets
Frame Output Output nal Rated Start Rated Start
# (KW) (HP) Voltage Amp Amp Amp Amp
400 8 38 8 43
1.5 2
440 7 41 8 48
400 8 38 8.5 43 Motor Rate Rate 60Hz 50Hz
2.2 3
326 440 8 41 8.5 48 Nominal
Frame Output Output Rated Start Rated Start
400 10.5 38 10.5 43 Voltage
3.7 5 # (KW) (HP) Amp Amp Amp Amp
440 10 41 10.5 48
400 140 500 140 500
4.2 5.6 440 10.5 41 --- --- 65 87.2
440 130 500 140 550
400 15 69 16 78
5.5 7.4
440 15 75 16 86 825 75 101
400 165 500 165 500
440 150 500 165 550
426
Standard
400 18 69 19 78
7.5 10.1 85 114 440 165 500 --- ---
440 18 75 19 86
400 220 1054 230 1250
4-POLE
8.5 11.4 440 19 75 --- --- 90 121
440 220 1160 230 1375
400 26 113 28 130
11 14.8 400 240 1054 250 1250
MOTORS 526 15 20.1
440
400
26
35
124
113
28
35
143
130
100 134
440
400
230
255
1160
1054
240
270
1375
1250
440 32 124 35 143 110 148
17 22.8 440 35 124 --- --- 829 440 250 1160 250 1375
400 310 1054 310 1250
400 43 173 43 200 132 177
18.5 24.8 440 285 1160 285 1375
440 40 190 43 220
400 320 1054 335 1250
626 22 29.5
400 49 173 49 200 145 194
440 310 1160 310 1375
440 45 190 49 220
160 215 440 335 1160 --- ---
25 33.5 440 49 190 --- ---
400 334 1242 347 1398
400 71 271 71 312 160 215
30 40.2 440 315 1366 333 1538
440 65 297 71 344
400 379 1242 391 1398
726 37 49.6
400 83 271 83 312 185 248
440 353 1366 369 1538
440 77 297 83 344
400 408 1242 418 1398
40 53.6 440 83 297 --- --- 3922 200 268
440 377 1366 392 1538
400 105 450 105 515
45 60.3 400 428 1242 436 1398
440 95 490 105 567 210 282
440 394 1366 407 1538
728 55 73.8
400 124 450 124 515
220 295 440 410 1366 --- ---
440 115 490 124 567
235 315 440 436 1366 --- ---
5 62 83.1 440 124 490 --- ---
LARGE FRAME SIZE MEDIUM VOLTAGE MOTORS
Motor Rate Rate 60Hz 50Hz Motor Rate Rate 60Hz 50Hz
Nominal Nominal
Frame Output Output Frame Output Output
Voltage Rated Start Rated Start Voltage Rated Start Rated Start
# (KW) (HP) Amp Amp Amp Amp # (KW) (HP) Amp Amp Amp Amp
690 --- --- 188 740 3300 80 320 86 410
132 177 3300 42 170 44 200 250 335
6600 40 175 43 205
6600 21 85 22 100
690 --- --- 200 740 3300 86 350 92 410
145 194 3300 46 170 46 200 280 376
6600 43 175 46 205
6600 23 85 23 100
690 --- --- 218 740 3300 94 350 98 410
1123 160 215 3300 48 170 50 200 1225 315 422
6600 47 175 49 205
6600 24 85 25 100
690 --- --- 248 740
3300 102 350 108 410
355 476
185 248 3300 54 170 56 200 6600 51 175 54 205
6600 27 85 28 100
3300 112 350 --- ---
3300 58 170 --- --- 400 536
200 268 6600 56 175 --- ---
6600 29 85 --- ---
690 --- --- 268 1240 3300 112 550 118 650
185 248 3300 62 290 66 340 355 476
6600 31 145 33 170
6600 56 275 59 325
690 --- --- 282 1240 3300 122 550 126 650
200 268 3300 66 290 70 340 400 536
6600 61 275 63 325
6600 33 145 35 170
690 --- --- 300 1240 3300 128 550 136 650
450 603
220 295 3300 70 290 74 340 6600 64 275 68 325
6600 35 145 37 170
3300 142 550
1125 690 --- --- 334 1240 1227 500 671
146 650
250 335 3300 76 290 80 340 6600 71 275 73 325
6600 38 145 40 170
3300 154 550 156 650
690 --- --- 368 1240 550 738
280 375 3300 82 290 86 340 6600 77 275 78 325
6600 41 145 43 170 3300 164 550 --- ---
3300 90 290 --- ---
600 805
315 422 6600 82 275 --- ---
6600 45 145 --- ---
Nickel Plating
Conductor
ANSI RF flanges are standard. Other Extended motor leads keep heat
configurations available away from terminals & bearing Organic-inorganic
monitor hybrid insulation
Polyimide Overcoat
Conductor
Nickel Plating
Poly-amide-
imide insulation
Process liquids as high as 850°F / 455°C are pumped. Heat Heat exchanger maintains circulating liquid temperature
conduction to motor is minimized by adaptor which thermally well below the maximum temperature capacity of the motor
isolates pump casing from motor, while maintaining hydraulic insulation system while main flow is as high as 850°F /
connectivity 455°C
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CUSTOM MADE TEIKOKU CANNED MOTOR PUMPS
For Diversified Customer Needs
8
TEIKOKU HYBRID GUARDIAN – THG
Dual Function Rotor Position Monitor
for TEIKOKU Canned Motor Pumps
Features:
• Real-time indication of the rotor position in
both axial and radial directions during operation.
• Detection accuracy is as high as 0.2mm (0.0078
inches) in the axial direction.
• Axial display indicates the direction of pump hydraulic
thrust: either forward or toward the rear of the pump.
• After normal replacement of worn parts, the THG
is easily recalibrated to the null position in the field
utilizing Teikoku’s Industry First Zero Aid remote hand
held instrument.
• THG features two 4-20mA analog instrument
output signal capabilities: one each for axial and
radial position indication. Connections are provided
on the THG to wire signals directly from the monitor.
• If full functionality is required with a Variable Frequency
Principle of Operation Drive, ask TEIKOKU about the THG II.
Sensors embedded in the stator cavity of a leakproof patented in Japan, pending in USA
TEIKOKU Canned Motor Pump produce signals that
enable the on-board THG monitor to both display and ZERO-AID Initial Calibration &
provide instrument outputs indicating the real-time Field Re-Calibration Device for THG
axial and radial positions of the entire pump rotating
assembly. Position signals are converted into low • Battery powered portable instrument that enables
voltage outputs that power the THG monitor display field zero (null point) adjustment of TEIKOKU’s THG
band featuring LED indication of actual rotor position. after field or pump shop preventative maintenance.
Rotor position changes over time are indicative of • The industry’s first-ever recalibration device suitable
bearing wear in both axial and radial directions and the for operator use.
process conditions causing the changes.
• SAFE! All field re-calibrations are made before plant
LED Display power is applied to the pump.
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TEIKOKU ROTARY GUARDIAN – TRG
The industry standard for sealless pump monitoring
and reliability for over 40 years
• Monitor current conditions
• Develop data-based preventative
maintenance schedules
Principle of Operation
1. The TRG meter operates on the principle of induced
voltage. A magnetic field is created in the TRG coils
by the current flowing through the stator winding. In
addition, a magnetic field is created by induced currents
in the rotor.
2. When the rotor is perfectly centered in the stator, Slot higher harmonic A
the two magnetic fields are essentially concentric or Fundamental harmonic
balanced.
3. When bearing wear occurs and the gap “B” between the
rotor and stator decreases, a magnetic flux created by TRG wave (A&B associated)
the imbalance in the magnetic fields causes an induced
voltage in the TRG coils.
4. T
his voltage is indicated on the TRG voltmeter. The Slot higher harmonic B
meter is mounted on the pump terminal box as
standard but is available as remote panel-mount.
F-V Type – Plan 1-S (Internal Circulation) F Type – Plan 11-S (External Circulation)
Most basic and commonly used design of TEIKOKU Canned Motor Pumps with a Basic design of TEIKOKU Canned Motor Pumps with a solid shaft for a wide variety of
hollow shaft for a wide variety of applications. applications and the ability to condition circulated fluid.
F-R Type – Plan 1-SD (Pressurized Circulation) R Type – Plan 13-SE (Reverse Circulation)
Suitability for handling volatile fluids with a high degree of safety for expensive Suitability for economically handling volatile fluids, such as refrigerants, liquefied gases
and/or toxic volatiles and low boilers with a minimum of accessory system and other low boilers, and low NPSH margins.
components and control.
FW or FV – Plan 1-S
(Internal Circulation with Hollow Shaft)
or Plan 11-S (External Circulation)
• Minimizes floor space
11
SOLUTIONS
G Type – Plan 11-S (Self Priming) F-M or R-M or B-M Types – Plan 11-S (Multi-Stage)
Adaptation of basic design with self-priming pump casing suitable for external High head, high hydraulic efficiency pumps with reverse circulation to pump suction or
circulation. Application suitability for pumping fluids from underground tank or suction vessel. Externally cooled, high temperature designs are also available.
rail/tank car unloading.
B Type – Plan 23-S (Externally Cooled Motor) XG and SG Type – 53-S Variant
Suitability for economically handling high temperature fluids, such as heat transfer (Gas Sealed Slurry Handling)
oils with air or liquid heat exchangers.
Suitability for handling fluids with
various slurry concentrations by
isolating the motor from the pump to
allow for a barrier fluid that is cooled
for the motor. Balanced N2 charge
eliminates migration of slurry into
motor section. Available in both XG
design with onboard, gas charged
reservoir and heat exchanger and SG
design for external motor flush with
cool liquid.
12
PRODUCT RANGE and third party compliance
Quality Assurance
All motors and pumps are designed and manufactured by TEIKOKU under its full quality control program. Every
canned unit is inspected and tested before shipment. The QC program consists of the following tests and inspections.
I. MOTOR
1-1 Measurement of resistance between terminals (main power coils) ..........................................................
1-2 No load test ...........................................................................................................................................
1-3 Locked rotor test ....................................................................................................................................
1-4 Surge test ..............................................................................................................................................
1-5 Insulation test ........................................................................................................................................
1-6 Dielectric strength test ...........................................................................................................................
1-7 Temperature rise test ..............................................................................................................................
1-8 Measurement of resistance between terminals (TRG coils) ......................................................................
III. OTHERS
3-1 Vibration test ..........................................................................................................................................
3-2 Noise test ...............................................................................................................................................
3-3 Dimensional check .................................................................................................................................
3-4 Hydrostatic test ......................................................................................................................................
3-5 Pneumatic test .......................................................................................................................................
3-6 Vacuum test ...........................................................................................................................................
3-7 Halogen leak test ...................................................................................................................................
3-8 Mechanical seal leak test (slurry design) ..................................................................................................
3-9 Priming test (for type G only) ..................................................................................................................
3-10 Mill certificate on metallic materials ........................................................................................................
3-11 ND tests on metals and welding .............................................................................................................
13
INSTRUMENTATION & SAFETY OPTIONS
1
5 2
3
4
THERMOWELL
Certain applications demand extra attention to thermal conditions. TEIKOKU can
provide thermowells on their pumps to detect extreme temperature operations.
Heavy-duty thermowells are designed to accommodate a wide variety of
temperature indicating devices.
14
TEIKOKU ELECTRIC MFG.CO.,LTD. (Japan)
Plant & Business Headquarters Post Code : 679-4395
60 Hirano, Shingu-Cho, Tatsuno-Shi, Hyogo-Ken, Japan
Phone : +81-791-75-0411 Fax : +81-791-75-4317