stch02 (1)
stch02 (1)
Description
The STCH02 is a PWM quasi resonant controller
specifically designed for ultra-low standby power
supplies.
The built-in HV start-up cell with zero power
SO-8
consumption, the fully integrated blocks for
primary side constant current output regulation
and the advanced power management make this
Features IC the best choice to build a high efficiency and
ultra-low standby consumption power supply, with
Advanced power management for ultra-low high overall and excellent dynamic performances.
standby power consumptions (under 10 mW at
230 Vac) Figure 1. Typical application
Fully integrated primary side constant current 7PVU
Contents
2 Typical circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 Application information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1 Gate driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2 Frequency jittering for EMI reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.3 High voltage start-up generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4 Zero current detection and triggering block . . . . . . . . . . . . . . . . . . . . . . . 13
3.5 Constant voltage operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.6 Constant current operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.7 Voltage feedforward block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.8 Burst mode operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.9 Adaptive UVLO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.10 Overvoltage protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.11 Soft-start and starter block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.12 Hiccup mode OCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4 Package information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.1 SO-8 package information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
The STCH02 is a current mode controller designed for offline quasi resonant ZVS (zero
voltage switching at switch turn-on) flyback converters.
It combines a high performance low voltage PWM controller chip and a 650 V HV start-up
cell in the same package.
The device features a unique characteristic: it is capable to provide a constant output
current (CC) regulation using primary-sensing feedback. This eliminates the need for
a dedicated current reference IC, as well as the current sensor, still maintaining a quite
accurate output current regulation.
The quasi resonant operation is achieved by means of a transformer demagnetization
sensing input that triggers MOSFET's turn-on, connected on the ZCD pin. This input serves
also to monitor the output voltage monitor and to achieve the mains independent CC
regulation (line voltage feedforward).
The maximum switching frequency is top-limited below 260 kHz, so that at the medium-
light-load a special function automatically lowers the operating frequency still maintaining
the operation as close to ZVS as possible. At the very light-load, the device enters
a controlled burst mode operation that, along with the zero power high voltage start-up
circuit, the extremely low quiescent current of the device, helps minimize the residual input
consumption, thus meeting the requirements of the most stringent standards.
During the CC regulation, where the flyback voltage generated by the auxiliary winding
drops and may be not enough to supply the internal circuits, the chip is able to power itself
directly from the rectified mains through the high voltage start-up circuit.
During the burst mode operation the self-supply feature is disabled (due to very stringent no
load consumption requirement), and the VDD supply voltage has to be guaranteed by proper
application design.
In any case, an innovative adaptive UVLO helps minimize the issues related to the
fluctuations of the self-supply voltage with the output load, due to transformer's parasitic and
further reducing the IC's bias consumption.
In addition to the said functions that optimize power handling under different operating
conditions, the device offers also a protection against the transformer saturation and
secondary diode short-circuit and an adjustable output overvoltage protection. All of them
are in the autorestart mode.
An embedded leading edge blanking on the current sense input for greater noise immunity
completes the equipment of this device.
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High voltage start-up. The pin, able to withstand 650 V, is to be tied directly to the
rectified mains voltage. When the voltage on the pin reaches the HVSTART voltage
(50 V typ.) a 7 mA internal current source charges the capacitor connected between
VDD and GND to start-up the IC. When the voltage on the VDD pin reaches the turn-
1 HV on threshold (13 V typ.) the generator is shut down and re-enabled as the VDD
voltage falls below the turn-off threshold (10 V typ.). In this way, if the auxiliary
winding is not delivering sufficient voltage or it is not used at all, the IC keeps on
running. This feature is disabled in case a protection is tripped, and the generator is
restarted after VDD has dropped below VDDR (4.5 V typ.)
Not internally connected. A provision for clearance on the PCB to meet safety
2 NC
requirements.
Control input for duty cycle control. A voltage set 65 mV below the threshold VFBB
3 FB activates the burst mode operation. A level close to the threshold VFBL means that we
are approaching the cycle-by-cycle overcurrent setpoint.
Transformer's demagnetization sensing for the quasi resonant operation and
input/output voltage monitor. A negative-going edge triggers the MOSFET's turn-on.
The current sourced by the pin during MOSFET's ON-time is monitored to get an
image of the input voltage to the converter, in order to compensate the internal delay
of the current sensing circuit and achieve a CC regulation independent of the mains
4 ZCD
voltage. Still, the pin voltage is sampled-and-held right at the end of transformer's
demagnetization to get an accurate image of the output voltage to be used for
overvoltage protection (OVP). Please note that the maximum IZCD sunk/sourced
current has to not exceed ± 3 mA (AMR) in the entire input voltage range. No
capacitor is allowed between the pin and the auxiliary winding of the transformer.
Input to the PWM comparators. The current flowing in the MOSFET is sensed
through a resistor connected between the pin and GND. The resulting voltage is
compared with an internal reference (0.75 V max.) to determine the MOSFET's turn-
5 SENSE off. The pin is equipped with 380 ns blanking time after the gate drive output goes
high for improved noise immunity. If a second comparison level located at 1 V is
exceeded the IC is stopped and restarted after VDD has dropped below VDDR (4.5 V
typ.).
Circuit ground reference and current return for both - the signal part of the IC and the
6 GND gate drive. All of the ground connections of the bias components should be tied to
the trace going to this pin and kept separate from any pulsed current return.
7 GD A gate driver with a totem pole output stage for the external power MOSFET.
Supply voltage of the device. An electrolytic capacitor, connected between this pin
and ground, is initially charged by the internal high voltage start-up generator. When
the device is running the same generator will keep it charged in case the voltage
8 VDD supplied by the auxiliary winding is not sufficient. This feature is disabled in case
a protection is tripped. Sometimes a small bypass capacitor (0.1 µF typ.) connected
between the pin and GND might be useful to get a clean bias voltage for the signal
part of the IC.
Supply voltage
Supply current
Gate driver
Line feedforward
Feedback input
Current reference
Overvoltage protection
Current sense
Frequency jittering
2 Typical circuit
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3 Application information
The STCH02 is an offline CC mode primary sensing switching controller, specific for offline
quasi resonant ZVS (zero voltage switching at switch turn-on) flyback converters.
Depending on converter's load condition, the device is able to work in different modes (see
Figure 5):
1. QR mode at the heavy load. Quasi resonant operation lies in synchronizing MOSFET's
turn-on to the transformer's demagnetization by detecting the resulting negative-going
edge of the voltage across any winding of the transformer. Then the system works
close to the boundary between discontinuous (DCM) and continuous conduction
(CCM) of the transformer. As a result, the switching frequency will be different for
different line/load conditions (see the hyperbolic-like portion of the curves in Figure 5).
Minimum turn-on losses, low EMI emission and safe behavior in the short-circuit are
the main benefits of this kind of operation.
2. Valley-skipping mode at the medium/light-load. Depending on voltage on the FB pin,
the device defines the maximum operating frequency of the converter. As the load is
reduced MOSFET's turn-on will not any more occur on the first valley but on the
second one, the third one and so on. In this way the switching frequency will no longer
increase.
3. Burst mode with no or a very light-load. When the load is extremely light or
disconnected, the converter will enter a controlled on/off operation with the constant
peak current. Decreasing the load will then result in frequency reduction, which can go
down even to few hundred hertz, thus minimizing all frequency related losses and
making it easier to comply with energy saving regulations or recommendations. Being
the peak current very low, no issue of audible noise arises.
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At converter power-down the system will the lose the regulation as soon as the input voltage
falls below HVSTART. This prevents converter's restart attempts and ensures monotonic
output voltage decay at system power-down.
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Please note that the maximum IZCD sunk/sourced current has to not exceed ± 3 mA
(AMR) in all the Vin range conditions (88 - 265 Vac). No capacitor is allowed between
the ZCD pin and the auxiliary winding of the transformer.
The switching frequency is top-limited below 260 kHz, as the converter's operating
frequency tends to increase excessively at the light-load and high input voltage.
A starter block is also used to start-up the system when the signal on the ZCD pin is not high
enough to trigger the MOSFET
After the first few cycles initiated by the starter, as the voltage developed across the auxiliary
winding becomes large enough to arm the ZCD circuit, MOSFET's turn-on will start to be
locked to transformer demagnetization, hence setting up the QR operation.
The starter is activated also when the IC is in the CC regulation and the output voltage is not
high enough to allow the ZCD triggering.
If the demagnetization completes - hence a negative-going edge appears on the ZCD pin -
after a time exceeding time TBLANK from the previous turn-on, the MOSFET will be turned
on again, with some delay to ensure minimum voltage at turn-on. If, instead, the negative-
going edge appears before TBLANK has elapsed, it will be ignored and only the first
negative-going edge after TBLANK will turn-on the MOSFET. In this way one or more drain
ringing cycles will be skipped (“valley-skipping mode”, Figure 7) and the switching frequency
will be prevented from exceeding 1/TBLANK.
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When the system operates in the valley-skipping mode, uneven switching cycles may be
observed under some line/load conditions, due to the fact that the OFF-time of the MOSFET
is allowed to change with discrete steps of one ringing cycle, while the OFF-time needed for
cycle-by-cycle energy balance may fall in between. Thus one or more longer switching
cycles will be compensated by one or more shorter cycles and vice versa. However, this
mechanism is absolutely normal and there is no appreciable effect on the performance of
the converter or on its output voltage.
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Equation 1
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This formula shows that the average output current does not depend anymore on the input
or the output voltage, neither on transformer inductance values. The external parameters
defining the output current are the transformer ratio and the sense resistor RSENSE. The
current loop gain KI is internally defined (see Table 5 on page 7).
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Equation 2
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Equation 3
Where VOVP is the internal OVP threshold, NSEC and NAUX are the secondary and auxiliary
turn's number respectively.
To reduce sensitivity to noise and prevent the latch from being erroneously activated, the
OVP comparator must be triggered for four consecutive oscillator cycles before the STCH02
device is stopped. A counter, which is reset every time the OVP comparator is not triggered
in one oscillator cycle, is provided to this purpose.
Figure 11 illustrates the timing of the function.
Once the protection is tripped, the condition is maintained until VDD goes below VDDR restart
voltage. While it is disabled, however, no energy is coming from the self-supply circuit; and
the voltage on the VDD capacitor will drop down to VDDR restart voltage, before the VDD
capacitor is charged again and the device restarted (VDD-ON). Ultimately, this will result into
a low frequency intermittent operation (hiccup mode operation).
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time, which clears the latch. The internal start-up generator is still off, then the VDD voltage
still needs to go below its restart voltage before the VDD capacitor is charged again and the
device restarted. Ultimately, this will result in a low frequency intermittent operation (hiccup
mode operation), with very low stress on the power circuit. This special condition is
illustrated in the timing diagram of Figure 12.
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4 Package information
Symbol mm inch
5 Revision history
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