ATP-Lecture-1 To 4
ATP-Lecture-1 To 4
BITS Pilani
presentation
BITS Pilani Dr Pratik N Sheth
Pilani Campus Department of Chemical Engineering
BITS Pilani
Pilani Campus
Lecture No. 1
Introduction
• Transport of
• momentum (fluid mechanics),
• energy (heat transfer),
• mass of various chemical species (mass transfer)
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Introduction
• Transport of
• Momentum
• Heat
• Mass
• Transport by
• Diffusion
• Convection
• Radiation ( for heat transfer)
Fluid Mechanics
Heat Transfer
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Mass Transfer
Diffusion
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Convection
Convective transport
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Course Description
Module 1
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Introduction to Fluid
Mechanics
• Fluid
• A substance in the gas or liquid
phase is referred to be a fluid
• Mechanics
• is the physical science that deals
with both stationary and moving
bodies under the influence of forces.
• STATICS
• deals with bodies at rest
• DYNAMICS
Solids Vs Fluids
Defining: Fluid
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Introduction to Fluid
Mechanics
• Fluid mechanics is the discipline that is concerned with the
behavior of liquids and gases at rest or in motion.
• Traditional applications:
• Design of canals and dams;
• Design of pumps, compressor, pipes and ducts; etc.
• Fluid combustion systems engines, power generation
@Introduction
Fluid Mechanics: Categories
• Hydrodynamics: The study of the motion of fluids that
are practically incompressible (such as liquids, especially
water, and gases at low speeds).
• Hydraulics: It is a subcategory of hydrodynamics and
deals with liquid flows in pipes and open channels.
• Gas dynamics deals with the flow of fluids that undergo
significant density changes, such as the flow of gases
through nozzles at high speeds.
• Aerodynamics deals with the flow of gases (especially
air) over bodies such as aircraft, rockets, and
automobiles at high or low speeds.
• Meteorology, oceanography, and hydrology deal with
naturally occurring flows.
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• Automobile
• Engine
• Wind tunnel testing
• Medical Science
• Piping Design
• Electrical appliances
• Ships and boats
• Air crafts
• Power plants
• Fire safety
• Sports Ball
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No-Slip Condition
Fluid as Continuum
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Fluid as Continuum
Fluid as Continuum
Fluid as Continuum
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Limitation to Fluid as
Continuum
• It only breaks down when the mean free path of the
molecules becomes the same order of magnitude as the
smallest significant characteristic dimension.
• Ex. Rarefied gas flow (as encountered in flights into the upper reaches of the
atmosphere)
Specific Gravity
Velocity Field
• Velocity vector:
where,
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Steady Flow
• In steady flow:
• any property may vary from point to point in the field,
• but all properties remain constant with time at every point.
Animation
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Animation
Stress Field
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Stress Field
Stress Field
Stress Field
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Stress Field
Stress Field
Stress Field
The stress at a point is
specified by the nine
components:
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Stress Field
Stress Field
What it Shows???
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Viscous action
Viscosity
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Viscosity
Viscosity
Viscosity
Taking the limits of both sides of the equality, we obtain,
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Relation between
Shear Stress & Shear Rate
Fluids for which:
Non-Newtonian Fluids
Ex. Toothpaste (behaves as solid below the threshold or yield
stress)
Newtonian Fluid
=>
Newtonian Fluid
Kinematic Viscosity ( ):
Dimensions: [ L2/t ]
SI Units: m2/s
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Appendix A
A3
Viscosity Dependence on
Temperature & Pressure
• Gas viscosities increases with temperature:
• n 0.65 air;
0.9 for CO2 and simple hydrocarbons
1.1 for SO2 and steam
• Gas viscosity is independent of pressure under Ideal gas
law, otherwise increases at very high pressures.
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Viscosity Dependence on
Temperature & Pressure
• Viscosity of liquids: Viscosity of liquids is much greater
than those of gases at same temperature.
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2.40
2.40
Stress Field
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2.40
x
Area vector for lower plate
+
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Non-Newtonian Fluids
Non-Newtonian Fluids
=>
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Non-Newtonian Fluid
Non-Newtonian Fluid
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Non-Newtonian Fluid
Class-II: Time-dependent behavior
(Apparent viscosity varies with
time):
• Thixotropic fluids: Or
η with time η
• Rheopectic fluids:
η with time
• Viscoelastic fluids:
partially return to their original
shape when the applied stress is
released;
Thank You
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BITS Pilani
presentation
BITS Pilani Dr Pratik N Sheth
Pilani Campus Department of Chemical Engineering
BITS Pilani
Pilani Campus
Lecture No. 2
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Module - 2
Introduction
• Heat Transfer
• Energy change which is solely responsible due to change in temperature
• Takes place between material bodies
• Study Aspects
• Not to find weather heat is transferred or not
(covered in thermodynamics)
• The rate at which heat is transferred
• Mechanisms of Heat Transfer
• Heat Transfer Operations
• Unit operations whose prime motive is heat transfer
• Heat exchangers, evaporators, boiler, condenser etc. BITS Pilani, Pilani Campus
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Conduction
Convection
• In free convection,
• the fluid motion is caused due to density difference produced by temperature
gradients
• The vessel containing liquid water are heated by means of a gas flame
• Water near the bottom surface gets heated, expands and rises as its density
decreases than that of remaining liquid
• Cold liquid of higher density takes its place and a circulating current is set up
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Convection
• In forced convection
• circulating currents are set up by external means
• such as pump, fan or blower, agitator that forces fluid to flow over surface
Convection
• At wall
• Stationary layer of film exists and heat is transferred by conduction
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Radiation
• Radiation
• is the term given to the transport of energy by electromagnetic waves
• does not require any intervening medium
• Heat can be transmitted across an absolute vacuum
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Thermal Conductivity
Thermal Conductivity
Thermal Conductivity
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Thermal Conductivity
Thermal Conductivity
Thermal Conductivity
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Comparison
• Thermal Conductivity varies by a factor of about 105 between gases and diamond
at room temperature
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Combination of 3 mechanisms
1.9
1.16
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1.22
Solution
1.28
m/s. If the surface emissivity is 0.7, calculate the total heat loss
per unit length if the walls of the enclosing room are at 10 ˚C.
Comment on this calculation.
• Compare the convective and radiative heat transfer rate
• If h = 180 W/m2 ˚C
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Plane wall
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Thermal Resistance
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composite wall
Note: the heat flow must Rth = the thermal resistances of the
be the same through all various materials
sections.
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• At wall
• Stationary layer of film exists and heat is transferred by conduction
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Convective Resistance
Overall Resistance
2.1
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2.4
2.4
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Cylindrical System
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Hollow Cylinder
and length L
• Observations
• Area normal to heat transfer is varying with r
• Total heat flow same but heat flux changing
• Temperature would not be varying linearly
Hollow Cylinder
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Spherical System
Hollow sphere
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Composite Sphere +
convective Resistance
Thank You
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BITS Pilani
presentation
BITS Pilani Dr Pratik N Sheth
Pilani Campus Department of Chemical Engineering
BITS Pilani
Pilani Campus
Lecture No. 3
• Thermal conductivity
• Convection
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Introduction
Introduction
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Importance
Classification
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Rate of Diffusion
Rate of Diffusion
Contd…
Flux Concentration
Gradient
Diffusivity or
Diffusion Coefficient Function of (T,P,C, Medium)
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Rate of Diffusion
Contd…
P
P
2 kg
1 kg Water 1 kg Water + Ethanol
(A) Ethanol (B) of 50 wt % concentration
Rate of Diffusion
Contd…
NA = N x A + JA
NA = (NA + NB) xA + JA
NB = (NA + NB) xB + JB
JA = - JB
NA - NB
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On integration
and putting z = (z2-z1)
Catalytic Reaction
CH4 C + 2H2 NB = -2 NA
(A) (B) (NA / NA+NB ) = -1
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• Gas-Liquid
• If only one component or group of component
distribute between the phases
• Example :Gas absorption/Stripping
• May be pure unidirectional mass transfer or
involving a chemical reaction
• Higher the pressure & lower the temperature
increases the absorption rate
• (1) Absorption of CO2 gas from flue gas
mixture in MEA (Mehtyl Ethyl Amine);
• (2) NH3 stripping from waste water
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Gas Absorption
Gas Absorption
Absorption processes are conveniently divided into two groups
• those in which the process is solely physical e.g. removal of
ammonia from ammonia-air mixture by absorption in water
• those where a chemical reaction is occurring, e.g. absorption of
carbon dioxide in a solution of NaOH
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In case of curve B
• the gas is relatively insoluble
for curve C
• the solubility is high
Solubility of gas
decreases with increasing
temperature
Eg. Curve A and D
Henry’s Law:
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Gas solubility:
• should be high, thus increasing the rate of absorption and
decreasing the quantity of solvent required
• Solvents of chemical nature similar to that of the solute to be
absorbed will provide good solubility eg. hydrocarbon oils ,
and not water, are used to remove benzene from coke-oven
gas
• A chemical reaction of solvent with the solute will frequently
result in very high gas solubility, but if the solvent is to be
recovered for reuse, the reaction must be reversible.
Volatility:
• The solvent should have a low vapor pressure since the gas
leaving absorption operation is generally saturated with the
solvent and much may thereby be lost. Viscosity:
Viscosity:
• Viscosity of the solvent should be less to obtain high
absorption rates
Cost:
• Solvent should be inexpensive and should be readily available.
Solvent should be Nontoxic, Nonflammable & Chemically Stable
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Distillation
Distillation is a gas-liquid operation in which a solution
is separated into two fractions, one in vapor phase and
the other in liquid phase.
Absorption Distillation
1. Separation is effected by 1. Separation is effected by
addition of a liquid. application of heat.
2. Stripping is required to get back 2. Distillation is the direct product. No
the product. further step necessary
3. Transfer is only from gas to 3. Transfer is in both direction
liquid phase.
Evaporation Distillation
One component is non-volatile. Both components are volatile
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Distillation
Relative Volatility
Let A is the more volatile component
B is the less volatile component
y is the mole fraction in vapor (gas) phase
x is the mole fraction in liquid phase
Relative volatility is the ratio of the concentration ratio of A
and B in one phase to that in the other.
Raoult’s law:
Relative Volatility (α )
x 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
y* 0 1.0
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V-L-E diagram
At constant pressure
= 1 (No separation)
The larger the value of α
above unity, greater the
degree of separability.
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Flash Vaporization
Material Balance
F = D+W
FzF = DyD + WxW F moles/time
zF
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Continuous Fractionation
(Distillation with Reflux)
Condenser
Rectifying Distillate
or enriching Reflux
section A
B More volatile component is enriched
Less volatile component is absorbed
Feed
B
A More volatile component is stripped
Stripping Less volatile component is enriched
section
Residue
Reboiler
Continuous Distillation
V, y Condenser
Distillate
Reflux D, xD
L, x
V L
Feed
F, xF
(A + B)
Reboiler
Residue
W, xW
• Gas-Liquid
• If the liquid phase is a pure liquid and gas
contains two or more
• Example :Humidification/Dehumidification
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• Gas-Solid
• Solid which is moistened with a volatile liquid
is exposed to a relatively dry gas,
• the liquid leaves the solid and diffuses into the gas
• It is called Drying or Desorption
• Removal of moisture from filter cake by exposing to
a dry gas
• If the diffusion takes place in the opposite
direction
• Operation is known as Adsorption
• Liquid-liquid
• Separations involving the contact of two
insoluble liquid phases
• components of a liquid solution are separated by
using an additional solvent
• which preferentially dissolves one of the
components of the solution
• It is called Liquid Extraction
• Ex: Removal of acetone from the mixture of acetone
and water by adding carbon tetra chloride
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Extraction
It is a mass transfer operation in which components of
a liquid solution are separated by using an
additional solvent which preferentially dissolves
one of the components of the solution.
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Effect of Temperature
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BITS Pilani
presentation
BITS Pilani Dr Pratik N Sheth
Pilani Campus Department of Chemical Engineering
BITS Pilani
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Choice of Solvent
1. Selectivity
The effectiveness of solvent B for separating a solution of A and C
into its components is measured by comparing the ratio of C to A
in the B-rich phase to that in the A-rich phase at equilibrium.
The ratio of the ratios, the separation factor, or selectivity, β is
analogous to the relative volatility of distillation. If E and R are
the equilibrium phases,
Choice of Solvent
Contd…
2. Distribution Coefficient
This is the ratio y*/x at equilibrium. While it is not necessary
that the distribution coefficient be larger than 1, large values
are very desirable since less solvent will then be required for
extraction.
3. Recoverability
It is always necessary to recover the solvent for reuse, and this
must ordinarily be done by another mass-transfer operation,
most frequently distillation.
If distillation to be used, the solvent should show high relative
volatility for low-cost recovery. If the solvent must be
volatilized, its latent heat of vaporization should be small.
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Choice of Solvent
Contd…
4. Density
A difference in densities of the saturated liquid phase is
necessary, both for stage wise and continuous-contact
equipment operation. The larger difference the better.
5. Interfacial Tension
The larger the interfacial tension, the more readily coalescence
of emulsion will occur but the more difficult the dispersion of
one liquid in the other will be Coalescence is usually of greater
importance, and interfacial tension should therefore be high.
6. Chemical Reactivity
The solvent should be stable chemically and inert toward the
other components of the systems and toward the common
6 materials construction.
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Choice of Solvent
Contd…
Steady-State Single-Stage
Solvent Extraction
Steady-State Single-Stage
Solvent Extraction Contd…
Equilibrium Relationship
Mass Balance
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Steady-State Single-Stage
Solvent Extraction Contd…
Steady-State Single-Stage
Solvent Extraction Contd…
Example
Compute the fraction of solute that could be
extracted in a single-stage solvent extraction using
the numerical values of S = 12 R, m = 1/8, and C =
0.1 kg/m3.
if S =12 R; m = 1/8; and C = 0.1;
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Example
Compute the fraction of solute that could be
extracted in a single-stage solvent extraction using
the numerical values of S = 12 R, m = 1/8, and C =
0.1 kg/m3.
Alternatively
• Liquid-solid
• Separations involving the contact of liquid and
solid phases
• Ex: Crystallization
• It involves the formation of solid particles within a
homogeneous liquid phase.
• It is used to obtain pure solid material from solution.
• Driving force for crystallization is Super saturation.
• Ex: Leaching
• components of a solid mixture are separated by
contacting with a liquid solvent
• Mineral Processing Industry
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• Gas-gas
• Microporous membrane
• Gas passes through the pores at the rate
depending upon the molecular weights
• It is called gaseous diffusion
• Ex: Separation of isotopes of Uranium in the
form of uranium hexafluoride
• Gas-liquid
• Permeation separations
• Liquid solution of two component brought into
contact of nonporous membrane
• One of the component dissolves and after
passage vaporized on the other side due to low
vapor pressure
• Alcohol-Water Separation
• Liquid-liquid
• Ex: Dialysis
• Separation of a crystalline substance from a
colloid
• By contacting with a liquid solvent which
dissolves the crystalline substance and passes
through the membrane
• Removal of sugar solution from the mixture of
colloid and crystalline sugar using water as a
intervening solvent
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Contents
• Revision
• Mechanism of Molecular Momentum transport
• Convective Momentum transport
Momentum Transport:
Molecular (Diffusion)
• The buildup to the steady, laminar velocity profile for a
fluid contained between two plates.
• Each of the plates have an area A, separated by a
distance Y. In the space let’s consider there is a fluid
(gas or liquid).
vz(y)
t=0 Large t
Momentum Transport:
Molecular (Diffusion)
• First: The system is at rest, but a time t= 0
• Second: At t= 0 the lower plate is set in motion in the direction at a constant
velocity
• Third: At time proceeds (Small t), the fluid gain momentum
• Fourth: Ultimately the linear steady-state velocity profile shown in the figure is
established.
vz(y)
t=0 Large t
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Momentum Transport:
Molecular (Diffusion)
At final state of steady motion, a constant force F is required to maintain the
motion of the lower plate. The force is proportional to the area and to the
velocity and inversely proportional to the distance between plates.
Momentum Transport:
Molecular (Diffusion)
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pδx
pδz
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Summary of Molecular
Stresses
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Molecular Stresses
Interpretation
Visualization
y
τyy
τyx
τyz
τxy
τzy
τxz τxx
τzx x
τzz
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Convective Momentum
transfer
• The momentum can be transported by bulk flow of the
fluid. This process is called convective transport. Use the
same figure on three planes
• The fluid vector at the centre is v
• The volume rate of flow across the area in the first figure
is vx. The fluid carries with it momentum ρv per unit
volume.
• Hence the momentum flux across this area is then vxρv
(vectors)
pvyv
pvxv
pvzv
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Concept
Concept
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Concept
• In this section
• the momentum balance is applied only to systems in which there is just one
velocity component, which depends on only one spatial variable;
• In the next chapter the momentum balance concept is extended to unsteady-
state systems and more than one velocity component.
• Steps involved
• Identify the nonvanishing velocity component and the spatial variable on which it
depends.
• Write a momentum balance of the form of Eq. 2.1-1 over a thin shell
perpendicular to the relevant spatial variable.
• Let the thickness of the shell approaches zero and make use of the definition of
the first derivative to get the corresponding differential equation for the
momentum flux.
Concept
• Integrate this equation to get the momentum-flux distribution.
• Insert Newton's law of viscosity and obtain a differential equation for the velocity.
• Integrate this equation to get the velocity distribution.
• Use the velocity distribution to get other quantities, such as the maximum
velocity, average velocity, or force on solid surfaces.
Boundary Conditions
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Boundary Conditions
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• Assumptions
• W and L are large compared to the film thickness δ.
• For small flow rates we expect that the viscous forces will prevent continued
acceleration of the liquid down the wall, so that vz will become independent of z
in a short distance down the plate.
• Variables
• Vz = Vz(x)
• Vy = Vx = 0
• p = p(x)
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• Experimental Observation
– Experimental observations of falling films show that there are actually three "flow
regimes' and that these may be classified according to the Reynolds number, Re, 1
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• Maximum Velocity
• At r = λR ; τrz = 0
• Derivation from notes
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• Average Velocity
• Average Velocity
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