Bajaj Auto Limited

Spare Parts Catalogue

Akurdi Pune 411 035 India
Tel +91 20 27472851
Fax +91 20 27407385
www.bajajauto.com
Notice
All information contained in this manual is based on the latest
product information at the time of publication. Bajaj Auto
Limited accepts no liability for any inaccuracies or omissions in
this publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without
prior notice and without incurring an obligation to make such
changes to product manufactured previously. Contact your
authorized Bajaj Dealer for the latest information on product
improvements incorporated after this manual was issued.

DOC. NO.: 71110890 REV. 02, JUL. 12

Foreword Instructions
We have pleasure in presenting the Spare Parts Catalogue for ‘Discover 1. How to Read the Catalogue : Open the catalogue and from the pictorial
DTS-Si’ Motorcycle. This catalogue has been specially designed to assist index locate the group in which the part you want to find is present.
Turn over to the concerned page number (as given by pictorial index).
you in selecting the correct parts for procurement to maintain 100%
Now find out the figure of the part you wish to order. Write down the
availability. part number against that particular figure number from the text.
In case, if you have the part number and you need the other details, the
The Bajaj spares are subjected to the stringent quality control standards to part index can be used. The part index (at the end of the catalogue) will
ensure longer life of the vehicle. It is therefore necessary that only the give you the figure and page number of the part you wish to order.
Genuine Bajaj Spares are used.
2. How to Order Spare Parts : The part number and the description of the
part required should be invariably mentioned in the order as per the
In a continual effort to improve Performance and Efficiency of the vehicles, catalogue text.
Specifications, Diagrams, Illustrations and Part Numbers can change without
The latest part number as conveyed through our service circulars should
notice. Consequently, the description in this Spare Parts Catalogue cannot only appear on the order. In case of ordering painted components,
therefore be final and binding on us. colour shade of the components should be mentioned.
The quantity shown against the part number is the quantity per vehicle
The modifications / alterations which are carried out after the issue of this for that group so that particular quantity should be multiplied by the
catalogue, will be conveyed to you through our Service Circulars. You are number of sets required.
requested to make necessary corrections in the Parts Catalogue as per the
3. Part Number System : We have used 8 digit system for part numbers.
circulars so as to keep your catalogue up-to-date. This will ensure the The model or hardware item is indicated by first two digits or
appropriate and speedy delivery of the Spare Parts as the order placed will alphanumeric, the next two or four digits indicate main group and the last
bear the latest part numbers. four or two digits indicate serial number in main group or serial number
or subgroup of fastener respectively. Thus the part numbers will be
indicated by 2-2-4 or 2-4-2 digit system. Understanding this system will
In case, if you need any technical assistance contact the concerned Regional enable you to identify the spare parts easily.
Office or write to us on the following address :
4. Abbreviations : The following abbreviations are used in this catalogue.
Assly Assembly V Volts
Bajaj Auto Limited
N.I. Not illustrated W Watts
Service Department
C'case Crankcase Accl. Accelerator
Akurdi, Pune 411 035 India Cyl Cylinder Comp. Complete
Phone : 020-27406557 O/s Over size Fr. Front
Fax : 020-27407385 Rr. Rear Std. Standard
L Length A/t. Alternate
R.H. Right hand L.H. Left hand
Hex. Hexagonal AR As required
Index Index
Plate No. Description Page No. Plate No. Description Page No.

1 Cover Cylinder Head 2 31 Front Hub 62, 64

2 Cylinder Head 4 32 Rear Hub 66, 68
3 Valve 6 33 Rear Brake Pedal 70
4 Camshaft / Tensioner 8 34 Handle Bar 72, 74
5 Cylinder & Piston 10 35 Front Fork 76, 78
6 Crankshaft 12 36 Painted Parts & Decals 80, 82, 84
7 Transmission 14 37 Petrol Tank, Cap Tank & Gauge Fuel 86
8 Change Drum / Shift Fork 16 38 Fittings - Petrol Tank, Side Cover & Cover Seat 88
9 Gear Change Mechanism 18 39 Meter Assly. 90
10 Engine Assly & Crankcase RH 20 40 Control Cables 92
11 Crankcase LH 22 41 Chain Case 94
12 Cover RH 24 42 Head Lamp & Fairing 96, 98, 100
13 Cover Magneto 26 43 Indicator Light Assly. 102
14 Clutch 28 44 Tail Lamp Assly. / Front No. Plate 104
15 Kick Starter Mechanism 30 45 Electrical Equipments 106, 108
16 Carburettor 32 46 Tool Kit 110
17 Air Cleaner Complete 34 47 Accessories / Grab Handle 112
18 Silencer Assly 36
19 Oil Pump 38 Kits List For Discover 113, 114,115
20 Starter Assly 40
21 Magneto / C.D.I. / H.T. Coil 42 Amendment Sheet (Parts Added) 116,117
22 Seat Assly / Seat Lock 44
23 Engine Mountings 46 Amendment Sheet (Parts Deleted) 118
24 Frame & Frame Fitting 48
25 Swing Arm / Rear Shock Absorber 50 Part Index 119 - 131
26 Rider Foot Rest 52
27 Pillion Foot Rest / Holder 54
28 Mudguard Front & Rear 56
29 Stand Assembly 58
30 Tyre/ Tube / Rim 60
Pictorial Index Pictorial Index

PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
COVER CYLINDER HEAD 2 CYLINDER HEAD 4 CYLINDER & PISTON 10 CRANKSHAFT 12

PLATE NO. : 3 PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
VALVE 6 CAMSHAFT / TENSIONER 8 TRANSMISSION 14 CHANGE DRUM / SHIFT FORK 16
Pictorial Index Pictorial Index

PLATE NO. : 9 PAGE NO. PLATE NO. : 10 PAGE NO. PLATE NO. : 13 PAGE NO. PLATE NO. : 14 PAGE NO.
GEAR CHANGE MECHANISM 18 ENGINE ASSLY & CRANKCASE RH 20 COVER MAGNETO 26 CLUTCH 28

PLATE NO. : 11 PAGE NO. PLATE NO. : 12 PAGE NO. PLATE NO. : 15 PAGE NO. PLATE NO. : 16 PAGE NO.
CRANKCASE LH 22 COVER RH 24 KICK STARTER MECHANISM 30 CARBURETOR 32
Pictorial Index Pictorial Index

PLATE NO. : 17 PAGE NO. PLATE NO. : 18 PAGE NO. PLATE NO. : 21 PAGE NO. PLATE NO. : 22 PAGE NO.
AIR CLEANER COMPLETE 34 SILENCER ASSLY 36 MAGNETO / C.D.I. / H.T. COIL 42 SEAT ASSLY / SEAT LOCK 44

PLATE NO. : 19 PAGE NO. PLATE NO. : 20 PAGE NO. PLATE NO. : 23 PAGE NO. PLATE NO. : 24 PAGE NO.
OIL PUMP 38 STARTER ASSLY 40 ENGINE MOUNTINGS 46 FRAME & FRAME FITTINGS 48
Pictorial Index Pictorial Index

PLATE NO. : 25 PAGE NO. PLATE NO. : 26 PAGE NO. PLATE NO. : 29 PAGE NO. PLATE NO. : 30 PAGE NO.
SWING ARM / RR. SHOCK ABSORBER 50 RIDER FOOT REST 52 STAND ASSLY 58 TYRE / TUBE / RIM 60

PLATE NO. : 27 PAGE NO. PLATE NO. : 28 PAGE NO. PLATE NO. : 31 PAGE NO. PLATE NO. : 32 PAGE NO.
PILLION FOOT REST / HOLDER 54 MUDGUARD FRONT & REAR 56 FRONT HUB 62, 64 REAR HUB 66, 68
Pictorial Index Pictorial Index
PLATE NO. : 37 PLATE NO. : 38
PLATE NO. : 33 PAGE NO. PLATE NO. : 34 PAGE NO. PAGE NO. PAGE NO.
PETROL TANK, CAP TANK & FITTINGS- PETROL TANK, SIDE
REAR BRAKE PEDAL 70 HANDLE BAR 72, 74 86 88
GAUGE FUEL COVERS & COVER SEAT

PLATE NO. : 35 PAGE NO. PLATE NO. : 36 PAGE NO. PLATE NO. : 39 PAGE NO. PLATE NO. : 40 PAGE NO.
FRONT FORK 76, 78 PAINTED PARTS & DECALS 80,82,84 METER ASSEMBLY 90 CONTROL CABLE 92
Pictorial Index Pictorial Index

PLATE NO. : 41 PAGE NO. PLATE NO. : 42 PAGE NO. PLATE NO. : 45 PAGE NO. PLATE NO. : 46 PAGE NO.
CHAIN CASE 94 HEAD LAMP & FAIRING 96,98,100 ELECTRICAL EQUIPMENTS 106, 108 TOOL KIT 110

PLATE NO. : 44
PLATE NO. : 43 PAGE NO. PAGE NO. PLATE NO. : 47 PAGE NO.
TAIL LAMP ASSLY. / FRONT
INDICATOR LIGHT ASSEMBLY 102 104 ACCESSORIES / GRAB HANDLE 112
NUMBER PLATE
 Plate No.: 1 Brand ID: 001MC639

Cover Cylinder Head

Description KS ES
No. Part No. Remarks
Drum Drum
2
1 JD 5110 06 Cover Cylinder Head 1 1
JZ 5110 21 Cover Cylinder Head 1 1 From 01.08.2010
1 2 59 0400 38 Bolt Flange 4 4
3 JD 5110 10 Gasket Head Cover 1 1
4 JB 5110 11 Bolt Head Mounting 4 4
7
5 JB 5110 20 Plate Cylinder Head 1 1
JZ 5110 20 Plate Cylinder Head 1 1 From 01.08.2010
PF 5110 27 Plate Cylinder Head -- 1 (4 Speed)
6

6 JZ 5810 04 Hose C’ case Breather 1 1

3
7 JA 5110 29 Clamp 2 2
8 JB 5110 15 Flange Bolt 1 1 For head mtg.

5
4

1 2
Front Wheel Direction
 Plate No.: 2 Brand ID: 001MC639

Cylinder Head

Description KS ES
No. Part No. Remarks
Drum Drum

1 52 JB02 32 Head Cylinder Comp. 1 1 With Studs

and valve guide
2 10
2
2 JA 5110 28 Stud 2 2
11 3 JB 5110 19 Gasket Cylinder Head 1 1
1 4 JZ 5814 01 Intake Manifold 1 1
5 JA 5814 06 Bolt Flange 2 2
13
12
6 JZ 5812 04 Sleeve (Carburettor - Duct Rubber) 1 1
7 JZ 5812 05 Connector Carb. PTE16 1 1
5 8 JA 5812 17 Clamp (39mm) 2 2
9 39 1283 21 ‘O’ Ring (Intake Pipe) 1 1
10 JB 5110 18 Sleeve Spark Plug R.H 1 1
9
3 6
8 11 39 2608 01 Grub Screw 1 1
4 12 39 2629 21 ‘O’ Ring Sleeve 1 1
13 39 1283 21 ‘O’ Ring Sleeve 1 1
8

3 4
Front Wheel Direction
 Plate No.: 3 Brand ID: 001MC639

Valve

Description KS ES
No. Part No. Remarks
Drum Drum

1 JA 5112 10 Shaft Rocker Arm Intake 1 1 (Length 36mm)

2 JA 5112 11 Shaft Rocker Arm Exhaust 1 1 (Length 48mm)
3 JA 5112 04 Rocker Arm with Roller 2 2
4
4 DG 1010 29 Cotter Valve (Collet) 4 4

2 5 36 PA00 04 Valve Kit 1 1 Refer Page No. 113

6 36 JA00 03 Valve Repair Kit 1 1 Refer Page No. 113

1 7 39 2017 19 Seal Valve Stem 2 2

6
3

5 6
Front Wheel Direction
 Plate No.: 4 Brand ID: 001MC639

Camshaft / Tensioner

Description KS ES
No. Part No. Remarks
Drum Drum

1 JB 5112 06 Camshaft Complete 1 1

10
2 JA 5112 16 Spacer Cam Sprocket 1 1
3 DS 1012 76 Sprocket Cam Shaft 1 1
11
4 39 2198 04 Bolt Allen Bolt 1 1
8
59 0400 31 Hexagoan Socket Bolt -- 1 (4 Speed)
13 5 DH 1010 48 Special Washer (’O’ Washer) 1 1

7
9 6 36 PA00 02 Guide Chain Kit 1 1 Refer Page No. 113
7 DH 1010 11 Bolt Special 1 1
8 JA 5210 17 Adjuster Assly Chain 1 1
9 CS 1011 28 Gasket 1 1
10 JA 5210 18 Bolt 1 1

11 JA 5210 19 Flange Bolt 2 2 Adjuster Assly

14 Mounting
12 39 0594 17 Circlip for Camshaft 1 1
1 6 13 39 2669 21 ‘O’ Ring (Tensioner) 1 1
14 JA 5310 11 Cam Chain 1 1

12
5
2

3
4

7 8
Front Wheel Direction
 Plate No.: 5 Brand ID: 001MC639

Cylinder and Piston

Description KS ES
No. Part No. Remarks
Drum Drum

1 JD 5210 02 Gasket Cylinder 1 1

2 39 1000 06 Dowel Pin 4 4
3 36 PA00 03 Piston Ring Set 1 1 Refer Page No. 113
2 4 JB 5212 11 Wire Circlip 2 2
5 5 52 JB02 31 Cylinder Block / Piston Assly. 1 1 Molycoat Piston

6 JW 3514 00 Thermal Sensor 1 1

7 JB 4022 02 Grommet for Thermal Sensor 1 1

2
6

1
7 4

9 10
Front Wheel Direction
 Plate No.: 6 Brand ID: 001MC639

Crankshaft

Description KS ES
No. Part No. Remarks
Drum Drum

1 59 1500 14 Flange Nut 1 2

2A 59 1200 03 Belleville Washer 1 2
6 2B 59 1100 08 Plain Washer 1 1
4 3 31 1011 73 Woodruff Key 1 1
10 4 JB 5310 18 Crank Shaft Assly. 1 1
9 PF 5310 02 Crank Shaft Assly. -- 1 (4 Speed)
8
5 39 1864 20 Ball Bearing 1 1
3

11
6 DS 1011 54 Parallel Key 1 1
1 1
7 36 PA00 06 Set Primary Drive / Driven 1 1 Refer Page No. 115
8 JA 531012 Spring 1 1
2A 9 JA 5310 15 Parallel Pin 1 1
5
2A 10 JB 5310 21 Plunger Oil 1 1
2B

11 JD 5310 04 Spacer Crank shaft Clutch Side 1 1

11 12
Front Wheel Direction
 Plate No.: 7 Brand ID: 001MC639

Transmission

Description KS ES
No. Part No. Remarks
Drum Drum

1 JD 5510 00 Shaft Input Transmission 1 1 JZ551010-Forged route

PF 55100 2 Shaft Input Transmission -- 1 (4 Speed)
2 JD 5512 07 Gear 4th Drive 1 1 JZ551202-Forged route
PF 5512 02 Gear 4th Drive -- 1 (4 Speed)
3 39 0987 17 Ring Snap 5 5
4 JA 5510 02 Spline Washer 4 4
5 JD 5512 06 Gear 3rd Drive 1 1 JZ551201-Forged route
1 PF 5512 01 Gear 3rd Drive -- 1 (4 Speed)
5A JD 5512 05 Gear 5th Drive 1 1 JZ551213-Forged route
6 JD 5512 01 Gear 2nd Drive 1 1 JZ551200-Forged route
16
PF 5512 00 Gear 2nd Drive -- 1 (4 Speed)
7 JA 5510 04 Washer Thrust 2nd Drive 1 1
2
3 4 8 JD 5510 02 Shaft Output Transmission 1 1 JZ551008-Forged route
14 JV 5510 02 Shaft Output Transmission 1 1 From 01.08.2010
3 5 13
12
PF 5510 03 Shaft Output Transmission -- 1 (4 Speed)
4 3 9 JD 5512 08 Bush 2nd Driven 1 1 JZ551210-Forged route
4
PF 5512 06 Washer Gear 2nd Driven -- 1 (4 Speed)
5A
6 9A JD 5512 02 Gear 2nd Driven 1 1 JZ551206-Forged route
7 4 11 PF 5512 03 Gear 2nd Driven -- 1 (4 Speed)
3
10 JD 5512 03 Gear 5th Driven 1 1 JZ551211-Forged route
3 10 11 JD 5512 04 Gear 3rd Driven 1 1 JZ551212-Forged route
PF 5512 04 Gear 3rd Driven -- 1 (4 Speed)
8 15
12 JD 5512 00 Gear 4th Driven 1 1 JZ551208-Forged route
9A
9 PF 5512 05 Gear 4th Driven -- 1 (4 Speed)
13 JA 5510 07 Bush 1st Driven 1 1
18 JZ 5512 05 Bush 1st Driven 1 1 From 01.08.2010
17 14 JA 5512 06 Gear 1st Driven 1 1
19 JZ 5512 04 Gear 1st Driven 1 1 From 01.08.2010
20 15 JD 5512 09 Spline Washer 1 1
21
16 JA 5510 08 Washer Thrust 1st Driven 1 1
17 JA 5510 09 Collar Sprocket Drive 1 1
18 59 2100 24 ‘O’ Ring Collar Sprocket 1 1
19 JB 5510 00 Sprocket Drive (Allen Bolt) 1 1
20 DU 1012 13 Plate Lock Sprocket 1 1
21 39 1981 04 Socket Head Bolt 2 2

13 14
Front Wheel Direction
 Plate No.: 8 Brand ID: 001MC639

Change Drum / Shift Fork

Description KS ES
No. Part No. Remarks
Drum Drum

1 JW 5610 00 Drum Complete Gear Shift 1 1

JZ 5610 00 Drum Complete Gear Shift 1 1 Forged route
PF 5610 00 Drum Complete Gear Shift -- 1 (4 Speed)
5 2 39 0992 06 Dowel (Pin Drum Change) 4 4
5
3 JD 5610 11 Special Bolt 1 1
4 JD 5610 06 Shaft Gear Shift Fork 2 2
7
PF 5610 02 Shaft Gear Shift Fork -- 2 (4 Speed)
1 5 JB 5610 01 Fork Gear Shift Output 2 2
7
4
JD 5610 04 Fork Gear Shift Output -- 1 (4 Speed)

6 JB 5610 00 Fork Gear Shift Input 1 1

7 DK 1011 35 Bush (Fork Shift) 3 3
2 8 JD 5610 02 Cam Drum Change 1 1
JA 5610 02 Cam Drum Change -- 1 (4 Speed)
4
6 8
3

15 16
Front Wheel Direction
 Plate No.: 9 Brand ID: 001MC639

Gear Change Mechanism

Description KS ES
No. Part No. Remarks
Drum Drum

1 JW 5612 05 Lever Complete Gear Shift 1 1

PF 5612 00 Lever Complete Gear Shift -- 1 (4 Speed)

1 2 JW 5612 06 Extension Spring 1 1

2 3 JW 5612 08 Spring Gear Shift Return 1 1
4 JD 5612 03 Inhibitor Complete Gear Shift 1 1
JA 5612 07 Inhibitor Complete Gear Shift -- 1 (4 Speed)
3
5 JD 5612 04 Spring Inhibitor 1 1
8 JA 5612 08 Spring Inhibitor -- 1 (4 Speed)
7
12 6 JA 5612 09 Step Washer (Collar) 1 1
4
6 7 39 2704 11 Plain Washer 1 1
5 8 39 0817 15 Nut 1 1
9 JA 5614 00 Lever Complete Gear Shifter 1 1 With Rubber
(Gear Pedal) Damper
10 DH 1015 09 Damper 1 1

10
11 DG 1013 39 Damper 1 1
12 JA 5612 11 Flange Bolt 1 1

11

17 18
Front Wheel Direction
 Plate No.: 10 Brand ID: 001MC639

Engine Assembly / Crankcase RH

Description KS ES
No. Part No. Remarks
Drum Drum

1 JB 5010 02 Engine Assly. -- 1 N.I.

JB 5010 03 Engine Assly. 1 – N.I.
JB 5010 08 Engine Assly. -- 1 N.I. (4 Speed)

10
2 52 JB02 30 Crankcase Clutch Side 1 1 NRB+Bush+Stud
9 36 JB00 25 Kit Asly C’case RH -- 1 (4 Speed)
11 3 59 2000 36 Bearing Ball 1 1 For I/P Shaft.
4 JA 5410 11 Needle Roller Bearing 1 1 For O/P Shaft.
5 JA 5410 10 Stopper Plate 1 1
6 8
5
6 39 1000 06 Dowel Pin 2 2
3
12 7 DU 1010 85 Bushing 1 1
14 PF 5410 18 Bushing -- 1 (4 Speed)
8 39 0746 01 Screw 1 1
9 JA 5410 15 Stud Inhibitor Mounting 1 1
13
10 JA 5412 35 Bolt 2 2 Crankcase Mtg.

7
11 59 0400 38 Bolt Flange 1 1 Crankcase Mtg.
2 12 JA 5410 14 Bolt Shift Change 1 1
13 JA 5410 12 Guide Kick 1 1
4 14 39 1964 04 Hexagon Bolt 2 2

19 20
Front Wheel Direction
 Plate No.: 11 Brand ID: 001MC639

Crankcase LH

Description KS ES
No. Part No. Remarks
Drum Drum

1 52 JB02 33 Crankcase Mag. Side -- 1 NRB + Bush+

Nozzle Oil Jet
(Press Fitted) 52 JB02 29 Crankcase Mag. Side 1 – Nozzle Oil Jet
2 39 2562 20 Needle Roller Bearing 1 1
3 59 2000 36 Ball Bearing 1 1
4 39 1715 19 Seal Oil 1 1 Output Shaft

2
5 31 2010 81 Neutral Switch 1 1
8 19
6 DH 1012 64 Gasket Neutral Switch 1 1

3 7 39 2190 19 Oil Seal 1 1 Shifter Shaft

8 JA 5410 05 Bush Starter Clutch 1 1 Starter Clutch
11
9 39 0747 01 Pan Head Screw 2 2
17 10 JA 5410 34 Stopper Gear Starter Clutch 1 1
20
10
1 11 39 1000 06 Hollow Dowel Pin 2 2
9
12 39 0999 06 Hollow Dowel Pin 2 2
18 13 JA 5410 19 Mesh Filter Oil strainer 1 1
5 6
13 7 12 14 59 2100 23 ‘O’ Ring Cap Strainer 1 1
14 15 JA 5410 21 Cap Strainer 1 1
15
4
16
16 59 0400 38 Bolt Flange 6 6 Crankcase Mtg.
17 39 1759 04 Bolt 1 1 Crankcase Mtg.
18 JA 5410 20 ‘O’ Ring Mesh Filter Oil Strainer 1 1
19 JA 5410 27 Damper 1 1
20 DH 1011 25 Spring Kick Start Return 1 1

21 22
Front Wheel Direction
 Plate No.: 12 Brand ID: 001MC639

Cover RH

Description KS ES
No. Part No. Remarks
Drum Drum

21 22 1 52 JB02 34 Clutch Cover 1 1 With Decal ,Gauge, Jet

19 20
36 JB00 19 Kit Clutch Cover-Flower Type 1 1 From 01.08.2010
36 JB00 23 Kit Clutch Cover 1 1 From 30.04.2011
2 JA 2330 00 Decal Clutch Cover 1 1
JZ 5412 15 Decal Clutch Cover 1 1 From 01.08.2010
18
JE 5412 11 Decal Clutch Cover 1 1 From 30.04.2011
3 39 1041 19 Oil Seal Clutch Lever 1 1
10 4 30 1011 42 Oil Seal (Kick Shaft) 1 1
11
5 5 JW 5410 05 Shaft Clutch Release 1 1
12 3
9 6 DP 1012 69 Rod Push 1 1
7 DG 1014 18 Gauge 1 1 Oil Level Check
17
13 2 8 DS 1012 15 Wire Circilp 1 1
8 9 JA 5412 36 Plain Washer 1 1
7 10 JA 5412 37 Spring Torsion Clutch Lever 1 1
15
4 11 JA 5412 11 Cap Oil Filler 1 1
14
12 JA 5412 25 ‘O’ Ring Cap Oil Filler 1 1
24
17 13 JA 5412 15 Damper 1 1
JE 5412 09 Damper 1 1 From 01.08.2010
14 JA 5412 16 Plate Damper 1 1
15 39 2208 04 Bolt Flange 3 3

6 16 JA 5412 12 Gasket Clutch Cover 1 1

1
17 59 0400 38 Bolt Flange 8 8 Cl Cover to Cr case Mtg
23
18 JW 5410 00 Bracket Clutch Cable 1 1
16
25 19 DD 1211 81 Oil Filter Element 1 1
20 39 1671 21 ‘O’ Ring 1 1

21 JA 5412 19 Cap Filter 1 1

JZ 5412 14 Cap Filter 1 1 From 01.08.2010
22 JA 5210 19 Bolt Flange 3 3
23 39 1001 20 Bearing Push Rod 1 1
24 JB 5412 01 Jet Clutch Cover 1 1
25 39 0999 06 Pin Hollow Dowel 2 2

23 24
Front Wheel Direction
 Plate No.: 13 Brand ID: 001MC639

Cover Magneto

Description KS ES
No. Part No. Remarks
Drum Drum

7
1 JA 5412 41 Cover Magneto -- 1 With Bush
JP 5412 05 Cover Magneto 1 –
36 JB00 20 Kit Cover Magneto-Flower Type - 1 From 01.08.2010
36 JZ00 15 Kit Asly Cover Magneto -- 1 From 30.04.2011
8
2 JA 5410 44 Bolt Flange 8 8

6 3 JA 5412 05 Gasket Magneto Cover -- 1

3 JP 5412 08 Gasket Magneto Cover 1 --
4 59 0400 38 Bolt 2 2
9 5 JZ 5412 02 Cover LH Rear Complete -- 1
10 JZ 5412 03 Cover LH Rear Complete 1 –

11
6 JA 5412 20 Damper Cover LH 1 1
JE 5412 10 Damper Cover LH 1 1 From 01.08.2010
2 7 39 2208 04 Flanged Bolt 3 3
8 JA 5412 21 Plate Damper Cover LH 1 1
9 JA 5410 05 Bush 1 1 For Drive Gear Assly
10 JA 5412 33 Threaded Cap TDC Finder 1 1

11 30 1011 95 ‘O’ Ring 1 1

12 JZ 5412 11 Decal DTS-Si 1 1 From 01.08.2010
1 JE 5412 12 Decal Magneto Cover 1 1 From 30.04.2011
4 13 DS 1611 50 Label Gear Shifter -- 1 (4 Speed)
5

25 26
Front Wheel Direction
 Plate No.: 14 Brand ID: 001MC639

Clutch

Description KS ES
No. Part No. Remarks
Drum Drum

11
10
1 JB 5514 00 Clutch Assly Complete 1 1
3
JZ 5514 13 Clutch Assly Complete -- 1 (4 Speed)
9
1A JD 5514 00 Spacer Clutch Assely 1 1 ‘JD’ Mark for I.D.
4 8
2 JA 5514 06 Collar Clutch 1 1
1A 2
3 39 2600 11 Washer 1 1
4 JB 5514 04 Clutch Plate Assly 1 1
5 JB 5514 08 Wheel Clutch 1 1

6 30 1010 96 Plate Clutch 4 4

36 JZ00 37 Kit Friction Plate -- 1 (4 Speed)
6 7 DD 1014 80 Plate Friction 5 5 (45 Segments)
7 8 JB 5514 05 Hub Clutch 1 1
5 9 28 1012 14 Compression Spring 6 6
12
13 JZ 5514 15 Compression Spring 6 6 (4 Speed)
15 10 JB 5514 06 Holder Clutch 1 1
14

11 39 0980 04 Bolt Flange 6 6

12 JA 5514 16 Belleville Washer 1 1
1
13 JA 5514 20 Plain Washer 1 1
14 JA 5310 07 Nut Special 1 1 L.H. Threads
15 39 1001 20 Bearing Clutch Lifter 1 1

16 36 PA00 06 Set Primary Drive & Driven 1 1 Refer Page No. 115
16
36 JZ00 23 Set Primary Drive & Driven – 1 (4 Speed)

27 28
Front Wheel Direction
 Plate No.: 15 Brand ID: 001MC639

Kick Starter Mechanism

Description KS ES
No. Part No. Remarks
Drum Drum

1 JA 6212 01 Lever Assly Kick 1 1

2 JA 6212 06 Bolt Special 1 1
3 36 DU10 07 Boss Kick Set 1 1 Refer Page No. 113
6 4 22 1502 41 Plain Washer 1 1
11
5 39 0993 11 Plain Washer Small 3 3

7
6 39 0738 17 Circlip Shaft 2 2
7 JD 6210 01 Shaft Kick 1 1
13
JA 6210 01 Shaft Kick -- 1 (4 Speed)
8 8 DS 1011 17 Spring Kick Starter 1 1
9 9 JA 6210 02 Ratchet 1 1
5 10 JB 6210 03 Gear Spur Kick Starter 1 1

10
5 2 11 JA 6210 06 Washer Thrust 1 1
12 39 2408 17 Circlip 1 1
12 1 13 DD 1010 97 Kick Rubber 1 1
5
14 DH 1011 25 Spring Kick Starter Return 1 1

14 3

29 30
Front Wheel Direction
 Plate No.: 16 Brand ID: 001MC639

Carburettor

Description KS ES
No. Part No. Remarks
Drum Drum

2 1 JB 5812 54 Carburettor assly. 1 1

3
JB 5812 78 Carburettor assly. 1 1 From 01.01.2011
JB 5812 84 Carburettor assly. -- 1 (4 Speed)
18 2 JB 5812 37 Adjuster throttle cable 1 1
10 3 JB 5812 38 Nut adjuster 1 1
22 4 36 PA00 12 Air screw Kit 1 1 Refer Page No. 113
15 36 JB00 22 Air screw Kit 1 1 From 01.01.2011
5 36 PA00 11 Jet Kit 1 1 Refer Page No. 113
11 4
36 JB00 21 Jet Kit 1 1 From 01.01.2011
12 6 36 PA00 13 Idling screw kit 1 1 Refer Page No. 114
10
7 JB 5812 29 Valve complete float (Float pin) 1 1
17 6 8 JB 5812 30 Float complete 1 1
14 9 JB 5812 32 Screw washers bowl M4x14 1 1
1 10 JB 5812 48 Screw TPS & Solenoid choke 1 1
13
7
15 11 JB 5812 55 Solenoid choke assly 1 1
8 12 JB 5812 47 "O" ring solenoid choke 1 1
20 13 JB 5812 02 Throttle position sensor 1 1
14 JB 5812 04 "O" Ring (TPS) 1 1
5 15 JB 5812 57 Tube Over Flow 1 1

16 JB 5812 58 Tube Air Vent 1 1

17 JB 5812 59 Clip 1 2
21 18 36 PA00 14 Throttle Value Kit 1 1 Refer Page No. 114
19 36 PA00 15 Carb. Gasket ‘O’ ring 1 1 Refer Page No. 114
20 JB 5812 56 Arm Pin Float 1 1
9

21 JB 5812 60 Drain Screw 1 1

22 JB 5812 76 Jet Needle 1 1
23 PF 5813 09 Lever Complete Starter-Manuual -- 1 (4 Speed)

31 32
Front Wheel Direction
 Plate No.: 17 Brand ID: 001MC639

Air Cleaner Complete

Description KS ES
No. Part No. Remarks
Drum Drum

1 JB 5810 21 Air Filter Assly 1 1

2 DS 1211 16 Air Filter Duct 1 1 Intake
3 DX 1210 07 Assly Catridge Air filter 1 1
10
4 DX 1210 10 Element Air Filter 1 1
1 5 DX 1210 11 Flame Arrestor 1 1
11

15 6 DS 1211 17 Tube Drain 1 1

16 13 7 DS 1211 26 Plug 1 1
8 DG 1210 02 Clamp 1 1
5 9 JZ 5810 04 Hose Breather 1 1 N.I.
17 10 39 0071 04 Hex Head Screw 3 3

11 39 1765 11 Washer 3 3
4 12 DH 1210 38 Band Insualtor 1 1
14 13 DS 1610 69 Bracket Side Cover Mtg. 1 1
6 14 JB 5810 20 Connecting Tube 1 1

2 3
15 39 1779 02 Self Tapping Screw 2 2
8
7 16 DX 1210 05 Filter Air Cover 1 1
17 DX 1210 06 ‘O’ Ring 1 1
18 DX 1210 03 Filter Air Case 1 1

33 34
Front Wheel Direction
 Plate No.: 18 Brand ID: 001MC639

Silencer Assembly

Description KS ES
No. Part No. Remarks
Drum Drum

1 JB 5910 51 Silencer Assly Without Shield 1 1

2 CB 1011 14 Gasket Exhaust Mounting 1 1
3 JA 5910 40 Flange Nut 2 2
3
2 4 JZ 5910 43 Shield Silencer 1 1
5 JW 5910 28 Truss Screw 2 2

5 5 6 JW 5910 30 Grommet Shield 1 1

7 39 2754 04 Bolt Hex with Flange M5 1 1
4 8 39 2492 11 Plain Washer 1 1
9 JB 1130 04 Bolt M10X 1.25 1 1
7
10 JB 1130 05 Washer 2 2
9 11 DH 1611 57 Tube Silencer Mtg. 1 1
8 10 12 DH 1611 55 Silencer Damper 1 1
6 1 13 39 2588 11 Washer 1 1
14 DD 1610 71 U Nut M10X1.25 1 1
11

12
10
13

14

35 36
Front Wheel Direction
 Plate No.: 19 Brand ID: 001MC639

Oil Pump

Description KS ES
No. Part No. Remarks
Drum Drum

1 JB 5710 00 Oil Pump Assly 1 1

JB 5710 05 Oil Pump Assly 1 1 (4 Speed)
2 JA 5410 16 Gasket Case Oil Pump 1 1
3 39 0753 01 Pan Head Screw 3 3
4 39 0992 06 Dowel 2 2
5
5 JB 5710 04 Gear Oil Pump 1 1
JB 5710 06 Gear Oil Pump 1 1 (4 Speed)
1
4
3

37 38
Front Wheel Direction
 Plate No.: 20 Brand ID: 001MC639

Starter Assembly

Description KS ES
No. Part No. Remarks
Drum Drum
4
1 JA 6214 14 Body Complete Starter Clutch -- 1
3
2 DH 1017 81 Plate Roller Clutch -- 1
7 3 JA 6214 10 Gear Starter Clutch -- 1
5
4 JA 6214 02 Washer -- 2

1 5 JA 6214 06 Drive Assly -- 1

2
6 6 36 JW00 14 Starter Clutch Repair Kit -- 1 Refer Page No. 115
7 JA 3516 00 Motor Assly -- 1
8 JA 3516 04 ‘O’ Ring For Tie Bolt (Flash) – 1
9 JA 3516 06 Sealing Ring (Flash) -- 1
JA 3516 26 Sealing Ring (Lucas-TVS) -- 1
10 DH 1011 63 Flange Bolt (Flash) -- 2

11 JA 3516 02 ‘O’ Ring For Spigot (Flash) -- 1

12
JA 3516 27 ‘O’ Ring For Spigot (Lucas-TVS)
12 JA 3516 08 +ve Brush Holder Assly (Flash) -- 1
13 JA 3516 09 -ve Brush Holder Assly (Flash) -- 1
16 14 JA 3516 18 Brush & Earth Plate Assly -- 1 N.I. (Lucas-TVS)
15 JA 3516 24 Brush Spring (Lucas-TVS) -- 1 N.I.
7 10 13

16 JA 3516 19 Terminal Assly (Lucas-TVS) – 1

8
10
11 9

39 40
Front Wheel Direction
 Plate No.: 21 Brand ID: 001MC639

Magneto, CDI & H.T. Coil

Description KS ES
No. Part No. Remarks
Drum Drum

1 JB 3510 14 Rotor Assly (ES) -- 1

JB 3510 17 Rotor Assly (KS) 1 –
JB 3510 24 Rotor Assly (ES) -- 1 (4 Speed)
2 JB 3510 22 Stater Assly Complete 1 1
5
6 PF 3510 06 Stater Assly Complete -- 1 (4 Speed)
3 39 1675 04 Bolt Flange 2 2

9
4 39 0746 01 Pan Head Screw 3 3 For lock Plate &
11 10B Pick Up Coil mtg.
7 5 PA 3512 01 H T Coil LH 1 1

9
6 PA 3512 02 H T Coil RH 1 1
7 PA 3512 00 C.D.I. Assly 1 1
11
4 JB 3512 07 C.D.I. Assly -- 1 (4 Speed)
9
12 8 DD 1110 18 Spark Plug PRZ9 HC Or 2 2
14
3 CF 1110 19 Spark Plug Bosch UR4AC 2 2
10A 1
4 9 DD 1110 48 Spark Plug Cap 2 2
10A DD 1110 11 Grommet Spark Plug Cap LH 1 1
10B JD 3512 06 Grommet Spark - Plug Cap RH 1 1
8
13
2
11 DD 1110 12 Grommet for HT Cable 2 2
12 39 1943 04 Bolt Flange 2 2
13 JK 4020 00 DC Regulator With Capacitor 1 1
JN 4020 00 Regulator Assly -- 1 (4 Speed)
14 JA 5410 28 Lock plate 1 1
15 59 0400 14 Bolt Flange (N.I.) 4 4 For HT Coil mtg.

41 42
Front Wheel Direction
 Plate No.: 22 Brand ID: 001MC639

Seat Assembly / Seat Lock

Description KS ES
No. Part No. Remarks
Drum Drum

1 JN 1910 00 Seat Assly Comp 1 1

2 36 DS21 01 Seat Damper Kit 1 1 Refer Page No. 114
3 DS 2110 06 Lock Assly seat 1 1
4 39 1902 04 Flanged bolt 2 2
5 DS 1116 56 Plug Seat Lock Cable 1 1

4
2

43 44
Front Wheel Direction
 Plate No.: 23 Brand ID: 001MC639

Engine Mountings

Description KS ES
No. Part No. Remarks
Drum Drum

1 JA 1134 03 Flange Bolt M10×10 2 2

2 39 1970 15 Nut Flanged 3 3
3 39 1556 04 Bolt Flanged 4 4
4 LA D000 41 Bolt Flanged 1 1
3 5 JA 1134 04 Bolt Flanged 1 1
8 6
2 6 39 2723 15 Flanged Nut 2 2
6 9
2
7 JZ 1134 00 BKT Comp LH Engine Front 1 1
8 JZ 1134 03 BKT Comp RH Engine Front 1 1
9 JZ 1134 02 Engine Mtg. BKT Rear Top 2 2
5

7
4 5
3

9
1
3

45 46
Front Wheel Direction
 Plate No.: 24 Brand ID: 001MC639

Frame and Frame Fittings

Description KS ES
No. Part No. Remarks
Drum Drum

1 JZ 1110 01 Frame Assly. Comp. 1 1 Incl. Swing Arm Bush

PA 1110 02 Frame Assly. Comp. 1 1 From 01.10.2010
4 PA 1110 75 Frame Assly. Comp. 1 1 (4 Speed)
2
2 DS 1810 18 Nut Fork 1 1
3
3 DH 1810 14 Cup - Steering 1 1
5 4 36 DS18 02 Bearing Cone Kit 1 1 Refer Page No. 114
5 30 1810 06 Ball Steel 46 46

6 PA 4010 00 Side Reflector 2 2

7 DP 1710 06 Silent Bush 2 2
8 DP 1612 60 End Cap 2 2
5

1 8
7

47 48
Front Wheel Direction
 Plate No.: 25 Brand ID: 001MC639

Swing Arm / Rear Shock Absorber

Description KS ES
No. Part No. Remarks
Drum Drum

1 JB 1220 16 Hex. Bolt/ Flange - M10 2 2 For RSA

8 7
2A JB 1220 11 Plain washer 4 4 For RSA
2B
2B JB 1220 10 Plain Washer 4 4
3 JN 1220 00 Rear Shock Absorber 2 2
2A
2B 4 39 0258 11 Plain Washer 2 2 For Mud Flap
18 17
5 PA 1220 01 Swing Arm Assly. 1 1

9 4 2A
6 6 DS 1710 15 Cap Swing Arm 2 2
10
11 13 7 JB 1220 09 Domed Cap Nut 2 2
8 39 2726 12 Spring Washer 2 2
9 DS 1710 07 Chain Slider 1 1
1
10 39 0553 02 Screw 2 2 For Chain Sider

11 39 0454 11 Plain Washer 2 2 For Chain Sider

6
3 12 DS 1710 13 Shaft Swing Arm 1 1
5
13 39 1358 15 Flanged Nut 1 1
12
14 DJ 1510 36 Adjuster Chain LH 1 1
15 DX 1510 14 Adjuster Chain RH 1 1
1
15
16 39 0292 15 Hexagon Nut 4 4
16
14 16 17 DS 1710 14 Mud Flap 1 1
19 18 39 2060 04 Flange Bolt 2 2 For Mud Flap
19 DJ 1510 47 Plate Chain Adjuster 2 2

49 50
Front Wheel Direction
 Plate No.: 26 Brand ID: 001MC639

Rider Foot Rest

Description KS ES
No. Part No. Remarks
Drum Drum

1 JZ 1130 01 Assly. Comp. Main Step LH 1 1 With Rubber

Main Step
2 4 2 39 2310 04 Flange Bolt 4 4
3 JZ 1130 03 Main Step RH Assly. Comp. 1 1 With Rubber Damper
6 JZ 1130 11 Main Step RH Assly. Comp. 1 1 From 01.10.2010
PA 1130 15 Stay RH Main Step -- 1 (4 Speed)
3 2 4 DF 1614 13 Rubber Main Step 2 2
6 5 DH 1611 94 Damper 1 1 For Kick stopper
6 39 2726 12 Spring Washer 4 4

6
2 5

4 1
2

51 52
Front Wheel Direction
 Plate No.: 27 Brand ID: 001MC639

Pillion Foot Rest / Holder

Description KS ES
No. Part No. Remarks
Drum Drum

5
1 JZ 1130 06 Holder LH Step 1 1
3 2 JZ 1130 07 Holder RH Step 1 1
JZ 1130 09 Holder RH Step 1 1 From 01.10.2010
3 DP 1611 70 Step Pillion Fort rest 2 2

4 4 JK 1130 08 Rubber Pillion Step 2 2

8
5 30 1710 22 Pin Pillion Step 2 2
7
6

6 DP 1611 63 Plain Washer 2 2 For Rear Fort Rest

7 39 0784 08 Split Pin 2 2
8 8 39 2722 04 Soc. Head Bolt 4 4
1

6
2

4 7

53 54
Front Wheel Direction
 Plate No.: 28 Brand ID: 001MC639

Mudguard - Front & Rear

Description KS ES
No. Part No. Remarks
Drum Drum

1 DS 1611 25 Cable Guide 1 1

2 JB 1814 16 Brace Fender 1 1
3 JB 1814 12 Flange Bolt 4 4 Fender Front Mtg.
4 JZ 1814 02 Fender Rear Front 1 1
5 DS1612 87 Flange Bolt 2 2

2 11
16 6 39 0798 15 Flange Nut 2 2
15 15
7 39 0211 11 Plain Washer 2 2
8 JZ 1814 01 Fender Rear 1 1
6 14
12 18 9 39 1943 04 Flange Bolt 2 2
10 DJ 1610 69 Nail for Cable Guide 1 1
10
5
1 7 9
11 39 0326 15 Nyloc Nut 3 3
3 12 JB 1814 03 Flap Front fender 1 1
13 DL 1610 15 Grommet 2 2
14 JZ 1814 06 Grommet Saree Gaurd 1 1
4 13
15 39 0242 11 Washer 6 6
8

16 39 2420 01 Screw 3 3
17 DS 1611 68 Plug RR Fender 1 1 N.I.

55 56
Front Wheel Direction
 Plate No.: 29 Brand ID: 001MC639

Stand Assembly

Description KS ES
No. Part No. Remarks
Drum Drum

1 DS 1611 13 Center Stand 1 1

3 2 DS 1611 12 Shaft Stand 1 1
2 3 39 0797 08 Pin Cotter 1 1
4 DH 1611 21 Spring Main Stand 1 1
5 DH 1611 45 Cover Spring Main Stand 1 1

8 6 DS 1610 77 Stand Side 1 1

4
7 DH 1612 40 Spring Side Stand with Cover 1 1
10 8 DF 1611 02 Bolt 1 1
9 39 0422 15 Nut 1 1
10 JN 1132 00 Damper Main Stand 1 1

5 11 DH 1611 46 Cover Side Stand Spring 1 1

1 9

11

57 58
Front Wheel Direction
 Plate No.: 30 Brand ID: 001MC639

Tube / Tyre / Rim

Description KS ES
2 No. Part No. Remarks
Drum Drum
3
1 PA 1310 01 Wheel Rim Front 1 1
1
2
3
DS 1510 48 Tyre Front
DS 1510 49 Tube Front
1
1
1
1
} Not
Proprietary Items
Serviceable

4 JB 1312 22 Wheel Rim Rear 1 1

5 DS 1510 52 Tyre Rear 1 1

6 DS 1510 53 Tube Rear 1 1

} Proprietary Items
Not Serviceable

6 5

59 60
Front Wheel Direction
 Plate No.: 31 Brand ID: 001MC639

Front Hub

Description KS ES
No. Part No. Remarks
Drum Drum

3 2 1 LC J000 01 U Nut (M10) 1 1

5A 1A PA 1310 02 Axle Front Wheel 1 1
1
5
2 39 1510 11 Plain Washer 1 1
3 PA 1316 04 Dust Seal 1 1 N.S.
4 PA 1316 03 Spacer 1 1 N.S.
4 4A PA 1316 02 Spacer + Dust Seal (Assembly) 1 1 (N.I.)
5 39 2680 20 Bearing Ball 1 1
6 5A PA 1310 03 Oil Seal 1 1

6 PA 1316 00 Collar Bearing 1 1

7 7 39 2681 20 Ball Bearing 1 1
10
8 30 1510 68 Shoe Brake 2 2
11 9 30 1510 69 Spring 2 2
15 12 9 8 10 14 1510 21 Oil Seal 1 1
13
14

11 DS 1510 89 Cam Brake Assly. 1 1

12 PA 1318 01 Panel Front Brake 1 1
22
13 30 1510 38 Ring ‘O’ 1 1
16 21 14 DS 1510 91 Indicator 1 1
17 15 DS 1510 95 Bolt 1 1
24 23
24 25 16 DS 1510 92 Lever Brake Cam 1 1
26
1A 17 DS 1510 94 Nut 1 1
18 39 0840 01 Pan Headed Screw 1 1
19 39 0263 12 Washer Spring 1 1 For Bushing
20
20 30 1511 18 Stopper for Bushing 1 1 Speedo Gear
19
18 21 LB D000 01 Screw 1 1 To Secure Speedo
Cable
Alt. 39084101

61 62
Front Wheel Direction
 Plate No.: 31 Brand ID: 001MC639

Front Hub

Description KS ES
No. Part No. Remarks
Drum Drum

3 2 22 DL 1510 14 Speedometer Gear 1 1 POP of 36DS1502

5A
5
1 23 30 1510 41 Gear Meter Screw 1 1 POP of 36DS1502
24 30 1510 42 Washer Plain 2 2 For Gear Meter
Screw
4 25 39 1013 21 ‘O’ Ring 1 1

6 26 JA 1316 06 Bushing Speedo Gear 1 1

7
10
11
15 12 9 8
13
14

22
16 21
17
24 23
24 25
26
1A

20
19
18

63 64
Front Wheel Direction
 Plate No.: 32 Brand ID: 001MC639

Rear Hub

Description KS ES
1 No. Part No. Remarks
Drum Drum
8
11 1 JB 1410 01 Drive Chain Lock 1 1
9
2 6 2 36 PA00 10 Chain Sprocket kit 1 1 Alt. 36PA0008
Refer Page No. 114
5 36 PA00 43 Chain Sprocket kit 1 1 From 01.04.2011
4
3 JB 1312 25 Nut 1 1
7 4 DX 1510 15 Plain washer 1 1
5 DX 1510 12 Collar Assly. 1 1
3

10 6 39 2240 20 Bearing ball 1 1

7 DX 1510 08 Coupling 1 1
15
8 DX 1510 10 ‘D’ Bolt 4 4
9 39 0794 15 Hex. lock nut 4 4
10 31 1510 29 Washer 2 2
14
13
12 27 11 DX 1510 09 Sleeve 1 1
12 39 1364 20 Bearing Ball 1 1
25
13 31 1510 18 Collar Bearing 1 1
24 14 31 1510 21 Damper 1 1

26
15 39 2682 20 Bearing Ball 1 1
23
17 16 30 1510 69 Spring 2 2
17 30 1510 68 Shoe Brake Assly 2 2
16
21 18 JA 1312 05 Panel Rear Brake 1 1
20 22
19 19A 18 19 JB 1312 23 Cam Brake 1 1
16 19A 39 0723 11 Plain Washer 1 1
20 30 1510 38 Ring ‘O’ 1 1

65 66
Front Wheel Direction
 Plate No.: 32 Brand ID: 001MC639

Rear Hub

Description KS ES
1 No. Part No. Remarks
Drum Drum
8
11 21 DS 1510 90 Indicator 1 1
9
2 6 22 PA 1318 06 Lever Brake 1 1
23 LA D000 26 Bolt 1 1
5 24 DX 1510 16 Axle 1 1
4
25 JA 1312 02 Collar 1 1
7

26 DX 1510 18 Plain washer 1 1

3 27 JB 1310 19 ‘U’ nut 1 1
10

15

14
13
12 27

25

24

26
23
17

16
20 21 22
19 19A 18
16

67 68
Front Wheel Direction
 Plate No.: 33 Brand ID: 001MC639

Rear Brake Pedal

Description KS ES
No. Part No. Remarks
Drum Drum

1 JA 1610 03 Pad Lever Brake 1 1

2 JZ 1610 01 Brake Pedal 1 1
1 JZ 1610 02 Brake Pedal 1 1 From 01.10.2010
2 3 39 1680 04 Hex. Bolt 1 1
4 DG 1910 45 Washer 1 1
5 DS 1910 11 Brake Pedal Spring 1 1
8
3 10
5 6 PA 1318 07 Rod Brake 1 1
7 11
4 PA 1610 00 Rod Brake 1 1 From 01.10.2010
20 7 30 1910 38 Pin 1 1
8 39 0198 11 Plain Washer 2 2
8 9 39 0808 08 Split Pin 1 1
14 12
10 30 1910 35 Spring 1 1
9 11 15 1910 26 Pin 1 1
6
12 30 1910 36 Brake Adjuster Nut 1 1
16
16 13 DJ 1510 42 Rod Torque 1 1
17 14 DH 1510 29 Step Bolt 1 1
15 39 0789 12 Spring Washer 2 2
19
15
13 16 39 0694 15 Nut Hex. Lock 2 2
17 15
17 39 0807 08 Pin Snap 2 2
18 30 1510 96 Hex. Bolt 1 1
18 19 39 1540 11 Plain Washer 1 1
20 DD 1610 78 Damper Rubber 1 1 N.I.

21
22
39 1672 04
39 0292 15
Bolt M - 6 (Not illustrated)
Hex Nut M-6 (Not illustrated)
1
1
1
1 }
From Date 17.08.2009
For Brake Pedal
Adjustment On Frame

69 70
Front Wheel Direction
 Plate No.: 34 Brand ID: 001MC639

Handle Bar

Description KS ES
No. Part No. Remarks
Drum Drum

1 JZ 1510 16 Handle Bar 1 1

2 JB 4014 00 Control Switch LH 1 1
32
3 JB 4014 01 Control Switch RH 1 1
15 DS 2010 33 Control Switch RH 1 – Minda Make
18 DU 2010 18 Control Switch RH 1 -- Varroc Make
14 31 16 3 4 DJ 1910 54 Holder Assly. LH -- 1
1 34
DX 1910 08 Holder Assly. LH 1 --
28 27
5 DS 1910 33 Holder Assly. RH 1 1
17
19
20 6 JZ 1510 18 Grip LH 1 1
33 13
2 7 JZ 1510 19 Grip Assly. RH 1 1
7
26 21 22 9 8 DH 1910 02 Lever Grip Left 1 1
23 24 9 DS 1910 17 Lever & Holder assly RH 1 1
8 12
10 JB 4014 09 Clutch Switch With Sealed
25 35
11 Coupler – 1
29
30
10 11 DD 2011 70 Front Brake Switch 1 1
5 12 DS 1910 19 Boot For Lever LH 1 1
29
30 4 13 DS 1910 18 Boot For Lever RH 1 1

6 14 DJ 2210 03 Mirror Assly. LH 1 1

15 DJ 2210 04 Mirror Assly. RH 1 1

16 DS 1810 19 Holder Upper 2 2 POP of 36DS1801

71 72
Front Wheel Direction
 Plate No.: 34 Brand ID: 001MC639

Handle Bar

Description KS ES
No. Part No. Remarks
Drum Drum

17 DS 1810 06 Holder Lower 2 2 POP of 36DS1801

18 39 1714 04 Flanged bolt 4 4
32
19 DS 1810 07 Washer Handle Upper 2 2
20 DS 1810 08 Damper Handle Upper 2 2
15
18
31 21 DS 1810 09 Damper Handle Lower 2 2
14 16 3
1 34 22 DS 1810 10 Washer Handle Lower 2 2
28 27 23 39 2249 15 Nylock Nut 2 2
17 24 DD 1910 47 Adjuster Screw Hoder R.H. 1 1
19 25 30 1910 24 Adjuster Screw Hoder L.H. 1 1
20
33 13
2
7 26 DD 1910 85 Stud LH (L.H) 1 1
26 21 22 9 27 DL 1910 14 Stud LH (R.H) 1 1
23 24 28 30 1910 48 Band 2 2
8 12
29 30 1910 17 Nut (For Stud R.H) 2 2
25 35
11 30 39 1553 04 Bolt Flange 2 2
29
30 31 JZ 2326 00 3 in One Lock Set 1 1
10
PF 2326 01 Lock Kit -- 1 (4 Speed)
29 5
4 32 39 1943 04 Flange Bolt 2 2 For Ignition Switch
30
33 JZ 1510 11 Holder Fork Upper 1 1
6 PA 1510 04 Upper Bracket Asly -- 1 (4 Speed)
34 DU 2010 46 Plunger With Spring 1 1 Part of Ride
Control Switch
35 DX 1910 01 Throttle Pipe 1 1
36 DS 1810 22 Ignition Switch -- 1 (4 Speed)

73 74
Front Wheel Direction
 Plate No.: 35 Brand ID: 001MC639

Front Fork

Description KS ES
No. Part No. Remarks
Drum Drum

1 PA 1210 00 Fork Front 1 1

PA 1210 20 Fork Front -- 1 (4 Speed)
1 2 36 DZ00 20 Front Fork Seal Kit 1 1
3 30 1810 26 Gasket 2 2
7
8 4 30 1810 25 Bolt 2 2
26 5 JA 1510 13 Fork Pipe Inner 2 2
9
20 27
6 DJ 1811 04 Spring Front Fork 2 2
15 10
7 59 0400 06 Bolt Fork 2 2
2
8 DS 1810 15 Cap Nut Fork 1 1
16
9 DS 1810 16 Plain Washer 1 1 For Cap Nut
25 19

10 JZ 1510 11 Holder Fork upper 1 1

6 11
5 11 DH 1810 23 Bearing Cone 1 1
28/29
17/18 12 JZ 1510 13 Under Bracket Fork 1 1
PA 1510 04 Upper Bracket Asly -- 1 (4 Speed)
13 39 0789 12 Spring washer 2 2
3
14 39 1181 01 Bolt 2 2
12
4 15 JW 1510 29 Nylon spacer 2 2
13
14
16 DS 1810 16 Washer 2 2
17 PA 1210 05 Outer Tube LH With Guide Bush 1 1
PA 1210 22 Outer Tube LH – 1
18 PA 1210 06 Outer Tube RH With Guide Bush 1 1
PA 1210 24 Outer Tube RH -- 1

75 76
Front Wheel Direction
 Plate No.: 35 Brand ID: 001MC639

Front Fork

Description KS ES
No. Part No. Remarks
Drum Drum

19 JK 1210 07 Anti Friction Bush 2 2

20 JW 1510 23 Cylinder Complete Fork 2 2
1

7 21 DM 1810 08 Rebound Spring 2 2 N.S.

8
22 30 1810 20 Piston Ring 1 1 N.S.
26 9
20 27 23 30 1810 19 Cap Oil Lock 1 1 N.S.
24 JW 1510 14 Seat Pipe 1 1 N.S.
15 10
25 JK 1210 09 Washer Anti Friction Bush 2 2
2
16
25 26 DS 1810 12 Bolt Fork 2 2
19
27 31 1811 02 ‘O’ Ring 2 2
6 11 28 PA 1210 01 Leg Assly. LH 1 1
5
28/29
17/18 29 PA 1210 03 Leg Assly. RH 1 1

3
12
4
13
14

77 78
Front Wheel Direction
 Plate No.: 36 Brand ID: 001MC639

Painted Parts and Decals

Description KS ES
No. Part No. Remarks
Drum Drum

1 PA 7101 3B Fuel Tank with Decal 1 1 Black With Blue Decals

PA 7101 3C Fuel Tank with Decal 1 1 Black With Red Decals
PA 7101 4N Fuel Tank with Decal 1 1 Black With Green
Decals
PA 7101 3F Fuel Tank with Decal 1 1 Red With Red Decals
6 PA 7101 3E Fuel Tank with Decal 1 1 Blue With Blue Decals
PA 7101 5E Fuel Tank with Decal -- 1 Black - Red MCM Decals
PA 7101 5D Fuel Tank with Decal -- 1 Black -Gold MCM Decals
7
1 2 52 PA00 20 Side Cover LH 1 1 Black With Blue Decals
52 PA00 22 Side Cover LH 1 1 Black With Red Decals
3 52 PA00 51 Side Cover LH 1 1 Black With Green
Decals
52 PA00 26 Side Cover LH 1 1 Red With Red Decals
5 52 PA00 24 Side Cover LH 1 1 Blue With Blue Decals
52 PA01 37 Side Cover LH -- 1 Black - Red MCM Decals
52 PA01 42 Side Cover LH -- 1 Black -Gold MCM Decals
4
2
3 52 PA00 21 Side Cover RH 1 1 Black With Blue Decals
52 PA00 23 Side Cover RH 1 1 Black With Red Decals
52 PA00 52 Side Cover LH 1 1 Black With Green
Decals
52 PA00 27 Side Cover RH 1 1 Red With Red Decals
52 PA00 25 Side Cover RH 1 1 Blue With Blue
Decals
52 PA01 38 Side Cover RH -- 1 Black - Red MCM Decals
52 Pa01 43 Side Cover RH -- 1 Black -Gold MCM Decals

79 80
Front Wheel Direction
 Plate No.: 36 Brand ID: 001MC639

Painted Parts and Decals

Description KS ES
No. Part No. Remarks
Drum Drum

4 PA 7501 3B Seat Cowl Assembly 1 1 Black With Blue Decals

PA 7501 3C Seat Cowl Assembly 1 1 Black With Red Decals
PA 7501 4N Seat Cowl Assembly 1 1 Black With Green
Decals
PA 7501 3F Seat Cowl Assembly 1 1 Red With Red Decals
6 PA 7501 3E Seat Cowl Assembly 1 1 Blue With BlueDecals
PA 7501 5E Seat Cowl Assembly -- 1 Black -Red MCM Decals
PA 7501 5D Seat Cowl Assembly -- 1 Black -Gold MCM Decals
7
1
5 PA 7201 3B Fender Front 1 1 Green
PA 7201 3C Fender Front 1 1 E B Back
3 PA 7201 3F Fender Front 1 1 Red
PA 7201 3E Fender Front 1 1 Blue

5
6 52 PA00 15 Head Lamp Cowling 1 1 Black With Blue Decals
52 PA00 16 Head Lamp Cowling 1 1 Black With Red Decals
4 52 PA00 19 Head Lamp Cowling 1 1 Black With Green
2 Decals
52 PA00 17 Head Lamp Cowling 1 1 Red With Red Decals
52 PA00 18 Head Lamp Cowling 1 1 Blue With Blue Decals
52 PA01 40 Head Lamp Cowling -- 1 Black -Red MCM Decals
52 PA01 45 Head Lamp Cowling -- 1 Black -Gold MCM Decals

81 82
Front Wheel Direction
 Plate No.: 36 Brand ID: 001MC639

Painted Parts and Decals

Description KS ES
No. Part No. Remarks
Drum Drum

7 PA 2330 00 Tank Decal Set 1 1 Black With Blue Decals

PA 2330 10 Tank Decal Set 1 1 Black With Red Decals
PA 2330 40 Tank Decal Set 1 1 Black With Green
Decals

6 PA 2330 20 Tank Decal Set 1 1 Blue With BlueDecals

PA 2330 30 Tank Decal Set 1 1 Red With Red Decals
PA 2330 85 Tank Decal Set -- 1 Black- Red MCM Decals
7 PA 2330 73 Tank Decal Set – 1 Black- Gold MCM Decals
1

3
8 PA 2330 03 Kit Decal 1 1 Black With Blue
(Seat Cowl, Fairing, Side Cover) Decals
PA 2330 13 Kit Decal 1 1 Black With Red
5
(Seat Cowl, Fairing, Side Cover) Decals
PA 2330 45 Kit Decal 1 1 Black With Green
4 (Seat Cowl, Fairing, Side Cover) Decals
2
PA 2330 23 Kit Decal 1 1 Blue With Blue
(Seat Cowl, Fairing, Side Cover) Decals
PA 2330 33 Kit Decal 1 1 Red With Red
(Seat Cowl, Fairing, Side Cover) Decals
PA 2330 84 Kit Decal -- 1 Black- Red MCM
(Seat Cowl, Fairing, Side Cover) Decals
PA 2330 72 Kit Decal -- 1 Black- Gold MCM
(Seat Cowl, Fairing, Side Cover) Decals

83 84
Front Wheel Direction
 Plate No.: 37 Brand ID: 001MC639

Petrol Tank, Cap Tank and Gauge Fuel

Description KS ES
No. Part No. Remarks
Drum Drum

1 DS 1410 09 Cap Assly. Tank 1 1

2 39 0761 01 Screw Pan Cross 2 2
5 3 39 2179 24 Washer 2 2
2 3A 30 1410 31 ‘O’ Ring 2 2
1 3 4 DS 1410 18 Fuel Tap Assly 1 1
5 JZ 2326 00 3 In 1 Lock Set with Key 1 1
3A
PF 2326 01 Lock Kit -- 1 (4 Speed)
10
4
6 30 1410 39 Packing 1 1 For Petrol Cock
7 DD 1410 22 Bolt Flanged 2 2 For Petrol Cock

6 8 39 0740 11 Washer (Non-Metallic) 2 2 For Petrol Cock

9 DS 2010 79 Fuel Gauge - Tank Unit 1 1 With ‘O’ Ring
9A 39 2758 21 ‘O’ Ring 1 1 For Tank Unit
10 DS 1410 13 Seat Tape 1 1 Pasted on Tank

8 9A
7
11 39 2484 15 Flanged Nut 4 4
13
12 JB 1718 02 Tube Fuel 1 1 Cock to Carb.
9
13 30 1410 15 Pipe Clip 2 2
12
11

85 86
Front Wheel Direction
 Plate No.: 38 Brand ID: 001MC639

Fittings - Petrol Tank, Side Covers & Cover Seat

Description KS ES
No. Part No. Remarks
Drum Drum

1 36 DS14 01 Grommet Kit for Side Cover 1 1 Refer Page No. 114
2 DG 1611 21 Screw 1 1
8 3 39 1943 04 Flanged Bolt 2 2
4 JN 1710 00 Damper Rear 1 1 For Tank
6
5 39 1789 24 Washer Nylon 3 3

6 39 0983 08 Pin Snap 1 1

7
7 39 1054 11 Plain Washer 1 1
8 DJ 1410 08 Damper Front 2 2 For Tank Mtg.
1 2
8 9 DS 1610 35 Clip Nut 1 1 N.I.
10 31 1610 18 Damper 1 1
4

3
5

10

87 88
Front Wheel Direction
 Plate No.: 39 Brand ID: 001MC639

Meter Assembly

Description KS ES
No. Part No. Remarks
Drum Drum

1 PA 4024 00 Speedometer Assly. – 1 JZ402403-New

PA 4024 06 Speedometer Assly. 1 –
2
2 JZ 1812 00 Flap Cowling 1 1
3 PA 4024 01 Speedometer Machine With Dial -- 1 PA402421-Minda
1 36 JZ00 39 Speedometer Machine With Dial -- 1 JZ402406-Minda (New)
PA 4024 07 Speedometer Machine With Dial 1 --
4 PA 4024 02 Fuel Gauge Machine with dial -- 1 PA402420-Minda
36 JZ00 38 Fuel Gauge Machine with dial -- 1 JZ402407-Minda(New)
14 PA 4024 08 Fuel Gauge Machine with dial 1 --
15 5 PA 4024 03 Speedo meter Top Cover 1 1 PA402419-Minda

4
6 PA 4024 04 Speedometer wiring harness -- 1 PA402420-Minda
PA 4024 09 Speedometer wiring harness 1 --
7 CL 2010 42 Bulb 12V - 1.7 W 4 4
8 DL 1910 20 Bulb 12V - 3 W 2 2
8 16
5 9 39 0798 15 Flanged Nut 2 2
17 3
7 10 10 PA 4024 05 Speedometer Bracket 1 1 N.S.

11 DS 1810 60 Foam side Flap 1 1 N.I.

12 JN 1810 14 Foam Speedo Flap 2 2 N.I.
8
13 JN 1814 06 Beading Speedo Flap 4 4 N.I.
14 PA 4024 10 Cover Speedo Black 1 1 PA402414-Minda
6
15 PA 4024 11 Assly Speedo Case 1 1 PA402415-Minda
9
16 PA 4024 12 Trip Meter Knob 1 1 PA402416-Minda
17 PA 4024 13 Screw Trip Meter Knob 1 1 PA402417-Mind

89 90
Front Wheel Direction
 Plate No.: 40 Brand ID: 001MC639

Control Cables

Description KS ES
No. Part No. Remarks
Drum Drum

1 JZ 1612 01 Cable Accelerator 1 1

2 JZ 1612 00 Cable Clutch 1 1
3 DS 1910 06 Cable Speedometer 1 1
4 DS 1910 08 Inner cable Speedometer 1 1
5 DS 1910 54 Front Brake Cable 1 1

91 92
Front Wheel Direction
 Plate No.: 41 Brand ID: 001MC639

Chain Case

Description KS ES
No. Part No. Remarks
Drum Drum

1 52 PA00 54 Chain Case Assly Kit 1 1 Refer Page No. 114

2 15 1610 69 Rubber Cap 1 1
3 JB 1812 39 Bolt 4 4 Front & Rear
Side Mtg.
4 DX 1610 52 Beading Chain Case 1 1 N.I.

1
3

3
2 3

93 94
Front Wheel Direction
 Plate No.: 42 Brand ID: 001MC639

Head Lamp & Fairing

2 Description KS ES
No. Part No. Remarks
3 Drum Drum

1 JN 1810 01 Wind Shield 1 1

2 JZ 1812 06 Screw S.S. 4 4
3 39 2141 24 Non Metallic Washer 4 4
4 JZ 1810 03 Well Nut 4 4
8
5 JN 1810 10 Bush-1 for Well Nut 2 2
6 JN 1810 11 Bush-2 for Well Nut 2 2
1
4 5
6 35 1610 60 Clip Nut 5 5
11 7 39 2238 01 Screw M.S. 2 2
10
12 8 JZ 4010 12 Head Lamp Assly -- 1 Without Bulb
13 14 7 DS 2010 05 Head Lamp Assly 1 –
9
9 9 39 0454 11 Washer Metallic 6 6
30 10 39 1778 02 Screw Tapping 2 2
14
19
11 JN 1810 05 Bracket Head Lamp Mounting 1 1 For Bkt. H/L Mtg
16 18
30 12 CL 2010 23 Lamp 12V 35/35W-HS1 1 1
15
13 DS 2010 36 Head Lamp Bulb Clip 1 1
20 14 DJ 2010 72 Lamp 12V 5W 1 2 Pilot Lamp
24
21 9 22 25 31 15 JZ 4010 15 Head Lamp Harness Branch 1 1

33
17 23 32 16 JN 1810 03 Bracket Fairing Top 1 1
19 27 17 JN 1810 17 Bracket Flap Support LH 1 1
28
26 18 JN 1810 18 Bracket Flap Support RH 1 1
19 JN 1810 21 Bolt Flange 2 2 Fairing Top
29
32 20 39 1943 04 Bolt Flange 2 2
27A

95 96
Front Wheel Direction
 Plate No.: 42 Brand ID: 001MC639

Head Lamp & Fairing

2 Description KS ES
No. Part No. Remarks
3 Drum Drum

21 JN 1810 23 Bracket H/L Mtg Lower LH 1 1

22 JN 1810 24 Bracket H/L Mtg Lower RH 1 1
23 59 0100 05 Screw Mushroom Head 2 2
24 JN 1810 04 Bracket Cowling 1 1
8
25 39 0219 11 Washer 2 2 For Bracket
6 Cowling Mounting
1
4 5
26 39 2060 04 Bolt Hex 2 2 For Bracket
11 Cowling Mounting
10
12 27 JN 2328 02 Bracket Cowling Lower 1 1
13 14 7 27A JZ 1510 08 Blinker mtg. bracket 1 1 Mounted on ‘Bkt.
9
9 Cowling Lower’
30 28 39 1943 04 Bolt Flange 2 2
14 29 39 1961 04 Bolt Hex Flange 1 1
19
30 39 1907 01 Mushroom Head Screw 4 4
16 18
30
15
31 39 2141 24 Washer Non-Metallic 4 4
20 32 39 1508 11 Washer for H/L Adjustment Bolt 2 2
24
21 9 22 25 31 33 39 0798 15 Hex. Flange Nut 1 1
34 JZ 1810 02 Damper Assly. (N.I.) 1 1 On Fairing
33
17 23 32
19 27 35 JN 1810 20 Foam Fairing II (N.I.) 1 1 On Fairing at
28
26 Both Corner

29
32
27A

97 98
Front Wheel Direction
 Plate No.: 42 Brand ID: 001MC639

Head Lamp & Fairing

2 Description KS ES
No. Part No. Remarks
3 Drum Drum

36 JN 1810 26 Acrylic Foam Tape (N.I.) 2 2 On Fairing

(40x12x1.2 mm) from Inside
37 JZ 1810 04 Foam Strip -- 1
JZ 1810 05 Foam Strip 1 --
8
38 JN 1810 14 Foam Flap Cowling (LH/RH) 2 2 N.I.
6 39 39 1508 11 Washer for H/L Adjustment Bolt 2 2 N.I.
1
4 5
40 JN 1810 20 Foam (N.I.) 2 2 Between Fairing
11 & Wind Shield
10
12 41 JN 1814 06 Beading Speedo Flap (N.I.) 4 4 For Flap Cowling
13 14 7 42 JN 1810 14 Foam Speedo Flap (N.I.) 1 1 On Head Lamp
9
9 Assly.
30 43 JN 1810 19 Foam (N.I.) 1 1 Between Fairing
14 & Wind Shield
19
44 DS 1810 60 Foam Side Flap 2 2 On Speedo Flap
16 18
30
15

20 24
21 9 22 25 31

33
17 23 32
19 27 28
26

29
32
27A

99 100
Front Wheel Direction
 Plate No.: 43 Brand ID: 001MC639

Indicator Light Assembly

Description KS ES
No. Part No. Remarks
Drum Drum
6
1 JZ 4010 00 Indicator Assly FR. LH 1 1
2 JZ 4010 01 Indicator Assly FR. RH 1 1
3 DJ 2012 06 Indicator Assly RR. LH 1 1
3/4
4 DJ 2012 07 Indicator Assly RR. RH 1 1
5 GH 2010 12 Lamp 12 V - 10W 4 4 N.I.

6 39 1970 15 Hex. Nut with Flange 2 2 N.I.

7 31 2010 01 Collar 2 2
8 39 1950 04 Bolt Flange 2 2
9
9 39 1971 15 Nut M - 6 2 2
10 JZ 1510 08 Blinker mtg. Bracket 1 1 Mounted on ‘Bkt.
9
Cowling Lower’

11 39 1943 04 Flange Bolts 2 2 For Blinker mtg.

7
7 8 Bkt.
12 DZ 2010 09 Lens LH 2 2 N.I.
8
13 DZ 2010 10 Lens RH 2 2 N.I.

11

1/2

10

101 102
Front Wheel Direction
 Plate No.: 44 Brand ID: 001MC639

Tail Lamp Assly / Front Number Plate

Description KS ES
No. Part No. Remarks
Drum Drum

1 JZ 4010 06 LED Tail Lamp -- 1

18 17
JZ 4010 41 Tail Lamp -- 1 (4 Speed)
DS 2010 08 Tail Lamp 1 --
2 DD 2010 11 Damper 2 2 For Front No. Plate
3 31 2010 01 Collar 2 2 For Front No. Plate
4 39 2124 15 Flange Nut 1 1
5 DJ 1610 72 Bracket Rear No. Plate -- 1 Front No. Plate mtg.
JZ 2328 01 Bracket Rear No. Plate 1 --

6 39 1553 04 Bolt Flange 2 2 For Front No. Plate

7 DP 1611 45 Number Plate Rear 1 1
8 39 2476 04 Hex Flanged Bolt 2 2 For Front No. Plate
20 1 9 DP 1611 44 Number Plate Front 1 1
10 JZ 2328 00 Front No. Plate Mounting Bkt. 1 1

4 4 13 11 39 1783 01 Truss Screw Front No. Plate 2 2

12 12 JW 4010 11 No. Plate Lamp -- 1
14 PA 4010 01 Reflex Reflector 1 –
15
13 DJ 2010 72 Bulb 12V/ 5W 1 1 Rr. No. Plate Lamp
14 39 0705 01 Screw 2 2 Rr. No. Plate Lamp
5
15 39 0711 11 Plain washer 2 2
11
10 16 39 1211 11 Washer 2 2
9 17 39 0740 11 Washer (Non Metalic) -- 4 For LED Tail Lamp
7
2
18 39 0746 01 Screw For LED Tail Lamp – 4
39 0817 15 Hex Nut 4 – Tail Lamp
3 8
16 19 DJ 1610 07 Damper Rear No. Plate 1 1
6 20 JZ 1810 04 Foam Strip 1 1

103 104
Front Wheel Direction
 Plate No.: 45 Brand ID: 001MC639

Electrical Equipments

Description KS ES
No. Part No. Remarks
Drum Drum

1 JW 4016 00 Horn LH with Stay 1 1

2 39 1507 11 Plain Washer 1 1
3 39 1956 04 Flange Bolt 1 1
4 PA 4022 00 Wiring Harness (ES) -- 1 PA402211(New)
PA 4022 18 Wiring Harness (ES) -- 1 (4 Speed)
PA 4022 01 Wiring Harness (KS) 1 – PA402213 (New)
1 14 17 5 DS 2010 29 Rear Brake Switch 1 1

6 DS 1910 07 Spring Brake Switch 1 1

2 8 7 JB 4010 13 Head Lamp Control Unit 1 1
18
JZ 4010 13 Head Lamp Control Unit 1 1
8 DS 2010 81 Battery 5 AH 1 1 N.S.
3
31 2010 27 Battery 2.5 AH 1 1 N.S.
7 9 DX 1610 32 Base Battery (ES) -- 1
5
6 DS 1611 18 Base Battery (KS) 1 --
12
9 10 DX 1610 44 Band Battery (ES) -- 1
11 DX 1610 31 Band Battery (KS) 1 --
15
4 13 11 DS 1611 04 Battery Arrester 1 1
16
12 DS 2010 25 Assly DC Flasher 1 1
10 13 39 2208 04 Bolt Flange 2 2
9 14 JN 3516 04 Starter Relay – 1 With Grommet
DK 2010 78 Starter Relay – 1 From 01.10.2010
13
15 30 2011 04 Fuse Box Assly. 2 2 For Light Main Fuse
20
21 16 GF 2010 53 Fuse 2 2 Light & Main Fuse
17 DS 2010 22 Cable Assly. 1 1 (Battery to St. Relay)
18 PA 4022 03 St. Relay to Motor Relay -- 1
JK 4022 05 St. Relay to Motor Relay -- 1 From 01.10.2010

105 106
Front Wheel Direction
 Plate No.: 45 Brand ID: 001MC639

Electrical Equipments

Description KS ES
No. Part No. Remarks
Drum Drum

19 PA 4022 02 Cable Assly. (Battery to Earth) 1 1 N.I.

20 30 1910 48 Band (Harness) 5 5 Length 123 mm

21 30 2010 64 Band (Harness) 3 3 Length 149 mm

1 14 17

2 8
18

7 5
6
12
9
11
15
4 13
16

10

13

20
21

107 108
Front Wheel Direction
 Plate No.: 46 Brand ID: 001MC639

Tool Kit

Description KS ES
No. Part No. Remarks
Drum Drum

1 PA 2310 00 Tool Kit 1 1 For Reference Only

2 DP 2210 24 Band Tool Kit 1 1 Not Serviced
Separately.
1 2

109 110
Front Wheel Direction
 Plate No.: 47 Brand ID: 001MC639

Accessories / Grab Handle

Description KS ES
No. Part No. Remarks
Drum Drum
3
3 1 JZ 2312 01 Leg Guard 1 1
10 2 DS 1610 66 Frame Tape 1 1 N.I.
3 39 2553 04 Bolt Flange 2 2
13 12
4 39 1970 15 Nut 1 1
1
5 JA 1134 04 Bolt Flange (M8) 1 1

6 JZ 2312 02 Saree Guard 1 1

7 39 2731 04 Hex Bolt 1 1
9
8 39 2495 04 Socket Head Bolt 1 1
4
9 DS 1611 88 Grab Handle with Foam 1 1
5
10 39 1681 04 Flange Bolt 4 4 For Mounting
11
Grab Handle

7
11 DJ 1610 79 Foam LH 1 1
12 DJ 1610 80 Foam RH 1 1
13 JZ 1138 01 Hook Clutch Cable 1 1

111 112
Front Wheel Direction
Kit List Kit List

Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit

1 36PA0004 Valve Kit JB511200 Valve Intake 1 8 36PA0013 Idling Screw Kit JB581241 Screw Stop 1
JB511201 Valve Exhaust 1 JB581240 ‘O’ - Ring 1
JB581242 Spring Compr
2 36JA0003 Valve Repair Kit 39201719 Seat Valve Stem 2
DG101029 Cotter Valve 2 9 36DS2101 Seat Damper Kit DS211004 Damper Seat - I 7
JA511203 Retainer Valve Spring 2 DS211005 Damper Seat - II 2
28101129 Seat Valve Spring 2
JA511202 Spring Washer 2 10 36DS1802 Bearing Cone Kit DH181025 Bearing cone 1
DH181026 Bearing race 1
3 36PA0002 Kit Guide Camchain JB511004 Guide Camchain (Slack Side) 1 DH181024 Upper bearing race 1
JB521007 Guide Camchain (Tight Side) 1

11 36DS1801 Holder Handle Set DS181019 Holder Handle 2

4 36PA0003 Piston Ring Set JB411207 Ring Piston Top 1
DS181006 Holder Handle 2
JB521208 Ring Piston Second 1
JB521209 Ring Piston Oil 1 12 36DS1401 Grommet Kit - Side Cover DS141012 Grommet Side Cover Front 2
DS161082 Grommet Side Cover Rear 2
5 36DU1007 Boss Kick Set 30101233 Boss Kit 1
30101234 Spring 1 14 52PA0054 Case Chain Kit PA181206 Case Chain Upper Assly. 1
30101236 Ball Steel 1 PA181207 Case Chain Lower Assly. 1
30101235 Pin 1 15161069 Cap Rubber 1
39085517 E - Type Clip 1
15 36PA0014 Throttle Valve Kit JB581265 Valve Throttle 1
JB581235 Bar Clip 1
6 36PA0011 Jet Kit JB581225 Jet Needle 1 JZ581206 Collar Magnet Holder 1
Jb581268 Needle Jet 1 JB581249 Spring Compr 1
JB581261 Holder Needle Jet 1
JB581262 Jet Main # 80 1 16 36PA0015 Carb. Gasket- 'O' Ring Kit JB581231 Gasket Float Chamber 1
JB581239 Top Gasket 1
JB581263 Jet Main # 80 1
JB581240 ‘O’ - Ring 3
JB581269 ‘O’ - Ring 24x26 (eng Side) 1
7 36PA0012 Air Screw Kit JB581266 Screw Adjuster 1
JB581240 ‘O’ - Ring 1
17 36PA0008 Chain Sprocket Kit JA131206 Sprocket Hub (42T) 1
JB581244 Spring Compr Coil 1
JB581245 Plain Washer 1 JB551000 Sprocket Drive (14T) 1
JB581246 ‘O’ - Ring 1 PA141000 Chain 118 Link - 420 Series 1

113 114
Kit List Amendment Sheet

Sr Kit Consisting of Following Parts AMENDMENT SHEET (PARTS ADDED)

Kit Description
No Part No. Part No. Description Qty/Kit SR.
PART NUMBER DESCRIPTION QTY.
PAGE FIGURE
NO. NO. NO.

18 36PA0006 Set Primary Drive & Driven JB551401 Housing Compl Clutch 1
JA531010 Gear Primary Drive 1

19 36JW0014 Starter Clutch Repair Kit JA621411 Bush Spring Starter Clutch 5
DH101163 Roller Clutch 5
JA621412 Spring 5
DJ101109 Bush For Spring Starter Clutch 5

115 116
Amendment Sheet Amendment Sheet
AMENDMENT SHEET (PARTS ADDED) AMENDMENT SHEET (PARTS DELETED)
SR. PAGE FIGURE SR. PAGE FIGURE
PART NUMBER DESCRIPTION QTY. PART NUMBER DESCRIPTION QTY.
NO. NO. NO. NO. NO. NO.

117 118
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

14 1510 21 10 62 30 1910 38 7 70 36 JZ00 37 6 28 39 0705 01 14 104

15 1610 69 2 94 30 1910 48 20 108 36 JZ00 38 4 90 39 0711 11 15 104
15 1910 26 11 70 30 1910 48 28 74 36 JZ00 39 3 90 39 0723 11 19A 66
22 1502 41 4 30 30 2010 64 21 108 36 PA00 02 6 8 39 0738 17 6 30
28 1012 14 9 28 30 2011 04 15 106 36 PA00 03 3 10 39 0740 11 8 86
30 1010 96 6 28 31 1011 73 3 12 36 PA00 04 5 6 39 0740 11 17 104
30 1011 42 4 24 31 1510 18 13 66 36 PA00 06 7 12 39 0746 01 4 42
30 1011 95 11 26 31 1510 21 14 66 36 PA00 06 16 28 39 0746 01 8 20
30 1410 15 13 86 31 1510 29 10 66 36 PA00 10 2 66 39 0746 01 18 104
30 1410 31 3A 86 31 1610 18 10 88 36 PA00 11 5 32 39 0747 01 9 22
30 1410 39 6 86 31 1811 02 27 78 36 PA00 12 4 32 39 0753 01 3 38
30 1510 38 13 62 31 2010 01 3 104 36 PA00 13 6 32 39 0761 01 2 86
30 1510 38 20 66 31 2010 01 7 102 36 PA00 14 18 32 39 0784 08 7 54
30 1510 41 23 64 31 2010 27 8 106 36 PA00 15 19 32 39 0789 12 13 76
30 1510 42 24 64 31 2010 81 5 22 36 PA00 43 2 66 39 0789 12 15 70
30 1510 68 8 62 35 1610 60 6 96 39 0071 04 10 34 39 0794 15 9 66
30 1510 68 17 66 36 DS14 01 1 88 39 0198 11 8 70 39 0797 08 3 58
30 1510 69 9 62 36 DS18 02 4 48 39 0211 11 7 56 39 0798 15 6 56
30 1510 69 16 66 36 DS21 01 2 44 39 0219 11 25 98 39 0798 15 9 90
30 1510 96 18 70 36 DU10 07 3 30 39 0242 11 15 56 39 0798 15 33 98
30 1511 18 20 62 36 DZ00 20 2 76 39 0258 11 4 50 39 0807 08 17 70
30 1710 22 5 54 36 JA00 03 6 6 39 0263 12 19 62 39 0808 08 9 70
30 1810 06 5 48 36 JB00 19 1 24 39 0292 15 16 50 39 0817 15 8 18
30 1810 19 23 78 36 JB00 20 1 26 39 0292 15 22 70 39 0817 15 18 104
30 1810 20 22 78 36 JB00 21 5 32 39 0326 15 11 56 39 0840 01 18 62
30 1810 25 4 76 36 JB00 22 4 32 39 0422 15 9 58 39 0980 04 11 28
30 1810 26 3 76 36 JB00 23 1 24 39 0454 11 9 96 39 0983 08 6 88
30 1910 17 29 74 36 JB00 25 2 20 39 0454 11 11 50 39 0987 17 3 14
30 1910 24 25 74 36 JW00 14 6 40 39 0553 02 10 50 39 0992 06 2 16
30 1910 35 10 70 36 JZ00 15 1 26 39 0594 17 12 8 39 0992 06 4 38
30 1910 36 12 70 36 JZ00 23 16 28 39 0694 15 16 70 39 0993 11 5 30

119 120
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

39 0999 06 12 22 39 1759 04 17 22 39 2179 24 3 86 39 2731 04 7 112

39 0999 06 25 24 39 1765 11 11 34 39 2190 19 7 22 39 2754 04 7 36
39 1000 06 2 10 39 1778 02 10 96 39 2198 04 4 8 39 2758 21 9A 86
39 1000 06 6 20 39 1779 02 15 34 39 2208 04 7 26 52 JB02 29 1 22
39 1000 06 11 22 39 1783 01 11 104 39 2208 04 13 106 52 JB02 30 2 20
39 1001 20 15 28 39 1789 24 5 88 39 2208 04 15 24 52 JB02 31 5 10
39 1001 20 23 24 39 1864 20 5 12 39 2238 01 7 96 52 JB02 32 1 4
39 1013 21 25 64 39 1902 04 4 44 39 2240 20 6 66 52 JB02 33 1 22
39 1041 19 3 24 39 1907 01 30 98 39 2249 15 23 74 52 JB02 34 1 24
39 1054 11 7 88 39 1943 04 3 88 39 2310 04 2 52 52 PA00 15 6 82
39 1181 01 14 76 39 1943 04 9 56 39 2408 17 12 30 52 PA00 16 6 82
39 1211 11 16 104 39 1943 04 11 102 39 2420 01 16 56 52 PA00 17 6 82
39 1283 21 9 4 39 1943 04 12 42 39 2476 04 8 104 52 PA00 18 6 82
39 1283 21 13 4 39 1943 04 20 96 39 2484 15 11 86 52 PA00 19 6 82
39 1358 15 13 50 39 1943 04 28 98 39 2492 11 8 36 52 PA00 20 2 80
39 1364 20 12 66 39 1943 04 32 74 39 2495 04 8 112 52 PA00 21 3 80
39 1507 11 2 106 39 1950 04 8 102 39 2553 04 3 112 52 PA00 22 2 80
39 1508 11 32 98 39 1956 04 3 106 39 2562 20 2 22 52 PA00 23 3 80
39 1508 11 39 100 39 1961 04 29 98 39 2588 11 13 36 52 PA00 24 2 80
39 1510 11 2 62 39 1964 04 14 20 39 2600 11 3 28 52 PA00 25 3 80
39 1540 11 19 70 39 1970 15 2 46 39 2608 01 11 4 52 PA00 26 2 80
39 1553 04 6 104 39 1970 15 4 112 39 2629 21 12 4 52 PA00 27 3 80
39 1553 04 30 74 39 1970 15 6 102 39 2669 21 13 8 52 PA00 51 2 80
39 1556 04 3 46 39 1971 15 9 102 39 2680 20 5 62 52 PA00 52 3 80
39 1671 21 20 24 39 1981 04 21 14 39 2681 20 7 62 52 PA00 54 1 94
39 1672 04 21 70 39 2017 19 7 6 39 2682 20 15 66 52 PA01 42 2 80
39 1675 04 3 42 39 2060 04 18 50 39 2704 11 7 18 52 PA01 43 3 80
39 1680 04 3 70 39 2060 04 26 98 39 2722 04 8 54 52 PA01 40 5 82
39 1681 04 10 112 39 2124 15 4 104 39 2723 15 6 46 52 PA01 45 5 82
39 1714 04 18 74 39 2141 24 3 96 39 2726 12 6 52 59 0100 05 23 98
39 1715 19 4 22 39 2141 24 31 98 39 2726 12 8 50 59 0400 06 7 76

121 122
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

59 0400 14 15 42 DD 2010 11 2 104 DJ 1510 36 14 50 DS 1011 17 8 30

59 0400 31 4 8 DD 2011 70 11 72 DJ 1510 42 13 70 DS 1011 54 6 12
59 0400 38 2 2 DF 1611 02 8 58 DJ 1510 47 19 50 DS 1012 15 8 24
59 0400 38 4 26 DF 1614 13 4 52 DJ 1610 07 19 104 DS 1012 76 3 8
59 0400 38 11 20 DG 1010 29 4 6 DJ 1610 69 10 56 DS 1116 56 5 44
59 0400 38 16 22 DG 1013 39 11 18 DJ 1610 72 5 104 DS 1211 16 2 34
59 0400 38 17 24 DG 1014 18 7 24 DJ 1610 79 11 112 DS 1211 17 6 34
59 1100 08 2B 12 DG 1210 02 8 34 DJ 1610 80 12 112 DS 1211 26 7 34
59 1200 03 2A 12 DG 1611 21 2 88 DJ 1811 04 6 76 DS 1410 09 1 86
59 1500 14 1 12 DG 1910 45 4 70 DJ 1910 54 4 72 DS 1410 13 10 86
59 2000 36 3 20 DH 1010 11 7 8 DJ 2010 72 13 104 DS 1410 18 4 86
59 2000 36 3 22 DH 1010 48 5 8 DJ 2010 72 14 96 DS 1510 48 2 60
59 2100 23 14 22 DH 1011 25 14 30 DJ 2012 06 3 102 DS 1510 49 3 60
59 2100 24 18 14 DH 1011 25 20 22 DJ 2012 07 4 102 DS 1510 52 5 60
CB 1011 14 2 36 DH 1011 63 10 40 DJ 2210 03 14 72 DS 1510 53 6 60
CF 1110 19 8 42 DH 1012 64 6 22 DJ 2210 04 15 72 DS 1510 89 11 62
CL 2010 23 12 96 DH 1015 09 10 18 DK 1011 35 7 16 DS 1510 90 21 68
CL 2010 42 7 90 DH 1017 81 2 40 DK 2010 78 14 106 DS 1510 91 14 62
CS 1011 28 9 8 DH 1210 38 12 34 DL 1510 14 22 64 DS 1510 92 16 62
DD 1010 97 13 30 DH 1510 29 14 70 DL 1610 15 13 56 DS 1510 94 17 62
DD 1014 80 7 28 DH 1611 21 4 58 DL 1910 14 27 74 DS 1510 95 15 62
DD 1110 11 10A 42 DH 1611 45 5 58 DL 1910 20 8 90 DS 1610 35 9 88
DD 1110 12 11 42 DH 1611 46 11 58 DM 1810 08 21 78 DS 1610 66 2 112
DD 1110 18 8 42 DH 1611 55 12 36 DP 1012 69 6 24 DS 1610 69 13 34
DD 1110 48 9 42 DH 1611 57 11 36 DP 1611 44 9 104 DS 1610 77 6 58
DD 1211 81 19 24 DH 1611 94 5 52 DP 1611 45 7 104 DS 1611 04 11 106
DD 1410 22 7 86 DH 1612 40 7 58 DP 1611 63 6 54 DS 1611 12 2 58
DD 1610 71 14 36 DH 1810 14 3 48 DP 1611 70 3 54 DS 1611 13 1 58
DD 1610 78 20 70 DH 1810 23 11 76 DP 1612 60 8 48 DS 1611 18 9 106
DD 1910 47 24 74 DH 1910 02 8 72 DP 1710 06 7 48 DS 1611 25 1 56
DD 1910 85 26 74 DJ 1410 08 8 88 DP 2210 24 2 110 DS 1611 50 13 26

123 124
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

DS 1611 68 17 56 DS 2010 08 1 104 DX 1910 01 35 74 JA 5112 16 2 8

DS 1611 88 9 112 DS 2010 22 17 106 DX 1910 08 4 72 JA 5210 17 8 8
DS 1612 87 5 56 DS 2010 25 12 106 DZ 2010 09 12 102 JA 5210 18 10 8
DS 1710 07 9 50 DS 2010 29 5 106 DZ 2010 10 13 102 JA 5210 19 11 8
DS 1710 13 12 50 DS 2010 33 3 72 GF 2010 53 16 106 JA 5210 19 22 24
DS 1710 14 17 50 DS 2010 36 13 96 GH 2010 12 5 102 JA 5310 07 14 28
DS 1710 15 6 50 DS 2010 79 9 86 JA 1134 03 1 46 JA 5310 11 14 8
DS 1810 06 17 74 DS 2010 81 8 106 JA 1134 04 5 46 JA 5310 12 8 12
DS 1810 07 19 74 DS 2110 06 3 44 JA 1134 04 5 112 JA 5310 15 9 12
DS 1810 08 20 74 DU 1010 85 7 20 JA 1312 02 25 68 JA 5410 05 8 22
DS 1810 09 21 74 DU 1012 13 20 14 JA 1312 05 18 66 JA 5410 05 9 26
DS 1810 10 22 74 DU 2010 18 3 72 JA 1316 06 26 64 JA 5410 10 5 20
DS 1810 12 26 78 DU 2010 46 34 74 JA 1510 13 5 76 JA 5410 11 4 20
DS 1810 15 8 76 DX 1210 03 18 34 JA 1610 03 1 70 JA 5410 12 13 20
DS 1810 16 9 76 DX 1210 05 16 34 JA 2330 00 2 24 JA 5410 14 12 20
DS 1810 16 16 76 DX 1210 06 17 34 JA 3516 00 7 40 JA 5410 15 9 20
DS 1810 18 2 48 DX 1210 07 3 34 JA 3516 02 11 40 JA 5410 16 2 38
DS 1810 19 16 72 DX 1210 10 4 34 JA 3516 04 8 40 JA 5410 19 13 22
DS 1810 60 11 90 DX 1210 11 5 34 JA 3516 06 9 40 JA 5410 20 18 22
DS 1810 60 44 100 DX 1510 08 7 66 JA 3516 08 12 40 JA 5410 21 15 22
DS 1810 22 36 74 DX 1510 09 11 66 JA 3516 09 13 40 JA 5410 27 19 22
DS 1910 06 3 92 DX 1510 10 8 66 JA 3516 18 14 40 JA 5410 28 14 42
DS 1910 07 6 106 DX 1510 12 5 66 JA 3516 19 16 40 JA 5410 34 10 22
DS 1910 08 4 92 DX 1510 14 15 50 JA 3516 24 15 40 JA 5410 44 2 26
DS 1910 11 5 70 DX 1510 15 4 66 JA 3516 26 9 40 JA 5412 05 3 26
DS 1910 17 9 72 DX 1510 16 24 68 JA 3516 27 11 40 JA 5412 11 11 24
DS 1910 18 13 72 DX 1510 18 26 68 JA 5110 28 2 4 JA 5412 12 16 24
DS 1910 19 12 72 DX 1610 31 10 106 JA 5110 29 7 2 JA 5412 15 13 24
DS 1910 33 5 72 DX 1610 32 9 106 JA 5112 04 3 6 JA 5412 16 14 24
DS 1910 54 5 92 DX 1610 44 10 106 JA 5112 10 1 6 JA 5412 19 21 24
DS 2010 05 8 96 DX 1610 52 4 94 JA 5112 11 2 6 JA 5412 20 6 26

125 126
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

JA 5412 21 8 26 JA 6214 06 5 40 JB 5010 08 1 20 JB 5812 47 12 32

JA 5412 25 12 24 JA 6214 10 3 40 JB 5110 11 4 2 JB 5812 48 10 32
JA 5412 33 10 26 JA 6214 14 1 40 JB 5110 15 8 2 JB 5812 54 1 32
JA 5412 35 10 20 JB 1130 04 9 36 JB 5110 18 10 4 JB 5812 55 11 32
JA 5412 36 9 24 JB 1130 05 10 36 JB 5110 19 3 4 JB 5812 56 20 32
JA 5412 37 10 24 JB 1220 09 7 50 JB 5110 20 5 2 JB 5812 57 15 32
JA 5412 41 1 26 JB 1220 10 2B 50 JB 5112 06 1 8 JB 5812 58 16 32
JA 5510 02 4 14 JB 1220 11 2A 50 JB 5212 11 4 10 JB 5812 59 17 32
JA 5510 04 7 14 JB 1220 16 1 50 JB 5310 18 4 12 JB 5812 60 21 32
JA 5510 07 13 14 JB 1310 19 27 68 JB 5310 21 10 12 JB 5812 76 22 32
JA 5510 08 16 14 JB 1312 22 4 60 JB 5412 01 24 24 JB 5812 78 1 32
JA 5510 09 17 14 JB 1312 23 19 66 JB 5510 00 19 14 JB 5812 84 1 32
JA 5512 06 14 14 JB 1312 25 3 66 JB 5514 00 1 28 JB 5910 51 1 36
JA 5514 06 2 28 JB 1410 01 1 66 JB 5514 04 4 28 JB 6210 03 10 30
JA 5514 16 12 28 JB 1718 02 12 86 JB 5514 05 8 28 JE 5412 09 13 24
JA 5514 20 13 28 JB 1812 39 3 94 JB 5514 06 10 28 JE 5412 10 6 26
JA 5612 09 6 18 JB 1814 03 12 56 JB 5514 08 5 28 JE 5412 11 2 24
JA 5610 02 8 16 JB 1814 12 3 56 JB 5610 00 6 16 JE 5412 12 12 26
JA 5612 07 4 18 JB 1814 16 2 56 JB 5610 01 5 16 JD 3512 06 10B 42
JA 5612 08 4 18 JB 3510 14 1 42 JB 5710 00 1 38 JD 5110 06 1 2
JA 5612 11 12 18 JB 3510 17 1 42 JB 5710 05 1 38 JD 5110 10 3 2
JA 5614 00 9 18 JB 3510 22 2 42 JB 5710 06 5 38 JD 5210 02 1 10
JA 5812 17 8 4 JB 3510 24 1 42 JB 5810 20 14 34 JD 5310 04 11 12
JA 5814 06 5 4 JB 3512 07 7 42 JB 5810 21 1 34 JD 5510 00 1 14
JA 5910 40 3 36 JB 4010 13 7 106 JB 5812 02 13 32 JD 5510 02 8 14
JA 6210 01 7 30 JB 4014 00 2 72 JB 5812 04 14 32 JD 5512 00 12 14
JA 6210 02 9 30 JB 4014 01 3 72 JB 5812 29 7 32 JD 5512 01 6 14
JA 6210 06 11 30 JB 4014 09 10 72 JB 5812 30 8 32 JD 5512 02 9A 14
JA 6212 01 1 30 JB 4022 02 7 10 JB 5812 32 9 32 JD 5512 03 10 14
JA 6212 06 2 30 JB 5010 02 1 20 JB 5812 37 2 32 JD 5512 04 11 14
JA 6214 02 4 40 JB 5010 03 1 20 JB 5812 38 3 32 JD 5512 05 5A 14

127 128
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

JD 5512 06 5 14 JN 1810 17 17 96 JW 5910 30 6 36 JZ 1812 06 2 96

JD 5512 07 2 14 JN 1810 18 18 96 JZ 1110 01 1 48 JZ 1814 01 8 56
JD 5512 08 9 14 JN 1810 19 43 100 JZ 1110 29 1 48 JZ 1814 02 4 56
JD 5512 09 15 14 JN 1810 20 35 98 JZ 1130 01 1 52 JZ 1814 06 14 56
JD 5514 00 1A 28 JN 1810 20 40 100 JZ 1130 03 3 52 JZ 2312 01 1 112
JD 5610 02 8 16 JN 1810 21 19 96 JZ 1130 06 1 54 JZ 2312 02 6 112
JD 5610 04 5 16 JN 1810 23 21 98 JZ 1130 07 2 54 JZ 2326 00 5 86
JD 5610 06 4 16 JN 1810 24 22 98 JZ 1130 09 2 54 JZ 2326 00 31 74
JD 5610 11 3 16 JN 1810 26 36 100 JZ 1130 11 3 52 JZ 2328 00 10 104
JD 5612 03 4 18 JN 1814 06 13 90 JZ 1134 00 7 46 JZ 2328 01 5 104
JD 5612 04 5 18 JN 1814 06 41 100 JZ 1134 02 9 46 JZ 4010 00 1 102
JD 6210 01 7 30 JN 1910 00 1 44 JZ 1134 03 8 46 JZ 4010 01 2 102
JE 5412 09 13 24 JN 4020 00 13 42 JZ 1138 01 13 112 JZ 4010 06 1 104
JE 5412 10 6 26 JN 2328 02 27 98 JZ 1510 08 10 102 JZ 4010 12 8 96
JK 1130 08 4 54 JN 3516 04 14 106 JZ 1510 08 27A 98 JZ 4010 13 7 106
JK 1210 07 19 78 JP 5412 05 1 26 JZ 1510 11 10 76 JZ 4010 15 15 96
JK 1210 09 25 78 JP 5412 08 3 26 JZ 1510 11 33 74 JZ 4010 41 1 104
JK 4020 00 13 42 JV 5510 02 8 14 JZ 1510 13 12 76 JZ 5110 20 5 2
JK 4022 05 18 106 JW 1510 14 24 78 JZ 1510 16 1 72 JZ 5110 21 1 2
JN 1132 00 10 58 JW 1510 23 20 78 JZ 1510 18 6 72 JZ 5412 02 5 26
JN 1220 00 3 50 JW 1510 29 15 76 JZ 1510 19 7 72 JZ 5412 03 5 26
JN 1710 00 4 88 JW 3514 00 6 10 JZ 1610 01 2 70 JZ 5412 11 12 26
JN 1810 01 1 96 JW 4010 11 12 104 JZ 1610 02 2 70 JZ 5412 14 21 24
JN 1810 03 16 96 JW 4016 00 1 106 JZ 1612 00 2 92 JZ 5412 15 2 24
JN 1810 04 24 98 JW 5410 00 18 24 JZ 1612 01 1 92 JZ 5510 08 8 14
JN 1810 05 11 96 JW 5410 05 5 24 JZ 1810 02 34 98 JZ 5510 10 1 14
JN 1810 10 5 96 JW 5610 00 1 16 JZ 1810 03 4 96 JZ 5512 00 6 14
JN 1810 11 5 96 JW 5612 05 1 18 JZ 1810 04 20 104 JZ 5512 01 5 14
JN 1810 14 12 90 JW 5612 06 2 18 JZ 1810 04 37 100 JZ 5512 02 2 14
JN 1810 14 38 100 JW 5612 08 3 18 JZ 1810 05 100 JZ 5512 04 14 14
JN 1810 14 42 100 JW 5910 28 5 36 JZ 1812 00 2 90 JZ 5512 05 13 14

129 130
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

JZ 5512 06 9A 14 PA 1310 03 5A 62 PA 4022 00 4 106 PA 7501 3C 4 82

JZ 5512 08 12 14 PA 1316 00 6 62 PA 4022 01 4 106 PA 7501 3E 4 82
JZ 5512 10 9 14 PA 1316 02 4A 62 PA 4022 02 19 108 PA 7501 3F 4 82
JZ 5512 11 10 14 PA 1316 03 4 62 PA 4022 03 18 106 PA 7501 4N 4 82
JZ 5512 12 11 14 PA 1316 04 3 62 PA 4022 18 4 106 PA 7501 5E 4 82
JZ 5514 13 1 28 PA 1318 01 12 62 PA 4024 00 1 90 PA 7501 5D 4 82
JZ 5514 15 9 28 PA 1318 06 22 68 PA 4024 01 3 90 PF 2326 01 5 86
JZ 5610 00 1 16 PA 1318 07 6 70 PA 4024 02 4 90 PF 3510 06 1 42
JZ 5810 04 6 2 PA 1510 04 33 74 PA 4024 03 5 90 PF 5110 27 5 2
JZ 5810 04 9 34 PA 1510 04 12 76 PA 4024 04 6 90 PF 5310 02 4 12
JZ 5812 04 6 4 PA 1610 00 6 70 PA 4024 05 10 90 PF 5410 18 7 20
JZ 5812 05 7 4 PA 2310 00 1 110 PA 4024 06 1 90 PF 5510 02 1 14
JZ 5814 01 4 4 PA 2330 00 7 84 PA 4024 07 3 90 PF 5510 03 8 14
JZ 5910 43 4 36 PA 2330 03 8 84 PA 4024 08 4 90 PF 5512 00 6 14
LA D000 26 23 68 PA 2330 10 7 84 PA 4024 09 6 90 PF 5512 01 5 14
LA D000 41 4 46 PA 2330 13 8 84 PA 4024 10 14 90 PF 5512 02 2 14
LB D000 01 21 62 PA 2330 20 7 84 PA 4024 11 15 90 PF 5512 03 9A 14
LC J000 01 1 62 PA 2330 23 8 84 PA 4024 12 16 90 PF 5512 04 11 14
PA 1110 75 1 48 PA 2330 30 7 84 PA 4024 13 17 90 PF 5512 05 12 14
PA 1130 15 3 52 PA 2330 33 8 84 PA 7101 3B 1 80 PF 5512 06 9 14
PA 1210 00 1 76 PA 2330 40 7 84 PA 7101 3C 1 80 PF 5610 00 1 16
PA 1210 01 28 78 PA 2330 45 8 84 PA 7101 3E 1 80 PF 5610 02 4 16
PA 1210 03 29 78 PA 2330 72 8 84 PA 7101 3F 1 80 PF 5612 00 1 18
PA 1210 05 17 76 PA 2330 73 7 84 PA 7101 4N 1 80 PF 5813 09 23 32
PA 1210 06 18 76 PA 2330 85 7 84 PA 7101 5E 1 80
PA 1220 01 5 50 PA 2330 84 8 84 PA 7101 5D 1 80
PA 1210 20 1 76 PA 3512 00 7 42 PA 7201 3B 5 82
PA 1210 22 17 76 PA 3512 01 5 42 PA 7201 3C 5 82
PA 1210 24 18 76 PA 3512 02 6 42 PA 7201 3E 5 82
PA 1310 01 1 60 PA 4010 00 6 48 PA 7201 3F 5 82
PA 1310 02 1A 62 PA 4010 01 12 104 PA 7501 3B 4 82

131