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O257160v101 MOBIREX MR 130 (I) EVO2 Brochure ENGB

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0% found this document useful (0 votes)
125 views23 pages

O257160v101 MOBIREX MR 130 (I) EVO2 Brochure ENGB

Uploaded by

sajinjunior1
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 23

A WIRTGEN GROUP COMPANY

Mobile impact crusher

MOBIREX MR EVO2
MOBIREX MR EVO2 | KLEEMANN 02 | 03

A LONG HERITAGE OF EXPERTISE THE KLEEMANN PRODUCT RANGE


Efficient crushing and screening plants.

For the past 100 years, KLEEMANN GmbH has been developing and manufacturing
machines and plants for the natural stone and recycling industries.

High levels of performance and innovative details, simple handling and maximum
safety for the operator – this is what KLEEMANN crushing and screening plants
stand for.

MOBICAT
Mobile jaw crushers

MOBIREX
Mobile impact crushers

MOBICONE
Mobile cone crushers

MOBISCREEN
Mobile screening plants

MOBIBELT
Mobile stackers

Over 100 years of A WIRTGEN GROUP Company With more than 200
tradition An internationally active group of companies subsidiaries and dealers in Germany and abroad
MOBIREX MR EVO2 | PERFORMANCE FEATURES 04 | 05

MOBIREX MR EVO2
The powerful all-rounder.

The machines in the MOBIREX EVO2 line are powerful and versatile in use: both in natural stone
as well as in the recycling of mineral raw materials, they guarantee first-class product quality and
achieve impressive throughputs.

Whether in a quarry or on a building site – the MOBIREX EVO effectiveness and performance is achieved thanks to a multi­
EVO2 plants crush stone so efficiently that the grain shape, tude of technical highlights.
grain size distribution and cleanness comply with the strict
standards for concrete and asphalt aggregates. Mobile power packs
The plants excel with their simple transport, short set-up
In spite of their comparatively compact crusher inlet widths times for initial operation and maintenance, and high machine
of 1,100 mm or 1,300 mm (MR 110(i) / 130 (i) EVO2), they availability. The impact crushers from the EVO2 line are ideal
achieve throughputs that were previously only possible with for short-term applications at changing locations.
considerably larger crushing plants. This outstanding cost-

Focus on Efficiency in the Operability


flexibility foreground at a glance
MOBIREX MR EVO2 | HIGHLIGHTS 06 | 07

THE HIGHLIGHTS
Perfectly equipped.

01 Feeding unit 06 Operating concept > Material flow > Safety & ergonomics:
>L
 arge feeding unit, hydraulically foldable > Easiest possible operation with the SPECTIVE > Optimised material guidance for high throughput > Fast and ergonomic servicing thanks to
and self-locking operating concept > Line coupling for process- and safety-related linking excellent accessibility
> With SPECTIVE CONNECT: all important information is
available directly on the smartphone

02 Prescreening 07 Post screening unit > Transport > Environmentally friendly solutions
>E
 ffective primary screening through independent > High-performance post screening units (single/ > Simple transportation and fast set-up > Reduced dust and noise
double-deck prescreen double deck) with extra-large screening surface > Low fuel consumption

03 CFS (Continuous Feed System)


>C
 ontinuous crusher utilisation thanks to CFS

04 Crusher unit
>C
 rusher unit with innovative C-shape rotor ledges
for top product quality

05 Drive 01
>E
 fficient and powerful D-DRIVE diesel-direct drive
04 02
07
05 03

06

KLEEMANN SUSTAINABILITY describes innovative


technologies and solutions which are consistent with
the sustainability objectives of the WIRTGEN GROUP.
MOBIREX MR EVO2 | FEEDING UNIT 08 | 09

WELL THOUGHT-OUT FEEDING UNIT


Generously dimensioned and extremely robust.

The plants in the MOBIREX EVO2 line have feeding units with large hopper volumes.

The hoppers are hydraulically foldable and lockable – simply the hopper walls are made of robust wear-resistant steel.
and conveniently from the ground. Fast set-up and maximum The optional hopper extension enables concenient loading
operator safety are guaranteed. For a long service life, via a wheel loader.

Optimised output capacity – thanks to well-prepared Tips on optimal loading


MR 110(i)/ 130(i) EVO2
up to 350 / 450 t/h approx. 4.4 / 5 m³ approx. 8 / 9 m³ feed material > Take note of the size and edge length of the material
Feed capacity approx. Hopper volume Hopper volume with hopper extension
The composition of the feed material and the feed size signifi- > Select feed size depending on the final grain size and max.
cantly influence the output capacity. To guarantee trouble-free permissible crushing ratio
and low-wear operation, the feed material should therefore be > Sort out any uncrushable material, e.g. steel beams, cable,
prepared as well as possible. wood, films/foils
> Guarantee uniform loading of the plant – an overfilled feed
hopper and a continuously empty feed hopper can lead to
increased wear

KLEEMANN > PROCESS KNOWLEDGE

In many cases, feed capacity, crushing capacity and plant performance


are treated synonymously or are mixed up. What's what?
Crushing capacity
= quantity produced by the crusher
Feed capacity
= crushing capacity + primary screening capacity
+ bypass capacity
Plant performance
= crushing capacity + bypass capacity
MOBIREX MR EVO2 | PRESCREENING + SIDE DISCHARGE CONVEYOR 10 | 11

EFFECTIVE PRESCREENING
Better results and less wear.

For effective prescreening of the feed material, the MOBIREX EVO2 impact crushers are equipped
with an independently vibrating double-deck prescreen.

Wear in the crushing chamber is reduced by diverting the The screen surfaces in the upper and lower deck can be
medium grain directly onto the vibrating extractor. changed easily and safely.

The advantages of active prescreening


Fines discharge Powerful 11.2 kW Large selection > Increase in final product quality through discharge of > Effective reduction in wear and increase in output are
via side discharge conveyor Prescreen drive output of prescreen coverings
content of fines via the side discharge conveyor achieved by redirecting medium grain through the large
> The feed material is largely freed of sticky or cohesive crusher bypass device
material and incrustation in the crusher or the vibrating
extractor can be avoided

KLEEMANN > PROCESS KNOWLEDGE

Optimum set-up of prescreening


In order to tune the prescreening ideally to the material
or application, the frequency of the prescreen can be
adjusted steplessly. The correct selection of the screen
surface is also important. Various punched plates or
Punched plate Wire cloth
slotted grates are available to the upper deck; different
clear mesh sizes are available for the lower deck.
The result: high product quality, maximum plant
performance and less wear.

Slotted grate
MOBIREX MR EVO2 | CFS 12 | 13

CONTINUOUS FEED SYSTEM (CFS)


For a continuous crusher feed.

* only with line coupling option

Uniform loading is indispensable for a good final product, optimum throughput and low wear.
KLEEMANN > PROCESS KNOWLEDGE

To ensure that the crushing chamber is always filled evenly, crushing chamber is free again after overloading, material
The CFS controls the vibrating chute speed so that the material on the pre-
the continuous feed system (CFS) monitors the load on the transport can be continued without a delay.
screen does not pile up too high. Fine content can be well screened out before
rocker and rotor as well as engine utilisation.
it runs through the crushers.
The CFS facilitates the work of the operator because the
Result: The crusher now only has to deal with the material that really needs to
The CFS independently regulates the frequency of the vibrating machine automatically regulates a homogeneous material
be crushed!
feeder and prescreen. A backlog on the prescreen is there­ flow, therefore ensuring optimum loading of the crusher.
fore avoided and crusher utilisation is optimised. When the Optimal tuning to the application = high throughput + low wear
MOBIREX MR EVO2 | CRUSHER UNIT 14 | 15

POWERFUL CRUSHER UNIT Powerful crusher unit for high crushing capacity and throughput.

The heart of the machine. The impact crusher‘s crusher unit is the core element of the
machine. The inlet geometry guarantees optimum feed
behaviour of the material and ensures high throughputs.

1,100 x 800 mm 1,300 x 900 mm Fully hydraulic


Crusher inlet MR 110(i) EVO2 Crusher inlet MR 130(i) EVO2 Gap setting

01

02
01 Impact toggles for two-stage
crushing process

02 Optimised crusher geometry


03

03 Convenient crusher gap setting

04 Wear-resistant rotor

04

05 Extensive selection of rotor ledges


and impact plates
05
MOBIREX MR EVO2 | CRUSHER UNIT 16 | 17

01 Crusher geometry 02 Rotor ledges


Thanks to its special inlet geometry, the MOBIREX EVO2 Thanks to the cleverly devised rotor ledge clamping system
plants‘ crusher unit can draw in the material perfectly and and the innovative Lock & Turn safety system, rotor ledges can
therefore guarantee high throughputs. The crusher inlet cover be conveniently removed by lifting out. Rotor ledge replace-
and the upper impact toggle in the inlet area can be lifted ment is therefore extremely simple and safe.
hydraulically by radio remote control – material bridging can
therefore be effectively reduced. Increased product quality thanks to C-shape rotor ledges for
better impact over a long period.
Result: high throughput combined with high reliability. 01 02

03 Gap setting 04 Overload system


To make adaptations to the material or the desired final grain Overload situations at selected points arise due to hard
size, simple crushing gap adjustment is indispensable. On the material or uncrushable foreign materials in the feed material.
MOBIREX EVO2 plants, the crushing gap adjustment can be Thanks to the effective overload system, the lower impact
made fully hydraulically via the touch panel from the ground – toggle opens in the evenof of uncrushable material and then 03 04
even with the rotor running! A real bonus for efficiency and moves back automatically to the preset value. As a final safety
productivity. feature, a bursting disc is installed to protect the crusher. 01 Crusher geometry 02 Rotor ledges 03 Gap setting 04 Overload system

Rule of thumb: The upper crushing gap should be approx. 30 %


of the feed size and the lower one, approx. 80 % of the desired
final grain size.

KLEEMANN > PROCESS KNOWLEDGE

Correct loading ensures the best results:


> The optimal fill level of the impact crusher should be
guaranteed.
> Continuous overfilling results in increased wear and can
cause frequent activation of the overload protection,
leading to material congestion.
> The maximum feed size of 80 % of the feed opening
needs to be observed.
> The gap setting ratio of the impact toggles should be
set correctly. Optimum filling
MOBIREX MR EVO2 | DRIVE 18 | 19

INNOVATIVE D-DRIVE CONCEPT The machines in the MR EVO2 line feature an innovative
D-DRIVE diesel-direct electric drive concept and are both
Impressive performance – with the best possible consumption values. powerful and economical.

Equipped with an efficient, powerful diesel engine with fluid


coupling, the jaw crushers from the EVO line impress with
extremely low efficiency losses: the crusher direct drive pro-
vides maximum power directly at the crusher. All secondary
drives – for example, for operation of the prescreen, vibrating
chutes and conveyor belts – are driven electrically.
Diesel-direct electric up to 371 kW up to 30 % less consumption
drive Output compared to hydraulic drives
The fluid coupling guarantees high operational safety –
for both operator and machine.

KLEEMANN SUSTAINABILITY

Innovative concept: Economical, safe and resource-saving.


Diesel-electric drives have advantages over hydraulic drives not
only with regard to lower fuel consumption. The machines also - 30 %
require significantly less hydraulic oil, which positively affects the
costs of oil changes and saves resources. In the event of leaks, the
risk of contamination and environmental pollution is also lower.
Furthermore, electrical components are significantly less suscep-
tible to wear than hydraulic hoses – a further positive effect that
results in longer service lives and lower running costs!

Conventional drive Diesel-direct


concepts (hydraulic) drive concept
MOBIREX MR EVO2 | OPERATING CONCEPT 20 | 21

SPECTIVE INTUITIVE
OPERATING CONCEPT
For simple operation.

With the increasing demands that are placed on modern crushing plants, their complexity also increases. 01 SPECTIVE touch panel Everything at a glance with WITOS®
At the same time, the technology must be safe and as simple as possible to master – without requiring > The operator is guided step by step through the starting The WITOS FleetView telematics system supports users with
long training sessions. This is precisely where the strength of the SPECTIVE operating concept lies. procedure. efficient fleet and service management. Information on the
> The start screen provides a graphic view of the plant with all operating status of the machines is available independently of
The MR 110(i) EVO2 and MR 130(i) EVO2 impact crushers can the touch panel and remotely using the SPECTIVE CONNECT adjustable functions at a glance. location and time. Even users with only one machine benefit
be operated easily and intuitively – at the machine itself via digital solution. > When the desired function is selected, clear instructions from WITOS.
guide users through all operating steps.
> If a fault occurs, a fault diagnosis appears on the display. From support for maintenance and diagnostic processes to the
targeted control of the machines: the range of services is diver-
02 SPECTIVE CONNECT sified and ideally complements the WIRTGEN GROUP Smart
With SPECTIVE CONNECT, users receive a display of the user Service agreements.
interface via smartphone anywhere they may be working – for
example, in the excavator or wheel loader. Apart from relevant
data such as current speed, consumption value and fill levels,
fault messages or warnings are also displayed. In addition,
important process and machine data can be summarised in a
01
report and conveniently transmitted.

02

KLEEMANN > PROCESS KNOWLEDGE

Always in operation with "Quick Track"


In some applications – for example in road construction – relocation
of the crushing plant several times a day is necessary. When this is
done, the plant should remain in operating mode so that it is quickly
ready for operation once it has been moved. The "Quick Track"
option allows this to be controlled conveniently via the remote
control – without leaving the operating mode.
Thanks to the time savings (excavator driver does not need to go
to the display, change operating mode, machine operation is not
interrupted and therefore does not need to be started up again),
the machine can continue working fast and productively.
MOBIREX MR EVO2 | MAGNETIC SEPARATOR + POST SCREENING UNIT 22 | 23

MAGNETIC SEPARATOR AND


POST SCREENING UNIT
Effective for the final product.

The crushed material is discharged via the wide crusher


1,200/1,400 mm Magnetic separator Classification Belt scale discharge conveyor.
Wide crusher discharge conveyor in two versions of 1 or 2 final grain sizes Optional
To prevent contamination of the final product with ferrous
elements, an optional electromagnet or permanent magnet
can be installed. Both can be raised and lowered hydrauli­
cally by remote control. Material bridging can therefore be
very simply broken up and the magnet can always be set to
its optimum value.

Post screening unit – two versions available


An optional single-deck post screening unit can be used to
screen a defined grain size. The large screening surface
enables effective screening even at grain sizes below 20 mm.
The discharge height is designed for very high stockpile
volumes; the oversize grain return conveyor ensures a short
material circuit.

The MR 110(i) EVO2 has an additional optional double-deck


post screening unit for the production of two classified final
grain sizes (with the MR 130(i) EVO2 upon request).

KLEEMANN > PROCESS KNOWLEDGE

The optional wind sifter guarantees increased material


quality, particularly in recycling applications, due to
the removal of contamination (e.g. wood and plastic).
The air flow can be controlled depending on the
material. Manual and sorting work can therefore be
reduced. The wind sifter can only be used in conjunc­
tion with the post screening unit. With the double-
deck post screening unit, a second wind sifter can be
used to sift the medium grain.
MOBIREX MR EVO2 | MATERIAL FLOW 24 | 25

OPTIMISED MATERIAL FLOW


For improved utilisation and high productivity.

The EVO2 impact crusher is ideally designed for a higher total throughput and longer service life thanks to reduced wear.

The MOBIREX EVO2 plants excel with numerous technical plant are extended in the direction of material flow. The material The result:
innovations – above all the unique material flow concept used flow is therefore not narrowed and material bridging can also Higher total throughput and longer service life
throughout the machine: the system widths across the entire be effectively avoided. thanks to reduced wear.

MOBIREX MR 130(i) EVO2

1,200 mm 1,300 mm 1,400 mm 1,400 mm 1,500 mm


MOBIREX MR EVO2 | TRANSPORT 26 | 27

SIMPLE TRANSPORT
For rapid deployment.

Even though the impact crushers in the MOBIREX EVO2 line have a high output capacity,
they are still agile and compact – and therefore easy to transport.

The EVO impact crushers are versatile in use and can also be and side discharge conveyors (depending on the configuration
used on narrow building sites, for example in town centres, option) can be folded hydraulically into operating position.
with any problems. And even if the work location changes
frequently, the machine is quick to assemble and disassemble The post screening units can be easily disassembled for
and easily transportable to the next work site thanks to its individual transport.
compact structure and relatively light weight.

The impact crushers from the MOBIREX EVO2 lines demon-


strate their advantages with short set-up times: hopper walls

High flexibility Short make-ready times Increased ground clearance


for changing work locations thanks to uncomplicated set-up in the area of the post screening unit
MOBIREX MR EVO2 | SAFETY + ERGONOMICS 28 | 29

SAFETY AND ERGONOMICS LOCK AND TURN – STEP BY STEP


For high operating comfort.

The MOBIREX EVO2 plants are easy to operate and convenient to maintain and service.

All machine components are especially easy to access to movements of dangerous components are not possible and
guarantee trouble-free production, simple operation and fast the plant or crusher cannot be started when maintenance is
service. The superior equipment on the plants also increases being carried out.
operating comfort – a spray system at different transfer points
and LED lighting of the plant are included in the basic plant A standard series rotating device also allows the rotor of the
configuration. Premium lighting is available as an option. crusher to be turned and blocked manually in any position from
> Trigger the "Lock rotor" command via SPECTIVE > The rotor locking and turning device is enabled and can be moved with a crank.
the outside. This enables the simple and safe replacement of
Lock & Turn – outstanding safety system rotor ledges and removal of material bridging.
The "Lock & Turn” system provides the highest level of safety
during rotor ledge change and releasing bridging. Special keys
for service flaps and components guarantee that uncontrolled

> Insert control element in the enable station; the rotor is safely locked and the > If keys are removed, the rotor remains safely locked.
key is enabled for further steps.

> The crusher housing is opened with a special key. The key cannot be removed > The rotor is turned safely with the crank and moved into the optimum position
once opened and material can be cleared safely. for rotor ledge replacement.
MOBIREX MR EVO2 | ENVIRONMENT 30 | 31

ENVIRONMENT-FRIENDLY SOLUTIONS
For noise and dust reduction.

There are more and more demands for a reduction in dust and noise – not only in urban areas but also in quarries.

Local authorities are imposing increasingly stricter require- to be in city areas or how much dust may be emitted. This is
ments in terms of adhering to thresholds. Regionally differing intended to protect the affected population and the environ-
regulations prescribe how loud construction sites are permitted ment as well as the workers on-site.

Solutions for effective noise reduction


Aside from the crushing process, the main cause of noise from
mobile crushing plants is the power pack. The major cause of
noise emissions is air flow, the radiator and air turbulence in
the area of the exposed floor of the power pack.

A package option provides help here: it consists of ergonomic


noise protection flaps that are mounted at engine height,
which deflect the sound upwards. The flaps are folded into
the plant for transport and therefore have no influence on the
transport width. In addition, the exposed floor of the power
pack is sealed.

Result: Reduction in noise by 6 decibels (3 decibels amount to


halving of the noise perception of the human ear)

Solutions for effective dust containment


A relatively high dust build-up is caused during recycling and
natural stone processing due to the process itself. The main
cause of dust emissions here are the material dis­charge and
material transfer positions as well as the crusher unit itself.

Water jets at strategically important points, such as the crusher


inlet, crusher discharge conveyor, side discharge conveyor
and the post screening unit, are the solution. Most of the dust
85 db is bound together in the process, preventing it from spreading.

Reduction in the minimum distance to Result: reduction of dust volume by up to 50 %


the machine without hearing protection (depending on the material)
of up to 60% (at 1,800 rpm)
MOBIREX MR EVO2 | LINE COUPLING 32 | 33

WELL COMBINED
For perfect processes.

Process-related knowledge
The line coupling option allows KLEEMANN machines to be coupled with
one another. The crushing process between the crushing plants is then
optimised automatically so that material is always conveyed through the
machines with maximum efficiency. A probe is installed at the crusher
discharge conveyor and/or fine grain conveyor of the upstream machine,
which monitors the fill level of the feeding unit of the respective downstream
machine. When the fill level reaches a defined height, the output of the
upstream plant is temporarily reduced.

For safety reasons, the crushing and screening plants are connected to each
other by a cable. If an emergency stop button is pressed on the plant train in
the event of an emergency, all machines are safely stopped.

MR EVO2 + MSC EVO


MOBIREX MR EVO2 | PROCESS ENGINEERING 34 | 35

FORMULA FOR SUCCESS


For perfect crushing results.

An optimum crushing result can only be achieved with plant components that are perfectly tuned to one another –
and the correct settings that the operator can choose himself.

With these tips, it is possible to find the ideal settings for Rotor speed and crushing gap
any task. > With an increase in the rotor speed, the crushing curve
moves upwards which results in an increase in the content
Feed material of fines in the final product.
> Feed size: where possible, the maximum feed size should
not exceed 80% of the specified crusher opening An increase in speed usually results in a higher throughput.
> Compressive strength: mineral materials can be used with A throughput reduction only results if the feed behaviour
a maximum compressive strength of 100 MPa in the 1st is impaired by the increased impact frequency.
crushing stage and 150 MPa in the 2nd crushing stage
> Type of mineral: impact crushers in the SHB series process Crushing ratio
soft to medium-hard natural stone, such as limestone, > The maximum crushing ratio (ratio of feed grain size / grain
dolomite or sandstone, and are used for recycling of mineral output) largely depends on the physical properties of the
raw materials such as rubble, bricks, asphalt and concrete. feed material. The following standard values result:
KLEEMANN > PROCESS KNOWLEDGE

MOBIREX MR 110(i) EVO2 / MR 130(i) EVO2 crushing curce in open circuit (< 15 % oversize grain)
CRUSHING RATIO STANDARD VALUES

Feed material Compressive strength [MPa] Circuit Crushing ratio

Limestone, soft to open 90


<150 up to 10:1
medium-hard natural stone closed
80
Recycling (mixed rubble, asphalt, open
<100 up to 15:1
concrete) closed 70
open

Screen underflow [%]


Reinforced concrete (depending on
<100 up to 15:1 60
concrete quality and iron content) closed

50

Impact crushing plant areas of application 40

30
NATURAL STONE
20

Iron ore / gneiss / quartzite / 10


Coal / clay / marble / limestone Sandstone, gritstone / greywacke Gravel / granite Basalt
diabase, gabbro

0
1 2 3 4 5 6 8 10 20 30 40 60 80 100 160

Asphalt / reinforced demolished Clear mesh size [mm]


Demolished concrete / rubble Blast furnace slag Steel slag
concrete
= asphalt 0 – 32 mm = limestone / rubble / concrete 0 – 45 = concrete 0 – 56 = limestone 0 – 100

RECYCLING
MOBIREX MR EVO2 | CUSTOMER SUPPORT 36 | 37

YOUR WIRTGEN GROUP


CUSTOMER SUPPORT
Service you can always rely on.

Place your trust in our reliable and fast support during the complete life
cycle of your machine. Our wide service offer includes suitable solutions
to meet all of your challenges.

Service Spare parts Training Telematics solutions


We keep our service promises – with fast and uncomplicated Original parts and accessories from WIRTGEN GROUP can Staff responsible for the WIRTGEN GROUP‘s product brands Construction machines with leading technology and perfected
assistance both on the building site and in our professional ensure the high reliability and availability of your machines are specialists in their areas and have decades of application telematics solutions work hand-in-hand in the WIRTGEN GROUP.
workshops. Our Service team has received expert training. in the long term. Our experts will be glad to advise you on experience. Our customers also greatly benefit from these Intelligent monitoring systems such as WITOS or JD Link* not
Thanks to special tools, repair, care and maintenance work is application-optimised wear part solutions. Our parts are experts. In our WIRTGEN GROUP training courses, we gladly only facilitate the maintenance planning of your machines but
completed quickly. Upon request, we can support you with available worldwide, at any time and are easy to order. pass on our knowledge to operators and service personnel. also increase productivity and economy.
tailored service agreements. > parts.wirtgen-group.com > www.wirtgen-group.com/training > www.wirtgen-group.com/telematics
> www.wirtgen-group.com/service

* WITOS and JD Link are not currently available in all countries. Please consult your responsible branch or dealer if you have any questions in this area.
MOBIREX MR EVO2 | CUSTOMER SUPPORT 38 | 39

CRUSHING TECHNOLOGY C-shape rotor ledges


The C-shape rotor ledges are secured conveniently on
The right wear parts for the best results. the rotor via a lug on the rotor ledges. Depending on the
application, they are available in different qualities.

Monolithic rotor ledges


> Manganese C-TRON.Mn
> Martensite C-TRON.M
The versatile application areas of a KLEEMANN impact crusher applications. The focus here is mainly on two tasks: to increase > Chrome C-TRON.C
range from classic natural stone processing through the the service life of the wear parts and, at the same time, to lower
recycling of residual construction material and on to mining operating costs. Composite rotor ledges with ceramic inlays
> Martensite-ceramic C-TRON.MC, C-TRON.MC+ Plates in the main wear zone

> Chrome-ceramic C-TRON.CC

01 Rubber curtain 03 Impact toggles 05 Rotor 07 Rotor ledges

02 Chain curtain 04 Wear plates 06 Impact plates 08 Support beams

Composite wear plates Deposition welding


To protect the high-quality crusher housing against damage, > Chromium carbide special alloy
it is entirely panelled with high wear-resistant plates. > Hardness: approx. 740 HV 10, approx. 62 HR
02 Depending on the feed material, material stress can vary > Wear layer 10 mm
considerably. In order to reduce change times and wear costs,
KLEEMANN not only offers the standard plates (hardness: Recommended use
01 400 HV or 500 HV) but also special deposition-welded plates > For high abrasive wear
which, once again, enable even longer service lives.

03 03

04

05
06

07 Surface of plates for inside of crusher. Plates in the main wear zone
08 Cracks are a prerequisite for optimal hardness.
MOBIREX MR EVO2 | CUSTOMER SUPPORT 40 | 41

ROTOR LEDGES
The originals.

The cost-effective use of rotor ledges is influenced by factors Important questions related to the selection of rotor ledges
such as the feed material, the rotor speed, the moisture suitable for the application
content of the material, the feed size and the reduction ratio. > What type of material is being crushed?
Depending on the area of application and material properties, > Where can the feed size be classified?
different rotor ledges are available to achieve optimum results. > What is the range of the abrasiveness?
> Does the material contain uncrushable elements? C-TRON.Mn C-TRON.C C-TRON.MC C-TRON.MC+ C-TRON.CC

ROTOR LEDGE PORTFOLIO

Low abrasiveness Medium abrasiveness High abrasiveness

Application Small share of


Limestone Reinforced
uncrushable Natural stone Asphalt Natural stone
processing concrete
elements

C-TRON.Mn C-TRON.C
C-TRON.C
Good (max. feed size: (max. feed size: –
(max. feed size: 400 mm)
600 mm) 400 mm)

C-TRON.MC C-TRON.MC+
Better –
(max. feed size: 600 mm) (max. feed size: 600 mm)

C-TRON.MC+ C-TRON.CC
Best –
(max. feed size: 600 mm) (max. feed size: 300 mm)
MOBIREX MR EVO2 | TECHNICAL DATA 42 | 43

TECHNICAL DATA AT A GLANCE


MOBIREX MR 110(i) EVO2 / MR 130(i) EVO2

TECHNICAL DATA MR 110(i) EVO2 TECHNICAL DATA MR 130(i) EVO2

> Crusher inlet (W X D): 1,100 x 800 mm > Crusher inlet (W X D): 1,300 x 900 mm
MOBIREX MR 110i EVO2
MOBIREX MR 130i EVO2

> Feed capacity: 350 t/h > Feed capacity: 450 t/h

> Weight: 44,500 – 60,500 kg > Weight: 49,500 – 64,500 kg


KLEEMANN GmbH
Manfred-Wörner-Str. 160
73037 Göppingen
Germany
T: +49 7161 206-0
M: [email protected]
www.kleemann.info

The WIRTGEN GROUP Branch of John Deere GmbH & Co. KG, KLEEMANN GmbH and their affiliated companies protect their intellectual property. In particular, the names WIRTGEN, VÖGELE,
HAMM, KLEEMANN, BENNINGHOVEN, CIBER and WITOS, the WIRTGEN GROUP Road logo, CIBER, WITOS, SPECTIVE and numerous other product and system names are registered trademarks
in many countries. All details, illustrations and texts are non-binding and may include special equipment. We reserve the right to make technical changes without prior notice. Performance data
are dependent upon actual operational conditions. © KLEEMANN GmbH 2022 No. 2723978 EN-10/22 – V1

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