O257160v101 MOBIREX MR 130 (I) EVO2 Brochure ENGB
O257160v101 MOBIREX MR 130 (I) EVO2 Brochure ENGB
   MOBIREX MR EVO2
MOBIREX MR EVO2 | KLEEMANN                                                                                                                                         02 | 03
For the past 100 years, KLEEMANN GmbH has been developing and manufacturing
machines and plants for the natural stone and recycling industries.
High levels of performance and innovative details, simple handling and maximum
safety for the operator – this is what KLEEMANN crushing and screening plants
stand for.
                                                                                                                                         MOBICAT
                                                                                                                                         Mobile jaw crushers
                                                                                                                                         MOBIREX
                                                                                                                                         Mobile impact crushers
                                                                                                                                         MOBICONE
                                                                                                                                         Mobile cone crushers
                                                                                                                                         MOBISCREEN
                                                                                                                                         Mobile screening plants
                                                                                                                                         MOBIBELT
                                                                                                                                         Mobile stackers
Over 100 years of               A WIRTGEN GROUP Company                          With more than 200
tradition                       An internationally active group of companies     subsidiaries and dealers in Germany and abroad
MOBIREX MR EVO2 | PERFORMANCE FEATURES                                                                                                         04 | 05
MOBIREX MR EVO2
The powerful all-rounder.
The machines in the MOBIREX EVO2 line are powerful and versatile in use: both in natural stone
as well as in the recycling of mineral raw materials, they guarantee first-class product quality and
achieve impressive throughputs.
Whether in a quarry or on a building site – the MOBIREX EVO     effectiveness and performance is achieved thanks to a multi
EVO2 plants crush stone so efficiently that the grain shape,    tude of technical highlights.
grain size distribution and cleanness comply with the strict
standards for concrete and asphalt aggregates.                  Mobile power packs
                                                                The plants excel with their simple transport, short set-up
In spite of their comparatively compact crusher inlet widths    times for initial operation and maintenance, and high machine
of 1,100 mm or 1,300 mm (MR 110(i) / 130 (i) EVO2), they        availability. The impact crushers from the EVO2 line are ideal
achieve throughputs that were previously only possible with     for short-term applications at changing locations.
considerably larger crushing plants. This outstanding cost-
THE HIGHLIGHTS
Perfectly equipped.
01   Feeding unit                                           06   Operating concept                                        >   Material flow                                               >   Safety & ergonomics:
     >L
       arge feeding unit, hydraulically foldable                > Easiest possible operation with the SPECTIVE              > Optimised material guidance for high throughput              > Fast and ergonomic servicing thanks to
       and self-locking                                            operating concept                                          > Line coupling for process- and safety-related linking          excellent accessibility
                                                                 > With SPECTIVE CONNECT: all important information is
                                                                  available directly on the smartphone
02   Prescreening                                           07   Post screening unit                                      >   Transport                                                   >   Environmentally friendly solutions
     >E
       ffective primary screening through independent           > High-performance post screening units (single/            > Simple transportation and fast set-up                        > Reduced dust and noise
       double-deck prescreen                                       double deck) with extra-large screening surface                                                                            > Low fuel consumption
04   Crusher unit
     >C
       rusher unit with innovative C-shape rotor ledges
       for top product quality
05   Drive                                                                                                                                                                                                                01
     >E
       fficient and powerful D-DRIVE diesel-direct drive
                                                                                                                                                                                                 04         02
                                                                                                                               07
                                                                                                                                                                                         05            03
06
The plants in the MOBIREX EVO2 line have feeding units with large hopper volumes.
The hoppers are hydraulically foldable and lockable – simply      the hopper walls are made of robust wear-resistant steel.
and conveniently from the ground. Fast set-up and maximum         The optional hopper extension enables concenient loading
operator safety are guaranteed. For a long service life,          via a wheel loader.
EFFECTIVE PRESCREENING
Better results and less wear.
For effective prescreening of the feed material, the MOBIREX EVO2 impact crushers are equipped
with an independently vibrating double-deck prescreen.
Wear in the crushing chamber is reduced by diverting the   The screen surfaces in the upper and lower deck can be
medium grain directly onto the vibrating extractor.        changed easily and safely.
                                                                                                                                                                                   Slotted grate
MOBIREX MR EVO2 | CFS                                                                                                                                                                                           12 | 13
Uniform loading is indispensable for a good final product, optimum throughput and low wear.
                                                                                                                              KLEEMANN > PROCESS KNOWLEDGE
To ensure that the crushing chamber is always filled evenly,     crushing chamber is free again after overloading, material
                                                                                                                              The CFS controls the vibrating chute speed so that the material on the pre-
the continuous feed system (CFS) monitors the load on the        transport can be continued without a delay.
                                                                                                                              screen does not pile up too high. Fine content can be well screened out before
rocker and rotor as well as engine utilisation.
                                                                                                                              it runs through the crushers.
                                                                 The CFS facilitates the work of the operator because the
                                                                                                                              Result: The crusher now only has to deal with the material that really needs to
The CFS independently regulates the frequency of the vibrating   machine automatically regulates a homogeneous material
                                                                                                                              be crushed!
feeder and prescreen. A backlog on the prescreen is there       flow, therefore ensuring optimum loading of the crusher.
fore avoided and crusher utilisation is optimised. When the                                                                   Optimal tuning to the application = high throughput + low wear
MOBIREX MR EVO2 | CRUSHER UNIT                                                                                                                                         14 | 15
POWERFUL CRUSHER UNIT Powerful crusher unit for high crushing capacity and throughput.
The heart of the machine.                            The impact crusher‘s crusher unit is the core element of the
                                                     machine. The inlet geometry guarantees optimum feed
                                                     behaviour of the material and ensures high throughputs.
01
                                 02
                                                                                                                            01   Impact toggles for two-stage
                                                                                                                                 crushing process
04 Wear-resistant rotor
04
INNOVATIVE D-DRIVE CONCEPT                                                     The machines in the MR EVO2 line feature an innovative
                                                                               D-DRIVE diesel-direct electric drive concept and are both
Impressive performance – with the best possible consumption values.            powerful and economical.
KLEEMANN SUSTAINABILITY
SPECTIVE INTUITIVE
OPERATING CONCEPT
For simple operation.
With the increasing demands that are placed on modern crushing plants, their complexity also increases.                    01 SPECTIVE touch panel                                             Everything at a glance with WITOS®
At the same time, the technology must be safe and as simple as possible to master – without requiring                      > The operator is guided step by step through the starting         The WITOS FleetView telematics system supports users with
long training sessions. This is precisely where the strength of the SPECTIVE operating concept lies.                         procedure.                                                        efficient fleet and service management. Information on the
                                                                                                                           > The start screen provides a graphic view of the plant with all   operating status of the machines is available independently of
The MR 110(i) EVO2 and MR 130(i) EVO2 impact crushers can        the touch panel and remotely using the SPECTIVE CONNECT     adjustable functions at a glance.                                 location and time. Even users with only one machine benefit
be operated easily and intuitively – at the machine itself via   digital solution.                                         > When the desired function is selected, clear instructions       from WITOS.
                                                                                                                             guide users through all operating steps.
                                                                                                                           > If a fault occurs, a fault diagnosis appears on the display.     From support for maintenance and diagnostic processes to the
                                                                                                                                                                                               targeted control of the machines: the range of services is diver-
                                                                                                                           02 SPECTIVE CONNECT                                                 sified and ideally complements the WIRTGEN GROUP Smart
                                                                                                                           With SPECTIVE CONNECT, users receive a display of the user          Service agreements.
                                                                                                                           interface via smartphone anywhere they may be working – for
                                                                                                                           example, in the excavator or wheel loader. Apart from relevant
                                                                                                                           data such as current speed, consumption value and fill levels,
                                                                                                                           fault messages or warnings are also displayed. In addition,
                                                                                                                           important process and machine data can be summarised in a
                                                        01
                                                                                                                           report and conveniently transmitted.
02
The EVO2 impact crusher is ideally designed for a higher total throughput and longer service life thanks to reduced wear.
The MOBIREX EVO2 plants excel with numerous technical             plant are extended in the direction of material flow. The material              The result:
innovations – above all the unique material flow concept used     flow is therefore not narrowed and material bridging can also                   Higher total throughput and longer service life
throughout the machine: the system widths across the entire       be effectively avoided.                                                         thanks to reduced wear.
SIMPLE TRANSPORT
For rapid deployment.
Even though the impact crushers in the MOBIREX EVO2 line have a high output capacity,
they are still agile and compact – and therefore easy to transport.
The EVO impact crushers are versatile in use and can also be           and side discharge conveyors (depending on the configuration
used on narrow building sites, for example in town centres,            option) can be folded hydraulically into operating position.
with any problems. And even if the work location changes
frequently, the machine is quick to assemble and disassemble           The post screening units can be easily disassembled for
and easily transportable to the next work site thanks to its           individual transport.
compact structure and relatively light weight.
The MOBIREX EVO2 plants are easy to operate and convenient to maintain and service.
All machine components are especially easy to access to           movements of dangerous components are not possible and
guarantee trouble-free production, simple operation and fast      the plant or crusher cannot be started when maintenance is
service. The superior equipment on the plants also increases      being carried out.
operating comfort – a spray system at different transfer points
and LED lighting of the plant are included in the basic plant     A standard series rotating device also allows the rotor of the
configuration. Premium lighting is available as an option.        crusher to be turned and blocked manually in any position from
                                                                                                                                   > Trigger the "Lock rotor" command via SPECTIVE                                      > The rotor locking and turning device is enabled and can be moved with a crank.
                                                                  the outside. This enables the simple and safe replacement of
Lock & Turn – outstanding safety system                           rotor ledges and removal of material bridging.
The "Lock & Turn” system provides the highest level of safety
during rotor ledge change and releasing bridging. Special keys
for service flaps and components guarantee that uncontrolled
                                                                                                                                   > Insert control element in the enable station; the rotor is safely locked and the   > If keys are removed, the rotor remains safely locked.
                                                                                                                                      key is enabled for further steps.
                                                                                                                                   > The crusher housing is opened with a special key. The key cannot be removed        > The rotor is turned safely with the crank and moved into the optimum position
                                                                                                                                      once opened and material can be cleared safely.                                       for rotor ledge replacement.
MOBIREX MR EVO2 | ENVIRONMENT                                                                                                                                                                30 | 31
ENVIRONMENT-FRIENDLY SOLUTIONS
For noise and dust reduction.
There are more and more demands for a reduction in dust and noise – not only in urban areas but also in quarries.
Local authorities are imposing increasingly stricter require-     to be in city areas or how much dust may be emitted. This is
ments in terms of adhering to thresholds. Regionally differing    intended to protect the affected population and the environ-
regulations prescribe how loud construction sites are permitted   ment as well as the workers on-site.
WELL COMBINED
For perfect processes.
  Process-related knowledge
  The line coupling option allows KLEEMANN machines to be coupled with
  one another. The crushing process between the crushing plants is then
  optimised automatically so that material is always conveyed through the
  machines with maximum efficiency. A probe is installed at the crusher
  discharge conveyor and/or fine grain conveyor of the upstream machine,
  which monitors the fill level of the feeding unit of the respective downstream
  machine. When the fill level reaches a defined height, the output of the
  upstream plant is temporarily reduced.
  For safety reasons, the crushing and screening plants are connected to each
  other by a cable. If an emergency stop button is pressed on the plant train in
  the event of an emergency, all machines are safely stopped.
An optimum crushing result can only be achieved with plant components that are perfectly tuned to one another –
and the correct settings that the operator can choose himself.
With these tips, it is possible to find the ideal settings for              Rotor speed and crushing gap
any task.                                                                   > With an increase in the rotor speed, the crushing curve
                                                                              moves upwards which results in an increase in the content
Feed material                                                                 of fines in the final product.
> Feed size: where possible, the maximum feed size should
  not exceed 80% of the specified crusher opening                           An increase in speed usually results in a higher throughput.
> Compressive strength: mineral materials can be used with                 A throughput reduction only results if the feed behaviour
  a maximum compressive strength of 100 MPa in the 1st                      is impaired by the increased impact frequency.
  crushing stage and 150 MPa in the 2nd crushing stage
> Type of mineral: impact crushers in the SHB series process               Crushing ratio
  soft to medium-hard natural stone, such as limestone,                     > The maximum crushing ratio (ratio of feed grain size / grain
  dolomite or sandstone, and are used for recycling of mineral                output) largely depends on the physical properties of the
  raw materials such as rubble, bricks, asphalt and concrete.                 feed material. The following standard values result:
                                                                                                                                                        KLEEMANN > PROCESS KNOWLEDGE
                                                                                                                                                        MOBIREX MR 110(i) EVO2 / MR 130(i) EVO2 crushing curce in open circuit (< 15 % oversize grain)
 CRUSHING RATIO STANDARD VALUES
50
                                                                                                                                                                            30
NATURAL STONE
                                                                                                                                                                            20
                                                                                                                                                                             0
                                                                                                                                                                                 1                2        3        4     5     6       8     10                   20      30   40       60      80   100   160
RECYCLING
MOBIREX MR EVO2 | CUSTOMER SUPPORT                                                                                                                                                                                                                                                            36 | 37
Place your trust in our reliable and fast support during the complete life
cycle of your machine. Our wide service offer includes suitable solutions
to meet all of your challenges.
                                                                                                                                * WITOS and JD Link are not currently available in all countries. Please consult your responsible branch or dealer if you have any questions in this area.
MOBIREX MR EVO2 | CUSTOMER SUPPORT                                                                                                                                                                                                                  38 | 39
03 03
04
                                                               05
                                                                                                            06
                                                                    07                                                              Surface of plates for inside of crusher.                                Plates in the main wear zone
                                                        08                                                                          Cracks are a prerequisite for optimal hardness.
MOBIREX MR EVO2 | CUSTOMER SUPPORT                                                                                                                                                                                                                                       40 | 41
ROTOR LEDGES
The originals.
The cost-effective use of rotor ledges is influenced by factors    Important questions related to the selection of rotor ledges
such as the feed material, the rotor speed, the moisture           suitable for the application
content of the material, the feed size and the reduction ratio.    > What type of material is being crushed?
Depending on the area of application and material properties,      > Where can the feed size be classified?
different rotor ledges are available to achieve optimum results.   > What is the range of the abrasiveness?
                                                                   > Does the material contain uncrushable elements?                       C-TRON.Mn                C-TRON.C                C-TRON.MC                C-TRON.MC+                 C-TRON.CC
                                                                                                                                                   C-TRON.Mn            C-TRON.C
                                                                                                                                                                                                                                            C-TRON.C
                                                                                                                                  Good           (max. feed size:     (max. feed size:              –
                                                                                                                                                                                                                                    (max. feed size: 400 mm)
                                                                                                                                                    600 mm)              400 mm)
                                                                                                                                                                                                C-TRON.MC                                          C-TRON.MC+
                                                                                                                                  Better                –
                                                                                                                                                                                         (max. feed size: 600 mm)                             (max. feed size: 600 mm)
                                                                                                                                                                                              C-TRON.MC+                                             C-TRON.CC
                                                                                                                                  Best                  –
                                                                                                                                                                                         (max. feed size: 600 mm)                             (max. feed size: 300 mm)
MOBIREX MR EVO2 | TECHNICAL DATA                                                                                                                  42 | 43
                                          > Crusher inlet (W X D): 1,100 x 800 mm                            > Crusher inlet (W X D): 1,300 x 900 mm
    MOBIREX MR 110i EVO2
                                                                                      MOBIREX MR 130i EVO2
> Feed capacity: 350 t/h > Feed capacity: 450 t/h
The WIRTGEN GROUP Branch of John Deere GmbH & Co. KG, KLEEMANN GmbH and their affiliated companies protect their intellectual property. In particular, the names WIRTGEN, VÖGELE,
HAMM, KLEEMANN, BENNINGHOVEN, CIBER and WITOS, the WIRTGEN GROUP Road logo, CIBER, WITOS, SPECTIVE and numerous other product and system names are registered trademarks
in many countries. All details, illustrations and texts are non-binding and may include special equipment. We reserve the right to make technical changes without prior notice. Performance data
are dependent upon actual operational conditions. © KLEEMANN GmbH 2022 No. 2723978 EN-10/22 – V1