140 PSI twin cylinder

air compressor pump

for 3 HP motor
Model 93785
Set up and Operating Instructions

Visit our website at: http://www.harborfreight.com

Read this material before using this product.

Failure to do so can result in serious injury.
Save this manual.
Copyright© 2009 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Manual Revised 09j, 09k
 Contents ASSEMBLY DIAGRAM���������������� 18

Important SAFETY LIMITED 90 DAY WARRANTY���� 19

Information���������������������������� 3
General Safety Warnings������� 3
Compressor Pump Safety
Warnings�������������������������������������� 4
Air Compressor Safety
Warnings�������������������������������������� 5

Grounding (for Motor)�������� 7

Symbology������������������������������������� 7

Specifications�������������������������� 8
Unpacking���������������������������������� 8
Instructions for putting
into use������������������������������������ 8
Functions��������������������������������������� 8
Compressor Area Set Up��������� 8
Installation. �������������������������������� 9
Checking the Oil������������������������ 10

General Operating
Instructions������������������������ 11
Emergency
Depressurization������������������� 12

Maintenance And
Servicing������������������������������� 13
Cleaning, Maintenance, and
Lubrication������������������������������� 13
Maintenance Schedule����������� 13
Oil Maintenance������������������������� 14
Draining Moisture from the
Tank����������������������������������������������14
Air Filter Maintenance����������� 14
Troubleshooting���������������������� 15

Parts List��������������������������������� 17
SKU 93785 For technical questions, please call 1-800-444-3353. Page 2
 Save This Manual not avoided, could result in
minor or moderate injury.
Keep this manual for the safety
warnings and precautions, assembly, NOTICE is used to
operating, inspection, maintenance and address practices
cleaning procedures. Write the product’s not related to personal injury.
serial number in the back of the manual CAUTION, without
near the assembly diagram (or month the safety alert
and year of purchase if product has no symbol, is used to address
number). Keep this manual and the practices not related to
receipt in a safe and dry place for future personal injury.
reference.
General Safety Warnings
Important SAFETY WARNING Read all safety
Information warnings and instructions.
Failure to follow the warnings and
In this manual, on the labeling, instructions may result in electric
and all other information shock, fire and/or serious injury.
provided with this product: Save all warnings and
instructions for future reference.
This is the safety alert
symbol. It is used to alert 1. Work area safety
you to potential personal a. Keep work area clean and well
injury hazards. Obey all lit. Cluttered or dark areas invite
safety messages that accidents.
follow this symbol to avoid
b. Do not operate the Compressor
possible injury or death.
Pump in explosive atmospheres,
such as in the presence of
DANGER indicates flammable liquids, gases or dust.
a hazardous Compressor motors produce sparks
situation which, if not which may ignite the dust or fumes.
avoided, will result in death or
serious injury. c. Keep children and bystanders
away from an operating
WARNING compressor pump.
indicates a
hazardous situation which, if 2. Personal safety
not avoided, could result in a. Stay alert, watch what you are
death or serious injury. doing and use common sense
when operating this compressor
CAUTION, used pump. Do not use this compressor
with the safety pump while you are tired or under
alert symbol, indicates a the influence of drugs, alcohol or
hazardous situation which, if medication. A moment of inattention
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 while operating a compressor pump and changing accessories. Keep
may result in serious personal injury. the outside surfaces dry, clean and
b. Use personal protective free from oil and grease. Check for
equipment. Always wear eye misalignment or binding of moving
protection. Safety equipment such parts, breakage of parts and any
as a dust mask, non-skid safety other condition that may affect the
shoes, hard hat, or hearing protection compressor pump’s operation. If
used for appropriate conditions will damaged, have the compressor
reduce personal injuries. pump repaired before use. Many
accidents are caused by a poorly
c. Only use safety equipment maintained compressor pump.
that has been approved by an
appropriate standards agency. e. Use the compressor pump
Unapproved safety equipment may in accordance with these
not provide adequate protection. Eye instructions, taking into account
protection must be ANSI-approved the working conditions and the
and breathing protection must be work to be performed. Use of the
NIOSH-approved for the specific compressor pump for operations
hazards in the work area. different from those intended could
result in a hazardous situation.
3. Compressor Pump use and care
4. Service
a. Do not use the unit if its power
switch does not turn it on and off. a. Have your compressor pump
Any tool that cannot be controlled serviced by a qualified repair
with its power switch is dangerous person using only identical
and must be repaired. replacement parts. This will ensure
that the safety of the compressor
b. Disconnect the plug from the pump is maintained.
power source before making
any adjustments, changing
Compressor Pump
accessories, or storing the
compressor pump. Such preventive Safety Warnings
safety measures reduce the risk of 1. Wear ANSI-approved safety goggles
starting the unit accidentally. during use.
c. Store an idle compressor pump
2. Install pulley and belt safety guard
out of the reach of children and
before use.
do not allow persons unfamiliar
with the compressor pump or 3. Before first and every use, verify
these instructions to operate it. A Pump has sufficient oil.
compressor pump is dangerous in the
hands of untrained users. 4. The use of accessories or
attachments not recommended by
d. Maintain the compressor pump.
the manufacturer may result in a risk
Keep the compressor pump clean
of injury to persons.
for better and safer performance.
Follow instructions for lubricating
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5. Misalignment between Motor Air Compressor Safety Warnings
and Pump can damage the Belt
Wheel. Use a straight edge, such 1. Risk of fire or explosion - Do not
as a yardstick, to check and adjust spray flammable liquid in a confined
alignment as needed. area or towards a hot surface. Spray
area must be well-ventilated. Do not
6. Use proper size motor and motor smoke while spraying or spray where
pulley. This air compressor Pump spark or flame is present. Arcing
must be installed with a 3 HP electric parts - Keep compressor at least 20
motor and pulley (both not supplied) feet away from explosive vapors,
which can turn the Air Compressor such as when spraying with a spray
Belt Wheel at approximately 1050 gun.
rpm, but not more than 1200 rpm.
2. Risk of bursting - Do not adjust
7. Install motor, pulley belt and pulley regulator higher than stated
belt cover securely. Be sure to use maximum pressure of attachment.
the proper size bolts to install your
motor (not included). The belt and 3. Risk of injury - Do not direct air
belt cover (not included) must be stream at people or animals.
strong enough to prevent breaking
4. To reduce the risk of electric shock,
and possible injury.
do not expose to rain. Store indoors.
8. Be sure all equipment is rated to
5. Wear ANSI-approved safety goggles
the appropriate capacity of this
during use.
pump. Make sure that the lowest
rated piece of equipment you are 6. Do not use to supply breathing air.
using can handle the maximum
pressure of the Air Compressor Pump 7. Drain Tank daily and after use.
(see Specifications). Internal rust causes tank failure and
explosion.
9. Do not direct the air outlet at any
person or animal. 8. Add correct amount of compressor
oil before first use and every use.
10. Use Safety Guard for Pulleys. The Operating with low or no oil causes
Air Compressor Belt Wheel (35), permanent damage and voids
V-belt (not supplied), and motor warranty.
pulley (not supplied) must be covered
by a safety guard (not supplied) 9. Do not remove the valve cover or
covering all moving elements before adjust internal components.
operation. 10. Do not use the air hose to move the
11. Avoid burns. The Cylinder (12), compressor.
Cylinder Head (5) and Air Outlet (6) 11. Release the pressure in the storage
become very hot during operation. Do tank before moving.
not touch.
12. The use of accessories or
attachments not recommended by
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 the manufacturer may result in a risk unreadable or missing, contact
of injury to persons. Harbor Freight Tools for a
replacement.
13. All air line components, including
hoses, pipe, connectors, filters, etc., 17. This product is not a toy. Keep it out
must be rated for a minimum working of reach of children.
pressure of 150% of the maximum
system pressure. 18. Operate unit on level surface. Check
oil level daily and fill to marked level if
14. USE OF AN EXTENSION CORD needed.
IS NOT RECOMMENDED. If you
choose to use an extension cord, use 19. People with pacemakers should
the following guidelines: consult their physician(s) before
use. Electromagnetic fields in close
RECOMMENDED MINIMUM WIRE proximity to heart pacemaker could
GAUGE FOR EXTENSION CORDS cause pacemaker interference or
(120 VOLT) pacemaker failure.
NAMEPLATE EXTENSION CORD
LENGTH 20. WARNING: The brass components
AMPERES
(at full load) of this product contain lead, a
25’ 50’ 100’ 150’
chemical known to the State of
0–6 18 16 16 14
California to cause birth defects (or
6.1 – 10 18 16 Do not use.
other reproductive harm). (California
10.1 – 12 16 16 Do not use. Health & Safety code § 25249.5, et
12.1 – 16 14 12 Do not use. seq.)
TABLE A
21. By supplying this air compressor
a. Make sure your extension cord is in pump, Harbor Freight Tools makes
good condition. no representations and accepts no
b. Be sure to use an extension cord responsibility for the motor, V-belt,
which is heavy enough to carry the enclosure or mounting surface not
current your product will draw. An supplied by HFT which may be
undersized cord will cause a drop in used in the installation. You are
line voltage resulting in loss of power strongly advised to have this pump
and overheating. Table A shows properly installed by a qualified
the correct size to use depending service technician using appropriate
on cord length and nameplate components in good condition.
ampere rating. If in doubt, use the 22. The warnings, precautions,
next heavier gauge. The smaller the and instructions discussed in
gauge number, the heavier the cord. this instruction manual cannot
15. Industrial applications must follow cover all possible conditions and
OSHA guidelines. situations that may occur. It must
be understood by the operator that
16. Maintain labels and nameplates common sense and caution are
on the compressor. These carry factors which cannot be built into this
important safety information. If
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 product, but must be supplied by the
operator.

Save these
instructions.
Grounding (for Motor)
To prevent
electric shock
and death from
incorrect grounding
wire connection:
Check with a qualified
electrician if you are in doubt
as to whether the outlet is
properly grounded. Do not
modify the power cord plug
provided with the motor.
Never remove the grounding
prong from the plug. Do not
use the motor if the power
cord or plug is damaged. If
damaged, have it repaired by
a service facility before use. If
the plug will not fit the outlet,
have a proper outlet installed
by a qualified electrician.

Symbology

Double Insulated

Canadian Standards Association

Underwriters Laboratories, Inc.

V~ Volts Alternating Current

A Amperes

No Load Revolutions per Minute

n0 xxxx/min. (RPM)

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 Specifications any adjustments to the motor,
tank, and/or compressor
Single Stage Twin pump.
Compressor Type
Cylinder
Maximum Air Note: For additional information regarding
140 PSI the parts listed in the following pages,
Pressure
Maximum Speed 1200 RPM refer to the Assembly Diagram near
10 SCFM @ 40 PSI the end of this manual.
Air Delivery
8 SCFM @ 90 PSI
(@ 1050 RPM)
7.4 SCFM @ 115 PSI Functions
SAE 30W non-detergent
Air Compressor Oil
Oil Type Cylinder
(Sold separately)
(SKU 95048) Head
(5) Air Filter (4)
10-1/4” dia. x 1-7/64”
Flywheel
wide, V-groove
Belt Type A or 4L Flywheel
(35)
Mounting Hole Pattern 5-3/4” x 5”
12-1/4”H x 6-3/4” W x
Overall Dimensions Oil Breather
11-3/4”D
Plug (15)

Unpacking
When unpacking, make sure that the Oil Fill
item is intact and undamaged. If any parts Screw
Oil Sight (13)
are missing or broken, please call Harbor Glass (22) Crankcase (16)
Freight Tools at 1-800-444-3353 as soon
as possible. Figure 1

Instructions for Compressor Area Set Up

putting into use
1. Designate a work area that is clean
Read the entire Important and well-lit. The work area must not
Safety Information allow access by children or pets to
section at the beginning of this prevent injury.
manual including all text under
subheadings therein before set 2. Locate the Compressor Pump and
up or use of this product. attachments on a flat level surface to
ensure proper pump lubrication and
To prevent to prevent damage to the unit. Keep
serious injury at least 12” of space around the unit
from accidental to allow air circulation.
operation:
Turn off and unplug the motor 3. Route the power cord from the motor
before assembling or making to the grounded wall outlet, along a
safe path without creating a tripping
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 hazard or exposing the power cord to CAUTION: Avoid damage to the Air
possible damage. Compressor Pump and other
equipment. Make sure the mounting
Assembly surface on which the Air Compressor
Pump is installed is flat, level and
1. Make sure that the inner faces of strong enough to support the pump,
the wheel socket as well as the motor and tank.
Crankshaft (29) are clean and free of
burrs and roughness. 1. Place the Air Compressor Pump on the
mounting surface at the same level as
2. Apply a thin layer of grease to the the 3 HP motor used to drive it.
interior of the socket and, with the
ridge end of the beltway pointing Note: Use a motor with the appropriate
towards the compressor, slide the size pulley to get the Pump RPM.
Belt Wheel (35) over the Crankshaft. Pump Pulley
WARNING! Do not force or hammer the Motor Pulley

Pump Pulley Dia:

Belt Wheel onto the Crankshaft.

10.25”

Washer
Bolt (32)
(34)
Calculation for Motor Pulley:
10.25’ x 1050
Motor
(Pump Pulley Dia. x Pump RPM) Pulley
=
Motor RPM Dia.

To calculate the motor and motor

Wrench
(not included) pulley needed to power the pump,
multiply the Pump diameter (10.25”)
Belt Wheel (35)
times the pump working RPM (1050),
Figure 2 then divide by the engine RPM.
3. Slide Washer (34) onto the Bolt This will determine the motor pulley
(32) and insert the Bolt through Belt diameter (in inches) needed to run
Wheel and thread into Crankshaft. the unit.
Tighten using Wrench (not included) - For example: If you have a 1725
See Figure 2. RPM motor, to calculate the pulley
Note: The Bolt is a left-hand thread. To diameter needed, multiply 10.25 x
fasten, turn Bolt counterclockwise. 1050, then divide by 1725, which
equals the motor pulley size of 6.24”.
Installation. Use the pulley size closest to this
figure.
Note: Depending on your level of
expertise, you may wish to have a
qualified technician perform this
installation.
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 10.25 x 1050 10. Mount the motor (not supplied)
1725
= 6.24”
as recommended by the motor
Or, use the following equation if you manufacturer. Be sure that the motor
have a 3450 RPM motor: is securely mounted.

10.25 x 1050 11. Make final alignment and adjust

3450
= 3.12”
belt tension with the motor. It may
be necessary to loosen the motor
2. The 10-1/4 inch V-groove Belt Wheel
mounting bolts to adjust the motor
(35) of the Air Compressor Pump
location. To test the proper tension
must be in perfect alignment with the
on the V-belts, press down on the
motor pulley (not included).
belts, they should not depress more
Note: Ensure the Belt Wheel is installed than 1/2 inch at mid span. Tighten all
for counter-clockwise rotation when mounting hardware.
facing the Belt Wheel side of the
12. Push down on Belt Wheel with your
Pump.
hand and tighten the Belt Wheel bolt.
CAUTION: Misalignment between Motor
and Pump can damage the Belt 13. Connect plumbing hardware (not
Wheel. Use a straight edge, such supplied) from the male ¾”- 14 TPI
as a yardstick, to check and adjust Air Outlet (6) to the air destination
alignment as needed. (i.e., air pressure tank, not supplied),
routing the tubing in the shortest
3. Verify that Belt Wheel turns freely possible path.
where it overhangs mounting surface.
14. Install a safety guard (not supplied)
4. Place a V-groove belt (not included) that surrounds the Motor Pulley,
over Belt Wheel (35) and motor pulley. V-belts, and Belt Wheel. This safety
guard must cover all sides of the
5. Pull Compressor Pump until properly
moving belts and pulleys. It should
aligned, and the belt is tight. Recheck
have a clearance of about one inch
motor pulley, V-groove belt, and Belt
from the moving parts. The safety
Wheel alignment.
guard must be sturdy enough to
6. Use a pencil to mark through the Air prevent injury.
Compressor Pump mounting holes
Note: A qualified electrician must wire in
onto the mounting surface.
a pressure switch control that turns
7. Move Air Compressor Pump and drill off motor when the pump reaches the
four 3/8” holes in mounting surface. desired pressure (140 PSI or less).

8. Move the Air Compressor Pump back Note: Always install Air Compressor Pump
to its mounting position. to air tank that can withstand at least
140 PSI and has a safety valve.
9. Secure each corner of base with
a 3/8” diameter bolt, washer, lock Note: A high/low cut-in/cut-out switch
washer, and nut (all not supplied). (not included) can be incorporated
to operate a motor starter or motor
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 contractor for semi-automatic control Checking the Oil
of air pressure in the vessel.
Check the oil level before operation.
WARNING! Avoid serious injuries. Do not Fill the Pump Crankcase with air SAE
operate this Air Compressor Pump 30W non-detergent compressor oil
without a pulley guard in place. (sold separately).

Coupler Coupler IMPORTANT: Running the Air

Plug Plug Compressor Pump with no oil or
Tool low oil will cause damage to the
equipment and void the warranty.
Quick
Coupler Air Hose
on Reel Crankcase (16)

Shut
Off Oiler Filter
Valve
Oil Sight Glass (22)
Air
Compressor
Quick OIL LEVEL
Coupler
Regulator with
Pressure Gauge overfill
Sample Air Line Setup full

low
15. Using the above diagram as a guide,
connect a regulator valve, an inline
shut off valve and a 1/4” NPT air Figure 2
hose to the Quick Coupler (all sold The oil level should be at the center
separately). The air hose must be of the “full” level on the oil level sight
long enough to reach the work area glass, as shown in Figure 2 above.
with enough extra length to allow free Add oil as needed to maintain this
movement while working. level. Do not let the oil level go
below the center dot (LOW as shown
Note: An in-line shutoff ball valve is an above) and do not overfill the oil
important safety device because it so that it is above the center dot
controls the air supply even if the (OVERFILL as shown above) on the
air hose is ruptured. The shutoff sight glass.
valve should be a ball valve
because it can be closed quickly. To add oil:
16. Depending on the tool which you will a. Remove the Oil Fill Screw (13).
be using with this compressor, you b. Using a funnel to avoid spills, pour
may need to incorporate additional enough oil into the Pump Crankcase
components, such as an in-line oiler, to reach the “full” level in the Oil
a filter, or a dryer. Consult your air Sight Glass.
tool’s manual for needed accessories. c. Replace the Oil Fill Screw (13).

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Note: SAE 30W non-detergent Air 8. Open the in-line Shutoff Valve.
Compressor Oil (sold separately) is
recommended for use with this pump. 9. Turn the Power Switch ON.

If uncertain which oil to use, please 10. Allow the Air Compressor to build up
call Harbor Freight Tools customer pressure until it cycles off.
service at 1-800-444-3353 for 11. Check that the V-belt does not vibrate
assistance. and listen for abnormal noise, air
Change the compressor oil after leaks or vibration.
the first hour of use to remove any 12. If there is a problem, turn power off
debris. and release air pressure from the line
WARNING! To prevent serious injury from before attempting repairs.
burns: Do not add or change the Note: At the beginning of the day’s first
oil while the motor is in operation. use of the Air Compressor, check for
Allow the components to cool before air leaks by applying soapy water to
replacing oil. connections while the Air Compressor
is pumping and after pressure
General Operating cut-out. Look for air bubbles. If air
bubbles are present at connections,
Instructions tighten connections. Do not use the
Read the entire Important air compressor unless all connections
Safety Information are air tight, air leaks will cause the
section at the beginning of this compressor to operate too often,
manual including all text under increasing wear on the compressor.
subheadings therein before set Note: As long as the Power Switch is ON,
up or use of this product. the operation of the Air Compressor
1. Close the Drain Valve. is automatic, controlled by an internal
pressure switch. The Compressor
2. Make sure all nuts and bolts are tight. will turn on automatically when the
air pressure drops to the minimum
3. Check for oil leaks and check the oil
PSI as indicated on the Pressure
level (See Checking the Oil).
Gauge, and will turn off automatically
4. Close the in-line Shutoff Valve when the air pressure reaches
between the compressor and the air the maximum PSI as indicated.
hose. IMPORTANT: The internal pressure
switch is not user adjustable, do not
5. Make sure the air tool’s throttle or make changes to the air pressure
switch is in the off position. settings of the internal pressure
switch. Any change to the automatic
6. Connect the air tool to the air hose.
pressure levels may cause excess
7. Plug the Air Compressor Power Cord pressure to accumulate, causing a
into a grounded 120 V electrical hazardous situation.
outlet.
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13. Adjust the Air Compressor’s Pressure Maintenance And
Regulator so that the air output is
enough to properly power the tool, Servicing
but the output will not exceed the Procedures not specifically
tool’s maximum air pressure at any explained in this manual
time. Turn the knob clockwise to must be performed only by a
increase the pressure and counter- qualified technician.
clockwise to decrease pressure.
Adjust the pressure gradually, while To prevent
checking the air output gauge to set serious injury
the pressure. from accidental
operation:
14. Use the air tool as needed. Turn off and unplug the motor
15. After the job is complete, turn the before performing any
Power Switch OFF. inspection, maintenance, or
cleaning procedures.
16. Unplug the Air Compressor.
To prevent serious
17. Close the in-line Shutoff Valve. injury from motor
failure:
18. Bleed air from the tool then
Do not use damaged
disconnect the tool.
equipment. If abnormal noise
19. Turn the Drain Valve, at the bottom or vibration occurs, have the
of the Tank, two turns to release any problem corrected before
built-up moisture and the internal further use.
tank pressure. Close the valve after
moisture has drained out. Do not Cleaning, Maintenance, and
remove the Drain Valve. Lubrication
20. Clean, then store the Air Compressor 1. BEFORE EACH USE, inspect the
indoors. general condition of the unit. Check
for loose hardware, misalignment or
Emergency Depressurization binding of moving parts, damaged
belts, cracked or broken parts,
If it is necessary to quickly damaged electrical wiring, and any
depressurize the tank, turn the motor other condition that may affect its
OFF. Then, pull the Safety Valve to safe operation.
quickly release stored air pressure.
2. After Use, wipe external surfaces
of the unit with a clean cloth.
3. WARNING! If the supply cord
of this unit is damaged, it must
be replaced only by a qualified
service technician.

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 Maintenance Schedule Oil Maintenance
Following are general guidelines for Check the oil periodically for clarity.
maintenance checks of the unit. Replace oil if it appears milky or if
debris is present, or every 6 months,
Note: The working environment and or 100 hours of runtime, whichever
frequency of use can affect how often comes first. In harsh environments
you will need to check components such as high heat or high humidity,
and perform maintenance you will need to replace the oil more
procedures. frequently.
Daily: WARNING: Risk of personal injury hazard.
a. Check oil level. Allow Air Compressor to cool before
b. Check for oil leaks. changing the oil.
c. Make sure all fasteners are tight.
To drain the oil from the Pump
d. Drain moisture from air tank.
Crankcase:
e. Check for abnormal noise or
vibration. a. Place a container under the Oil Drain
f. Check for air leaks.* Bolt (24).
g. Inspect drive belt. b. Remove the Oil Breather Plug (15)
h. Wipe off any oil or dirt from the to allow air flow into the Pump.
components.** c. Remove the Oil Drain Bolt, allowing
the oil to drain into the container.
Weekly:
a. Inspect Air Filter. d. When the oil is completely drained
from the Pump, replace the Oil Drain
b. Inspect Oil Breather Plug (15).
Bolt.
Monthly: e. Fill the Pump with new compressor
a. Inspect Safety Valve. oil to the FULL level on the Oil Sight
b. Check/adjust belt tension. Glass.
f. Replace and tighten the Oil Breather
Every 6 months or 100 Operation Plug.
Hours:
g. Clean off any spilled oil.
Replace Pump oil.***
h. Discard the old oil according to local,
state and federal regulations.

* To check for air leaks, apply soapy water Draining Moisture from the Tank
to joints while the tank is pressurized. Look The Drain Valve is located under the
for air bubbles. Tank. It must be accessed daily to
** To clean the unit, wipe with a damp release all trapped air and moisture
cloth, using a mild detergent or mild from the Tank. This will eliminate
solvent. condensation which can cause tank
*** Use Air Compressor Oil only (sold corrosion.
separately - SKU 95048).
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Note: Do not open the Drain Valve so that
more than four threads are showing.
To empty the air and condensation:
a. Make sure the Power switch of the
compressor is off.
b. Place a collection pan under the
Drain Valve.
c. Unthread the Drain Valve two or
three turns ONLY.
d. When all the pressure and moisture
is released, close the Drain Valve.

Air Filter Maintenance

Check the Air Filter weekly to see if
it needs replacement. If working in
dirty environments, you may need
to replace the filter more often. To
replace the Air Filter:
a. Remove any cover that blocks
access to the Air Filter.
b. Remove the Air Filter.
c. Replace with a new Air Filter.
d. Replace the cover.

SKU 93785 For technical questions, please call 1-800-444-3353. Page 15

 Troubleshooting
Problem Possible Causes Likely Solutions
Compressor does 1. Incorrect power supply. 1. Check that circuit matches compressor requirements.
not start or restart 2. No power at outlet. 2. Reset circuit breaker, or have outlet serviced by a
qualified technician.
3. Power cord not plugged in 3. Check that cord is plugged in securely.
properly.
4. Thermal overload switch 4. Turn off Tool. Turn off Compressor and wait for it to
tripped. cool down. Press reset button. Resume operation.
5. Building power supply circuit 5. Reset circuit or replace fuse. Check for low voltage
tripped or blown fuse. conditions. It may be necessary to disconnect other
electrical appliances from the circuit or move the
compressor to its own circuit.
6. Tanks are pressurized. 6. Fully bleed tanks of air.
7. Cord wire size is too small or 7. Use larger diameter or shorter extension cord or
cord is too long to properly eliminate extension cord. See Recommended Wire
power compressor. Gauge for Extension Cords in Safety section.
8. Compressor needs service. 8. Have unit inspected by a qualified technician.
Compressor builds 1. Incorrect power supply. 1. Check that circuit matches compressor requirements.
pressure too slowly 2. Crankcase overfilled with oil or 2. Drain oil and refill to proper level with recommended
oil too thick. oil.
3. Working environment too cold. 3. Move unit to a warmer location. Check that
recommended oil is in crankcase.
4. Safety valve needs service. 4. Listen for air leaking from valve. If leaking
replace with identical valve with same rating.
5. Loose fittings. 5. Reduce air pressure, then check all fittings with a soap
solution for air leaks and tighten as needed. Do not
overtighten.
Compressor not 1. Filters need cleaning/replacing. 1. Check inlet and outlet filters. Clean and/or replace as
building enough air needed.
pressure 2. Crankcase oil too thick. 2. Drain oil and refill to proper level with recommended
oil.
3. Check Valve needs service. 3. Clean or replace, as needed.
4. Compressor not large enough 4. Check if accessory SCFM is met by Compressor. If
for job. Compressor cannot supply enough air flow (SCFM),
you need a larger Compressor.
5. Loose fittings. 5. Reduce air pressure, then check all fittings with a soap
solution for air leaks and tighten as needed. Do not
overtighten.
6. Hose or hose connections not 6. Replace with larger hose and/or hose connections.
adequate.
7. High altitude reducing air 7. You may need a larger compressor if you are situated
output. in a high altitude location.
High Oil 1. Crankcase oil too thin. 1. Drain oil and refill to proper level with recommended
Consumption oil.
2. Unit not on level surface. 2. Reposition unit on a level surface.
3. Crankcase vent clogged. 3. Clean Crankcase vent.

Follow all safety precautions whenever diagnosing or servicing the

compressor. Disconnect power supply before service.

REV 09j

SKU 93785 For technical questions, please call 1-800-444-3353. Page 16

 Problem Possible Causes Likely Solutions
Overheating 1. Filters need cleaning/replacing. 1. Check inlet and outlet filters. Clean and/or replace as
needed.
2. Crankcase oil too thin or 2. Drain oil and refill to proper level with recommended
incorrect type. oil.
3. Crankcase oil level too low. 3. Add oil to proper level, check for leaks.
4. Unusually dusty environment. 4. Clean and/or replace filters more often or move unit to
cleaner environment.
5. Cord is too small of a gauge or 5. Increase cord size or use shorter length extension
too long to handle compressor. cord, or eliminate extension cord. See Recommended
Wire Gauge for Extension Cords in Safety section.
6. Unit not on level surface. 6. Reposition unit on a level surface.
Compressor 1. Compressor not large enough 1. Check if accessory SCFM is met by Compressor. If
starts and stops for the job. Compressor doesn’t reach accessory SCFM, you need
excessively a larger Compressor.
2. Loose fittings. 2. Reduce air pressure, then check all fittings with a soap
solution for air leaks and tighten as needed. Do not
overtighten.
Excessive noise 1. Crankcase overfilled with oil 1. Drain oil and refill to proper level with recommended
or oil is incorrect thickness or oil.
type.
2. Crankcase oil level too low. 2. Add oil to proper level, check for leaks.
3. Loose or damaged belt guard. 3. Tighten or replace belt guard.
4. Loose fittings. 4. Reduce air pressure, then check all fittings with a soap
solution for air leaks and tighten as needed. Do not
overtighten.
5. Unit not on level surface. 5. Reposition unit on a level surface.
Moisture in Too much moisture in air. Install inline air filter/dryer, and/or relocate to less humid
discharge air environment.
Oil in discharge air 1. Crankcase oil too thin or 1. Drain oil and refill to proper level with recommended
crankcase overfilled with oil. oil.
2. Crankcase vents clogged. 2. Clean Crankcase vents.
Safety Valve “pops” Safety valve needs service. Pull and release the test ring of safety valve. If it still pops,
replace.
Air leaks from pump Loose fittings. Reduce air pressure, then check all fittings with a
or fittings soap solution for air leaks and tighten as needed. Do
not overtighten.
Air leaks from tank Defective or rusted tank. Have tank replaced by a qualified technician.

Follow all safety precautions whenever diagnosing or servicing the

compressor. Disconnect power supply before service.

REV 09j

SKU 93785 For technical questions, please call 1-800-444-3353. Page 17

 PLEASE READ THE FOLLOWING CAREFULLY
The manufacturer and/or distributor has provided the parts list and assembly
diagram in this manual as a reference tool only. Neither the manufacturer or
distributor makes any representation or warranty of any kind to the buyer that
he or she is qualified to make any repairs to the product, or that he or she is
qualified to replace any parts of the product. In fact, the manufacturer and/
or distributor expressly states that all repairs and parts replacements should
be undertaken by certified and licensed technicians, and not by the buyer. The
buyer assumes all risk and liability arising out of his or her repairs to the
original product or replacement parts thereto, or arising out of his or her
installation of replacement parts thereto.

Parts List
Part Description Qty Part Description Qty
1 Washer 6 23 Oil Window Gasket 1
2 Bolt 6 24 Oil Drain Bolt 1
3 Screw 2 25 Seal 1
4 Air Filter 1 26 Gasket 1
5 Cylinder Head 1 27 Base Cover 1
6 Air Outlet 1 28 Bearing #6205 2
7 Gasket Valve Seat 1 29 Crankshaft 1
8 Valve Seat 2 30 Oil Seal 1
9 Gasket Valve Seat 4 31 End Cover 1
10 Valve Plate 4 32 Bolt 1
11 Gasket 1 33 Spring Washer 4
12 Cylinder 1 34 Washer 1
13 Oil Fill Screw 1 35 Belt Wheel 1
13-A O-Ring 1 36 Nut 4
14 Cylinder Gasket 1 37 Bolt 4
15 Oil Breather Plug 1 38 Connecting Rod 2
15-A O-Ring 1 39 Piston Pin 2
16 Crankcase 1 40 Lock Ring 4
17 Gasket 1 41 Piston 2
18 Bearing Cover 1 42 Piston Oil Ring 2
19 Spring Washer 6 43 Piston Compression Ring 4
19-A Screw 6 44 Flare Nut 1
20 Spring Washer 8 45 Screw 2
21 Screw 8 46 Gasket 1
22 Oil Sight Glass 1

REV 09j

SKU 93785 For technical questions, please call 1-800-444-3353. Page 18

 ASSEMBLY DIAGRAM

Record Product’s Serial Number Here:

Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not
available individually as replacement parts.
REV 09j

SKU 93785 For technical questions, please call 1-800-444-3353. Page 19

 LIMITED 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high
quality and durability standards, and warrants to the original purchaser that this product
is free from defects in materials and workmanship for the period of 90 days from the
date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities,
criminal activity, improper installation, normal wear and tear, or to lack of maintenance.
We shall in no event be liable for death, injuries to persons or property, or for incidental,
contingent, special or consequential damages arising from the use of our product.
Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation of exclusion may not apply to you. This warranty
is expressly in lieu of all other warranties, express or implied,
including the warranties of merchantability and fitness.
To take advantage of this warranty, the product or part must be returned to us
with transportation charges prepaid. Proof of purchase date and an explanation of the
complaint must accompany the merchandise. If our inspection verifies the defect, we
will either repair or replace the product at our election or we may elect to refund the
purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that
the defect resulted from causes not within the scope of our warranty, then you must
bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights
which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353

SKU 93785 For technical questions, please call 1-800-444-3353. Page 20