INSPECTION TEST PLAN

PIPING FABRICATION AND

INSTALLATION
Rev. No : E

PROJECT : CENTRAL PROCESSING FACILITY

CONSTRUCTION

CLIENT : PT. INDOSINO OIL & GAS

LOCATION : KABUPATEN PANAJAM PASER UTARA,

KALIMANTAN TIMUR – INDONESIA

DOCUMENT NO. : ITP-BJP-CPFC-QC-PIP-001

E Issued for Review 24/12/2024 BJP HBP ISOG

D Issued for Review 24/12/2024 BJP HBP ISOG
C Issued for Review 18/12/2024 BJP HBP ISOG
B Issued for Review 11/12/2024 BJP HBP ISOG
A Issued for Review 03/12/2024 BJP HBP ISOG
PREP’D CHK’D APP’D
REV DESCRIPTIONS DATE
BJPHBP-INDOSINO
 INSPECTION TEST PLAN
PIPING FABRICATION AND
INSTALLATION
Rev. No : E Page 2

REVISION CONTROL

REV DATE DESCRIPTION

B 11/12/2024 ITP-BJP-CPFC-QC-PIP-001

C 18/12/2024 ITP-BJP-CPFC-QC-PIP-001

D 24/12/2024 ITP-BJP-CPFC-QC-PIP-001

E 02/01/2025 ITP-BJP-CPFC-QC-PIP-001
 INSPECTION TEST PLAN
PIPING FABRICATION AND
INSTALLATION
Rev. No : E Page 3

List Contents
1. GENERAL ........................................................................................................................................................... 4
2. SCOPE ................................................................................................................................................................ 4
3. DEFINITION ....................................................................................................................................................... 4
4. LEGEND of RESPONSIBILITY ............................................................................................................................... 4
5. INSPECTION and TEST PLAN for PIPING ............................................................................................................ 4
6. ATTACHMENT ................................................................................................................................................... 4
 INSPECTION TEST PLAN
PIPING FABRICATION AND
INSTALLATION
Rev. No : E Page 4

1. GENERAL
The purpose of this Inspection Test Plan (ITP) is to ensure that piping fabrication and installation meet
project specifications, codes, and quality standards. It defines inspection stages, testing requirements,
and critical hold points to verify compliance, prevent defects, and ensure the piping system’s safety,
functionality, and reliability.

2. SCOPE
This Inspection Test Plan (ITP) applies to piping fabrication and installation, covering material verification,
welding, NDT, painting, and final installation. It defines inspection activities, responsibilities, and
acceptance criteria to ensure compliance with project requirements and standards.

3. DEFINITION
- Company (CPY)

PT Indosino Oil & Gas

- Contractor (CONT)

HBP-PT. Bissot Jaya Pratama

- TPI

Third Party Technical Inspection Service Company

- MIGAS

Directorate General of Oil and Gas, Indonesia Government

4. LEGEND of RESPONSIBILITY
The Legend of inspection responsibility for each party stated in ITP Table shall be following:

M : Field Inspection or/and Test that performed by the Subcontractor.

R : Review of Inspection / Test Record and other Document

I : Inspection / Test Record to be submitted only for information and no need approval

P : Issue of document to be provided and submitted for review

SW : Spot Witness (item or quantities to be witnessed shall be decided at Preinspection

Meeting by Contractor/Owner)

W : Witness Point of Inspection / Test, is an activity during construction where inspection

measurement, or testing must take place and documented.

H : Hold point where indicated in ISOG, TPI, MIGAS columns are defined as critical steps in
the installation and testing process. The Project Team cannot proceed to the next work
activity until the inspection, measurement, or test has been witnessed and approved by
the attending parties.

5. INSPECTION and TEST PLAN for PIPING

 DATE : 02/2/2024 REV.
INSPECTION TEST PLAN PIPING
FABRICATION AND INSTALLATION DOC. NO : ITP-BJP-
E
CPFC-PIP-001
R = Review M = Monitor W = Witness
I =Inspection S = Surveillance H = Hold
W =Witness Inspection SW = Spot Witness

PROJECT ACTIVITY VERIFIYING PJIT/

QUALITY CONTROL ACTIVITY DOC. REFERENCE BJP HBP ISOG
ITEM DESCRIPTION DOCUMENT MIGAS
a. Verification Receiving Material ASTM P/I P R R
MATERIAL b. Visual & Dimensional Manufacturer Procedures
1 Requirement P/I W R -
VERIFICATION inspection Purchase Order
ASME SEC II
c. Identification & Marking check, Mill Certificate
ITR P/I W R -
Colour code
1. Fit-Up
a. Material identification
b. Cutting of Spool check
c. Transfer of heat number ASME B31.3
Procedure Fabrication
d. Fit-up check Iso Drawing
Iso Drawing P/I W R -
e. Dimension Check ITR
f. Weld fit-up inspection
(preparation, cleanliness, Hi-lo
& gap)
g. Spool identification

2 SHOP FABRICATION 2. Welding parameter

a. WPS & PQR
WPS & PQR with
b. Welders performance ASME SEC. IX
qualification Migas approval
ASME B31.3
c. Welder certificate Welder Certificate
Approved WPS
d. Consumable control Issued by Migas P/I W R R
Procedure Fabrication
e. Preheat ( if any ) ASME SEC. IX
f. Welding joint Contract Document
ASME B31.3
g. Visual inspection of completed Owner Specification
Approved WPS
welding and cleaning
h. PWHT (if any)
 3. Fabrication
a. Material identification and
spool identification
b. Dimensional spool check Iso Drawing
c. Weld maps identification, Iso Drawing
ASME B31.3
welder stamp, Joint No. etc. Procedure Fabrication P/I W R -
ITR
d. Check Conformance to WPS
e. Check Welders and Welding
Operators
f. Check Welding Electrodes used
Visual Inspection
Approve NDE
1. Radiographic Test (RT) ASNT – TC – 1A Procedure
a. RT procedure approval ASME B31.3 Personel
b. Personnel qualifications ASME V Ceritification
c. Equipment P W R R
Line list for inlet outlet facilities ( ASME B31.3
d. Identification of joints for
radiography ISOG-KRB-SAF-LST-0001 & Calibration
e. Evaluate of Results ISOG-KRB-PRO-LST-0001) Certificate
NON DESTRUCTIVE ITR
3
TEST ASNT – TC – 1 A Approve NDE
Personel Certificate Procedure
2. Dye Penetrant Test / Magnetic
Particle Test ASME B31.3 Personel
a. procedure approval ASME V Ceritification
P W R R
b. Personnel qualifications Line list for inlet outlet facilities ( ASME B31.3
c. Equipment & Chemical ISOG-KRB-SAF-LST-0001 & Calibration
d. Evaluate of Results ISOG-KRB-PRO-LST-0001) Certificate
ITR
a. Inspection before installation.
Location / Type / Size of
supports
FIELD ASSEMBLY b. Fit Up, Pipe / Spool installation ASME B31.3
/ INSTALLATION c. Check no significant stresses Manufacture Spesification
Flange
on line, Survey Plumb / Level / ASME B31.3
4 Management P/I W SW -
Slope Pipe Instalation procedure
Procedure
d. Bolt & Nut and Threaded Engineering procedure
installation ITR
e. Monitoring of welding
f. Line installation check before
hydrotest
 a. Check Dimension
b. Inspect Weld Fit up
c. Check conformance to WPS ASME B31.3
d. Check Welders and Welding Approved Welding Repair
5 WELDING REPAIR Approved WPS P/I W R -
Operators Procedure
ITR
e. Check Welding Electrodes
Used
f. Visual Inspection

a. Prepare Test package approval P R R R

b. Equipment of test approval
P R R R
(manifold, filling pump, etc.)
c. Measuring instrument
P R R R
(pressure gauge, etc.)
Approved Hydrostatic Test ASME B31.3
d. Hold and check for leaks
Procedure ITR P W H H
PRESSURE TEST (Vendor/Manufacture) ASME B31.3
6 (HYDROSTATIC e. Pressure release / Calibration
Approved Hydrostatic Test P W H H
TESTING) Depressurized
Procedure Ceritificate
f. Line Cleaning (Drain & Dry) ITR
(Vendor/Manufacture)
(No water, no foreign object in P W H H
piping system)
g. Reinstatement Check
(Removal of temporary spool /
P W H H
blind install permanent gasket,
valve, drop out spool)
ASTM
1. Material Verification Requirement
Approved Material Data Sheets P/I P R R
a. Visual & Document Review ASME SEC II
ITR
2. Location Marking IFC Drawing Compliance IFC Drawing P W R R
a. Visual Inspection
Vertical/Horizontal Alignment
7 PIPE SUPPORT 3. Installation of Support
within Tolerance IFC Drawing P W R R
INSTALLATION a. Visual & Measurement

4. Visual Welding Inspection

a. Verify clean up, root
penetration, cap height,
WPS AWS D1.1 P W R R
undercut, slag, spatter, fillet
weld size, welder ID, Joint
number
 IFC Drawing
5. Final Alignment Check Pipe Support
Compliance with Design P/I P R R
a. Visual & measurement Installation
Procedure
ASTM
1. Material Verification Requirement
Approved Material Data Sheets P/I P R R
Visual & Document Review ASME SEC II
BOLTING & GASKET ITR
INSTALLATION
8 2. Gasket Installation Correct Type and Size ASTM B16.47 P/I P R R
Visual Inspection
3. Bolt Tightening (Preload) ASME PCC-1 Compliance ASTM B16.47 P/I P R R
Torque Measurement
4. Final Verification Hydrotest
Leak-Free Assembly P/I P R R
Visual & Pressure Test Procedure
1. Pre-Check P&ID Verification
P/I P R R
Document Review
2. Line Walk Inspection
P/I P W/R R
Visual Inspection Latest Line List
LINE CHECK & ISO Drawing
9 3. Punch List Preparation Latest ISO Drawing
PUNCH LIST Marked P&ID P/I P W/R R
Visual & Document Review
4. Punch List Clearence
P/I P W/R R
Visual Inspection
5. Final Sign-off
P/I P W/R R
Document Review
1. Painting Report

2. Test Package
ITR
3. Packing Manufacture Spec QA
DISPATCH &
10 4. Lifiting Company Spec P/I SW/W SW R
DOCUMENTATION Dosier/MDR/MC
5. Transportation Arrangement Package
6. Quality Record
 CENTRAL PROCESSING FACILITY CONSTRUCTION

FIT -UP INSPECTION REPORT

Location : Report No. : ITR-PIP-FBR-Q01

Line No. : Date :
ISO Drawing No. : Page

Joint MATERIAL FIT -UP

No. Sheet Spool No. Remarks
Material Visual
No. Type General Identifier Specification Size Heat No. Sch Date
Class Check

Note : SW = Shop Weld FW = Field Weld BW = Butt Weld FT=Fillet Weld RT = Radiography Test PT = Penetrant Test

Prepared by, Checked By, / Witness By, Riviewed By, Riviewed By,
PT BJP PT. HBP PT. INDOSINO TPI (Third Party Inspection)
If Aplicable

(--------------------------------------) (--------------------------------------) (--------------------------------------) (--------------------------------------)

Date : Date : Date : Date :
 CENTRAL PROCESSING FACILITY CONSTRUCTION

WELDING INSPECTION REPORT

Location : Report No. : ITR-PIP-FBR-Q02

Line No. : Date :

ISO Drawing No.: Page :

Joint MATERIAL
Welder
No. Sheet Spool No. WPS NO. Filler Metal RESULT NDT Dia. Remarks
I.D
No. Type General Identifier Specification Size Heat No. Sch. / Thk Class

Total :

Note : SW=Shop Weld FW = Field Weld BW = Butt Weld FT=Fillet Weld RT = Radiography Test PT = Penetrant Test

Prepared/Witness by, Witness/Approved By, Witness/Approved By, Riviewed By,

PT BJP PT. HBP PT. INDOSINO Third Party / PI

(--------------------------------------) (--------------------------------------) (--------------------------------------) (--------------------------------------)

Date : Date : Date : Date :
 RADIOGRAPHIC EXAMINATION REPORT
Client : Report No. : ITR-PIP-FBR-Q03 Radiographic Technique Sketch
DWDI ELLIPSE SWSI PIPE
Project : Date :

Location : Procedure No. :

Job / Contract No. : Accept. Code :

Type Material : Radiation : Penetrameter :

DWSI CONTACT SWSI PLATE
Thickness Mat'l : Focal Spot : Density :
Pipe Plate : in/ mm Activity : Un. Geometry :
Weld Process : SMAW GTAW SFD : Sensitivity :
SAW FCAW Exposure Time : Screen Type :
GMAW Other Placement IQI : Film Type :
DWSI SUPERIMPOSED SWSI PANORAMIC
Type of Discontinuity Film

Excessive Reinforcement

Incomplete Penetration

Misalignment / Hi-Lo
No. Joint

Tungsten Inclusions

Incomplete fusion
Film Identification Location

Root Concavity
Burn Through

Slag Inclusions
Welder Stamp

Film 4" X 10"

Film 4" X 15"

Undercut
Porosity
Result Remarks
Crack

TOTAL WELD : TOTAL OF FILM USED :

Radiographer QC/QA Inspector Client Representative Third Party

Date : Date : Date : Date :

 DYE PENETRANT EXAMINATION REPORT
Client : Report Number : ITR-PIP-FBR-Q04
Project : Date :
Location : Procedure No. :
Job / Contract No. : Accep. Code :

Penetrant Type : Visible Fluorescent Penetrant App. : Spray Brush Dipping

Method of Removing Penetrant : Surface Condition : As Welded Machining Ground Flush
Light Intensity : Scope of Examination : Base Metal Bevel Prep. Weld Part
Light Source : Rep. Weld After PWHT Other
Surface Temperature : Material Spec. :
Brand Name : Material Thickness :
Type of Penetrant : Dwell Time :
Type of Develover : Welding Process : SMAW GTAW FCAW
Type of Remover : SAW GMAW Other

Diameter / Welder Type Of

No. Line No. Joint Result Remarks
Length of Weld Stamp Discontinuity

SKETCHS

Examined by QC/QA Inspector Client Representative Third Party

DATE : 30 Januari 2023 DATE : DATE : DATE :

 CENTRAL PROCESSING FACILITY CONSTRUCTION

INSPECTION REPORT
WELDING REPAIR
Location : Report No. : ITR-PIP-FBR-Q05
Line No. : Date Repair :
ISO Drawing No. : Page No. :
WELDING DATA
WPS Welded No. : Joint No. :
Welder Code Who Produced The : Date :
Defect : RT Report No. :
Repair Data
WPS Welded No. : Joint No. :
Welder ID :
Defect Excavation Position :
Defect
0

14 Type of Defect :
7

Size of Defect :
Circumferential
:
Position

Note :

Removal of Defect

Air Gouging Grinding Cut Out

Remarks :
WELD JOINT AFTER REPAIRED ARE :

VISUALLY ACCEPTABLE

RT ACCEPTABLE

Prepared/Inspected by, Reviewed/Approved by, Reviewed/Approved by, Reviewed by,

PT. BJP PT. HBP PT. ISOG Third Party / PI

Date : Date : Date : Date :

 CENTRAL PROCESSING FACILITY CONSTRUCTION

PRESSURE TEST RECORD

Client : Date :
Project : Page :
Location : Report No. : ITR-PIP-FBR-Q08

LINE UNDER TEST :

P & ID. NO :

DESIGN PRESSURE : (Kg/cm2/G)/bar

TEST PRESSURE : (Kg/cm2/G)/bar AIR TEMP : O
C
DURATION OF TEST : house/minutes
START OF TEST :
DATE OF TEST :
TEST MEDIUM :

Yes N/A
RECORDING INST. / PRESSURE GAUGE : CHECK CALIBRATION

TEST RESULT : ACCEPTED / REJECTED

Yes N/A
ATTACHED : HYDRO AND TEMPERATURE CHART

Remarks :

Prepared / Inspected by , Witnessed/Reviewed by, Reviewed/Approved by, Reviewed by ,

PT. BJP PT. HBP PT. ISOG Perusahaan Inspeksi / PI

Name : Name : Name : Name :

Date : Date : Date : Date :
 CENTRAL PROCESSING FACILITY CONSTRUCTION

PIPING PRESSURE TEST REPORT

REPORT NO. : ITR-PIP-FBR-Q09
LOCATION : TEST FLUID :
CLIENT : HOLDING TIME : Minute
TEST PACKAGE NO. : TEST RESULT : Accepted / Rejected

Run-of-Line Pressure (kg/cm2G) Witnessed by

NO. P & ID NO Line Number REMARKS
From To Design Test Req'd Actual HBP ISOG PJIT

Prepared / Inspected by , Witnessed/Reviewed by, Reviewed/Approved by, Reviewed by,

PT. BJP PT. HBP PT. ISOG TPI (Third Party Inspection)

Name : Name : Name : Name :

Date : Date : Date : Date :