Solar MDPI Mamuscript
Solar MDPI Mamuscript
1 Article
2 Enhancing PV performance of
3 Al/ZnO/CdS/GaAs/NiO/Au solar cells through
4 diverse layer combinations by SCAPS-1D
5 Md. Salman Shah1, Md. Kamrul Hasan2, Sharat Chandra Barman3, Hayati Mamur4,
6 Mohammad Ruhul Amin Bhuiyan1,*
7 1
Department of Electrical and Electronic Engineering, Islamic University, Kushtia 7003, Bangladesh;
8 [email protected]
9 2
Department of Electrical and Electronic Engineering, Teesta University, Rangpur, Bangladesh; [email protected]
10 3
Postdoctoral Associate, King Abdullah University of Science and Technology (KAUST), KSA;
11 [email protected]
12 4
Department of Electrical and Electronics Engineering, Manisa Celal Bayar University, Manisa,
13 45140, Türkiye; [email protected]
14 * Correspondence: [email protected]; Tel.: +880-2-478853638
35 Keywords: SCAPS-1D; GaAs-based solar cells; Acceptor and donor densities; Short-
36 circuit current; Open-circuit voltage; Fill-factor, Efficiency
37
38 1. Introduction
39 Thin-film solar cells (TFSCs) based on gallium arsenide (GaAs) offer
40 remarkable performance and efficiency above traditional silicon-based solar
41 cells, marking a major advancement in photovoltaic (PV) technology. The
42 direct bandgap of GaAs, a III-V compound semiconductor, is 1.42 eV, almost
43 ideal for utilizing solar radiation for generating electricity. GaAs is able to
44 absorb and convert solar radiation more efficiently because of this bandgap's
45 good alignment with the solar spectrum, especially in the visible spectrum
46 [1]. In order to maximize energy conversion and improve the solar cells'
47 overall power conversion efficiency (PCE), this efficiency is important. The
48 ability of GaAs TFSCs to attain high efficiencies even with thin material
49 layers lowers production costs and material utilization, which is one of its
50 significant advantages [2]. In addition, GaAs solar cells have remarkable
51 resilience in harsh environmental circumstances, such as elevated
52 temperatures and intense solar radiation, making them appropriate for a
53 wide range of applications such as space exploration and other taxing
54 contexts [3]. GaAs's high electron mobility facilitates charge carrier mobility,
55 which reduces recombination losses and increases power output [4].
56
57 Despite these advantages, the toxicity of arsenic and the high cost of
58 manufacturing are problems for GaAs solar cells [5]. Higher charge carrier
59 recombination and reduced carrier separation efficiency can hinder the
60 performance of thicker photoactive layers [6]. Thin-film technology has been
61 developed to improve light absorption and efficiency while lowering
62 production costs and environmental impact in order to address these issues
63 [7]. The scalability and cost-effectiveness of GaAs thin-film solar cells have
64 been greatly improved by recent improvements in manufacturing processes
65 [8]. To significantly increase the PCE of GaAs solar cells, for example, layer
66 thicknesses, acceptor and donor densities, and operating conditions can all
67 be optimized [9]. GaAs-based solar cells have become increasingly efficient
68 as a result of the combination of advanced materials and innovative
69 modeling methods, including those provided by SCAPS-1D software [10].
70
71 In this work, a photovoltaic cell structure with the configuration
72 Al/ZnO/CdS/GaAs/NiO/Au is modeled using SCAPS-1D software. Nickel oxide
73 (NiO) serves as the electron-reflecting hole transport layer (ER-HTL) in this
74 model, which also contains a transparent conductive oxide (TCO) window
75 layer composed of zinc oxide (ZnO), a cadmium sulfide (CdS) buffer layer,
76 and a GaAs absorber layer. The materials used for the top and back contacts
77 are aluminum (Al) and gold (Au), respectively. The study aims to achieve
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120
121 Figure 1. The CdTe-based TFSC structure is depicted schematically.
122 The equations below show the parameters of the solar cells used for this
123 study.
I MV M
124
FF= (1)
I sc V oc
Pmax V oc J sc FF
125 η= = (2)
P¿ Area P¿
133 Table 1. The simulation of the Al/ZnO/CdS/GaAs/NiO/Au-based solar cell utilized the
134 physical parameters of different layers [14],[15],[16] ,[17].
135
136
137
140 The calibration of the finalized device structure is a crucial step that
141 involves comparing the simulated results with experimental measurements,
142 using the design data presented in Table 1 of the published experimental
143 results. This calibration process ensures the accuracy and reliability of the
144 simulation model. In the present study, any discrepancies or deviations
145 between the simulated and experimental results are carefully examined and
146 addressed by aligning the simulated outcomes with the tabulated data
147 provided in the publication.
148 3. Results
149 3.1. Effects of absorber and buffer layer thickness
150 The performance of photovoltaic (PV) cells is significantly influenced by
151 the thickness of their absorber and buffer layers. The absorber layer,
152 responsible for capturing sunlight and converting it into electrical energy,
153 needs to be adequately thick to absorb enough light without being so thick
154 that it leads to excessive charge carrier recombination, which can reduce
155 efficiency. Conversely, the buffer layer, which is positioned between the
156 absorber and the electrode, plays a crucial role in aiding charge transfer and
157 minimizing recombination at the interface. An excessively thin buffer layer
158 may not effectively prevent recombination or support proper charge
159 movement, while a buffer layer that is too thick can introduce additional
160 resistance and hinder overall performance. Therefore, carefully optimizing
161 the thickness of both layers is vital to achieving the highest possible energy
162 conversion efficiency and ensuring the PV cells operate optimally.
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163
165 The thicknesses of the layer of absorber, which vary from 0.40 to 4µm,
166 and the buffer layer, which vary from 0.05 to 0.25µm, can be examined to
167 provide a thorough evaluation of the functionality of the devices. The
168 absorber thickness is the main factor influencing performance, as indicated
169 by a Voc of 1.0825 V. At an absorber thickness of 2.5 µm, the standard Voc
170 value is attained. On the other hand, V oc rapidly decreases to about 1.0719 V
171 whenever the absorber's thickness is increased to 4 µm while the buffer
172 thickness remains unchanged. However, the V OC also falls and the Jsc peaks
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173 at levels greater than 31.427698 mA/cm2 when the absorber layer
174 thicknesses are more than 2.5 µm. There is a discernible drop in J sc when the
175 absorber thickness is decreased or the buffer depth is decreased beyond
176 these limits. When the absorber thickness exceeds 2.5 µm, the FF
177 progressively increases. When the buffer thickness hits 0.05µm, the FF
178 drops to 87.42%. It then stays almost constant until the buffer thickness
179 changes from 0.05 to 0.25 µm, at which point it starts to slightly decline.
180 When the thickness of the absorber is 2.5 µm and the buffer thickness is less
181 than 0.15 µm, the maximum PCE of 29.74% is seen. When the buffer
182 thickness grows or the absorber thickness falls, PCE significantly drops. The
183 absorber layer should have a thickness of 2.5 µm, and the buffer layer
184 should have a thickness of 0.05 µm in all cases. Similar behavior regarding
185 the absorber and buffer's effects on the PV performance of PSCs is also
186 shown in other papers [18].
187
188
189 3.2. Effects of absorber layer and HTL acceptor density
190 The performance of GaAs-based PSCs is profoundly affected by the
191 density of acceptors in the absorber layer and the HTL in the perovskite
192 structure. While adjusting these parameters, other factors are kept at their
193 optimal levels or as specified in Table 1. Figure 3 highlights the influence of
194 acceptor density on the PV performances of GaAs-based PSCs, particularly
195 focusing on the absorber layer and HTL.
196 Variations in the acceptor density of the absorber layer, ranging from
197 1015 to 1019 cm–3, significantly impact the PV parameters. As the acceptor
198 density increases, the following changes are observed: The V OC rises from
199 0.9729 to 1.1836 V, the JSC increases from 31.361689 to 31.443972 mA/cm2,
200 the FF increases from 85.9% to 86.96%, and the PCE improves from 26.21 to
201 32.36%. The highest PCE is achieved at an acceptor density of 1019 cm –3.
202 The acceptor density in the absorber layer affects its doping level and
203 charge carrier concentration. Higher acceptor densities result in increased
204 hole concentrations within the perovskite, which enhances its conductivity
205 and optical properties. Modulating the acceptor density can alter the band
206 structure of the absorber layer, potentially affecting its charge transport and
207 recombination rates. Increased acceptor density may improve hole
208 extraction from the perovskite layer, reducing recombination losses and
209 boosting device efficiency [19]. In this study, an acceptor density of 1019
210 cm–3 was found to be optimal, yielding a PCE of 32.36%.
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211
212 Figure 3. Effects of (a) absorber layer acceptor density and (b) HTL acceptor density on PV
213 performance.
214 The acceptor density of HTL was varied between 1017 and 1020 cm –3 to
215 examine its impact on PV parameters. As the acceptor density increased, all
216 PV parameters showed significant improvement, with the PCE rising from
217 29.74 to 30.09%. The acceptor density in HTL affects its hole conductivity
218 and Fermi level position. Higher acceptor densities lead to increased hole
219 concentration, enhancing charge transport properties and conductivity.
220 Modulating acceptor density influences the balance between hole extraction
221 and recombination in the HTL layer. Controlling the acceptor densities of
222 both the absorber layer and HTL allows for fine-tuning of charge transport,
223 extraction, and recombination processes. The absorber layer and HTL are
224 projected to have acceptor densities of 1017 and 1017 cm–3, respectively,
225 under optimal circumstances, with a PCE of 29.74%. Values above these
226 ranges increase device performance and compromise PV parameters.
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227 Moreover, excessively high acceptor densities can cause increased trap-
228 assisted recombination and reduced device functionality [20]. Optimal
229 acceptor density improves hole extraction efficiency from the perovskite
230 layer, enhancing charge collection and reducing losses. In all scenarios, an
231 absorber layer acceptor density of 1017 cm–3 and a HTL acceptor density of
232 1017 cm–3 are considered suitable. This optimization is crucial for achieving
233 high performance and stability in GaAs-based PSCs.
234 3.3. Impact of buffer layer and window layer donor density
235 The donor density in GaAs-based PSCs significantly influences various
236 PV characteristics, particularly in the buffer and window layers, as shown in
237 Figure 4. This study investigated donor densities ranging from 1014 to 1020
238 cm−3.
239
240 Figure 4. Impact of (a) buffer layer donor density and (b) window layer donor density on PV
241 parameters.
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242 Ideal donor densities improve the extraction of charge carriers and
243 minimize losses. The donor density directly impacts electron extraction and
244 transport in the buffer layer. Moreover, it affects the material's properties
245 and interface, thereby influencing the charge transport and extraction
246 efficiency in the buffer layer. Similarly, higher donor densities in the window
247 layer improve electron injection and transport towards the electrode, which
248 reduces recombination losses and enhances overall device performance.
249 Therefore, these densities are essential for efficient charge transport and
250 collection. Properly regulated donor densities in the Window layer ensure
251 favorable interface properties, such as reduced interface recombination,
252 enhanced device stability, and optimal energy level alignment. The ideal
253 donor density for the Window layer is 1016 cm−3; exceeding this range can
254 lead to device degradation and incorrect PV parameter execution by the
255 software. Therefore, precise control of donor density in both the buffer and
256 window layers is important for preserving long-term stability, optimizing PV
257 parameters, and enhancing the efficiency of GaAs-based PSCs. Adjusting
258 donor densities carefully is crucial for minimizing recombination losses,
259 improving device stability and efficiency, and maximizing charge transport.
260 Under ideal conditions, the donor density of a buffer layer is expected to be
261 1018 cm−3, as the PCE of 29.74% remains almost stable with an increment in
262 window donor density. Similar parameters for evaluating PSC performance
263 are explored in other studies [21].
264 3.4. Effect of series, shunt resistance, and temperature
265 The performance of PV cells in PSCs based on GaAs is significantly
266 influenced by shunt and series resistances. Figure 5 illustrates how
267 temperature, series, and shunt resistances affect the PV performances of the
268 PSC structures. The resistances play a crucial role in determining the
269 device's efficiency, thereby impacting its PCE. In Figure 5(a), series
270 resistance ranges from 0 to 5 -cm2. Series resistance, which stands for the
271 obstruction to current flow inside the components of the cell, is a
272 contributing cause to voltage losses, decreased FF, and J SC. As a result, high
273 series resistance lowers the output voltage and hinders charge extraction,
274 which lowers the PCE overall. Another study [22] has confirmed these
275 findings, which show that series resistance always has an effect on PSC
276 performance. On the other hand, the shunt resistance in Figure 5(b) ranges
277 from 10 to 107 -cm2. Shunt resistance is a sign of unintentional conductive
278 paths that avoid the active region. These pathways cause leakage currents,
279 which in turn affect the FF and V OC. Reduced voltage and fill factor cause
280 more current to leak, which lowers the PCE. This is caused by lower shunt
281 resistance. Therefore, optimizing both series and shunt resistances is
282 essential to maximizing the PCE of GaAs-based PSCs. To achieve best
283 performance, device engineering for manufacturing methods must pick the
284 necessary values. It is recommended that increasing shunt resistance and
285 lowering series resistance be priorities in this optimization.
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286
287 Figure 5. Impact of changes in (a) series resistance, (b) shunt resistance, and (c) temperature on PV
288 parameters.
357 textured surface can increase the amount of light absorbed, while a thin-film
358 design can decrease the amount of material used, increasing the efficiency.
359 The interface in the device between the absorber layer and buffer layers can
360 be designed to increase cell efficiency. Incorporating a buffer layer between
361 the absorber layer and the transparent conductive oxide layer has been
362 found to improve the solar cell's performance. It takes knowledge of
363 material science, engineering, and device design to optimize the proposed
364 model. It is possible to increase the affordability and accessibility of solar
365 energy for everyone by increasing the cell efficiency.
366
367 Figure 6. A diagram depicting the energy bands of electrons in the optimized cell
368 structure.
369 The utilization of the SCAPS-1D program in this study has resulted in
370 successful optimization of the PV performance of the GaAs-based solar cell
371 model. The J-V characteristics and QE curves of the proposed model are
372 illustrated in Figure 7.
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373
374 Figure 7. (a) J-V characteristics, and (b) QE curve for the proposed model.
395 4. Discussion
396 CIGS-based TFSCs have demonstrated high efficiency, with some
397 laboratory cells reaching over 22%. The band gap of CIGS can be tuned to
398 optimize light absorption and efficiency, and the materials are abundant and
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399 have low toxicity. However, CIGS-based TFSCs can be more challenging to
400 manufacture than CdTe-based TFSCs, and the materials can be more
401 expensive. Additionally, the long-term stability of CIGS-based TFSCs is still
402 being investigated. Perovskite-based TFSCs have emerged as a promising
403 alternative to traditional TFSCs due to their high efficiency potential, low
404 cost, and ease of manufacturing. Perovskites have demonstrated efficiency
405 levels exceeding 25% in laboratory cells. However, perovskite-based TFSCs
406 are still in the research phase, and their long-term stability and durability
407 are yet to be fully understood. Additionally, some of the materials used in
408 perovskite-based TFSCs can be toxic and difficult to handle. Silicon is the
409 most widely used material in the solar industry, and silicon-based TFSCs
410 have demonstrated high efficiency levels and long-term stability. Silicon is
411 abundant and non-toxic, and the manufacturing process for silicon-based
412 TFSCs is well established. However, silicon-based TFSCs can be more
413 expensive to produce than CdTe-based TFSCs, and the efficiency of silicon-
414 based TFSCs can be limited by the band gap of the material. While other
415 types of TFSCs, such as CIGS, perovskite, and silicon-based, offer their own
416 unique advantages, the relative strengths and weaknesses of each must be
417 carefully considered based on the specific application and desired outcome.
418 Compared to the TFSCs discussed above, the CdTe-based TFSCs offer a
419 combination of high efficiency, low-cost production, and commercial
420 viability, making them a strong contender in the solar industry. Table 3
421 compares the PV parameter of CdTe-based TFSCs with various structures.
422 The values provided for these solar cells are lower than our determined PCE
423 value. CdTe-based solar cells have emerged as the leading commercially
424 available thin film PV technology, surpassing Si technologies in terms of
425 temperature coefficients, energy yield, and degradation rates. With over 30
426 GW peak of CdTe-based modules installed globally, multiple companies are
427 actively involved in their production. These modules are currently being
428 shipped with efficiencies of up to 18.6%, while laboratory cell efficiency
429 exceeds 22%. The maximum thermodynamic efficiency limit for a solar cell
430 with a band gap of 1.45 eV is estimated to be around 32%. Extensive
431 research and fundamental treatise have confirmed that a two-junction
432 device, utilizing appropriate absorber materials, can achieve a theoretical
433 maximum efficiency of approximately 44.5%. Referring to Table 3, the
434 laboratory cell high conversion efficiency is reported to be approximately
435 44.14%.
GaAs-based thin film solar cell 1.107 29.60 84.10 27.60 [35]
438 In this study, the VOC was determined to be approximately 1.5 eV, which
439 aligns precisely with the theoretical band gap energy of CdTe material.
440 Therefore, the resulting PCE was determined to be 31.82% when excluding
441 the defect density of the absorber layer. These findings closely align with
442 theoretical assumptions and reports from other researchers. It is crucial to
443 emphasize that considering the defect density of the absorber layer leads to
444 a decrease in PCE.
445 5. Conclusions
446 The SCAPS-1D simulator has successfully simulated the optimization
447 parameters of the CdTe-based cell with a thin layer of
448 Al/ZnO/CdS/CdTe/Cu2O/Ni structure. Ni is a superior back metal contact
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449 option compared to other metals for the proposed device. To achieve the
450 best performance, it is recommended to set both the acceptor and donor
451 densities for the absorber and buffer layers at 1017 cm -3. These densities can
452 be achieved with a window and buffer layer thickness of 100 nm and an
453 absorber layer thickness of 2500 nm. A conclusion can be drawn that the
454 efficiency of the cell can be improved by reducing the series resistance and
455 increasing the shunt resistance after analyzing the impacts of resistance in
456 series and shunt. The performance of cell structures can be significantly
457 affected by temperature, which can lead to their effectiveness declining as
458 the temperature rises. After thorough optimization, the device demonstrated
459 a high VOC of 1.4811 V, a JSC of 28.682434 mA/cm2, a FF of 74.91%, and a
460 remarkable PCE of 31.82%. This level of PV efficiency outperforms other
461 research reports by a significant margin. Additionally, the proposed
462 structure exhibits a high level of photon absorption, with nearly 100%
463 quantum efficiency at visible wavelengths.
464 6. Patents
465 This section is not mandatory but may be added if there are patents
466 resulting from the work reported in this manuscript.
493 Informed Consent Statement: Any research article describing a study involving
494 humans should contain this statement. Please add “Informed consent was obtained
495 from all subjects involved in the study.” OR “Patient consent was waived due to
496 REASON (please provide a detailed justification).” OR “Not applicable.” for studies
497 not involving humans. You might also choose to exclude this statement if the study
498 did not involve humans.
499 Written informed consent for publication must be obtained from participating
500 patients who can be identified (including by the patients themselves). Please state
501 “Written informed consent has been obtained from the patient(s) to publish this
502 paper” if applicable.
503 Data Availability Statement: The data presented in this study are available on
504 request from the corresponding author.
505 Acknowledgments: Dr. Marc Burgelman of the University of Gent in Belgium has
506 supplied the SCAPS-1D simulation program, which we gladly acknowledge. The
507 corresponding author is also grateful to the University Grants Commission of
508 Bangladesh.
509 Conflicts of Interest: There are no conflicts of interest between the authors and the
510 publisher of this work, and it hasn't been published anywhere else either.
511 Appendix A
512 The appendix is an optional section that can contain details and data
513 supplemental to the main text—for example, explanations of experimental
514 details that would disrupt the flow of the main text but nonetheless remain
515 crucial to understanding and reproducing the research shown; figures of
516 replicates for experiments of which representative data is shown in the main
517 text can be added here if brief, or as Supplementary data. Mathematical
518 proofs of results not central to the paper can be added as an appendix.
519 Appendix B
520 All appendix sections must be cited in the main text. In the appendices,
521 Figures, Tables, etc. should be labeled starting with “A”—e.g., Figure A1,
522 Figure A2, etc.
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