Object iv eofTest ing:

1.Resear ch:Ther esultsoft est ingi nr esear chwi l

lhel pt hesci entistt odeci dewhi chroute
tof ol l
ow next .Whatappear st obesoundt heor yi sof tendi sprov edbyexper imentand
otherl i
nesofr easoni ngmustt henbepur sued.
2.Sel ect ionofRawmat er i
al:Rawmat eriali sar elativet erm.Ther awmat erialofspinner
i
st hef i
ber .Ther awmat er i
aloft heweav eri sy arnandt hatoft hef inisheriscl oth.There
maybev ariationi nt heirqual it
y .
Fiber smaybev ar yinginl engt h, Col or,fineness, and st rengt het c.
Yar nsmayv aryi ncount ,
st rengt h, twi st( TPI )
Fabr icsmayv aryi nt hreadsperi nch.EPI ,PPI , andshr i
nkage
Thet est ingoff iber si sgener allynotsoi mpor t
antwhendeal ingwi thMMFbecauset heyare
suppl ied t o cust omer ’sr equi r
ement s and t heirpr oper ties including l ength,col orand
fi
nenessar edet er mi nedandcont rolleddur ingt hei rmanuf act ure.
3.Pr ocessCont rol:
Spi nni ng Weav ing Dy ei ng Fi ni shi ng.
Yar npr ocess:
I
nput M/ c Output
Fi ber BlowRoom Lap
Lap Cardi ng Car dedsl iver
Car dedsl iver Dr awf rame dr awnsl iver
Dr awnsl iver Speedf rame Rov ing
Rov ing Ri ngf rame Yar n.
Endbr eakageshoul dbecont rol l
edbycont rolli
ngwei ghtperl apl ength,sliverlength,
rov ing l engt h ory arnl engt h.Weav ing pr ocess shoul d be cont r
olled the excessive
breakageofwar pandwef ty ar n, EPI, desi gn.
Dy eingpr ocessshoul dbecont roll
edbyM:L,pH,t emp,pr essur e.Finishingpr ocess
cont r
ol ledbysof tness.
4.Pr oductCont rol:Theendpr oductofapr ocessshoul df ullfil
lthedesi r
edqual ity.
Spi nni ngpr ocess Yar n: Count ,Twi st.
Weav i
ngpr ocess Fabr ics: EPI ,PPI ,Shr inkage.
Dy eingpr ocess Col ormat chi ng, fastnesspr oper ti
es.
Finishi ngpr ocess Finishedf abr ics: Sof t
ness.
5.Pr ocessDev elopment :Toav oidunnecessar ywast eoft imeandmoneyandi mpr ovethe
endpr oduct( qual i
ty)maychanget hemachi nedesi gnandset ti
ng.Mayaddordi scharge
somepr ocess.
6.Pr oductdev elopment :Thet est ingoft hepr oducthel psi nthecont inualsear chfornew
knowl edge.Topr oducenewi tem f i
rstshoul ddev el opasampl easl ikedesi redpr oduct.It
maychangeasdemandcust omer .
7.Speci f i
cat i
ont est :Tor epr oduceapr oductf irstshoul dt estt hespeci fi
cat i
ont othe
mat er ial.
Speci ficat ionofy arn Count ,St rengt h.
Fabr i
c EPI , PPI ,Shr i
nkage.
FinishedFabr i
c Fast ness, sof tnesset c.
Gar ment s Measur ementofgar ment s
 (
lengt
h,chest
,sl
eev
eet
c.)

Di
ff
erencebet weenPr ocessandpr oductcont r
ol:
1.I npr ocesscont rol,pr operuti
l
izat
ionofr aw materialsandauxi l
iari
esbuti nproduct
cont r
olnotpr operut il
izati
on
2.Pr ocesscont rolispr oducer/manuf actur
erorient
edbutpr oductcont r
olisconsumer
oriented,.
3.Bepr ocesscont r
olwecananal yzethet i
mest udy,processst udy,cost
ingandwayof
costmi nimizationButpr oductcontroldon’tgiveanyi nf
ormat i
onaboutpr oducti
on
ti
me, pr
ocessl ine.
4.Pr ocesscont r
ol isindependentbutpr oductcontr
olisdependent
5.Bypr ocesscont rolitispossibletotakenecessaryact ionforcorrecti
oninpr oducti
on
processbutaf terproduct i
onitisnotposi ti
vet orecov er
yt hedef ect
edt hedef ect
s
/faults.

I
nput Processi ng Out
put
Desi zi
ng
+
Finishedmat er
ial
s.(dyed)
Gr
eyfabri
c Scour i
ng
i
.e.mat chi
ngf astness,
+ +
→ → str
engt h,
residualchemi cal
Auxi
l
iar
ies Bleaching
andmechani calpropert
ies,
Dy
es,Chemical
s +Dy
eing+Pr int
ing+
t
hickener.
Finishi
ng

Qual
itycontrol:
Qual
it
yisanat t
ribut
epropert
yspecialf
eatur
e.
Thenature,kindorcharacterofanymat eri
alisknownquali
ty.Contr
olist
ocheckorver
if
y
andhencet or egulat
e.Soqual i
tycontr
olischeckedtheveri
ficat
ionandregul
ati
onoft
he
degr
eeofexcel lenceofanattr
ibuteorpr
opertyofmater
ial
.

Quali
tyContr
olledby3΄
Ms:Quali
tycontroli
sgov ernedbythreeM΄s.
Men,
Machineand
Materi
als
Men:Topmanagement Act i
viti
esofCoor dinat
ion,admini
str
ation,Techni
cal
Super
visi
on.
80%responsibi
li
ty Topmanagement .
Knowledgeaboutdemandofmarket,stati
sti
c,developmentoftechnical
Quali
tycont
roll
er Cont rol
thetesti
nglaboratory
, r
um andmai nt
ainthemachine.

Machi
ne:Machi
neshouldbeselect
edonbasisofskil
l nessoftechnical
oroperat
or.
Mayselectmor
erefi
nedandcompl exmachineforhi
ghl ytr
ainedtechni
ciansorsi
mplerand
moreeasil
ymai
ntai
nabl
em/ cforpoorski
l
ledtechni
cians.

Mat
eri
als:Thesel
ect
ionofr
awmat
eri
ali
sakeyf
act
ori
nsuccessorf
ail
ureoft
hepr
oduct
.
Qual
it
ycy
cle(
Dewi
ngcy
cle)
:
Qual
i
ty Fai
l
ure CostofPr
oduct
ion Vol
ume

I
nvest Ret
urn

Expansi
on

Empl
oyment

Ser
vicet
oSoci
ety

Quali
tyoft
esti
ngMan:
1.Shouldhav
eknowledgeaboutt hedemandofmar ket
.
2.Shouldhav
epropertechni
calknowledgeandski l
lnesst
orunthetesti
ngi
nst
rument
.
3.Shouldhav
eideaaboutstati
sti
csforrepr
esentati
onoftest
ingresul
ts.
4.Shouldhav
estil
l
nessaboutappl i
cat
ionofresult
.
5.Shouldhav
eideaaboutdevelopmentoftechnical
.