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Jigcc Sah A00 QC Mar 00003 - 02 Code 4

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0% found this document useful (0 votes)
97 views42 pages

Jigcc Sah A00 QC Mar 00003 - 02 Code 4

Uploaded by

dc
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 42

JAZAN INTEGRATED GASIFICATION & POWER COMPANY

(JIGPC)

JAZAN INTEGRATED GASIFICATION COMBINED CYCLE PROJECT


DOCUMENT DETAILS
JIGPC Document Number: JIGCC-SAH-A00-QC-MAR-00003 Revision: 02

Document Title: MAR Approval for Temporary Diesel Generators SRVS

Tag(s):

PROJECT/CONTRACT/PO DETAILS
Project ID: PRJ-DNS-A00-23-033.1B
Contract /PO Number: 4700001611
Contract /PO Description: Temporary Diesel Generators SRVS

SUBMITTAL DETAILS
Vendor Name: Sahara Construction Contracting Co.
Vendor’s Address: Makkah, 11441
Vendor Document No: Revision: 02

Total Number of Pages (including coversheet): 42

REVISION HISTORY
Client
Rev Status Originator Reviewer Approver Rev Date
Approval
00 IFU SAH JIGPC JIGPC 26-Nov-24
01 IFU SAH JIGPC JIGPC 02-Dec-24
02 IFU SAH JIGPC JIGPC 08-Dec-24

Document Review Status Codes


No comments - No Further Submittal
Code-1 Rejected - Resubmit for Review Code-4 Unless Document is Revised

Rejected with Comments - Resubmit for


Code-2 Review Code-5 For Information Only

Comments as Noted - Resubmit for


Code-3 Review

Reviewed by JIGPC Responsible Engineer Brendo Andaya


Name

C h ellap p a / N iel Signature

Review Date 0 9 D ec em b er 2 0 2 4
Contractor and/or Vendor is not relieved of responsibility for accuracy of dimensions, performance, design, design of details or any code
requirements. Further, review by JIGPC does not relieve Contractor and/or Vendor of responsibility or liability, or from furnishing material in
conformance with the contract, purchase order, or other agreement. JIGPC review shall not be construed as an Approval by JIGPC of such documents
or an opinion by JIGPC that such documents are true and accurate.
SAHARA CONSTRUCTION CONTRACTING COMPANY

Project: Temporary EDGs for Full Commissioning of PMS Black Start

MATERIAL APPROVAL REQUEST


DOCUMENT #: JIGCC-SAH-A00-QC-MAR-00001
3; Rev.02 DISCIPLINE: ELECTRICAL Date: December 08, 2024

AREA / LOCATION OF USE: AS PER SOW (JIGCC-A00-PM-SOW-00061)

ITEM MANUFACTURER SUPPLIER / VENDOR FOR JIGPC USE ONLY


No. DESCRIPTION
NAME NAME COMMENTS
1 1Cx240mm2 LV Power Cable, CU/XLPE/PVC, 0.6/1kV  Riyadh Cables Haam International
2 3Cx240mm2, LV Power Cable, CU/XLPE/PVC, 0.6/1kV  EGT Trading Co.
3 1Cx120mm2, Grounding Cable, CU/XLPE/PVC, 0.6/1kV  Partex
4 3Cx50mm2, Multi Core MV Power Cable, 8.7/15kV  Raychem
5 Cable Ladder of GI type (Size=300X150X2.5MM)  Cembre Ltd
6 Partex Heat Shrinking Tubing for Termination (50mm2, 120mm2 and 240mm2)  Burndy

7 Raychem LV+MV Heat-shrink Termination Kit (50mm2, 120mm2and 240mm2)


8 Cembre Lugs for 240mm2 LV Cable size (Double hole size 12mm)
9 Cembre Lugs for 120mm2 LV Cable size (Double hole size 12mm)

10 Cembre Lugs for 50mm2 MV Cable size (Double hole size 12mm)

SAHARA CONSTRUCTION CONTRACTING COMPANY


PREPARED BY: VERIFIED BY:
PROJECT ENGINEER QA MANAGER

Faizan Ur Rehman
___________________ 08__
______________ /12/2024
____ Waris Zafar
____________ 08/_
_______ _ 12//_
20_
24
NAME SIGNATURE DATE NAME SIGNATURE DATE

FOR CLIENT / JIGPC

□ A: APPROVED
□ B: APPROVED AS NOTED
□ R: REVISE & RESUBMIT
AS PER COMMENTS
________________
NAME
_____________
SIGNATURE
___________
DATE

□ N: NOT APPROVED
.
BILL OF QUANTITIES
Engineering Work Package Black Start Commissioning (BSS) Test Release Purpose: IFR
Doc No.: JIGCC-A00-EL-EWP-00002 Rev: 01

BILL OF QUANTITIES
SUPPLY OF MATERIALS
The Contractor shall provide the following materials for the site modification works:
Power Cables
Circuit Cables Total Total
Circuit
Substation Insulation Core type Circuit section Lenght per lenght lenght
TAG
(m) phase Ph (m) PE (m)
SS-110
MV-01 8.7/15kV Multicore 3Cx25 25 1 25 0
(SS-028)
SS-110
LV-01 0.6/1kV Singlecore 3Cx240+1x120PE 10 2 60 10
(SS-028)
2x(3x1Cx240) +
SS-110 LV-02 0.6/1kV Singlecore 5 2 30 5
1x120PE
2x(3x1Cx240) +
SS-110 LV-03 0.6/1kV Singlecore 50 2 300 50
1x120PE
2x(3x1Cx240) +
SS-110 LV-04 0.6/1kV Singlecore 15 2 90 15
1x120PE
2x(3x1Cx240) +
SS-110 LV-05 0.6/1kV Singlecore 20 2 120 20
1x120PE
2x(3x1Cx240) +
SS-129 LV-06 0.6/1kV Singlecore 50 2 300 50
1x120PE
2x(3x1Cx240) +
SS-129 LV-07 0.6/1kV Singlecore 15 2 90 15
1x120PE
2x(3x1Cx240) +
SS-129 LV-08 0.6/1kV Singlecore 15 2 90 15
1x120PE
SS-229 LV-09 0.6/1kV Singlecore 3Cx240+1x120PE 30 1 90 30
SS-329 LV-10 0.6/1kV Singlecore 3Cx240+1x120PE 25 1 75 25
SS-429 LV-11 0.6/1kV Singlecore 3Cx240+1x120PE 30 1 90 30

(*) Note: For cases where it is required to install 2 cables per phase, the cables shall be single core.
Wiring connection and consumables

Item Total
Description
No. (EA)
Terminals, lock nuts and lock washer, according to cable sizes
1 +95
(include spares and termination kits)
2 Wood plate for the base of the generators, tanks and transformer. 16x4=64
3 Cable Trays for landing the cables and guarantee their protection 300
Wood plate with the size of the door’s entries. Size TBD by
4 5
contractor
5 Temporary fence for the MV/LV transformer 1
Grounding material for temporary fence, ground connectors (check
6 20
section 3.4 for details)
(*) Note: The contractor shall supply any additional materials not explicitly listed, but essential for ensuring
a safe and compliant equipment installation.
Sahara Response: Noted and confirmed on this.
SA Vendor Approval Letter
Saudi Aramco E-Reference No. 0005481

Registration Approval Letter


October 10, 2022

Attention : HAAM INTERNATIONAL TRADING EST.

CR Number : 2051054171
Supplier Type: Materials Vendor Only
Country : Saudi Arabia
We are pleased to inform you that HAAM INTERNATIONAL TRADING EST. is now registered in the Saudi
Aramco Supplier Management System under Vendor Code No. 10109122, provided your company continues
to meet all relevant Saudi Arabian and Saudi Aramco standards.

This registration, however, should not be construed as a commitment by Saudi Aramco to procure from you.
Being registered as a supplier only grants your company the opportunity, along with other registered
sources, to respond to requests for submitting proposals in accordance with Saudi Aramco's established
policies and procedures. All procurement instruments including but not limited to service contracts, purchase
agreements, or purchase orders will be issued based on the name and address included in your commercial
registration (CR), as stated in your Supplier Registration.

Saudi Aramco wishes to remind you that being recognized as a supplier carries with it serious obligations
and responsibilities to act in a legal and ethical manner. We wish to remind you of the Saudi Aramco
Supplier Code of Conduct (SCOC) which you acknowledged. Failure to abide by the principles set forth in
the SCOC can result in adverse actions being taken by Saudi Aramco against you including suspension of
you as a supplier. Saudi Aramco also expects each of its suppliers to satisfy each of the requirements of any
procurement instrument which might be placed and to act responsibly and reliably as a supply chain supplier.

Material Suppliers should apply for Saudi Aramco Supplier Portal access by forwarding a request to
[email protected]. The Supplier Portal is the main electronic business tool used between
Saudi Aramco and its suppliers and serves to improve the flow and accuracy of key supply chain information.

For further information or assistance please contact the Saudi Aramco Supplier Help Desk by forwarding a
request to [email protected] or via the unified call center 800-116-1168 for In-Kingdom
suppliers or +966 (11) 290-8950 for Out-of-Kingdom suppliers.

Moamar Khazal Al Usaimi, Supervisor


Supplier Registration Unit
Supplier Relationship Management Div

It is the responsibility of the supplier to update Saudi Aramco Supplier Registration Profile through Ariba for
the following:
1. Change of Name / Commercial Registration Number / Address / Owner(s)
2. Any change of the supplier location
3. Discontinue supply of approved commodities (9COMs and 9CATS)

This is an electronically generated letter by Saudi Aramco. To verify Supplier approval status, please contact
Supplier Help Desk at [email protected]
Power Cable Datasheet

1x240mm2 CU/XLPE/PVC 1KV


RIYADH CABLES GROUP COMPANY
P.O. Box 26862, Riyadh 11496 Saudi Arabia
DIMENSIONAL DATA FOR
1x240mm² CU/XLPE/PVC 1 kV

DESCRIPTION UNIT DETAILS


Reference Standard IEC 60502-1
Rated voltage of cable Uo/U kV 0.6/1
Number of cores No. 1
Nominal conductor cross-sectional area mm² 240
Shape of conductor Round Compacted (Class 2)
Conductor material Copper
Number of strands No. 61
Approximate diameter of conductor mm 18.4
Insulation material XLPE
Nominal thickness of XLPE insulation mm 1.7
Approximate diameter over insulation mm 21.8
Material of outer sheath Extruded PVC-ST2
Nominal thickness of PVC outer sheath mm 1.7
Approximate overall diameter of cable mm 26
Approximate weight of complete cable kg/km 2410
Colour of insulation BLACK
Colour of outer sheath BLACK

Printed by: Eng. EYAD Reviewed By: S.Eng. A.Darweesh Approved by: G.M. M.Al-Shmoury
25-Mar-2019

FORM# TE/A/F/07 Issue no.00 08.12.1998 Page 1 of 2


RIYADH CABLES GROUP COMPANY
P.O. Box 26862, Riyadh 11496 Saudi Arabia
CABLE'S PARAMETERS FOR
1x240mm² CU/XLPE/PVC 1 kV

DESCRIPTION UNIT DETAILS


Rated voltage of cable Uo/U kV 0.6/1
Highest operating voltage Umax kV 1.2
Conductor DC resistance at 20°C Ω/km 0.0754
Conductor AC resistance at 90°C Ω/km 0.1000
Nominal inductance (trefoil formation) mH/km 0.258
Nominal reactance at 60 Hz (trefoil formation) Ω/km 0.097
Nominal impedance at 90°C (trefoil formation) Ω/km 0.139
Nominal capacitance µF/km 0.161
Minimum insulation resistance at 20°C MΩ.km 270
Minimum bending radius (during installation) mm 312
Maximum pulling tension through conductor kN 12
Max. permissible short circuit current through
kA 34.34
Conductor for 1 second
Max. permissible continuous conductor temp. °C 90
Max. permissible short circuit conductor temp. °C 250
Nominal voltage drop factor V/A/km 0.239
Continuous current rating: Single circuit in trefoil
formation in ground:
Amps 347
- Soil thermal resistivity 2 °Cm/W,
- Soil temperature 40 °C
- Direct burial at 700 mm depth
- Free air & shaded area at 55 °C ambient temp. Amps 440

Printed by: Eng. EYAD Reviewed By: S.Eng. A.Darweesh Approved by: G.M. M.Al-Shmoury
25-Mar-2019

FORM# TE/A/F/07 Issue no.00 08.12.1998 Page 2 of 2


Power Cable Datasheet
3x240mm2 CU/XLPE/PVC 1KV
RIYADH CABLES GROUP COMPANY
P.O. Box 26862, Riyadh 11496 Saudi Arabia
DIMENSIONAL DATA FOR
3x240mm² CU/XLPE/PVC 1 kV

DESCRIPTION UNIT DETAILS


Reference Standard IEC 60502-1
Rated voltage of cable Uo/U kV 0.6/1
Number of cores (Ph) No. 3
Nominal conductor cross-sectional area (Ph) mm² 240
Shape of conductors (Ph) Round Compacted (Class 2)
Conductor material Copper
Number of strands (Ph) No. 61
Approximate diameter of conductor (Ph) mm 18.4
Insulation material XLPE
Nominal thickness of XLPE insulation(Ph) mm 1.7
Approximate diameter over insulation(Ph) mm 21.8
Approximate diameter over Laid up cores mm 47.1
Material of inner sheath PVC
Nominal thickness of PVC inner sheath mm 1.6
Approximate diameter over inner sheath mm 50.8
Material of outer sheath Extruded PVC-ST2
Nominal thickness of PVC outer sheath mm 2.6
Approximate overall diameter of cable mm 56
Approximate weight of complete cable kg/km 8020
Colour of insulation BROWN, BLACK, GREY
Colour of outer sheath BLACK
Ph: Phase
Printed by: Eng. EYAD Reviewed By: S.Eng. A.Darweesh Approved by: G.M. M.Al-Shmoury
12-May-2019

FORM# TE/A/F/07 Issue no.00 08.12.1998 Page 1 of 2


RIYADH CABLES GROUP COMPANY
P.O. Box 26862, Riyadh 11496 Saudi Arabia
CABLE'S PARAMETERS FOR
3x240mm² CU/XLPE/PVC 1 kV

DESCRIPTION UNIT DETAILS


Rated voltage of cable Uo/U kV 0.6/1
Highest operating voltage Umax kV 1.2
Phase conductor DC resistance at 20°C Ω/km 0.0754
Phase conductor AC resistance at 90°C Ω/km 0.1012
3-phase inductance mH/km 0.223
3-phase reactance at 60 Hz Ω/km 0.084
3-phase impedance at 90°C Ω/km 0.132
3-phase capacitance µF/km 0.161
Minimum insulation resistance at 20°C MΩ.km 270
Minimum bending radius (during installation) mm 672
Maximum pulling tension through conductor kN 36
Max. permissible short circuit current through Phase
kA 34.34
Conductor for 1 second
Max. permissible continuous conductor temp. °C 90
Max. permissible short circuit conductor temp. °C 250
3-phase voltage drop factor V/A/km 0.228
Continuous current rating: (for Phase conductor)
Single circuit in ground: Amps 326
- Soil thermal resistivity 2 °Cm/W,
- Soil temperature 40 °C
- Direct burial at 700 mm depth
- Free air & shaded area at 55 °C ambient temp. Amps 375

Printed by: Eng. EYAD Reviewed By: S.Eng. A.Darweesh Approved by: G.M. M.Al-Shmoury
12-May-2019

FORM# TE/A/F/07 Issue no.00 08.12.1998 Page 2 of 2


Grounding Cable Datasheet

1x120mm2 CU/XLPE/PVC 1KV


RIYADH CABLES GROUP COMPANY
P.O. Box 26862, Riyadh 11496 Saudi Arabia
DIMENSIONAL DATA FOR
1x120mm² CU/XLPE/PVC 1 kV

DESCRIPTION UNIT DETAILS


Reference Standard IEC 60502-1
Rated voltage of cable Uo/U kV 0.6/1
Number of cores No. 1
Nominal conductor cross-sectional area mm² 120
Shape of conductor Round Compacted (Class 2)
Conductor material Copper
Number of strands No. 37
Approximate diameter of conductor mm 12.9
Insulation material XLPE
Nominal thickness of XLPE insulation mm 1.2
Approximate diameter over insulation mm 15.3
Material of outer sheath Extruded PVC-ST2
Nominal thickness of PVC outer sheath mm 1.5
Approximate overall diameter of cable mm 19
Approximate weight of complete cable kg/km 1210
Colour of insulation BLACK
Colour of outer sheath BLACK

Printed by: Eng. EYAD Reviewed By: S.Eng. A.Darweesh Approved by: G.M. M.Al-Shmoury
25-Mar-2019

FORM# TE/A/F/07 Issue no.00 08.12.1998 Page 1 of 2


RIYADH CABLES GROUP COMPANY
P.O. Box 26862, Riyadh 11496 Saudi Arabia
CABLE'S PARAMETERS FOR
1x120mm² CU/XLPE/PVC 1 kV

DESCRIPTION UNIT DETAILS


Rated voltage of cable Uo/U kV 0.6/1
Highest operating voltage Umax kV 1.2
Conductor DC resistance at 20°C Ω/km 0.1530
Conductor AC resistance at 90°C Ω/km 0.1969
Nominal inductance (trefoil formation) mH/km 0.266
Nominal reactance at 60 Hz (trefoil formation) Ω/km 0.1
Nominal impedance at 90°C (trefoil formation) Ω/km 0.221
Nominal capacitance µF/km 0.161
Minimum insulation resistance at 20°C MΩ.km 275
Minimum bending radius (during installation) mm 228
Maximum pulling tension through conductor kN 6
Max. permissible short circuit current through
kA 17.17
Conductor for 1 second
Max. permissible continuous conductor temp. °C 90
Max. permissible short circuit conductor temp. °C 250
Nominal voltage drop factor V/A/km 0.377
Continuous current rating: Single circuit in trefoil
formation in ground:
Amps 238
- Soil thermal resistivity 2 °Cm/W,
- Soil temperature 40 °C
- Direct burial at 700 mm depth
- Free air & shaded area at 55 °C ambient temp. Amps 276

Printed by: Eng. EYAD Reviewed By: S.Eng. A.Darweesh Approved by: G.M. M.Al-Shmoury
25-Mar-2019

FORM# TE/A/F/07 Issue no.00 08.12.1998 Page 2 of 2


MV Power Cable Datasheet
3Cx50mm2, 8.7/15kV Multi-Core
RIYADH CABLES GROUP COMPANY
P.O. Box 26862, Riyadh 11496 Saudi Arabia
DIMENSIONAL DATA FOR
3x50 mm² CU/XLPE/STA/PVC 15 kV

DESCRIPTION UNIT DETAILS


Reference Standard IEC 60502-2
Rated voltage of cable Uo/U kV 8.7/15
Number of cores (Ph) No. 3
Nominal conductor cross-sectional area (Ph) mm² 50
Form of stranding (Ph) Round Stranded Compacted (Class 2)
Conductor material Copper
Number of strands (Ph) No. 19
Approximate diameter of conductor (Ph) mm 8.1
Approximate thickness of extruded conductor screen mm 0.6
Approximate diameter over conductor screen mm 9.3
Insulation material XLPE
Nominal thickness of XLPE insulation mm 4.5
Approximate diameter over insulation mm 18.3
Approximate thickness of extruded insulation screen mm 0.6
Approximate diameter over insulation screen mm 19.5
Metallic layer1 material Copper Tapes
Nominal thickness of CUT screen mm 0.075
Approximate diameter over the CUT screen mm 19.8
Approximate diameter over Laid up cores mm 42.8
Nominal thickness of PVC separation sheath mm 1.5
Approximate diameter over separation sheath mm 46.3
Material of the metallic armour Galvanized Steel Tapes
Nominal thickness of steel tape armour No. x mm 2 x 0.5
Approximate diameter over armour mm 48.3
Material of outer sheath Extruded PVC-ST2
Nominal thickness of PVC outer sheath mm 2.7
Approximate overall diameter of cable mm 56
Approximate weight of complete cable kg/km 4330
Core identification (Ph) RED, YELLOW, BLUE [Strips]
Colour of outer sheath RED
Ph: Phase
Printed by: Eng. EYAD Reviewed By: S.Eng. A.Darweesh Approved by: G.M. M.Al-Shmoury
5-Feb-2019

FORM# TE/A/F/07 Issue no.00 08.12.1998 Page 1 of 2


RIYADH CABLES GROUP COMPANY
P.O. Box 26862, Riyadh 11496 Saudi Arabia
CABLE'S PARAMETERS FOR
3x50 mm² CU/XLPE/STA/PVC 15 kV

DESCRIPTION UNIT DETAILS


Rated voltage of cable Uo/U kV 8.7/15
Highest operating voltage Umax kV 17.5
Impulse withstand (BIL) voltage kV 95
Phase conductor DC resistance at 20°C Ω/km 0.3870
Phase conductor AC resistance at 90°C Ω/km 0.4939
3-phase inductance mH/km 0.367
3-phase reactance at 60 Hz Ω/km 0.139
3-phase impedance at 90°C Ω/km 0.513
3-phase capacitance µF/km 0.205
Minimum insulation resistance at 20°C MΩ.km 1080
Minimum bending radius (during installation) mm 840
Maximum pulling tension through conductor kN 7.5
Max. partial discharge at 1.73 Uo pC 10
Max. permissible short circuit current through Phase
kA 7.15
Conductor for 1 second
Max. permissible continuous conductor temp. °C 90
Max. permissible short circuit conductor temp. °C 250
3-phase voltage drop factor V/A/km 0.829

Continuous current rating: (for Phase conductor)


Single circuit in ground:
Amps 133
- Soil thermal resistivity 2 °Cm/W,
- Soil temperature 40 °C
- Direct burial at 1000 mm depth
- Free air & shaded area at 55 °C ambient temp. Amps 148

Printed by: Eng. EYAD Reviewed By: S.Eng. A.Darweesh Approved by: G.M. M.Al-Shmoury
5-Feb-2019

FORM# TE/A/F/07 Issue no.00 08.12.1998 Page 2 of 2


Cable Ladder of GI Type (Size = 300x150x2.5mm)
PARTEX Heat Shrink Tubing Datasheet
HEATSHRINK TUBING
2:1 RATIO SINGLE WALL
Material: Low Smoke, Zero Halogen Polyolefin
Temp Range: -67°F to 257°F
Flammability: Flame Retardant to VW-1
Voltage: up to 600 Volts
Tensile Strength: > 1508.39 psi
Dielectric Strength: > 150 V/cm
Concentricity: > 65%
Shrink Activation Temp: 194°F

PROPERTY DATA CONDITION


Tensile Strength > 1508.39 psi
Tensile Strength After Aging > 1058.78 psi 316.4 ± 33.8°F, 168 hours
Elongation > 200%
Elongation After Aging > 100% 273.2°F, 60 days
Longitudinal Change > ± 5%
14
Volume Resistivity 10 W-cm
Corrosion No Corrosion
Copper Stability > 100%

Description
Partex Heatshrink Tubing is manufactured from a flame retardant, crosslinked polyolefin
and is UL recognized. Available in black, brown, red, yellow, green, blue , gray, white,
clear, and ground (yellow/green).
Applications
Heatshrink Tubing can be used to repair or insulate wires, give environmental protection to
conductors, joints, terminals and connections or bundle cables together and is used by
Electrical Engineers and in Railway, Aerospace and Military Industries.

Partex Marking Systems, Inc. | 1155 N. Main Street | Lombard, IL 60148


P: 630-516-0400 | F: 630-833-7631 | E-mail: [email protected]
WWW.PARTEX.US

E479774 REV 1: 12/15/20


AS SUPPLIED AFTER RECOVERY

PARTEX INSIDE WALL WALL REEL LENGTH


INSIDE DIAMETER (d)
PART NO. DIAMETER (D) THICKNESS THICKNESS

MM INCH MM MM INCH MM INCH METER FEET


HS212-* 1.2 3/64 .20 ± .08 0.6 3/128 0.33 0.013 150 492
HS216-* 1.6 1/16 .20 ± .08 0.8 1/32 0.36 0.014 150 492
HS224-* 2.4 3/32 .20 ± .09 1.0 3/64 0.44 0.017 150 492
HS232-* 3.2 1/8 .25 ± .09 1.5 1/16 0.44 0.017 150 492
HS248-* 4.8 3/16 .25 ± .09 2.0 3/32 0.44 0.017 75 246
HS264-* 6.4 1/4 .28 ± .10 3.0 1/8 0.56 0.022 75 246
HS295-* 9.5 3/8 .30 ± .12 4.5 3/16 0.56 0.022 75 246
HS2127-* 12.7 1/2 .30 ± .12 6.0 1/4 0.56 0.022 50 164
HS2191-* 19.1 3/4 .38 ± .15 10.0 3/8 0.77 0.030 50 164
HS2254-* 25.4 1 .42 ± .15 12.5 1/2 0.77 0.030 30 98
HS2381-* 38.1 1 1/2 .50 ± .15 21.0 3/4 0.87 0.034 30 98
HS2508-* 50.8 2 .50 ± .15 27.0 1 0.97 0.038 30 98
HS2762-* 76.2 3 .70 ± .30 38.1 1 1/2 1.40 0.055 15 49
HS21016-* 101.6 4 .70 ± .30 50.8 2 1.40 0.055 15 49
Replace * with desired color. for example: HS264-BLACK, HS295-GROUND
BLACK, BROWN, RED, YELLOW, GREEN, BLUE, GREY, WHITE, CLEAR, GROUND (yellow/green)

4ft. Sticks: add "-4" after the color. Only available in 9.5mm and larger. For example: HS295-BLACK-4

Multi-Color Kits: Each pack consists of (20) 10in sticks, 2 of each color.

AS SUPPLIED AFTER RECOVERY


PARTEX PART WALL WALL
INSIDE DIAMETER (D) INSIDE DIAMETER (d)
NO. THICKNESS THICKNESS

MM INCH MM MM INCH MM INCH


HS232-KIT2 3.2 1/8 .25 ± .09 1.5 1/16 0.44 0.017
HS248-KIT2 4.8 3/16 .25 ± .09 2.0 3/32 0.44 0.017
HS264-KIT2 6.4 1/4 .28 ± .10 3.0 1/8 0.56 0.022
HS295-KIT2 9.5 3/8 .30 ± .12 4.5 3/16 0.56 0.022
HS2127-KIT2 12.7 1/2 .30 ± .12 6.0 1/4 0.56 0.022
HS2191-KIT2 19.1 3/4 .38 ± .15 10.0 3/8 0.77 0.030
HS2254-KIT2 25.4 1 .42 ± .15 12.5 1/2 0.77 0.030
HS2381-KIT2 38.1 1 1/2 .50 ± .15 21.0 3/4 0.87 0.034

Partex Marking Systems, Inc. | 1155 N. Main Street | Lombard, IL 60148


P: 630-516-0400 | F: 630-833-7631 | E-mail: [email protected]
WWW.PARTEX.US

REV 1: 12/15/20
E479774
Raychem LV+MV Heat-shrink
Termination Kit
10 Chapter 1 : Cable Terminations Heat-shrink Terminations EPKT

EPKT
Raychem Low Voltage Heat-shrink Terminations up to 1 kV

FEATURES ƒ Hot-melt adhesive-coated cable


breakout and seeling sleeves
APPLICATION ƒ For sealing and protection of indor or
outdoor cable ends on armoured or
unarmoured cables.
ƒ For 2, 3 and 4 core cables

CONFORMS TO ƒ Tested in accordance to CENELEC HD


623 S1.1996 and EN 50393

1 kV 3 and 4-core indoor and outdoor terminations for armoured and unarmoured cables
Product name No of cores Conductor size (mm2) Part number
EPKT 0030 (S10) 3 25 – 50 804937-011
EPKT 0046 (S10) 3 70 – 150 963807-000
EPKT 0062 (S10) 3 185 – 300 208159-011
EPKT 0015 (S20) 4 4 – 16 288775-000
EPKT 0031 (S10) 4 25 – 50 005023-000
EPKT 0047 (S10) 4 70 – 150 597107-000
EPKT 0063 (S10) 4 185 – 300 063097-000

1 kV 1, 3 and 4-core indoor and outdoor terminations for armoured cables


Product name No of cores Conductor size (mm2) Part number
EPKT 0017 (S5) 2 25 – 50 024865-000
EPKT 0003 (S10) 4 4 – 16 121775-000
EPKT 0019 (S5) 4 25 – 50 868777-000
EPKT 0035 (S5) 4 70 – 150 223409-000
EPKT 0051 (S5) 4 185 – 300 803719-000

EPKT
Raychem Low Voltage Heat-shrink Terminations 3.6 kV

3.6 kV 3-core indoor and outdoor terminations


Product name No of cores Conductor size (mm2) Part number
650mm core tail length
EPKT 2042 3 25 – 50 796188-011
EPKT 2052 3 70 – 120 796194-000
EPKT 2062 3 150 – 240 796200-011
850mm core tail length
EPKT 2043 3 25 – 50 796189-011
EPKT 2053 3 70 – 120 796195-011
EPKT 2063 3 150 – 240 796201-000
1200mm core tail length
EPKT 2044 3 25 – 50 796190-000
EPKT 2054 3 70 – 120 796196-000
EPKT 2064 3 150 – 240 796202-000

ENERGY /// ENERGY ACCESSORIES


Chapter 1 : Cable Terminations Heat-shrink Terminations EPKT 11

EPKT
Raychem Medium Voltage Heat-shrink Terminations 7.2 kV
Cable
terminations

FEATURES ƒ Universal termination family for


12-36 kV based on Raychem SCTM
stress control technology
ƒ Red non-tracking Raychem HVOT
tubing provides excellent
environmental protection
APPLICATION ƒ All applications for polymeric 1-core,
3-core, armoured and unarmoured
cables
ƒ Can be used in combination with
Raychem RICS / RCAB / RSRB
switchgear connection systems
Length of termination tail (3-core only)
for 450 mm = H1 CONFORMS TO ƒ Tested in accordance to CENELEC
for 650 mm = H2 HD.629.1.S2:2006, IEC 60502-4 and
for 800 mm = H3 IEEE 48
for 1200 mm = H4

7.2 kV 1-core indoor terminations for polymeric cables


Product name Conductor size (mm2) Part number
EPKT 7A1XI 16 – 50 369608-011
EPKT 7B1XI 70 – 120 034189-000
EPKT 7C1XI 150 – 240 882065-011
EPKT 7D1XI 300 – 500 769766-011
EPKT 7E1XI 630 – 1000 393728-000

7.2 kV 1-core outdoor terminations for polymeric cables

Product name Conductor size (mm2) Part number


EPKT 7B1XO 70 – 120 240394-000
EPKT 7C1XO 150 – 240 519922-011
EPKT 7D1XO 300 – 500 318838-011
EPKT 7E1XO 630 – 1000 619899-011

7.2 kV 3-core indoor terminations for polymeric cables


Product name Conductor size (mm2) Part number
EPKT 7C3XIH2 150 – 240 310407-011
EPKT 7C3XIH3 150 – 240 565544-011
EPKT 7D3XIH2 300 – 500 TBC

7.2 kV 3-core outdoor terminations for polymeric cables


Product name Conductor size (mm2) Part number
EPKT 7C3XOH2 150 – 240 964985-000
EPKT 7D3XOH1 300 – 500 955857-000
EPKT 7D3XOH3 300 – 500 895086-000

ENERGY /// ENERGY ACCESSORIES


12 Chapter 1 : Cable Terminations Heat-shrink Terminations EPKT

EPKT
Raychem Medium Voltage Heat-shrink Terminations up to
17.5 kV

FEATURES ƒ Universal termination family for


12-36 kV based on Raychem SCTM
stress control technology
ƒ Red non-tracking Raychem HVOT
tubing provides excellent
environmental protection

APPLICATION ƒ All applications for polymeric and


MIND paper on 1-core, 3-core,
armoured and unarmoured cables
ƒ Can be used in combination with
Raychem RICS / RCAB / RSRB
Length of termination tail (3-core only) switchgear connection systems
for 450 mm = H1
for 650 mm = H2 CONFORMS TO ƒ Tested in accordance to CENELEC
for 800 mm = H3 HD.629.1.S2:2006, IEC 60502-4 and
for 1200 mm = H4 IEEE 48

Raychem Medium Voltage Heat-shrink Terminations up to 17.5 kV

Product name Conductor size (mm2) Part number


17.5 kV 1-core indoor terminations for polymeric cables
EPKT 17B1XI 35 – 70 500365-011
EPKT 17C1XI 95 – 240 068756-011
EPKT 17D1XI 300 – 400 328499-011
EPKT 17E1XI 500 – 800 027618-011
EPKT 17F1XI 1000 896210-011
17.5 kV 1-core outdoor terminations for polymeric cables
EPKT 17B1XO 35 – 70 595847-011
EPKT 17C1XO 95 – 240 931928-011
EPKT 17D1XO 300 – 400 206772-011
EPKT 17E1XO 500 – 800 712995-011
EPKT 17F1XO 1000 051492-011
17.5 kV 3-core indoor terminations for polymeric cables
EPKT 17A3XIH2 16 – 25 842908-011
EPKT 17A3XIH4 16 – 25 154667-011
EPKT 17B3XIH2 35 – 70 007825-011
EPKT 17B3XIH4 35 – 70 663811-011
EPKT 17C3XIH2 95 – 240 258166-011
EPKT 17C3XIH4 95 – 240 889147-011
EPKT 17D3XIH2 300 – 400 789902-011
EPKT 17D3XIH4 300 – 400 405002-011
17.5 kV 3-core outdoor terminations for polymeric cables
EPKT 17A3XOH2 16 – 25 470454-000
EPKT 17A3XOH3 16 – 25 208196-000
EPKT 17B3XOH2 35 – 70 168183-011
EPKT 17B3XOH4 35 – 70 283692-011
EPKT 17C3XOH2 95 – 240 181259-011
EPKT 17C3XOH4 95 – 240 667923-000
EPKT 17D3XOH3 300 – 400 747026-000
EPKT 17D3XOH4 300 – 400 434873-011
17.5 kV 3-core indoor terminations for paper cables
EPKT 17A3MIH2 16 – 25 818652-000
EPKT 17A3MIH4 16 – 25 251778-000
EPKT 17B3MIH2 35 – 70 085596-011
EPKT 17B3MIH4 35 – 70 006552-000
EPKT 17C3MIH2 95 – 240 025719-011
EPKT 17C3MIH4 95 – 240 835269-011
EPKT 17D3MIH2 300 – 400 321575-011
17.5 kV 3-core outdoor terminations for paper cables
EPKT 17A3M0H2 16 – 25 468180-000
EPKT 17A3M0H4 16 – 25 TBC
EPKT 17B3M0H2 35 – 70 740131-011
EPKT 17B3M0H3 35 – 70 152178-000
EPKT 17C3M0H2 95 – 240 158810-011
EPKT 17C3M0H4 95 – 240 313358-011
EPKT 17D3M0H2 300 – 400 604082-011
EPKT 17D3M0H4 300 – 400 702854-011

ENERGY /// ENERGY ACCESSORIES


Chapter 1 : Cable Terminations Heat-shrink Terminations EPKT 13

EPKT
Raychem Medium Voltage Heat-shrink Terminations up to
24 kV Cable
terminations

FEATURES ƒ Universal termination family for 12-36


kV based on Raychem SCTM stress
control technology
ƒ Red non-tracking Raychem
HVOT tubing provides excellent
environmental protection
APPLICATION ƒ All applications for polymeric and
MIND paper on 1-core, 3-core,
armoured and unarmoured cables
ƒ Can be used in combination with
Raychem RICS / RCAB / RSRB
Length of termination tail (3-core only)
switchgear connection systems
for 450 mm = H1
for 650 mm = H2 CONFORMS TO ƒ Tested in accordance to CENELEC
for 800 mm = H3 HD.629.1.S2:2006, IEC 60502-4 and
for 1200 mm = H4 IEEE 48

Raychem Medium Voltage Heat-shrink Terminations up to 24 kV

Product name Conductor size (mm2) Part number


24 kV 1-core indoor terminations for polymeric cables
EPKT 24B1XI 25 – 50 562168-000
EPKT 24C1XI 70 – 185 922196-011
EPKT 24D1XI 240 – 300 451649-000
EPKT 24E1XI 400 – 630 975658-011
EPKT 24F1XI 800 – 1000 306994-000
24 kV 1-core outdoor terminations for polymeric cables
EPKT 24B1XO 25 – 50 613670-011
EPKT 24C1XO 70 – 185 278218-011
EPKT 24D1XO 240 – 300 485566-000
EPKT 24E1XO 400 – 630 792760-011
EPKT 24F1XO 800 – 1000 844961-000
24 kV 1-core indoor terminations for paper cables
EPKT 24B1MI 25 – 50 047852-000
EPKT 24C1MI 70 – 185 503845-000
EPKT 24D1MI 240 – 300 198763-000
24 kV 3-core indoor terminations for polymeric cables
EPKT 24B3XIH2 25 – 50 658587-011
EPKT 24B3XIH3 25 – 50 TBC
EPKT 24C3XIH2 70 – 185 397856-011
EPKT 24C3XIH4 70 – 185 773849-000
EPKT 24D3XIH2 240 – 300 428150-011
24 kV 3-core outdoor terminations for polymeric cables
EPKT 24B3XOH3 25 – 50 462038-011
EPKT 24C3XOH4 70 – 185 855463-011
EPKT 24D3XOH3 240 – 300 896693-011
24 kV 3-core indoor terminations for paper cables
EPKT 24B3MIH2 25 – 50 957227-000
EPKT 24C3MIH2 70 – 185 136493-000
EPKT 24D3MIH2 240 – 300 724317-000
24 kV 3-core outdoor terminations for paper cables
EPKT 24B3MOH3 25 – 50 483103-000
EPKT 24C3MOH3 70 – 185 499917-000
EPKT 24C3MOH4 70 – 185 915409-000
EPKT 24D3MOH3 240 – 300 516181-000
EPKT 24D3MOH4 240 – 300 013571-000

ENERGY /// ENERGY ACCESSORIES


14 Chapter 1 : Cable Terminations Heat-shrink Terminations EPKT

EPKT
Raychem Medium Voltage Heat-shrink Terminations up to
33 kV

FEATURES ƒ Universal termination family for


12-36 kV based on Raychem SCTM
stress control technology
ƒ Red non-tracking Raychem HVOT
tubing provides excellent
environmental protection

APPLICATION ƒ All applications for polymeric and


MIND paper on 1-core, 3-core,
armoured and unarmoured cables

CONFORMS TO ƒ Tested in accordance to CENELEC


Length of termination tail (3-core only) HD.629.1.S2:2006, IEC 60502-4 and
for 450 mm = H1 IEEE 48
for 650 mm = H2
for 800 mm = H3
for 1200 mm = H4

Raychem Medium Voltage Heat-shrink Terminations up to 33 kV

Product name Conductor size (mm2) Part number


33 kV 1-core indoor terminations for polymeric cables
EPKT 36C1XI 50 – 95 454523-011
EPKT 36D1XI 120 – 185 308359-011
EPKT 36E1XI 240 – 500 651264-011
EPKT 36F1XI 630 – 1000 700320-011
TBC 1000 TBC
33 kV 1-core outdoor terminations for polymeric cables
EPKT 36C1XO 50 – 95 900926-011
EPKT 36D1XO 120 – 185 553365-011
EPKT 36E1XO 240 – 500 372083-011
EPKT 36F1XO 630 – 1000 407002-011
33 kV 3-core indoor terminations for polymeric cables
EPKT 36C3XIH2 50 – 95 320645-000
EPKT 36C3XIH4 50 – 95 559139-011
EPKT 36D3XIH2 120 – 185 599496-011
EPKT 36D3XIH4 120 – 185 TBC
EPKT 36E3XIH2 240 – 500 174907-011
EPKT 36E3XIH3 240 – 500 683636-011
33 kV 3-core outdoor terminations for polymeric cables
EPKT 36C3XOH4 50 – 95 921312-011
EPKT 36D3XOH4 120 – 185 060437-011
EPKT 36E3XOH4 240 – 500 496517-011

NOTE Indoor and outdoor versions of PILC terminations available on request.


Indoor and outdoor versions of paper MIND terminations available on request.

ENERGY /// ENERGY ACCESSORIES


RAYCHEM HEAT-SHRINKABLE TERMINATION
SYSTEMS - EPKT
FOR MI/MIND PAPER AND PLASTIC INSULATED CABLES UP TO 1 KV

KEY FEATURES With millions of installations throughout the world, Raychem cable
terminations from TE Connectivity for up to 1 kV are acknowledged to be
• High insulating and sealing
more reliable and quicker to install than conventional systems.
ability even in extreme
temperatures, atmospheric A proven system: consistent performance in extreme temperatures,
pollution and ultra-violet atmospheric pollution and ultra-violet light has proven the insulating and
light sealing ability of TE’s Raychem cable terminations for more than 35 years.

• Meets CENELEC 50393 Ease of installation: installed by way of heat-shrinking, the heat shrink
system saves time, eliminates special equipment and simplifies work
• Easy to install
overhead and work in confined spaces. Varying cable constructions can
• Kits cover a wide range be easily accommodated, and every kit typically covers three to four cable
of cable sizes and varying sizes. Thus inventories are reduced and stockkeeping minimized.
cable constructions
Performance: TE’s Raychem cable terminations meet our specification PPS
3013, which includes the requirements of the major national standards and
international norms and also meets CENELEC 50393. High performance
and efficiency are the results of TE Connectivity’s expertise in materials
science and electrical power engineering, gained through a sustained
research effort and extensive experience as one of the largest cable
accessory makers.

Customers can count on consistent, high quality products, driven by TE’s


proven innovation and backed by our extraordinary customer support.

ENERGY /// RAYCHEM HEAT-SHRINKABLE TERMINATION SYSTEMS - EPKT


Raychem Heat-Shrinkable Termination Systems - EPKT

TE connectivity delivers a wide range of terminating and


jointing systems and support customers with full service,
installer training and technical assistance to meet the demands
of the growing world of energy.

Test Sequence Result


A.C. Voltage Withstand in Air 4kV for 1 minute no breakdown and no flashover
between each phase core in turn and all
Insulation Resistance in Air >1000M
other phase cores
A.C. Voltage Withstand in Water 4kV for 1 minute no breakdown and no flashover

between bunched phase cores and grounded


Insulation Resistance in Water water & between each phase core in turn >1000M
and all other phase cores

63 cycles
5h heating, 3h cooling
conductor temperature:
Load Cycling in Air pass
Paper cables: 85°C
PVC cables: 75°C
XLPE cables: 95°C

Load Cycling in Water as above, with cable in 1m water pass

A.C. Voltage Withstand in Water 4kV for 1 minute no breakdown and no flashover

Insulation Resistance in Water as above, with cable in 1m water >1000M

1. All voltages are phase to ground


Notes:
2. Further details are available on request

ORDERING INFORMATION
TE Connectivity’s Raychem termination kits are available for MI/MIND paper and plastic insulated cables for up to
1 kV, with 2 to 4 core and with conductor cross-sections up to 400 mm2. Solderless earth connections and a full
selection table are available on request.

TE’s Raychem termination kits are supplied complete with full installation and application information.
For further details on this or any other products of TE’s product family Raychem, please contact your local sales
representative.

FOR MORE INFORMATION:


TE Technical Support Centers
USA: + 1 800 327 6996
France: + 33 380 583 200
te.com/energy UK: + 44 0870 870 7500
©2016 TE Connectivity Ltd. family of companies. All Rights Reserved. EPP-0117-DDS-6/16 Germany: + 49 896 089 903
Spain: + 34 916 630 400
Raychem, TE Connectivity and TE connectivity (logo) are trademarks. Other logos, product and/or company names might be Italy: + 39 333 250 0915
trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information
in this brochure, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee Benelux: + 32 16 351 731
that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information Canada: + 1 (905) 475-6222
contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained Mexico: + 52 (0) 55-1106-0800
herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions
in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change Latin/S. America: + 54 (0) 11-4733-2200
without notice. Consult TE for the latest dimensions and design specifications. China: + 86 (0) 400-820-6015

ENERGY /// RAYCHEM HEAT-SHRINKABLE LIVE END SEALS - EPKT


C EMBRE LUGS DATASHEET
HEAVY DUTY COPPER TUBE TERMINALS 2A-2M
double hole fixing - for Copper conductors

Dimensions mm
Conductor Size Ø Quantity Mechanical Hydraulic
sqmm Stud Type Box/Bag Tools Tools
mm Øi B M N E L d
50 12 2A10-2M12 10,0 21,0 14,0 12,0 44,5 112,5 13,2 75/25

TN70SE
12 2A14-2M12 11,3 22,0 16,0 14,0 44,5 123,5 13,2 50/25
70
14 2A14-2M14 11,3 25,0 18,0 16,0 44,5 127,5 15,0 75/25

HT45-E B450ND-BV
12 2A19-2M12 13,5 25,0 16,0 14,0 44,5 128,0 13,2 50/25
95

TN120 SE*

HT120 and tools and heads with 130 kN crimping force


14 2A19-2M14 13,5 25,0 18,0 16,0 44,5 132,0 15,0 50/25

RH60C HT60C B600C B600CND


12 2A24-2M12 15,2 28,5 16,0 14,0 44,5 135,5 13,2 50/25

HT81-UD RHU81-D
120 14 2A24-2M14 15,2 28,5 18,0 16,0 44,5 139,5 15,0 50/25

RH50 B500 B500ND


16 2A24-2M16 15,2 28,5 18,0 17,0 44,5 140,5 17,0 50/25

HT51
12 2A30-2M12 16,7 31,5 16,0 14,0 44,5 142,5 13,2 30/15
150
14 2A30-2M14 16,7 31,5 18,0 16,0 44,5 146,5 15,0 30/15
12 2A37-2M12 19,2 35,5 16,0 14,0 44,5 152,5 13,2 30/15
The 2A-2M series cable lugs are de-
185 14 2A37-2M14 19,2 35,5 18,0 16,0 44,5 156,5 15,0 30/15
signed for heavy duty, for groun-
16 2A37-2M16 19,2 35,5 19,0 17,0 44,5 158,5 17,0 30/15
ding structures and equipment

ECW-H3D
12 2A48-2M12 21,1 39,0 16,0 14,0 44,5 153,5 13,2 20/5
both indoors and outdoors and for
240 14 2A48-2M14 21,1 39,0 18,0 16,0 44,5 157,5 15,0 25/5
medium voltage applications up
16 2A48-2M16 21,1 39,0 19,0 17,0 44,5 159,5 17,0 25/5
to 35 kV.

RHU520
12 2A60-2M12 23,7 44,0 20,0 14,0 44,5 174,0 13,2 15/5
2A-2M series terminals are made
300 14 2A60-2M14 23,7 44,0 22,0 16,0 44,5 178,0 15,0 20/5
from high purity Copper tube with
16 2A60-2M16 23,7 44,0 19,0 17,0 44,5 176,0 17,0 20/5
a purity greater than 99.9%, and
12 2A80-2M12 27,0 51,0 20,0 14,0 44,5 177,5 13,2 10/5
are annealed.
400 14 2A80-2M14 27,0 51,0 22,0 16,0 44,5 181,5 15,0 10/5
They feature a double length bar-
16 2A80-2M16 27,0 51,0 22,0 19,0 44,5 184,5 17,0 15/5
rel for enhanced electrical and
12 2A100-2M12 30,3 56,5 20,0 14,0 44,5 178,5 13,2 10/5
mechanical performance in hea-
500 14 2A100-2M14 30,3 56,5 22,0 16,0 44,5 182,5 15,0 10/1
16 2A100-2M16 30,3 56,5 22,0 19,0 44,5 185,5 17,0 8/1
vy duty applications.
The double hole fixing ensures gre-
12 2A120-2M12 33,4 61,5 20,0 14,0 44,5 196,5 13,2 15/1
630 14 2A120-2M14 33,4 61,5 22,0 19,0 44,5 200,5 15,0 15/1
ater mechanical stability even in
16 2A120-2M16 33,4 61,5 22,0 19,0 44,5 203,5 17,0 15/1
the presence of electrodynamic
14 2A160-2M14 38,0 72,0 22,0 19,0 44,5 225,5 15,0 10/1
stresses.
800
16 2A160-2M16 38,0 72,0 24,0 19,0 44,5 227,5 17,0 10/1
The absence of an inspection hole
12 2A200-2M12 44,0 80,0 20,0 14,0 44,5 233,5 13,2 6/2
prevents the entry of water or moi-
1000 16 2A200-2M16 44,0 80,0 22,0 19,0 44,5 240,5 17,0 5/1 sture into the crimped joint making
20 2A200-2M20 44,0 80,0 24,0 23,0 44,5 246,5 21,0 6/2 these terminals suitable for outdoor
applications.
*See page 187 The terminals are electrolytically
Tin plated to prevent atmospheric
corrosion.
Details of the appropriate crimping
tools and dies are shown on pages
348 to 349.


Not UL approved

43
MEDIUM VOLTAGE COPPER TERMINALS CA-2M
two hole fixing

Conductor Size Ø Dimensions mm


Quantity Hydraulic
(sqmm) Stud Type Box/Bag Tools
& Format mm Øi B M N L d
8 CA25-2M8 6,8 14,0 10,0 11,0 113,5 8,4 200/50
25 R
12 CA25-2M12 6,8 21,0 16,0 14,0 122,5 13,2 100/50
8 CA25-2M8 6,8 14,0 10,0 11,0 113,5 8,4 200/50

HT45-E B450ND-BV
25 BR/BS* 10 CA25-2M10 6,8 18,0 13,0 11,0 116,5 10,5 150/50
12 CA25-2M12 6,8 21,0 16,0 14,0 122,5 13,2 150/50
30 RC/S ÷ 40 S 12 CA40S-2M12 8,2 21,5 16,0 14,0 123,5 13,2 100/50

HT51 RH50 B500 B500ND B550

HT120 and tools and heads with 130 kN crimping force


35 BR/BS* 12 CA35-2M12 8,3 21,5 16,0 14,0 123,5 13,2 100
50 RC 12 CA50R-2M12 8,7 20,5 16,0 14,0 123,5 13,2 100 /50 CA-2M and 2A-2M Copper Tube

HT81-UD RHU81-D
50 S 12 CA50S-2M12 9,5 21,0 16,0 14,0 123,5 13,2 100 /50
Terminal Lugs are designed for
50 BR/BS* 12 CA50-2M12 9,5 21,0 16,0 14,0 123,5 13,2 90 /3
medium voltage applications up
63 S ÷ 70 S 12 CA70S-2M12 11,0 27,0 16,0 14,0 125,5 13,2 50 /25
to 35 kV. Manufactured from Cop-
70 BR/BS* 12 CA70S-2M12 11,0 27,0 16,0 14,0 125,5 13,2 50 /25
per tube with a purity greater than

ECW-H3D
RHU520
80 S ÷ 95 RC 14 CA95R-2M14 12,0 28,0 18,0 16,0 139,5 15,0 30 /15
99.9%, annealed and Tin plated.
95 S ÷ 100 S 14 CA95S-2M14 13,5 29,0 18,0 16,0 139,5 15,0 30 /15
The extended barrel enhances
95 BR/BS* 12 CA95-2M12 13,5 28,0 16,0 14,0 135,5 13,2 30 /15
electrical and mechanical perfor-
120 RC/S ÷ 150 RC 14 CA150R-2M14 15,0 31,0 18,0 16,0 145,5 15,0 30 /15
mance.
120 BR/BS* 12 CA120-2M12 15,0 31,0 16,0 14,0 141,5 13,2 30 /15
The absence of an inspection hole
150 S ÷ 160 RC 14 CA150S-2M14 16,5 32,0 18,0 16,0 145,5 15,0 30 /15
prevents moisture entry into the
150 BR/BS* 12 CA150-2M12 16,5 32,0 16,0 14,0 141,5 13,2 30 /15
crimped joint. Featuring an exten-
160 S ÷ 200 RC 14 CA200R-2M14 17,0 32,5 18,0 16,0 145,0 15,0 30 /15
ded palm with two fixing holes at
185 BR/BS* 12 CA185-2M12 18,0 32,5 16,0 14,0 141,5 13,2 30 /15
44.5 mm centres.
200 S ÷ 240 RC 14 CA240R-2M14 19,2 43,0 18,0 16,0 151,5 15,0 15 /5
Details of the appropriate crimping
240 S ÷ 315 RC 14 CA315R-2M14 21,5 43,0 18,0 16,0 149,5 15,0 20 /5
tools and dies are shown on page
240 BR/BS* 12 CA240-2M12 20,5 43,0 16,0 14,0 147,5 13,2 15 /5
353.
300 BR/BS* 12 CA300-2M12 23,0 43,0 16,0 14,0 145,5 13,2 15 /5
315 S 14 CA315S-2M14 23,7 44,0 18,0 16,0 149,5 15,0 20 /5
Conductor Format: R = Round, RC = Round Compact, S = Sector, BR = BS EN 60228 Round, BS* = BS EN 60228 size - Sector shaped
* = Pre-rounding required, consult CEMBRE for appropriate die set

MEDIUM VOLTAGE COPPER TERMINALS 2A-2M/55°


palm bent at 55° - two hole fixing

Ø Dimensions mm
Conductor Size Quantity Hydraulic
Stud Type
sqmm Box/Bag Tools
mm Øi B M N d

The 2A-2M/55° Copper Tube Termi-


heads with
HT120 and
tools and

crimping
130 kN

force

400 R 14 2A80-2M14/55 27,0 51,0 22 16 15 10/5 nal Lugs have the same characte-
ECW-H3D
RHU520

ristics as the CA-2M and 2A-2M


ranges, with the additional feature
600 R ÷ 630 R 14 2A120-2M14/55 33,4 61,5 22 16 15 15/3 of the palm bent at 55°.
Details of the appropriate crimping
R = Round conductors tools and dies are shown on page
353.

69
COMPLIANCE CERTIFICATE
BURNDY LUGS DATASHEET
Compression Connections Copper Compression — Terminal — Code — Two Hole
Long Barrel — No Inspection Window

TYPES YA-2N, YA-2TC, YA-4N BEVELED


ENTRY
DIE AND COLOR CRIMP
CODE INFORMATION
HYLUG™
NO INSPECTION
Uninsulated Copper Compression Terminal WINDOW

UL Listed 90° C, Up to 35 kV 
CABLE
ACCOMMODATION
45° and 90° angles available. Please contact Customer Service to order:
1-800-346-4175 ELECTRO-TIN
PLATED

Features & Benefits


• No inspection window is ideal for more corrosive environments as the barrel
transition is not open
• Barrel is designed with an internal chamfer at the wire entry to ensure smooth
insertion of the wire, preventing possible damaging of the strands
• Long barrel allows for an increased number of crimps which will increase the
mechanical strength of the connection NOTE: Field bending straight lugs to achieve an angular connection will void UL Listing / CSA
• Two hole tongue/tang is recommended when space permits as the 2-hole Certifications and BURNDY will not be liable for the connection.
feature minimizes the terminations from loosening or rotating under vibration,
movement, or heat cycling
• 45° and 90° angular lugs are available; please contact Customer Service
• Electro-tin plated unless otherwise specified to reduce galvanic corrosion
(bimetallic) and resist corrosive elements
• Connectors are clearly marked with stamping and barrel color coding
• BURNDY certifies its products using the BURNDY Engineered System and
select other crimp tool manufacturers in accordance with one or more of the
UL categories in order to obtain a UL Listing
• Terminals and splices accommodating code wire: Accommodates Code
Class B (Concentric, Compressed, Compact) and Class C wire

Accessories
• Hardware - Section F
• PENETROX™ Oxide Inhibitor - Section F
• Heat and Cold Shrink Tubing - Section D
• WIREMIKE™ Wire Micrometer - Section F
• Wire Management (Cable Ties) - Section G

www.burndy.com
C-48
1-800-346-4175 (US)
Copper Compression — Terminal — Code — Two Hole
Long Barrel — No Inspection Window
Compression Connections
TYPES YA-2N, YA-2TC, YA-4N (Continued)

▲See Copper Code Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.

Conductor Figure Dimensions


Stud Wire
Metric Color Die Stud Outside Barrel Pad Overall Hole Hole Pad
Catalog Number Hole Strip
Code Flex MM² Code Index Size Diameter Length Width Length Spacing Offset Thickness
Diameter Length
*** (OD) (B) (C) (L) (E) & (F) (N) (T)
(K)
YA8C2TC14 1/4 0.27 0.27 0.81 0.44 2.33 5/8" 0.31 0.08
YA8C2TC14E2 #8 1/4 0.27 0.27 0.81 0.44 2.45 3/4" 0.31 0.08
8 AWG G,H,I,K,M 10 Red 49 7/8
YA8C2TC38 DLO 3/8 0.41 0.27 0.81 0.58 2.89 1" 0.41 0.06
YA8C2N 1/2 0.56 0.27 0.81 0.83 4.08 1-3/4” 0.63 0.12
YA6C2TC14 1/4 0.27 0.29 1.12 0.45 2.65 5/8" 0.31 0.08
YA6C2TC14E2 1/4 0.27 0.29 1.12 0.45 2.78 3/4" 0.31 0.08
YA6C2TC14E1 1/4 0.27 0.29 1.12 0.45 3.03 1" 0.31 0.08
6 AWG 7 or
YA6C2TC38E2 — — Blue 3/8 0.41 0.29 1.12 0.58 2.97 3/4" 0.41 0.06 1-3/16
6 SOL 374
YA6C2TC38E6 3/8 0.41 0.29 1.12 0.58 3.09 7/8" 0.41 0.06
YA6C2TC38 3/8 0.41 0.29 1.12 0.58 3.22 1" 0.41 0.06
YA6C2N 1/2 0.56 0.29 1.12 0.83 4.40 1-3/4" 0.63 0.12
7 or
YA5C2N 5 AWG — — Blue 1/2 0.56 0.30 1.12 0.83 4.43 1-3/4" 0.63 0.12 1-3/16
374
YA4C2TC14 1/4 0.27 0.34 1.12 0.50 2.70 5/8" 0.31 0.09
YA4C2TC14E2 8 or 1/4 0.27 0.34 1.12 0.50 2.83 3/4" 0.31 0.09
4 AWG — — Gray 1-3/16
YA4C2TC38 346 3/8 0.41 0.34 1.12 0.58 3.26 1" 0.41 0.08
YA4C2N 1/2 0.56 0.34 1.12 0.83 4.45 1-3/4" 0.63 0.12
YA3C2TC14 1/4 0.27 0.38 1.25 0.55 2.87 5/8" 0.31 0.09
YA3C2TC14E2 1/4 0.27 0.38 1.25 0.55 2.99 3/4" 0.31 0.09
3 AWG
YA3C2TC38E2 — 25 White 9 3/8 0.40 0.38 1.25 0.58 3.18 3/4" 0.41 0.08 1-5/16
2 SOL
YA3C2TC38 3/8 0.40 0.38 1.25 0.58 3.43 1" 0.41 0.08
YA3C2N 1/2 0.56 0.38 1.25 0.83 4.62 1-3/4" 0.63 0.12
YA2C2TC14 1/4 0.27 0.42 1.25 0.60 2.86 5/8" 0.31 0.11
YA2C2TC14E2 1/4 0.27 0.42 1.25 0.60 2.98 3/4" 0.31 0.11
YA2C2TC516E2 5/16 0.33 0.42 1.25 0.60 3.05 3/4" 0.34 0.11
YA2C2TC38E2 3/8 0.40 0.42 1.25 0.60 3.17 3/4" 0.41 0.11
2 AWG — 35 Brown 10 1-5/16
YA2C2TC38E6 3/8 0.40 0.42 1.25 0.60 3.30 7/8" 0.41 0.11
YA2C2TC38 3/8 0.40 0.42 1.25 0.60 3.42 1" 0.41 0.11
YA2C2NTC38 3/8 0.40 0.42 1.25 0.60 4.17 1-3/4" 0.41 0.11
YA2C2N 1/2 0.56 0.42 1.25 0.83 4.64 1-3/4" 0.63 0.12

*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Available undrilled. Add suffix U to catalog number (example: YA25U)
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.

1-800-465-7051 (Canada)
C-49
1-603-647-5299 (International)
Copper Compression — Terminal — Code — Two Hole
Compression Connections Long Barrel — No Inspection Window

TYPES YA-2N, YA-2TC, YA-4N (Continued)

▲See Copper Code Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.

Conductor Figure Dimensions


Stud Wire
Metric Color Die Stud Outside Barrel Pad Overall Hole Hole Pad
Catalog Number Hole Strip
Code Flex MM² Code Index Size Diameter Length Width Length Spacing Offset Thickness
Diameter Length
*** (OD) (B) (C) (L) (E) & (F) (N) (T)
(K)
YA1C2TC14 1/4 0.27 0.46 1.38 0.67 3.03 5/8" 0.31 0.10
YA1C2TC14E2 11 or 1/4 0.27 0.46 1.38 0.67 3.15 3/4" 0.31 0.10
#1 AWG — 50 Green 1-7/16
YA1C2TC38 375 3/8 0.40 0.46 1.38 0.67 3.59 1" 0.41 0.10
YA1C2N 1/2 0.56 0.46 1.38 0.83 4.82 1-3/4" 0.63 0.12
YA252TC14 1/4 0.27 0.51 1.38 0.75 3.05 5/8" 0.12 0.12
YA252TC14E2 1/4 0.27 0.51 1.38 0.75 3.18 3/4” 0.12 0.12
YA252TC516 5/16 0.33 0.51 1.38 0.75 3.49 1" 0.12 0.12
1/0 AWG — — Pink 12 1-7/16
YA252TC38 3/8 0.40 0.51 1.38 0.75 3.62 1" 0.12 0.12
YA252NTC38 3/8 0.40 0.51 1.38 0.75 4.37 1-3/4" 0.12 0.12
YA252N 1/2 0.56 0.51 1.38 0.83 4.81 1-3/4" 0.11 0.11
YA262TC14 1/4 0.27 0.56 1.50 0.83 3.22 5/8" 0.12 0.12
YA262TC14E2 1/4 0.27 0.56 1.50 0.83 3.34 3/4" 0.12 0.12
2/0 AWG — 70 Black 13 1-9/16
YA262TC38 3/8 0.40 0.56 1.50 0.83 3.78 1" 0.12 0.12
YA262N 1/2 0.56 0.56 1.50 0.83 4.97 1-3/4" 0.12 0.12
YA272TC14E2 1/4 0.27 0.62 1.50 0.90 3.38 3/4" 0.12 0.12
YA272TC38 3/0 AWG — — Orange 14 3/8 0.40 0.62 1.50 0.90 3.82 1" 0.12 0.12 1-9/16
YA272N 1/2 0.56 0.62 1.50 0.91 5.01 1-3/4" 0.13 0.13
YA282TC14E2 1/4 0.27 0.69 1.62 1.02 3.55 3/4" 0.14 0.14
YA282TC38 3/8 0.40 0.69 1.62 1.02 3.99 1" 0.14 0.14
4/0 AWG — — Purple 15 1-11/16
YA282NTC38 3/8 0.40 0.69 1.62 1.02 4.74 1-3/4" 0.14 0.14
YA282N 1/2 0.56 0.69 1.62 1.02 5.17 1-3/4" 0.14 0.14
YA292TC38 3/8 0.40 0.75 1.62 1.10 4.02 1" 0.16 0.16
YA292N 250 kcmil — — Yellow 16 1/2 0.56 0.75 1.62 1.11 5.21 1-3/4" 0.16 0.16 1-11/16
YA292TC58E16 5/8 0.69 0.75 1.62 1.11 5.27 1-3/4” 0.16 0.16
YA302TC38 17 or 3/8 0.40 0.81 2.00 1.20 4.45 1" 0.16 0.16
300 kcmil — 150 White 2-1/16
YA302N 298 1/2 0.56 0.81 2.00 1.20 5.64 1-3/4" 0.16 0.16
YA312TC14E2 1/4 0.27 0.88 2.00 1.29 4.05 3/4" 0.18 0.18
18 or
YA312TC38 350 kcmil — 185 Red 3/8 0.40 0.88 2.00 1.29 4.49 1" 0.18 0.18 2-1/16
324
YA312N 1/2 0.56 0.88 2.00 1.29 5.69 1-3/4" 0.18 0.18
YA322TC38 19 or 3/8 0.40 0.95 2.12 1.40 4.66 1" 0.19 0.19
400 kcmil — — Blue 2-3/16
YA322N 470 1/2 0.56 0.95 2.12 1.40 5.85 1-3/4" 0.19 0.19
326 or
YA332N 450 kcmil — — Gray 1/2 0.56 1.01 2.13 1.48 5.93 1-3/4" 0.21 0.21 2-3/16
538
*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Available undrilled. Add suffix U to catalog number (example: YA25U)
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.

www.burndy.com
C-50
1-800-346-4175 (US)
Copper Compression — Terminal — Code — Two Hole
Long Barrel — No Inspection Window
Compression Connections
TYPES YA-2N, YA-2TC, YA-4N (Continued)

▲See Copper Code Long Barrel Terminal Tooling Tables in this section for complete tool
and die listing information.

Conductor Figure Dimensions


Stud Wire
Metric Color Die Stud Outside Barrel Pad Overall Hole Hole Pad
Catalog Number Hole Strip
Code Flex MM² Code Index Size Diameter Length Width Length Spacing Offset Thickness
Diameter Length
*** (OD) (B) (C) (L) (E) & (F) (N) (T)
(K)
YA342TC14E2 1/4 0.27 1.06 2.25 1.55 4.46 3/4" 0.23 0.23
20 or
YA342TC38 500 kcmil — 240 Brown 3/8 0.40 1.06 2.25 1.55 4.90 1" 0.23 0.23 2-5/16
299
YA342N 1/2 0.56 1.06 2.25 1.55 6.06 1-3/4" 0.23 0.23
YA352N 550 kcmil — — Yellow 21 1/2 0.56 1.13 2.63 1.65 6.49 1-3/4" 0.25 0.25 2-11/16
YA362TC38 22 or 3/8 0.40 1.19 2.69 1.74 5.59 1" 0.26 0.26
600 kcmil — 300 Green 2-3/4
YA362N 472 1/2 0.56 1.19 2.69 1.74 6.59 1-3/4" 0.27 0.27
YA372N 650 kcmil — — Orange 23 1/2 0.56 1.23 2.81 1.80 6.74 1-3/4" 0.63 0.27 2-7/8
YA382TC38 3/8 0.40 1.25 2.81 1.84 5.76 1" 0.50 0.27
700 kcmil — — Pink 400 2-7/8
YA382N 1/2 0.56 1.25 2.81 1.84 6.77 1-3/4" 0.63 0.27
YA392NT38 3/8 0.40 1.30 2.88 1.91 5.87 1 0.50 0.27
YA392TC38 3/8 0.40 1.30 2.88 1.63 5.87 1" 0.50 0.27
750 kcmil — — Black 24 2-15/16
YA392N 1/2 0.40 1.30 2.88 1.91 6.87 1-3/4" 0.63 0.27
YA392ENNT 1/2 0.56 1.30 2.88 1.30 6.87 1-3/4 0.63 0.27
YA402N 800 kcmil — 400 Orange 25 1/2 0.56 1.35 2.94 1.98 6.95 1-3/4" 0.63 0.30 3
YA412N 850 kcmil — — Gold 26 1/2 0.56 1.38 2.94 2.01 6.96 1-3/4" 0.63 0.31 3
YA442TC38 White 27 3/8 0.40 1.50 3.00 2.19 6.14 1" 0.63 0.33 3-1/16
1000 kcmil — 500
YA442N White 27 1/2 0.56 1.50 3.00 2.19 7.14 1-3/4" 0.63 0.32 3-1/16
YA452N 1250 kcmil — — Yellow 29 1/2 0.56 1.69 3.19 2.46 7.44 1-3/4" 0.63 0.38 3-1/4
YA4532N 1300 kcmil — — Orange 30 1/2 0.56 1.74 3.19 2.53 7.48 1-3/4" 0.63 0.39 3-1/4
YA462N 1500 kcmil — — Green 31 1/2 0.56 1.84 3.19 2.69 7.55 1-3/4" 0.63 0.40 3-1/4
YA472N 1750 kcmil — — Gray 33 1/2 0.56 1.98 3.44 2.90 7.89 1-3/4" 0.63 0.42 3-1/2
YA482N 2000 kcmil — 1000 Brown 34 1/2 0.56 2.13 3.44 3.10 7.98 1-3/4" 0.63 0.46 3-1/2

*** The MM2 conductor sizes listed are the recommendations for Class 2 conductor
♦ For applications greater than 2000 volts consult cable manufacturer for voltage stress relief instructions
Available undrilled. Add suffix U to catalog number (example: YA25U)
Notes: All dimensions shown are for reference only.
Field bending straight lugs to achieve an angular connection will void UL Listing / CSA Certifications and BURNDY will not be liable for the connection.

1-800-465-7051 (Canada)
C-51
1-603-647-5299 (International)

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