1.3 WindSCADA System Generic XXHZ en r06
1.3 WindSCADA System Generic XXHZ en r06
GE Renewable Energy
Technical Documentation
Wind Turbine Generator Systems
All Turbine Types - Onshore
Technical Description
WindSCADA Secure Edition 1.0
Rev. 06 - EN 2018-10-30
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Table of Contents
Abbreviation List ................................................................................................................................................................................................................... 5
1 Introduction .................................................................................................................................................................................................................. 6
2 WindSCADA System Offerings............................................................................................................................................................................ 6
2.1 WindSCADA Compact .................................................................................................................................................................................. 6
2.2 WindSCADA Standard .................................................................................................................................................................................. 8
2.3 WindSCADA Plus............................................................................................................................................................................................. 8
2.4 More than 200 WTGs .................................................................................................................................................................................... 8
2.5 Summary of System Functions ................................................................................................................................................................ 9
3 System Description................................................................................................................................................................................................ 10
3.1 Overview........................................................................................................................................................................................................... 10
3.2 WindSCADA System Overview ............................................................................................................................................................. 11
3.3 Environmental ............................................................................................................................................................................................... 13
4 Cybersecurity Features........................................................................................................................................................................................ 14
4.1 Anti-Virus ......................................................................................................................................................................................................... 14
4.2 Firewall at point of GE data connection (option) ......................................................................................................................... 14
4.3 Switch Hardening......................................................................................................................................................................................... 15
4.4 Secure Mode ................................................................................................................................................................................................... 15
4.5 Active Directory ............................................................................................................................................................................................ 15
4.6 Domain Controller ....................................................................................................................................................................................... 15
4.7 Backup Domain Controller ...................................................................................................................................................................... 15
4.8 Certificate Authority................................................................................................................................................................................... 15
4.9 Log File Management ................................................................................................................................................................................. 15
4.10 WindSCADA Secure Edition 1.0 Product Variants....................................................................................................................... 16
5 Wind Plant Fiber Optic Network ..................................................................................................................................................................... 17
5.1 Responsibilities ............................................................................................................................................................................................. 17
Customer Scope ...................................................................................................................................................................................................... 17
Customer’s Fiber Optic Contractor Scope ................................................................................................................................................. 17
GE Scope ..................................................................................................................................................................................................................... 18
5.2 Single Mode Fiber Optic Cable Specification.................................................................................................................................. 18
5.3 Wind Farm Cable Distance Design Requirements ...................................................................................................................... 19
5.4 Windfarm Network Fiber Loops .......................................................................................................................................................... 19
6 System Compatibility............................................................................................................................................................................................ 20
7 System Interfaces ................................................................................................................................................................................................... 21
7.1 Modbus TCP/IP Client Interfaces to Customer Supplied Met Mast Dataloggers ......................................................... 21
7.2 Modbus TCP/IP Client Interface to Customer Supplied devices within the Substation ........................................... 21
7.3 Customer Integrated IO ............................................................................................................................................................................ 22
7.4 OPC ..................................................................................................................................................................................................................... 23
8 WindSCADA Telemetry Testing ....................................................................................................................................................................... 24
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Abbreviation List
AD - Active Directory
AO - Analog Output
BDC - Backup Domain Controller
CA - Certificate Authority
COD - Commercial Operation Date
DC - Domain Controller
DO - Digital Output
GPS – Global Positioning System
GSM – Global System for Mobile Communications
HMI – Human Machine Interface
IO - Input / Output
LAN – Local Area Network
ODBC – Open Data Base Connectivity
OPC – Open Platform Communications, (formerly “OLE for Process Control”)
O&M – Operations and Maintenance
PC – Personal Computer
RTU - Remote Terminal Unit
SCADA – Supervisory Control and Data Acquisition
SIM – Subscriber Identity Module
SMS – Simple Messaging System
SQL – Structured Query Language
ST – Straight Tip
TCP/IP – Transmission Control Protocol/Internet Protocol
UPS – Uninterruptible Power Supply
WTG – Wind Turbine Generator
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1 Introduction
The GE Renewable Energy wind plant Supervisory Control and Data Acquisition (WindSCADA) system is a secure
supervisory control and operational data management system for a wind plant (wind farm) consisting of GE wind
turbines. It is a fully integrated and easy-to-use system that improves productivity and profitability of a wind plant.
It is a seamless solution that provides high reliability, superior data integrity, open system access, cybersecurity
and advanced data management. The system includes fully integrated, powerful and flexible web-based operator
screens including a web-based wind plant level reporting system that allows operators, owners and other
stakeholders to monitor and analyze historical wind plant operation and performance. Dependent upon system
configuration, it is applicable to wind plants consisting of up to 500 wind turbine generators (WTGs). Cybersecurity
features include prevention of cleartext transmission on the network, prevention of insecure protocols such as
Telnet and FTP, integrated identity management services through Certificate Authority and Active Directory.
Featuring a range of unified and integrated modules to meet individual wind plant site requirements, the GE
WindSCADA system allows information to be shared freely between wind plant assets and enterprise
applications, helping organizations to improve operational efficiencies. Modules are focused on specific
applications such as real time data collection, historical data collection, archiving, alarm management and
notification, enterprise interfaces, and other specific requirements, and can be implemented individually or as part
of an overall solution. The open architecture of the GE Renewable Energy WindSCADA system allows wind plant
operators to start with a basic monitoring, control and reporting system, and to expand as needed to meet the
evolving requirements of wind plant operations.
1
Available with SCADA11.0 SP2 and newer, 45 days for older version
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No CD or DVD writer for backup purposes. Customers can utilize standard portable USB devices
(DVD, external hard drive, etc.) for backup.
WindSCADA compact does not come with an OPC capability. 5,000 tags can be optionally added if
needed.
Five simultaneous SCADA connection sessions are included, and additional five SiteWebHMI
connections can be optionally added.
The Compact SCADA enclosure includes a network switch for network connectivity. Product options components
that can be installed within the enclosure while maintaining certification compliance:
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An External Interface Package can be ordered as an option. This package includes an OPC Server interface for
enabling real-time communications with 3rd party applications, an ODBC interface and a single Modbus TCP/IP
interface to the customer supplied substation device (i.e. RTU). The RTU must be pre-qualified by GE. WindSCADA
Standard is capable of sending 50,000 tags out-of-the-box. If more tags are required, OPC scalability is possible by
adding additional servers at the ratio of one server / 50,000 tags. Additional information on OPC can be found in
section 0.
The WindSCADA Plus system builds upon the standard WindSCADA system, including the following items:
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3 System Description
3.1 Overview
The GE Renewable Energy WindSCADA system is designed with a flexible architecture in order to support the
broad requirements of different applications and to address the various functions of wind plant monitoring,
control, visualization, and reporting. The system can expand to support the addition of incremental wind farm
assets, such as additional GE WTGs, the GE WindCONTROL wind park management system, meteorological
dataloggers, and substation/utility interfaces. Customer-supplied device interfaces require validation by GE.
The schematics below portray how the wind farm network, WindSCADA system, WindCONTROL system and
turbines are all connected on the wind farm network:
NOTICE
Not All Components or Systems May Be Included in a Standard Project.
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Wind Plant Local Area Network (SCADA LAN) is an Ethernet fiber optic-based system that connects
all GE WTGs that are within the wind plant to the WindSCADA rack, which is typically located in the
wind plant substation or O&M building. The LAN also connects the optional WindCONTROL plant-
level control system, the optional Substation Interface Device and optional approved/validated
customer-supplied devices to the WindSCADA system.
WindSCADA real-time system is the collection of services and applications which gather data from
the WTGs and auxiliary systems (WindCONTROL, substation, met masts) and present them in real-
time to the client interfaces. It resides primarily on the servers in the SCADA rack but includes
applications running on the substation and met mast interface devices.
WindSCADA historical system includes the SQL database of plant operational data, services which
collect the historical (ten-min) records from the WTGs and auxiliary systems, as well as the reporting
service for querying and running reports on this data.
3.3 Environmental
For WindSCADA Standard and Plus configurations, the SCADA server rack is typically located in the substation
control room or in an adjacent O&M building. The WindSCADA Standard and WindSCADA Plus equipment must be
located in an environmentally controlled (operating temperature +20°C +/- 25 %, protected against rain, dust,
moisture, etc.) location. Floor space allowance for the rack must be one square meter. The WindSCADA Standard
and WindSCADA Plus racks are 1,850 mm tall x 625 mm wide x 1,200 mm deep and weighs about 500 kg. Cable
entry can be through either the top or bottom of the rack. 48 inches / 1.2 meters must be allowed in the front and
the back of the rack for the doors to open. Power requirements are typically:
For the WindSCADA Compact configuration the SCADA hardware is designed to be installed inside a WindSCADA
Compact enclosure inside the WTG. For WindSCADA Compact, GE provides all power connections, and all
equipment supplied is environmentally compatible with other control equipment within the WTG. The compact
enclosure accepts 230 VAC, 50 or 60 Hz, 15 A, which is standard for GE turbine auxiliary power supply. The
Universal Cabinet which houses WindSCADA Compact is 2,100 mm tall x 600 wide x 600 mm deep and weighs
about 300 kg.
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4 Cybersecurity Features
WindSCADA Secure Edition provides a comprehensive cybersecurity solution. Cybersecurity is completely
integrated into the wind farm's industrial control system via:
Anti-virus software,
A customer-administered firewall at the point of GE's data connection (option),
Hardening of the network switches,
Identity Management Services, for example Certificate Authority, Active Directory, and Domain
Controller,
Patch Validation Services (option) provide long-term support to keep pace with the evolving nature
of cybersecurity concerns.
4.1 Anti-Virus
WindSCADA ships with anti-virus software to alert system administrators of any detected malware. Customers
are encouraged to keep their anti-virus up to date.
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The combination of Active Directory, Domain Controller and Certificate Authority provide key identity
management capabilities that are at the heart of securing access to the turbine controllers, the network switches
and WindSCADA.
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WindSCADA WindSCADA
Function WindSCADA Standard
Compact Plus
Anti-Virus Yes Yes Yes
1
Limited log file management and reporting functions
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The GE standard wind plant fiber optic design utilizes single mode 9/125 fiber cable. Any deviation from the fiber
optic specification in this section is considered a deviation from standard and must be agreed upon with GE.
5.1 Responsibilities
Customer Scope
Procure single mode fiber optic cable per the specification defined within this document.
Layout the fiber optic cable network according to the GE recommendation, with a minimum service
loop of 30 feet / 9 meters at the point where the cable termination is to take place (turbine,
meteorological interface, WindSCADA rack and WindCONTROL cabinet).
Provide the communication drawings to GE showing the path of the fiber optic connections
throughout the wind farm, connections to turbine patch panels and connections to network switches
60 days prior to commissioning start.
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Use patch cables provided with GE equipment to patch turbines, WindSCADA, WindCONTROL and
other wind farm equipment to the local network. Patch cables must be installed running from the
front of the patch panel to the fiber optic switch included with the wind farm equipment.
The Send and Receive fibers must be crossed once per connection to a fiber optic switch to ensure
upstream and downstream communication.
Met mast fiber optics switch, cable from met mast to SCADA server.
GE Scope
GE utilizes single-mode fiber within the wind plant network per default. Multi–mode cables are used
on an exception basis.
Provide the fiber optic switches for the GE wind farm network, patch panels and patch cables for
every turbine controller, and in the WindSCADA rack and WindCONTROL cabinet.
Provide the fiber optic cable inserts that are pre-installed inside the patch panels.
If the Site Fiber Optic Network Design option is selected, GE will perform the fiber optic network loop
design and provide the fiber optic communication drawings showing the path of the fiber optic
connections throughout the wind farm, connections to turbine patch panels and connections to
network switches based on the customer supplied wind farm collection system drawing. The
collection system drawing must be provided to GE 70 days prior to commissioning start. The Site
Fiber Optic Network Design option does not include fiber laying, splicing, terminating or patching.
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Every loop must have a dedicated fiber optic cable backbone and a dedicated fiber optic switch. No more than one
fiber optic loop can be accommodated within a single fiber optic backbone. Splitters must not be utilized on a fiber
optic backbone to create multiple loops.
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6 System Compatibility
There are SCADA system compatibility requirements that are evaluated by GE Application Engineering when a
customer is integrating or adding new Mark Vle PLC turbines (non-Bachmann controller-based) into an existing
wind plant that has non-Mark VIe PLC turbines (Bachmann-based controller) wind turbines. In order to support
the Mark Vle PLC turbines, the existing wind plant level WindSCADA system needs to be WindSCADA Release 11.0
or later. Depending upon the existing WindSCADA system, this can require hardware and/or software
replacement/upgrade of the existing WindSCADA.
When adding new WTGs to an existing site, GE also typically upgrades all the existing WTG controller software to
the latest release to help assure end-to-end SCADA and controls reliability and interoperability. Customers must
also anticipate that a full re-commissioning of WindSCADA and WindCONTROL (if installed) may be required when
new WTGs are added to an existing site.
Customers adding new wind turbines to existing sites will require a new system to take advantage of the new
cybersecurity features added to the system architecture in 2015.
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7 System Interfaces
Note that there is a limit for auxiliary devices connected to the WindSCADA system. Auxiliary devices include met
mast dataloggers, RTU’s and GE WindCONTROL systems. The WindSCADA Compact can support up to five
auxiliary devices, the WindSCADA Standard and Plus up to twelve auxiliary devices with up to 50 data points per
auxiliary device. The WindSCADA Compact enclosure has space for two additional interfaces. If more than two
auxiliary inputs are required, additional enclosures will be required.
7.1 Modbus TCP/IP Client Interfaces to Customer Supplied Met Mast Dataloggers
GE presently supports an interface to Campbell Scientific CR1000 and CR3000 met mast dataloggers with the
capability to support other devices dependent upon datalogger communication capability and system validation
by GE. The customer is responsible for datalogger and fiber-optic cabling between the SCADA system entry point
and the met mast, as well as fiber optic switch.
The data from the met mast(s) is collected by the WindSCADA system for real-time operator displays. In addition,
the data is archived within the system database for historical reporting purposes.
Customer input is required in a comma-separated file format with the following information:
Met Customer Input Per point
Met Device Modbus Slave Address
Met Device IP Address
Modbus Register Address
Data Point Description
Data point units
Data Point Type (16 bit = Single and 32 bit = DWORD)
Data Point Signed or Unsigned. Data point Multiplier or Scaling/Conversion Factor
Data point Normal Position or Active State of the Data Point
Data Point Precision
7.2 Modbus TCP/IP Client Interface to Customer Supplied devices within the
Substation
Substation device interfaces can be supported as an option. GE presently supports interfaces to GE D20, GE D25,
SEL 2030, SEL 2032, SEL 3332, SEL 3551, and Orion 5R. Other devices can be capable of being supported
dependent upon system validation by GE.
Included in the GE scope is the configuration of an interface of up to 200 data points and development of one
WindSCADA system user interface screen to display this data. Typically, up to ten control outputs (i.e. Open
Breaker) can be supported. GE does not support Close Breaker controls due to the lack of Select-Check-Before
Operate functionality within the WindSCADA system.
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For every Modbus instance, an instance of the Modbus interface software is required. Currently only one instance
of the Modbus interface software can run on a single virtual machine. That means for every instance of a Modbus
device an additional virtual machine is required.
Customer input is required in a comma-separated file format with the following information:
Up to two sets of additional IOs are supported per turbine, one set down-tower and one set up tower. A cabinet
needs to be provided and installed for every IO set. Each IO cabinet can contain up to 16 non-standard IO points,
but each turbine can only accommodate a maximum of 16 non-standard IOs.
Both digital and analog inputs and outputs are supported. Additionally, control commands that set an AO or a DO
are supported. The IO data will be connected via Modbus TCP to the SCADA system. The IO data are not available
to the turbine controller.
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7.4 OPC
GE WindSCADA provides an external data interface via the Open Platform Communications (OPC) Data Access
(DA) specification. OPC DA supports real-time data only. OPC-DA can be used to send 1-second resolution data to
external data receivers such as the customer’s enterprise historian database or a third-party such as an
Independent System Operator. As mentioned earlier, the Compact variant of WindSCADA provides a maximum of
5,000 tags. OPC tag limits associated with the different variants of WindSCADA are defined in section 2.5. The
system can be configured to send more than 50,000 OPC tags only by adding additional servers to the
WindSCADA rack. Depending on the number of turbines that a given site has, and the customer’s requirements for
1-second tags, GE recommends purchasing sufficient servers to process the data transfer within the capability of
the system.
GE does not recommend using the SCADA Remote server as OPC DA source because it is challenging to validate
that performance will be acceptable when this server may also be used for other processes such as receiving the
OPC data and passing it along to external applications, such as PowerUp and Toolbox.
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