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Elastic Metamaterials: Some Initial Experiences With The Milton-Willis Structure Based On A Rapid Prototyped Model and A Numerical Analysis

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53 views6 pages

Elastic Metamaterials: Some Initial Experiences With The Milton-Willis Structure Based On A Rapid Prototyped Model and A Numerical Analysis

Uploaded by

Manuel Miranda
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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VOLUME 55

ISSUE 2
of Achievements in Materials December
and Manufacturing Engineering 2012

Elastic metamaterials: some initial


experiences with the Milton-Willis
structure based on a rapid prototyped
model and a numerical analysis
H.J. Sutandie a, S. Singamneni a,*, B. Banerji b
a Department of Engineering, Auckland University of Technology,
Auckland, New Zealand
b Industrial Research Limited, Auckland, New Zealand

* Corresponding e-mail address: [Link]@[Link]


Received 16.10.2012; published in revised form 01.12.2012

Analysis and modelling

Abstract
Elastic metamaterials attract quite a bit of research attention of late. Theoretical models such as those proposed
by Milton and Willis suggest possibility of physically realizing the structures leading to elastic metamaterials.
The main stumbling block being the limitations of fabrication methods, considering the complex geometries and
material requirements. Rapid prototyping and of-late rapid manufacturing offer solutions for the production of
physical shapes of unlimited geometrical complexities direct from digital files, employing a variety of materials.
Considering the requirements of metamaterial structures and the capabilities of rapid manufacturing, the need to
bring these two together has been envisioned, and the experimental and numerical work presented in this paper
is an initial step towards this goal.
Keywords: Elastic metamaterials; Milton-Willis material; Rapid prototyping

Reference to this paper should be given in the following way:


H.J. Sutandie, S. Singamneni, B. Banerji, Elastic metamaterials: some initial experiences with the Milton-Willis
structure based on a rapid prototyped model and a numerical analysis, Journal of Achievements in Materials and
Manufacturing Engineering 55/2 (2012) 584-589.

1. Introduction
1. Introduction Quite a few researches are looking at the possibility of guiding
elastic waves such as those generated by seismic activities. In one
Invisibility cloaking has been the research focus in of the studies, Milton, Briane, and Willis found that principle of
metamaterials field for the past few years. This research field transformation based cloaking can be applied to the continuum
started through the work of Smith et al, where they proposed a elasto-dynamic concept [4].
method to bend electromagnetic waves using gradient refractive However in order to do so, a new material with unusual
index [1]. Based on this study, Leondhardt and Pendry showed properties need to be constructed (referred as elastic
that electromagnetic invisibility cloaking can be realized in micro metamaterials). By comparing maxwell’s equation and continuum
wave range [2,3]. elastodynamics, they found that a relation between the two
Current research in metamaterials is also focused on exploring concepts can be made as long as the new material formed has its
invisibility cloaking in various fields such as the elastic fields. density as a function of the frequency [5].

584 Research paper © Copyright by International OCSCO World Press. All rights reserved. 2012
Analysis and modelling

MMoreover, stresss strain relation in the material has to behave


differrent compared too the natural maaterial. The stress in the elastic
metaamaterials has tto depend not only on strain n but also on
veloccity. Also, mom mentum densityy in this materiial has to be
coupled not only with velocity but also with displacement
gradiient through strrain. Cummer and a Schurig inv vestigated the
necesssity of havingg anisotropic deensity in the elastodynamics
metaamaterials [6].
SSubsequently, MMilton and Willis came up with h a design that
satisffies the aforemeentioned propertties [7]. As sho own in Fig. 1,
the M Milton-Willis mmaterial consistts of a networrk of springs
connnected to massees of differentt densities (darrk and white Fig. 3. Solid
d mass configuraation [7]
circlees).
Ideally,, this solid masss is small in siize such that it can be
treated as a point mass. In fact, all the matthematical deriv vation is
done assum ming the whole structure
s to be available
a in the smallest
s
scale possibble. For examplee, in the analyticcal derivation, th
he limit
of h is oft ften assumed to o approach 0. However,
H to haave this
arrangemennt at this stag ge is not feassible and econ nomical.
Followings are the final ex xpressions for momentum
m denssity and
stress of thee model as deriv
ved by Milton [7].
In the liimit hÆ0, the sttress and momen ntum matrix are formed
as the followwing:

Fig. 1. Milton-Williis material [7]

F
Fig. 2 shows thee unit cell confiiguration of the Milton-Willis
mateerial. Points E annd F are solid masses.
m The leng
gth and height
of thhe unit cell is 2 h. Link ED, DF F, FB, and EB area rigid links
[7]. E Each joint of tthis rigid link must
m allow plannar movement
alongg x1 and x2 axees. Springs are in their natural condition.
c The
stiffnness of the sprinng must be consiiderably less com
mpared to that
of thee rigid links.

(1)
where:
x is thhe stress vectorr which consists of principal stresses
acting on innfinitesimally smmall particle in the model such h as ı11,
and so on.
x is thee momentum deensity vector (p1 momentum density in
direction x1
x and p2 mom mentum density in direction x2 2). is
density mattrix of the model, is elasticity y tensor of the model,
is the veloccity vector and (v1 velocity
v in direcction x1
and v2 veloocity in direction x2, is frequ uency of the vibbration).
While, i displacement gradient.
is
x and D are the third orrder sensors and their expression
ns are:

Fig. 2. U
Unit cell of Miltoon-Willis material

M
Mass E is diffferent to mass F; one of them has to be
signiificantly larger thhan the other. Also
A they are not lump masses.
Eachh of them in turrn has a configuuration as depiccted in Fig. 3
beloww, where a solidd mass is restingg in the middle of
o a rigid ring
structure and connected through fourr equidistant spriings [7]. (2)

READING DIRECT: [Link] 585


Journal of Achievements in Materials and Manufacturing Engineering Volume 55 Issue 2 December 2012

As can be seen from the series of mathematical expressions Table 1.


above, stress is coupled directly with velocity and the momentum Material properties
density is directly related with the displacement gradient, Material Properties Value
satisfying the elastic metamaterials envisioned by Milton [7].
Elastic Modulus 2 x 109 Pa
Steel Poisson's ratio 0.3
2. Fabrication of Milton-Willis
2. Fabrication
structure of Milton-Willis structure Density 7850 kg/m3
Elastic Modulus 1.66 x 105 Pa
The material presented by Milton & Willis is a theoretical Silicone
material, in which manufacturability of the material is not Density 2330 kg/m3
considered. An attempt is made in this paper to design and
fabricate the Milton-Willis material as depicted in Fig. 4 below. The rigid structure is made by using the selective laser
sintering (SLS) method. The choice of SLS over other plastic
manufacturing methods is due to the ease of manufacturing the
complex shape direct from CAD files, without any intermediate
tooling. Generally, the properties of parts produced by SLS are
relatively inferior compared to other traditional methods.
However, considering the complexity, the smallness of the scale
and the ability to produce assemblies as one unit would limit
suitability of traditional methods. Considering the rapid changes
taking place in rapid prototyping and manufacturing, there is an
ever increasing list of candidate materials and commercially
successful manufacturing techniques, that will eventually make
metamaterials research to be effectively married to rapid
manufacturing technologies.
As mentioned briefly above, silicone gel is used to replace the
springs in the structure. This replacement is reasonable as long as
the silicone gel can provide elastic support for the rigid structure
and the solid masses. Silicone gel is placed inside the half sphere
cavity at both locations in the unit cell. After the silicone gel is
well distributed inside the cavity, the solid mass is carefully
placed at the centre of bottom enclosure. While half the cylinder
is resting on a silicone gel, the other half is covered from the top
by the cap. Fig. 5 below depicts the assembly process used to put
the solid-mass nodes together.

Fig. 4. Designed Milton-Willis material configuration

All parts of the material shown above are rigid, and the
material consists of 4 different parts which are named as shown in
Fig. 4. The rigid parts are made of nylon; solid masses used are
lead and steel balls. Instead of using springs, silicone gel is used
to support the rigid structure and the solid masses. As mentioned
briefly above, rigid parts of the material need to be considerably
stiffer than the elastic parts. This is verified by performing tensile
tests on both materials (nylon and silicone). Following table lists
the material used and relevant properties.
Eight ball joints are used in this material structure. However
rotation about X and Y axis is limited, meanwhile rotation about
Z axis is allowed. Slots at the joint enclosure allow the Z axis
rotation, while small height clearance between bar and the joint Fig. 5. Silicone support for solid mass
enclosure limits the X and Y axis rotation. This range of motion
follows the requirement of the model as described in the literature Subsequently, the assembled structure is placed inside an
where model motion is mainly in the XY plane. aluminum-wood mould. Then the silicone gel is distributed

586 Research paper H.J. Sutandie, S. Singamneni, B. Banerji


Analysis and modelling

evenly until the riggid structure iss fully immerseed inside the frequency is i then compared d with the naturaal frequency of thhe solid
silicoone gel. The im
mmersed structurre is left to bond
d and solidify mass. Baseed on this comparison the operaating frequency for the
with the silicone geel. The final prroduct is a slab b of hardened dynamic analysis
a is decided. Modal an nalysis for the overall
silicoone gel with thhe assembled sttructure embedd ded inside as structure innvolves the nylo on structure with h the solid masss inside
showwn in Fig. 6. them and also
a silicone gel that covers the nylon structure and the
solid mass.
Frictionnal contact is deefined between the t nylon structure and
the siliconee gel that coverss them. The nylo on is defined ass a rigid
member, meanwhile
m silico
one gel is allow wed to deform freely.
Unlike in thhe modal analyssis for solid mass, the outer surrface of
the siliconee gel in this anallysis is allowed to deform freely y. Also,
silicone is treated as aniso otropic material to realistically emulate
e
the real lifee condition.
A harmmonic vibration ranging
r from 0-2 2 GHz is applied d to the
overall struucture. Mode sh hapes and corressponding frequency are
obtained. Among
A all resultts obtained, one result possessess modal
frequency relatively
r close to the natural frequency of th he solid
mass. Fig. 7 shows the aforrementioned resu ult.
The moode shape of th he structure has a natural frequeency of
24.781 Hz which
w is relativeely close to the natural
n frequency y of the
solid mass of 25.29 Hz. Th he difference of 3.6%
3 between thhem can
Fig. 6. Finishhed product of Milton-Willis
M maaterial be considerred insignificantt. This mode shaape shows that the two
solid massees move in acco ordance in Y ax xis. Their movement is
mainly cauused by the larg ge displacement of the nylon sttructure
which is displaced verticallly in Y axis. The steel ball is diisplaced
3. F
FEA
3.  FEAofoftthe
theMilto
on-Willis material
Milton-Willis more comppared to the lead d ball. This is ass expected sincee lead is
material
dessigned designed more densee than steel. The frequency of 24 4.781 Hz is then used as
the operating frequency for the dynam mic analysis. Natural
T
The analysis staarts with modal analyses on bo oth solid mass frequency is used as the operating freq quency to ampllify the
(leadd ball and steell ball) and the overall structu ure. The main displacement effect.
purpoose of the modal analysis is to obtain
o the naturaal frequency of
the ssystem. Ideally,, natural frequeency of the oveerall structure
matches with the natural frequencyy of both solid d masses. The
matching natural freequency is then used as operating frequency
for thhe dynamic anaalysis of the strructure. The obj bjective of the
dynaamic analysis iss to obtain the stress-strain rellation and the
dynaamic relation of tthe structure (moomentum-velocity relation).
M
Modal analysis oon the solid maass is done on the t solid mass
itselff and the elasstic support (ssilicone gel) su urrounding it
Bounndary condition is set at the outeer surface of the silicone layer
in whhich no displacement is alloweed at the outer surface. Inner
surfaace of the siliconne layer which makes
m a contact with the solid
masss is also regulaated. The silicoone gel is allo owed to have
frictiional contact wwith the solid mass.
m Thus defformation and
volum metric displacem ment between silicone and so olid mass are
possiible to occur. Solid mass is sett as a rigid (non n deformable)
mem mber while silicoone gel is set as a flexible memb ber. Harmonic
ult of the overall Milton-Willis sttructure
Fig. 7. Moddal analysis resu
vibraation varying froom 1-2 GHz is induced on the solid
s mass and
its suupport. Mode shhapes and corressponding modal frequency are
then obtained. As menntioned above, th he objective of the
t dynamic anaalysis is
A
Among all resullts, one result from
f each solid d mass shows to understannd the dynamic behaviour of thee structure (mom mentum-
resemmblance with eaach other. The modal
m frequency of the steel velocity relation) and the stress-strain rellation of the strructure.
ball iis found to be 225.73 Hz and thee modal frequen ncy of the lead The structuure is loaded witth a sinusoidal wave
w with 0.2 mm
m peak
ball iis found to be 244.85 Hz. Three percent
p differencce between the to peak Y axis displacem ment at 24.781 Hz at the top of the
two frequencies cann be consideredd as insignifican nt. Their mid structure. The
T bottom parrt of the structture is fixed. 4 Nodal
valuee of 25.29 Hz iis taken as the representative valuev for later displacements and forces are a monitored at a the two solid masses
compparison. and the top and bottom partt of the structuree.
A
As mentioned beefore, modal anaalysis is also perrformed on the Controll volume is set around
a the outerr surface of the silicone
overaall structure to obtain its nattural frequency.. The natural gel. Fig. 8 below
b shows thee control volumee set up.

Elastic metamaterials: some initial experiences with the Milton-Willis structure based on a rapid prototyped model... 587
Journal of Achievements in Materials and Manufacturing Engineering Volume 55 Issue 2 December 2012

ux2x1 in this case. However its counterpart ı21 is behaving out of


ordinary where no dependency with shear strain is evident. P1 is
the momentum density in x1 direction, meanwhile p2 is
momentum density in x2 direction which normally depends on
velocity. This is clearly evident in the silicone structure where p1
and p2 are highly dependent on velocity.
Based on the constant matrix X shown above, it can be
concluded that the silicone model is behaving as a normal
material. The proposed coupling of stress and velocity and
momentum and strain are not evident in this structure. However
an encouraging result from this simulation is the mechanism in
the structure is behaving normally. The proposed relation is not
evident due to the size the structure has. Ideally, as the size is
reduced the structure would show the proposed stress and
momentum behaviour.

4. Conclusion
4. Conclusions

Fig. 8. Control volume analysis Elastic metamaterials structure proposed by Milton-Willis is


being realized and constructed as part of the work presented in
Imagine that the structure rests inside the green boundary. this paper. The derivations proposed in Milton’s paper were made
Only planar case is considered in the simulation (x1 x2 plane). based on the assumptions of ideal conditions around the
Axial forces are found along the x1 and x2 axes of the control material’s size being infinitesimal and different parts of structures
volume. Shear forces are also found at the periphery of the control behaving as expected. However, the real model will not behave
volume. Stress-strain and momentum-velocity relation can be exactly like this, considering that it has a finite size in reality.
obtained based on the parameters monitored and geometrical data FEA was done on the feature of the built Milton-Willis model.
of the structure. Both relations can be arranged into matrix form First modal analysis was performed to obtain the natural
as shown below, with stress and momentum at one side and frequency of solid mass and the overall structure. It was found
related by a constant matrix with momentum and velocity at the that the natural frequency of the solid mass matched with natural
other side. frequency of the overall structure. This is as expected since mass
of the overall structure is basically constituted of the solid masses.
The natural frequency is then used as the operating frequency for
the dynamic analysis where the overall structure is displaced by a
sinusoidal waveform operating at the natural frequency of the
overall structure. Natural frequency is chosen as the operating
frequency to allow the dynamic effect to be seen clearly. Based on
the dynamic analysis, the material shows normal material
behaviour where stress is only dependent on strain and
(3)
momentum is only dependent on velocity.
After stress, strain, momentum and velocity are fully defined. The built Milton-Willis model moved well dynamically. All
The constant can be calculated. This constant is the indicator on joints in rigid part are moving well without too much resistance.
how the structure behaves dynamically. Based on the simulation Even though the material doesn’t show the unusual dynamic
result the constant matrix yields the following result. behaviour as expected, the smooth movement of the rigid
structure inside the silicone slab is encouraging. Our prediction is
the results will get more encouraging, if the size of the overall
structure is reduced. Also, stiffness difference between elastic
support and rigid parts must be increased. An experimental
evaluation of this structure is currently being undertaken.

(4)
References
References
In a normal material, ı11 and ı22 depend on the axial strain
that is indicated with the displacement gradient in this case (ux1x1, [1] D.R. Smith, A.F. Starr, D. Schurig, Gradient index
ux2x2). However in this structure ı11 is only dependent on ux1x1. metamaterials, Physical Review 71/3 (2004) 036609-1-6.
While ı22 is behaving abnormally as it only depends on shear [2] U. Leondhardt, Optimal conformal mapping, Science
strain. ı12 is dependent on shear strain which is indicated by ux1x2, 312/5781 (2006) 1777-1780.

588 Research paper H.J. Sutandie, S. Singamneni, B. Banerji


Analysis and modelling

[3] J.B. Pendry, D.R. Smith, Controlling electromagnetic fields, Proceedings of the Royal Society of London “Mathematical
Science 312/5781 (2006) 1780-1782. and Physical Science”, London, 2007, 855-880.
[4] G.W. Milton, J.R. Willis, On cloaking for elasticity and [6] D. Schurig, One path to acoustic cloaking, New Journal of
physical equations with a transformational invariant form, Physics 9 (2007) 45-52.
New Journal of Physics 8 (2006) 248. [7] G.W. Milton, New metamaterials with macroscopic
[5] G.W. Milton, J.R. Willis, On modification of Newton’s behaviour outside that of continuum elastodynamics, New
second law and linear continuum elastodynamics, Journal of Physics 9/10 (2007) 1-13.

Elastic metamaterials: some initial experiences with the Milton-Willis structure based on a rapid prototyped model... 589

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Advancements in rapid manufacturing that could enhance the fabrication of structures like the Milton-Willis metamaterial include developments in multi-material printing, which allows for the integration of materials with different properties to better match the theoretical requirements of metamaterials. Increased accuracy and precision in 3D printing technologies can significantly reduce dimensional errors and material imperfections, allowing for more faithful reproduction of the intricate geometries necessary for these structures. Innovations in programmable materials, with programmable stiffness and density, could enable dynamic, adaptive behaviors that closely align with theoretical models. Furthermore, advances in nanofabrication techniques might allow for the construction of smaller-scale structures, achieving the ideal conditions assumed in theoretical models, thus overcoming size-related discrepancies observed in experiments .

Finite Element Analysis (FEA) supports the development and validation of the Milton-Willis structure by simulating and analyzing its dynamic behavior and stress responses under various conditions. This computational approach allows researchers to explore the effects of the material's geometry and material properties on its performance, offering insights into how modifications might improve its real-world functionality. In particular, FEA helps validate whether the structure exhibits the predicted natural frequencies and modal shapes essential for its envisioned applications, such as guiding elastic waves. Importantly, FEA bridges the gap between theory and practice by verifying whether the fabricated structure aligns with the theoretical models' predictions, identifying discrepancies caused by material imperfections or fabrication limits, and providing a basis for further optimization .

Recreating the theoretically ideal conditions of Milton-Willis structures in practical experiments faces several challenges and limitations due to the complex requirements for material properties and precise geometrical configurations. One major challenge is achieving the precise frequency-dependent density and anisotropy suggested by the theoretical model, which is complicated by the finite size and imperfections in real-world materials and fabrication methods. Limitations in material properties, such as the inability of present materials to exactly match the desired stiffness or density variations, can result in deviations from the expected behavior. Moreover, controlling fabrication accuracy and precision using existing rapid prototyping techniques can be demanding due to the intricate shapes and small dimensional tolerances required. These factors contribute to discrepancies between the theoretical predictions and experimental results and underline the need for refined materials and more advanced manufacturing technologies .

The Milton-Willis model is significant in the field of elastic metamaterials because it offers a theoretical framework for designing materials with unusual properties that can manipulate elastic waves, similar to how electromagnetic metamaterials bend light. This model relates to the development of elastic metamaterials by suggesting that structures can be designed to guide elastic waves, potentially leading to applications like seismic cloaking. The model compares the equations of elastodynamics with those of electromagnetics to suggest that materials can be constructed with density as a function of frequency, thus enabling new elastic wave manipulation abilities. However, the feasibility of this model is heavily reliant on the capabilities of rapid prototyping techniques to physically fabricate such complex geometries. The research by Milton et al., and subsequent work, set the groundwork to experimentally and numerically explore these properties in physical models .

The experimentally observed properties of the Milton-Willis structure show both alignment and deviations from the theoretical predictions, providing critical insights into the challenges of translating theoretical models into practical designs. While the natural frequency of the fabricated structures often aligns with the theoretical values, indicating that the bulk physical properties are somewhat consistent, deviations arise in the expected stress-strain and momentum-velocity relationships. Experimentally, the dependency on shear strain and velocity differs from predictions, likely influenced by the size of the fabricated model and material characteristics such as stiffness and density. These discrepancies highlight the limitations of current material and fabrication technologies and suggest areas for improvement, such as enhancing precision in manufacturing and exploring new materials to bridge the gap between theoretical models and experimental reality .

The choice of materials and manufacturing methods greatly impacts the behavior of the Milton-Willis structure by determining its mechanical properties and dynamic responses. For example, in the physical fabrication of this theoretical model, nylon was used for the rigid parts, while softer, support components comprised of silicone gel were used instead of springs. The Selective Laser Sintering (SLS) method was chosen for its ability to create complex shapes with varying material densities, which is essential for mimicking the expected anisotropic properties. These materials and manufacturing choices directly affect the stiffness, elasticity, and overall structural integrity, impacting how accurately the physical model can match the theoretical predictions regarding frequency-dependent behaviors and wave propagation. The deviations observed from expected theoretical behaviors can often be attributed to the limitations of these materials and methods, underscoring the importance of selecting appropriate fabrication techniques to achieve a close resemblance to the designed model .

The theoretical implications of using transformation-based cloaking in elastic metamaterials involve the ability to steer elastic waves around an object, rendering it 'invisible' to these waves, similar to how transformation optics can hide objects from electromagnetic waves. This is achieved by designing materials with specific properties that comply with the mathematical framework of transformation optics, adapted to elastodynamics. The continuity in elastodynamics provides the guidelines for equating these concepts, suggesting that if the material’s density and stiffness vary spatially in a way that matches the required transformation parameters, it could theoretically redirect or decouple waves. This metamaterial approach provides new pathways in managing stress and strain distribution and momentum transmission. The implications are profound, potentially leading to protective materials against seismic waves and novel applications in wave engineering .

Understanding the behavior of elastic metamaterials in the context of Milton-Willis' work hinges on the relationships between stress-strain and momentum-density, which are analogous to parameters in electromagnetic theories. Stress-strain relationships describe how the material deforms under stress, while momentum-density relationships determine how forces propagate through the material. In Milton-Willis structures, the theoretical framework suggests that these relationships should be uniquely coupled, such that normal stress depends only on axial strain while momentum density is influenced by the frequency-dependent behavior of the material. These properties are intended to achieve the proposed transformation-based cloaking and wave-guiding capabilities, allowing the structure to manipulate elastic waves in ways ordinary materials cannot. However, in practical applications, these ideal behaviors are not always observable due to the finite size of fabricated structures and the limitations of available materials, necessitating experimental verification and refinement .

When constructing a Milton-Willis metamaterial model, operational considerations for choosing between rigid and flexible materials involve balancing structural integrity and dynamic performance. Rigid materials, such as nylon in the case of the Milton-Willis model, provide stability and support for the structure's framework, which is crucial for maintaining its shape and ensuring that the theoretical deformation patterns are achievable. Conversely, flexible materials, like silicone gel used in place of springs, contribute to the model's ability to absorb and dissipate energy, allowing the structure to mimic the stress-strain behavior described in theory. The choice impacts the natural frequency and modal response of the structure; rigid elements determine the frequency range, while flexible components influence the damping and elasticity of wave propagation. These choices thus play a critical role in achieving the simulation's intended behavior and influencing how closely the physical model replicates theoretical predictions .

Fabricating materials based on the Milton-Willis design involves overcoming the challenge of realizing complex geometries with specific material properties, required for demonstrating the unique elastodynamic behavior theoretically proposed. These designs require materials with non-standard properties to match the frequency-dependent density and stiffness described by the Milton-Willis model. Rapid prototyping addresses these challenges by enabling the production of physical models with unlimited geometric complexities directly from digital files, which allows the precise fabrication of structures that traditional methods could not achieve. This capability is crucial for forming the intricate network of springs and masses necessary in the Milton-Willis design to experimentally verify their theoretical properties .

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