Caparo Maruti Limited (Bawal)

Creation Date 21.09.2018

Control No. F/Weld/Y1K/WIS/001 Page No. 1of 6 Prepared By Area Supervisor Quality Incharge HOD Prod.
WORK INSTRUCTION
WIS SHEET
Revision Date

PANEL COMP WHEEL HOUSE INNER L

Area Safety Item To Be Used Symbol Used
(63810-62S00)

Applicable Model : Y1K Process Name Welding OP-10 Helmet, Arm Cover, Losse Dress ,Wrist Cover
Signature Signature Signature Signature
Goggles.
Follow Work Guide for Safety & Quality Safety Quality Std. Operation

S. No Operation Procedure Category Key Point Possible Defect Additional Information / Sketch / Photo / Explanation / Reference

kaya- Sau$ krnao sao phlao 1 saBaI saurxaa ]pkrNaao jaOsao

inamna kaya- kro. ³hOlamaoT ,dstanao caSmaa´
1 ApnaI maSaIna va ijaga kI safa[- [%yaaid ka p`yaaoga kro . 2
1
kroMM
2 ijaga ko saBaI paoka yaaoko
1 caOk kroM kI kao[- saOnsar Loose
nahI hao tqaa kao[- tar ZIlaI nahI 4
2 laa[na [injanayar AaoproTrcaOk 3
hao.
SaIT kao caOk kroM.
3 AaoproTr caOk SaIT mao ilaKo
hue kaya- kro tqaa caOk SaIT kao
BaroM. WIP Pic-1
Pic-2
Component handling krto samaya
ibana va WIP T//alaI sao
SarIr
kmpaonaOMT lao kr ica~ mao kOlmap
sao dur rKo.
2
idKae gae k`ma Anausaar ijaga baTna
mao lagaae va kOlmap baTna Pic-3
Defects jaOsaO kI Dents Cracks AaOr
dbakr paT- kOlamPa kroM.
Anya Press Defects ko ilae jaa^ca
(Pic 1, 2, 3 & 4) ijaga
kroM.
paooka yaaoka kI inagaranaI kI Pic-4
jaa^ca ko ilae imaimak pOnala kI laa[na [injanayar Check sheet ko OP 10 LH

3 LED laa[-T caOk kro. paT- klaOmp Anausaar saBaI paoka yaaoko ka imaima
haonao pr saBaI klaOmp LED laa[- kaya- caOk kroM. k
T jalaI haonaI caihe. (Pic 5)
pOnala
Light Curtain Area sao baahr Aakr Work Pic-5
4
Over Button (Robot Start Button )Push kroM.
sTaT-
(Pic 6) baTna
1 OPS ko Anausaar inaGaa-irt Pic-6
rofrnsa saOmpla va OPS mao saM#yaa maoM spa^T caOk paT-
idKaeo Anausaar s^paT caOk
kroM. Shunting ,Dent, Spot Miss, Pic-7
5 (Total spot = 11). Spot Burr,Spot
kroM. Undulation .
2 paT- kao spaT imasa, ,sPaaT bar 4
(Pic 7)
,sPaaT AnDUlaoSana ko ilae caOk 5

kro. 3
6
2

7
Operation pUra haOnao ko baad Component handling krto samaya 1
TOTAL SPOT - 11 NOS. 8
6 paT- kao daonaao haqaao sao ]zae SarIr As show in pic -07
tqaa WI STAND maO rKOM. sao dur rKo. 9
11

10
R
e
v
i Symbol Revision Day Reason for the revision Signature Approval Symbol Revision Day Reason for the revision Signature Approval Effective Drawing No.
s
i 1 1 Remarks:
o
n 2 2

R 3 3
e
c 4 4
o
r
1.)
d In case of any issue / Abnormality to follow WIS, Please " STOP - CALL - WAIT" for supervisor and give feedback.
2.) Content of key points: a.) Key points mentioned in engineering drawing, b.) Uses of jig / consumables / special tools, , c.) Important sequence of operations, d.) Uses of fool proofing, e.) Safety Instruction.
3.) Conditions for Key Points: a.) Consequences : It will determine whether work will be Ok or NG, b.) Safety : There is risk of operator getting injured, c.) To make the work easier : Know how (Experience).
 Caparo Maruti Limited (Bawal)
Creation Date 21.09.2018
Control No. F/Weld/Y1K/WIS/001 Page No. 2of 6 Prepared By Area Supervisor Quality Incharge HOD Prod.
WORK INSTRUCTION
WIS SHEET
Revision Date

PANEL COMP WHEEL HOUSE INNER L

Area Safety Item To Be Used Symbol Used
(63810-62S00)

Applicable Model : Y1K Process Name Welding OP-20 Helmet, Arm Cover, Losse Dress ,Wrist Cover
Signature Signature Signature Signature
Goggles.
Follow Work Guide for Safety & Quality Safety Quality Std. Operation

S. No Operation Procedure Category Key Point Possible Defect Additional Information / Sketch / Photo / Explanation / Reference

kaya- Sau$ krnao sao phlao 1 saBaI saurxaa ]pkrNaao jaOsao

inamna kaya- kro. ³hOlamaoT ,dstanao caSmaa´ OP-10 SUBASSEMBLY

1 ApnaI maSaIna va ijaga kI safa[- [%yaaid ka p`yaaoga kro .

kro.
2 ijaga ko saBaI paoka yaaoko 1
1 caOk kroM kI kao[- saOnsar Loose
nahI hao tqaa kao[- tar ZIlaI nahI
2 laa[na [injanayar AaoproTrcaOk
hao.
SaIT kao caOk kroM.
3 AaoproTr caOk SaIT mao ilaKo
hue kaya- kro tqaa caOk SaIT kao
BaroM. Pic-1
Component handling krto samaya
SarIr
kOlmap baTna dbakr paT-
kOlmap
sao dur rKo.
2 kOlamPa kroM. baTna
(Pic 1, 2, 3 ) Defects jaOsaO kI Dents Cracks AaOr Pic-2
Anya Press Defects ko ilae jaa^ca
OP 20 LH

kroM. ijaga
paooka yaaoka kI inagaranaI kI Pic-3
jaa^ca ko ilae imaimak pOnala kI laa[na [injanayar Check sheet ko
3 LED laa[-T caOk kro. paT- klaOmp Anausaar saBaI paoka yaaoko ka imaima
haonao pr saBaI klaOmp LED laa[- kaya- caOk kroM. k
T jalaI haonaI caihe. (Pic 4)
Light Curtain Area sao baahr Aakr Work
pOnala
Over Button (Robot Start Button )Push kroM. Pic-4
4
sTaT-
(Pic 5) baTna
1 OPS ko Anausaar inaGaa-irt Pic-5
rofrnsa saOmpla va OPS mao saM#yaa maoM spa^T caOk kro.
(Total spot = 10). Shunting ,Dent, Spot Miss,
5 idKaeo Anausaar s^paT caOk kro. Spot Burr,Spot
2 paT- kao spaT imasa, ,sPaaT bar Undulation . 17 16
(Pic 6)
,sPaaT AnDUlaoSana ko ilae caOk
18
kro. 15

19
14
20
Operation pUra haOnao ko baad 13
TOTAL SPOT - 10 NOS.
6 paT- kao daonaao haqaao sao ]zae 21
tqaa WI STAND maO rKOM.
As show in pic -06 paT- 12

Pic-6
R
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i Symbol Revision Day Reason for the revision Signature Approval Symbol Revision Day Reason for the revision Signature Approval Effective Drawing No.
s
i 1 1 Remarks:
o
n 2 2

R 3 3
e
c 4 4
o
r
1.)
d In case of any issue / Abnormality to follow WIS, Please " STOP - CALL - WAIT" for supervisor and give feedback.
2.) Content of key points: a.) Key points mentioned in engineering drawing, b.) Uses of jig / consumables / special tools, , c.) Important sequence of operations, d.) Uses of fool proofing, e.) Safety Instruction.
3.) Conditions for Key Points: a.) Consequences : It will determine whether work will be Ok or NG, b.) Safety : There is risk of operator getting injured, c.) To make the work easier : Know how (Experience).
 Caparo Maruti Limited (Bawal)
Creation Date 21.09.2018
Control No. F/Weld/Y1K/WIS/001 Page No. 3of 6 Prepared By Area Supervisor Quality Incharge HOD Prod.
WORK INSTRUCTION
WIS SHEET
Revision Date

PANEL COMP WHEEL HOUSE INNER L

Area Safety Item To Be Used Symbol Used
(63810-62S00)

Applicable Model : Y1K Process Name Welding OP-30 Helmet, Arm Cover, Losse Dress ,Wrist Cover
Signature Signature Signature Signature
Goggles.
Follow Work Guide for Safety & Quality Safety Quality Std. Operation

S. No Operation Procedure Category Key Point Possible Defect Additional Information / Sketch / Photo / Explanation / Reference

kaya- Sau$ krnao sao phlao 1 saBaI saurxaa ]pkrNaao jaOsao

³hOlamaoT ,dstanao caSmaa´ OP-20 SUBASSEMBLY
inamna kaya- kro.
1 ApnaI maSaIna va ijaga kI safa[- [%yaaid ka p`yaaoga kro .
kroMM
2 ijaga ko saBaI paoka yaaoko 1 2
1 caOk kroM kI kao[- saOnsar Loose
nahI hao tqaa kao[- tar ZIlaI nahI
2 laa[na [injanayar AaoproTrcaOk
hao.
SaIT kao caOk kroM.
3 AaoproTr caOk SaIT mao ilaKo
hue kaya- kro tqaa caOk SaIT kao
BaroM. WIP Pic-1
Pic-2
Component handling krto samaya
ibana va WIP T//alaI sao
SarIr
kmpaonaOMT lao kr ica~ mao kOlmap
sao dur rKo.
2
idKae gae k`ma Anausaar ijaga baTna
mao lagaae va kOlmap baTna Pic-3
Defects jaOsaO kI Dents Cracks AaOr
dbakr paT- kOlamPa kroM.
Anya Press Defects ko ilae jaa^ca
(Pic 1, 2, 3 & 4) ijaga
kroM.
paooka yaaoka kI inagaranaI kI Pic-4
OP 30 LH

jaa^ca ko ilae imaimak pOnala kI laa[na [injanayar Check sheet ko

3 LED laa[-T caOk kro. paT- klaOmp Anausaar saBaI paoka yaaoko ka imaima
haonao pr saBaI klaOmp LED laa[- kaya- caOk kroM. k
T jalaI haonaI caihe. (Pic 5) pOnala
Light Curtain Area sao baahr Aakr Work Pic-5
4
Over Button (Robot Start Button )Push kroM.
sTaT-
(Pic 6) baTna
paT-
1 OPS ko Anausaar inaGaa-irt Pic-7 Pic-6
rofrnsa saOmpla va OPS mao saM#yaa maoM spa^T caOk kro.
Total spot=11 NOS Shunting ,Dent, Spot Miss,
idKaeo Anausaar s^paT caOk
5 Spot Burr,Spot
kroM. 2 paT- kao spaT imasa, ,sPaaT bar Undulation .
(Pic 7) ,sPaaT AnDUlaoSana ko ilae caOk
kro.
32
22
31
TOTAL SPOT=11 NOS 23
Operation pUra haOnao ko baad Component handling krto samaya 30
6 paT- kao daonaao haqaao sao ]zae SarIr 24
25
tqaa WI STAND maO rKOM. sao dur rKo. As show in pic-07 26
29 28 27
R
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i Symbol Revision Day Reason for the revision Signature Approval Symbol Revision Day Reason for the revision Signature Approval Effective Drawing No.
s
i 1 1 Remarks:
o
n 2 2

R 3 3
e
c 4 4
o
r
1.)
d In case of any issue / Abnormality to follow WIS, Please " STOP - CALL - WAIT" for supervisor and give feedback.
2.) Content of key points: a.) Key points mentioned in engineering drawing, b.) Uses of jig / consumables / special tools, , c.) Important sequence of operations, d.) Uses of fool proofing, e.) Safety Instruction.
3.) Conditions for Key Points: a.) Consequences : It will determine whether work will be Ok or NG, b.) Safety : There is risk of operator getting injured, c.) To make the work easier : Know how (Experience).
 Caparo Maruti Limited (Bawal)
Creation Date 21.09.2018
Control No. F/Weld/Y1K/WIS/001 Page No. 4of 6 Prepared By Area Supervisor Quality Incharge HOD Prod.
WORK INSTRUCTION
WIS SHEET
Revision Date 18.06.2021

PANEL COMP WHEEL HOUSE INNER L

Area Safety Item To Be Used Symbol Used
(63810-62S00)

Applicable Model : Y1K Process Name Welding OP-40 Helmet, Arm Cover, Losse Dress ,Wrist Cover
Signature Signature Signature Signature
Goggles.
Follow Work Guide for Safety & Quality Safety Quality Std. Operation

S. No Operation Procedure Category Key Point Possible Defect Additional Information / Sketch / Photo / Explanation / Reference

kaya- Sau$ krnao sao phlao 1 saBaI saurxaa ]pkrNaao jaOsao

inamna kaya- kro. ³hOlamaoT ,dstanao caSmaa´
1 ApnaI maSaIna va ijaga kI safa[- [%yaaid ka p`yaaoga kro .
kroMM
1 2
2 ijaga ko saBaI paoka yaaoko
1 caOk kroM kI kao[- saOnsar Loose
nahI hao tqaa kao[- tar ZIlaI nahI
2 laa[na [injanayar AaoproTrcaOk
hao.
SaIT kao caOk kroM.
3 AaoproTr caOk SaIT mao ilaKo
hue kaya- kro tqaa caOk SaIT kao
BaroM. WIP Pic-1
Component handling krto samaya
Pic-2
ibana va WIP T//alaI sao
SarIr
kmpaonaOMT lao kr ica~ mao kOlmap
sao dur rKo.
2
idKae gae k`ma Anausaar ijaga baTna
mao lagaae va kOlmap baTna Pic-3
Defects jaOsaO kI Dents Cracks AaOr
dbakr paT- kOlamPa kroM.
Anya Press Defects ko ilae jaa^ca
(Pic 1, 2, 3 & 4)
kroM. WIP
Pic-2
1
ijaga
3 Double part laga sakta hO a Pic-4
idKae gae paT- kao maganaoT sao
hI ]zaeM .( Pic-02)
paooka yaaoka kI inagaranaI kI
jaa^ca ko ilae imaimak pOnala kI laa[na [injanayar Check sheet ko imaima
3 LED laa[-T caOk kro. paT- klaOmp Anausaar saBaI paoka yaaoko ka k
haonao pr saBaI klaOmp LED laa[- kaya- caOk kroM. pOnala
T jalaI haonaI caihe. (Pic 5)
Pic-5
Light Curtain Area sao baahr Aakr Work
4
Over Button (Robot Start Button )Push kroM.
sTaT-
(Pic 6) baTna
1 OPS ko Anausaar inaGaa-irt Pic-6
rofrnsa saOmpla va OPS mao saM#yaa maoM spa^T caOk kro.
(Total spot = 10). Shunting ,Dent, Spot Miss, 33
idKaeo Anausaar s^paT caOk
5 Spot Burr,Spot 34
kroM. 2 paT- kao spaT imasa, ,sPaaT bar Undulation .
(Pic 7) ,sPaaT AnDUlaoSana ko ilae caOk 42 35
kro.
41 36

Operation pUra haOnao ko baad paT-

TOTAL SPOT-10 NOS.
6 paT- kao daonaao haqaao sao ]zae As show in pic -07 Pic-7
tqaa WI STAND maO rKOM.
40 39 38 37
R
e
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i Symbol Revision Day Reason for the revision Signature Approval Symbol Revision Day Reason for the revision Signature Approval Effective Drawing No.
s
i 1 18.06.2021 Use of Magnetic Seperator added 1 Remarks:
o
n 2 2

R 3 3
e
c 4 4
o
r
d
1.) In case of any issue / Abnormality to follow WIS, Please " STOP - CALL - WAIT" for supervisor and give feedback.
2.) Content of key points: a.) Key points mentioned in engineering drawing, b.) Uses of jig / consumables / special tools, , c.) Important sequence of operations, d.) Uses of fool proofing, e.) Safety Instruction.
3.) Conditions for Key Points: a.) Consequences : It will determine whether work will be Ok or NG, b.) Safety : There is risk of operator getting injured, c.) To make the work easier : Know how (Experience).
 Caparo Maruti Limited (Bawal)
Creation Date 21.09.2018
Control No. F/Weld/Y1K/WIS/001 Page No. 5of 6 Prepared By Area Supervisor Quality Incharge HOD Prod.
WORK INSTRUCTION
WIS SHEET
Revision Date

PANEL COMP WHEEL HOUSE INNER L

Area Safety Item To Be Used Symbol Used
(63810-62S00)

Applicable Model : Y1K Process Name Welding OP-50 Helmet, Arm Cover, Losse Dress ,Wrist Cover
Signature Signature Signature Signature
Goggles.
Follow Work Guide for Safety & Quality Safety Quality Std. Operation

S. No Operation Procedure Category Key Point Possible Defect Additional Information / Sketch / Photo / Explanation / Reference

kaya- Sau$ krnao sao phlao 1 saBaI saurxaa ]pkrNaao jaOsao

inamna kaya- kro. ³hOlamaoT ,dstanao caSmaa´ OP-30 SUBASSEMBLY OP-40 SUBASSEMBLY
1 ApnaI maSaIna va ijaga kI safa[- [%yaaid ka p`yaaoga kro .
kroMM
2 ijaga ko saBaI paoka yaaoko 1
1 caOk kroM kI kao[- saOnsar Loose 2
nahI hao tqaa kao[- tar ZIlaI nahI
2 laa[na [injanayar AaoproTrcaOk
hao.
SaIT kao caOk kroM.
3 AaoproTr caOk SaIT mao ilaKo
hue kaya- kro tqaa caOk SaIT kao
BaroM. WIP Pic-1
Pic-2
ibana va WIP T//alaI sao Component handling krto samaya
kmpaonaOMT lao kr ica~ mao SarIr sao dur rKo. kOlmap
2
idKae gae k`ma Anausaar ijaga baTna
mao lagaae va kOlmap baTna Pic-3
Defects jaOsaO kI Dents Cracks AaOr
dbakr paT- kOlamPa kroM.
Anya Press Defects ko ilae jaa^ca
(Pic 1, 2, 3 & 4) ijaga
kroM.
paooka yaaoka kI inagaranaI kI Pic-4
jaa^ca ko ilae imaimak pOnala kI laa[na [injanayar Check sheet ko
3 LED laa[-T caOk kro. paT- klaOmp Anausaar saBaI paoka yaaoko ka OP 50 LH
imaima
haonao pr saBaI klaOmp LED laa[- kaya- caOk kroM. k
T jalaI haonaI caihe. (Pic 5)
pOnala
Light Curtain Area sao baahr Aakr Work Pic-5
4
Over Button (Robot Start Button )Push kroM.
sTaT-
(Pic 6) baTna
1 OPS ko Anausaar inaGaa-irt Pic-6
rofrnsa saOmpla va OPS mao saM#yaa maoM spa^T caOk kro.
(Total spot = 13). Shunting ,Dent, Spot Miss, 43
idKaeo Anausaar s^paT caOk
5 Spot Burr,Spot
kroM. 2 paT- kao spaT imasa, ,sPaaT bar Undulation .
44
45
(Pic 7) ,sPaaT AnDUlaoSana ko ilae caOk 46
kro. 47
48

Operation pUra haOnao ko baad 49

TOTAL SPOT-13 NOS.
6 paT- kao daonaao haqaao sao ]zae As show in pic -07 50
tqaa WI STAND maO rKOM.
paT- 55
52 51
R
e
Pic-7 54
53
v
i Symbol Revision Day Reason for the revision Signature Approval Symbol Revision Day Reason for the revision Signature Approval Effective Drawing No.
s
i 1 1 Remarks:
o
n 2 2

R 3 3
e
c 4 4
o
r
1.)
d In case of any issue / Abnormality to follow WIS, Please " STOP - CALL - WAIT" for supervisor and give feedback.
2.) Content of key points: a.) Key points mentioned in engineering drawing, b.) Uses of jig / consumables / special tools, , c.) Important sequence of operations, d.) Uses of fool proofing, e.) Safety Instruction.
3.) Conditions for Key Points: a.) Consequences : It will determine whether work will be Ok or NG, b.) Safety : There is risk of operator getting injured, c.) To make the work easier : Know how (Experience).
 Caparo Maruti Limited (Bawal)
Creation Date 21.09.2018
Control No. F/Weld/Y1K/WIS/001 Page No. 6of 6 Prepared By Area Supervisor Quality Incharge HOD Prod.
WORK INSTRUCTION
WIS SHEET
Revision Date

PANEL COMP WHEEL HOUSE INNER L

Area Safety Item To Be Used Symbol Used
(63810-62S00)

Applicable Model : Y1K Process Name Welding OP-60 Helmet, Arm Cover, Losse Dress ,Wrist Cover
Signature Signature Signature Signature
Goggles.
Follow Work Guide for Safety & Quality Safety Quality Std. Operation

S. No Operation Procedure Category Key Point Possible Defect Additional Information / Sketch / Photo / Explanation / Reference

kaya- Sau$ krnao sao phlao 1 saBaI saurxaa ]pkrNaao jaOsao

inamna kaya- kro. ³hOlamaoT ,dstanao caSmaa´ OP-50 SUBASSEMBLY
1 ApnaI maSaIna va ijaga kI safa[- [%yaaid ka p`yaaoga kro .
kroMM tqaa
2 ijaga ko saBaI paoka yaaoko
2
1 caOk kroM kI kao[- saOnsar Loose 1
nahI hao tqaa kao[- tar ZIlaI nahI
2 laa[na [injanayar AaoproTrcaOk
hao.
SaIT kao caOk kroM.
3 AaoproTr caOk SaIT mao ilaKo
hue kaya- kro tqaa caOk SaIT kao
BaroM. WIP Pic-1
Pic-2
Component handling krto samaya
ibana va WIP T//alaI sao
SarIr
kmpaonaOMT lao kr ica~ mao kOlmap
sao dur rKo.
2
idKae gae k`ma Anausaar ijaga baTna
mao lagaae va kOlmap baTna Pic-3
dbakr paT- kOlamPa kroM.
Defects jaOsaO kI Dents Cracks AaOr ijaga
Anya Press Defects ko ilae jaa^ca Pic-4
(Pic 1, 2, 3 & 4) imaima
kroM.
paooka yaaoka kI inagaranaI kI k
jaa^ca ko ilae imaimak pOnala kI laa[na [injanayar Check sheet ko
3 LED laa[-T caOk kro. paT- klaOmp Anausaar saBaI paoka yaaoko ka
pOnala
haonao pr saBaI klaOmp LED laa[- kaya- caOk kroM. Pic-5
sTaT-
T jalaI haonaI caihe. (Pic 5) baTna
Light Curtain Area sao baahr Aakr Work Pic-6
4
Over Button (Robot Start Button )Push kroM.

(Pic 6)
1 OPS ko Anausaar inaGaa-irt 58
79 56
rofrnsa saOmpla va OPS mao saM#yaa maoM spa^T caOk kro. 78 57 59
Total spot= 24 NOS Shunting ,Dent, Spot Miss, 77
idKaeo Anausaar s^paT caOk 60
5 Spot Burr,Spot 76
kroM. 2 paT- kao spaT imasa, ,sPaaT bar Undulation . 61
(Pic 7) ,sPaaT AnDUlaoSana ko ilae caOk 75
62
kro. 74
63
73
72
Operation pUra haOnao ko baad Component handling krto samaya 64
TOTAL SPOT=24 NOS 71
6 paT- kao daonaao haqaao sao ]zae SarIr As show in pic -07
tqaa WI STAND maO rKOM. sao dur rKo. 70 66 65
67
69
68
paT-
R
e
Pic-7
v
i Symbol Revision Day Reason for the revision Signature Approval Symbol Revision Day Reason for the revision Signature Approval Effective Drawing No.
s
i 1 1 Remarks:
o
n 2 2

R 3 3
e
c 4 4
o
r
1.)
d In case of any issue / Abnormality to follow WIS, Please " STOP - CALL - WAIT" for supervisor and give feedback.
2.) Content of key points: a.) Key points mentioned in engineering drawing, b.) Uses of jig / consumables / special tools, , c.) Important sequence of operations, d.) Uses of fool proofing, e.) Safety Instruction.
3.) Conditions for Key Points: a.) Consequences : It will determine whether work will be Ok or NG, b.) Safety : There is risk of operator getting injured, c.) To make the work easier : Know how (Experience).