PROCESS TEMPERATURE CONTROLLER OUTPUT SPECIFICATION

STATUS LED DESCRIPTION MECHANICAL INSTALLATION GUIDELINES

PTC-4202A-M1 Relay Output
Relay 2 nos. 1. Prepare the panel cutout with proper dimensions as shown
above.
Relay Type
Rating
(NO-C)
5A, 230V AC/30 V DC
Analog Output 1
2 345 2. Fit the unit into the panel with the help of clamp given.
3. The equipment in its installed state must not come in close
proximity to any heating source, caustic vapors, oils steam,
Controlling Output
Transmitter supply
4 to 20mA DC
24V DC
2
3 2500 or other unwanted process byproducts.
4. Use the specified size of crimp terminal (M3.5 screws) to
4 wire the terminal block. Tightening the screws on the
AUXILIARY SUPPLY 5 terminal block using the tightening torque of the range of
6 1.2 N.m.
Supply voltage 100 to 270V AC, 50-60Hz 1 - Analog output 4 - Receive 5. Do not connect anything to unused terminals.
Power consumption Approx 7 VA @ 230V AC MAX 2 - Output 1 5 - Transmit
(VA RATING) MAINTENANCE
3 - Output 2 6 - Auto tuning
ENVIRONMENT CONDITION 1. The equipment should be cleaned regularly to avoid
blockage of ventilating parts.
Operating Temp. 0°C to 55°C KEY OPERATION
PV = Process value 2. Clean the equipment with a clean soft cloth. Do not use
Relative Humidity UP to 95% RH isopropyl alcohol or any other cleaning agent.
SV = Set Value
(non-condensing)
FUNCTION PRESS KEY 3. Fusible resistor must not be replaced by operator.
TECHNICAL SPECIFICATION Protection IP-65 (Front side) As per IS/IEC
Level 60529 : 2001 OPERATOR MODE SAFETY PRECAUTION
!
INPUT SPECIFICATION:
MECHANICAL INSTALLATION To enter in parameter setting
Input Types Input Range All safety related codifications, symbols and instructions
Outline Dimension (mm) Panel Cutout that appear in this operating manual or on the equipment
J 0 to 600°C, For start/stop PID auto tuning Press
Dimension (mm) must be strictly followed to ensure the safety of the operating
K 0 to 1200°C, 6 sec personnel as well as the instrument.
PT-100 -99 to 400°C,
PT.1 -99.9 to 400.0°C,
PTC 4202A-M1
If all the equipment is not handled in a manner specified
+
0-10V DC -999 to 9999 4485 PV
45
To go in factory setting mode by the manufacturer, it might impair the protection provided
by the equipment.
48
4500 Press 3 sec
AO RX
O/P1 TX

0-20mA DC -999 to 9999 O/P2 AT

TUNE
SV

SET ENT PARAMETER SETTING MODE Read complete instructions prior to installation
4-20mA DC -999 to 9999 and operation of the unit.
95 45
Resolution J,K,PT-100 = 1°C 48 3 To set parameter value
PT.1 = 0.1°C WARNING : Risk of electric shock.
0-10V DC,0-20mA DC,4-20mA DC
To increment parameter value.
= 0.1,0.01,0.001,0001
WARNING GUIDELINES
Indication ±1% of FSD ± 1°C TERMINAL CONNECTION
To decrement parameter value.
Accuracy (FSD:- full scale deflection) WARNING : Risk of electric shock.
Set parameter to be save & exit. 1. To prevent the risk of electric shock, power supply to the
DISPLAY AND KEYS:
+

0-10V DC
1 L 100 ~ ! 6 equipment must be kept OFF while doing the wiring
270V AC arrangement. Do not touch the terminals while power is
Display Upper: 4 digit, 7 segment, 0.39” White 50/60 Hz T/C
7VA being supplied.
Lower: 4 digit, 7 segment, 0.28” Green 2 N 7 INSTALLATION GUIDELINES
+
- 2. To reduce electro magnetic interference, use wire with
24V DC
(Trans.)

O/P -

Keys SET, INC, DEC, ENT Made in India

0/4-20 adequate rating and twists of the same of equal size shall
1. This equipment, being built-in-type, normally becomes a
E

E be made with shortest connection.

4-20mA DC

3 + mA DC
8 part of main control panel and in such case the terminals
O/P -

DIMENSION: RTD 3. Cable used for connection to power source, must have a
do not remain accessible to the end user after installation
cross section of 1mm or greater. These wires should have
D + RS D -

and internal wiring.

MODBUS

Size
485

48 (H) x 48 (W) x 95 (D) mm 4 C C 9 insulations capacity made of at least 1.5kV.

2. Do not allow pieces of metal, wire clippings, or fine metallic
Panel Cutout 45 (H) x 45 (W) mm R1 R2 fillings from installation to enter the product or else it may 4. When extending the thermocouple lead wires, always use
5 NO www.multispanindia.com
10 lead to a safety hazard that may in turn endanger life or thermocouple compensation wires for wiring for the RTD
NO
PTC 4202A-M1-WG cause electrical shock to the operator. type, use a wiring material with a small lead resistance
CONTROL METHOD: (5 Ω max per line) and no resistance differentials among
3. Circuit breaker or mains switch must be installed between
Heating 1) PID control with Auto-Tuning power source and supply terminal to facilitate power ‘ON’ or three wires should be present.
‘OFF’ function. However this mains switch or circuit breaker 5. A better anti-noise effect can be expected by using
2) ON-OFF control
must be installed at convenient place normally accessible to standard power supply cable for the instrument.
Cooling 1) BL.TP (Blower Time Proportion) the operator.
Specifications are subject to change, since development is a continuous process,
2) ON-OFF control 4. Use and store the instrument within the specified ambient So for more updated operating information and Support,
Please contact our Helpline: 9081078683/9081078681 or
temperature and humidity ranges as mentioned in this Email at [email protected] Ver:200601
manual.
Page -1

Factory Setting Parameter Message Description Range
for
Control
Parameter

HYS2 Hysterisis 2
Sr. Parameter Range for J,K,PT-100 Range for PT.1 Sensor Range
for
Analog
Input
OUT1 OutPut 1 Mode
h 1 PB 0.0 to 999.9°C 0.0 to 999.9°C 0.0 to 999.9
Press





+





key Soak Time Select
SOA

for
3
sec

h 2 IT 0 to 9999 0 to 9999 0 to 9999
S MD Soak Mode
h 3 DT 0 to 9999 0 to 9999 0 to 9999
S UT Soak Unit
h 4 CT 4 to 99 sec 4 to 99 sec 4 to 99 sec
: press ENT key to apply factory set S TM Soak Time Value
values as shown in table. 5 MR -9 to 9°C -9.0 to 9.0°C DP 3 -0.009 to 0.009
MEMO Soak Time Memory
: press ENT key to escape
DP 2 -0.09 to 0.09
from factory setting. END Soak Time End
DP 1 -0.9 to 0.9
CTR1 Control Action 1
DP 0 -9 to 9
OUT2 Output 2 Mode -0.999 to 0.999
6 DP 3
CTR2 Control Action 2 OFFSET -20 to 20°C -20.0 to +20.0°C
PARAMETER VALUES DP 2 -9.99 to 9.99
ALM1 Alarm 1 DP 1 -99.9 to 99.9
1 PB 20.0° C
2 IT 300 ALM2 Alarm 2 DP 0 -999 to 999
3 DT 75 S2MD Set 2 Mode
4 CT 15 sec 7 HYS1 1 to 100°C DP 3 0.001 to 0.999
R1DL Relay 1 Delay Time
0.1 to 100.0°C
5 MR 0°C DP 2 0.01to 9.99
6 OFFSET 0°C R2DL Relay 2 Delay Time DP 1 0.1 to 99.9
7 HYSTERISIS-1 3°C ALTM Alarm Time DP 0 1 to 999
8 HYSTERISIS-2 3°C
PID PID Action DP 3 0.001 to 0.999
9 C-PB 4.0° C 8 HYS2 1 to 100°C 0.1 to 100.0°C
OnOf ON-OFF Action DP 2 0.01 to 9.99
10 C-ON 1 Sec
Blower TP Action DP 1 0.1 to 99.9
11 C-OFF 48
Sec BL.tp
12 High Alarm DP 0 1 to 999
CRFC 0 HIH
Absolute Low Alarm 9 C-PB 2.0 to 25.0°C 2.0 to 25.0°C 2.0 to 25.0
ab-L
Parameter Message Description In Band Alarm
10 C-ON 1 to 20 sec 1 to 20 sec 1 to 20 sec
In-b
11 C-OFF 5 to 200 sec 5 to 200 sec 5 to 200 sec
C SET Controlling O/P Set Point ab-O Absolute Out Band Alarm
12 R1DL 0.0 to 99.59 mm.ss 0.0 to 99.59 mm.ss 0.0 to 99.59 mm.ss
SET1 Set Point 1 For O/P 1 SEC Second
13 R2DL 0.0 to 99.59 mm.ss 0.0 to 99.59 mm.ss 0.0 to 99.59 mm.ss
SET2 Set Point 2 For O/P 2 M IN Minute 0 to 99 sec 0 to 99 sec
14 ALTM 0 to 99 sec
LOW1 Low Set Point 1 HOUR Hour 15 - -
CRFC DP 3 -0.999 to 0.999
H1 1 High Set Point 1 HEAT Heating Mode
DP 2 -9.99 to 9.99
LOW2 Low Set Point 2 COOL Cooling Mode DP 1 -99.9 to 99.9
HI 2 High Set Point 2 aLrM Alarming Mode DP 0 -999 to 999
PASS Password Off OFF Mode 16 FLTR - - 0.1 to 10.0 Sec
INPT Input ( Sensor ) Yes Yes 17 SLL - - 0.0 to 5.0 mA
SLL Set Low Limit NO No
SHL Set High Limit Save Save Parameter Message Description ERROR DISPLAY
OFST Offset IndI Set 2 Individual to Set 1
LOPC Low percentage When an error has occurred the display indicates error codes
PB Proportional Band For PID Action RLTV Set 2 Reletive to Set 1 as given below.
HIPC High percentage
IT Integral Time Constant FCST Factory Setting ERROR MEANING
FRWD Forword
DT Derivative Time Constant AOuT Analog Output Sensor is not connected
REVR Reverse
CT Cycle Time For PID Action BASE Basic Configuration
Modbus
ADDR Address OPEN Over range condition
or sensor break
MR Manual Reset MBUS
BAUD Baud Rate Sensor connection is reversed
C-PB Cooling PB PV Retransmission O/P On PV
PRTY Parity SRE
C-ON Cooling On Time SV Retransmission O/P On SV Over range condition
C-OF Cooling Off Time 4-20 Manual Selection Of
DATA Data Type
OUER For 0 to 10V DC - exceed 10V DC
4-20 mA Analog O/P SINT Intenger For 4 to 20mA DC - exceed 20mA DC
HYS1 Hysterisis 1 When I/P is 4 to 20mA DC
Percentage wise Selection Of FLOT Float
PERC 4-20 mA Analog O/P (Manually) LO v is selected, than I/P signal is
lower than SLL (0-5mA)
CON Controlling Output

Page -2
 Parameter Setting
PARAMETER SETTING
Basic Configuration Control Parameter Setting

Set Point Setting

73 If A.Out =/ Con If A.Out = Con
Process Value
If CTR1 = PID
Set Value
PID
Press





key

SET
PARA
Analog O/P =/ Controlling Analog O/P = Controlling
ALM1=IN-B,AB-O
j /


/





/
/








/
ALM1=IN-B,AB-O S1MD = INDI Analog O/P =/ Controlling Analog O/P = Controlling
Press





key

SET
Factory Set controlling
output = 4 to 20mA DC

Press





key

SET

Press





key

SET

ALM2=IN-B,AB-O Case 1: Heat + soak + alarm Case 8: Soak + alarm + alarm

Press





key

SET Case 2: Heat + Heat Case 9: Heat + Heat
ALM1=IN-B,AB-O S2MD = INDI Case 3: Heat + cool Case 10: Heat + cool
Press





key

SET Case 4: Heat + Alarm Case 11: Heat + Alarm
Case 5: cool + cool Case 12: cool + cool
Press





key

SET Case 6: cool + alarm Case 13: cool + alarm
If CTR 2 =BL.TP If CTR 1 =BL.TP
Case 7: alarm+ alarm Case 14: alarm+ alarm

Input:- 0-10V DC,

Press





key

SET
Input:- J,K,PT,PT.1 0-20mA DC,4-20mA DC

If Soak = Yes

Analog Output Selection ModBus

/ /
Return to Parameter Menu

/ / / /

IF A.OUT=PV/SV IF A.OUT = IF A.OUT = Con.

4-20 / PERC
/ / /
/ /

/ / / /

/
If input = 4 - 20mA
FMDL
000
Return to Parameter Menu Return to Parameter Menu Page 3
Return to Parameter Menu

Case - 1 Case - 3 Case - 4 Case - 7 & 14 Case - 8 Case - 10 Case - 11

Heat + Soak + Alarm Heat + Cool Heat + Alarm Alarm + Alarm SOAK + ALRM + ALRM Heat + Cool Heat + Alarm

/ /
IF HIGH/
/ / AB-L

/ / / /
If ON-OFF If ON-OFF If PID
Selected Selected IF
Selected
/ / IN - B /
AB - 0
/
If PID
Selected
/ IF
/ / Relative
IF
IF IF HIGH/
IN - B/
Individual AB-L
AB - 0
/ IF
IF HIGH/
AB-L IN - B /
AB - 0
IF
IF HIGH/
/ AB-L IN - B / / b /
If ON-OFF Selected If PID Selected AB - 0

Case - 12 Case - 13
Cool + Cool Cool + Alarm

/ / Case - 5 Case - 6 Case - 9

Cool + Cool Cool + Alarm Heat + Heat

IF IN - B / / /
AB - 0
IF Relative IF Relative
IF HIGH
/AB-L / /
IF IF
Individual Individual

Case - 2
Heat + Heat

IF
IF HIGH/
AB-L IN - B /
AB - 0
/
IF Relative
If ON-OFF Selected If PID Selected

IF IF HIGH/
IF
Individual
AB-L IN - B /
AB - 0

Page 4
 Register Register Register
MODBUS Sr.No
Access
Sr.No
Access
Sr.No
Access
Type Parameter Data Type Type Parameter Data Type Type Parameter Data Type
Slave Address : 1 to 127 Integer Float Integer Float Integer Float
Baudrate : 2400,4800,9600,38400bps Alarm1 32 R/W Hys3 31 62 Auto Tune
Parity : None,Even,Odd Selection Value 33 R/W Delay Time3 32 64 Selection Value
End Alarm 0 63 R/W 62 124
Datatype : Sign integer, Float 34 R/W Alarm Time3 33 66 No 0
18 R/W Abs Low 1 17 34
2 Set3 Mode Yes 1
Read Function Register : 0x03 and 0x04 High Alarm
In Band 3
Write Function Register : 0x06 and 0x10 35 R/W Selection Value 34 68 64 R/W Address 63 126
Abs Out Band 4
Note :- When Parameter 32100 = no available OT - b 5 Individual 0 Baudrate
When Process Value 32101 = Initialization Value Log 6 Relative 1
Selection Value
When Process Value 32102 = Sensor Open 19 R/W Hys1 18 36 36 R/W Soak 35 70 B 2400 0 64 128
When Process Value 32103 = Sensor Reverse 65 R/W
20 R/W Delay Time1 19 38 Soak Mode B 4800 1
When Process Value 32104 = Over Range
21 R/W Alarm Time1 20 40 Selection Value B 9600 2
When Process Value 32105 = I/P Signal Lower then SLL 37 R/W 36 72
Out2 Mode Soak Time Normal 0 B 19200 3
Register
Sr.No Access Parameter Data Type Selection Value Soak Pass 1 B 38400 4
Type Heat 0 21 42 Soak Remaining 2 Parity
Integer Float 22 R/W
Cool 1 Soak Unit Selection
1 R Process Value 0 0 Value 65 130
Alarm 2 66 R/W
2 R R1 Status 1 2 Selection Value None 0
Off Mode 3 38 R/W Sec 0 37 74 Even 1
Selection Value
Control Action2 Min 1 Odd 2
On 1
Hour 2 Data Type
Off 0 Selection Value
R/W Pid 0 22 44 39 R/W Soak Time 38 76 67 R/W Selection Value 66 132
3 R R2 Status 2 4 23
On-Off 1 Memory Sign Integer 0
Selection Value
Blower TP 2 Float 1
On 1 Selection Value 39 78
40 R/W
Alarm2 NO 0 68 R/W Analog Output Type 67 134
Off 0
Yes 1 69 R/W RT Low Range 68 136
4 R Control Percentage 3 6 Selection Value
5 R Analog Output Value 4 8 End Alarm 0 41 R/W End Save 40 80 70 R/W RT High Range 69 138
24 R/W Abs Low 1 23 46 42 R Run Soak Value 41 82 71 R/W Control Mode 70 140
6 R/W Set1 5 10
High Alarm 2 43 R Soak Status 42 84
7 R/W Low Set1 6 12 Selection Value
In Band 3
8 Selection Value Forward 1
R/W High Set1 7 14 Abs Out Band 4
End 0 Reverse 0
9 R/W Set2 8 16
25 R/W Hys2 24 48 Run 1 72 R/W Low Percentage 71 142
10 R/W Low Set2 9 18
26 R/W Delay Time2 25 50 Hold 2 73 R/W High Percentage 72 144
11 R/W High Set2 10 20
27 R/W Alarm Time2 26 52 44 R/W Set Low Limit 43 86 74 R/W Frame delay 0-99 82 164
12 R/W Set3 11 22
Set2 Mode 45 R/W Set High Limit 44 88
13 R/W Low Set3 12 24 Data type = Sign Integer show value as per following
14 R/W High Set3 13 26 28 R/W Selection Value 46 R/W Offset 45 90
27 54
Individual 0 47 R/W DP Process 46 92
15 R/W Input 14 28 DP Selection
Relative 1 Selection Value Input Actual Value
Selection Value J,K,Pt Value/1 Fix
Out3 Mode 0000 0
J 0 Fix
000.0 1 Pt.1 Value/10
K 1 Selection Value 00.00 2
29 R/W 28 56 Where Parameter is 1,6-14,19,25,32,44-46,48,49,57,69,70
PT-100 2 Heat 0 0.000 3 Value/1 0
PT.1 3 Cool 1 0-10V DC
48 R/W Low Range 47 94 Value/10 1
0 - 10V DC 4 Alarm 2
49 R/W High Range 48 96 0-20 mA DC
5 Off Mode 3 Value/100 2
0 - 20mA DC 4-20mA DC
50 R/W CRFC 49 98 Value/1000 3
4 - 20mA DC 6 Control Action3 51 R/W FLTR Process 50 100 Where Parameter is 5 ,20,26,33
Out1 Mode Selection Value R/W Signal Low Limit 51 102
30 R/W 29 58 52
Pid 0 0-10V DC
Selection Value 53 R/W PB 52 104
On-Off 1 Value/10 Fix
16 R/W Heat 0 15 30 0-20 mA DC
Blower TP 2 54 R/W IT 53 106
Cool 1 R/W 4-20mA DC
55 DT 54 108
2 Alarm3 R/W CT 55 110
Alarm 56 Where Parameter is 4,51-53,72,73
Off Mode 3 Selection Value 57 R/W MR 56 112
Control Action1 End Alarm 0
58 N/A N/A N/A N/A 0-10V DC
31 R/W Abs Low 1 30 60 Value/100 Fix
Selection Value 59 N/A N/A N/A N/A 0-20 mA DC
High Alarm 2 4-20mA DC
17 Pid 0 16 32 60 R/W C PB 59 118
R/W In Band 3
On-Off 1 61 R/W C ON 60 120
Abs Out Band 4
Blower TP 2 R/W
62 C OF 61 122