SECTION 22 13 33

PACKAGED, SUBMERSIBLE SEWERAGE PUMP UNITS

PART 1 - GENERAL
1.1 DESCRIPTION
A. Packaged submersible centrifugal sewerage pump units, Packaged grinder type sewage pump unit . See
schedule on Drawings for pumps and capacity and heads.

1.2 RELATED WORK

A. Section 22 05 11, COMMON WORK RESULTS FOR PLUMBING.

B. Section 22 05 12, GENERAL MOTOR REQUIREMENTS FOR PLUMBING EQUIPMENT.

C. Section 22 08 00 – COMMISSIONING OF PLUMBING SYSTEMS.

Requirements for commissioning, systems readiness checklist and training.

D. Section 26 29 11 - LOW-VOLTAGE MOTOR STARTERS.

1.3 SUBMITTALS
A. Submit in accordance with Section 01 33 23, SHOP DRAWINGS, PRODUCT DATA AND SAMPLES.

B. Manufacturer's Literature and Data:

1. Pump:

a. Manufacturer and model.

b. Operating speed.

c. Capacity.

d. Characteristic performance curves.

2. Motor:

a. Manufacturer, frame and type.

b. Speed.

c. Current Characteristics and W (HP).

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 d. Efficiency.

C. Certified copies of all the factory and construction site test data sheets and reports.

D. Complete operating and maintenance manuals including wiring diagrams, technical data sheets and
information for ordering replaceable parts:

1. Include complete list indicating all components of the system.

2. Include complete diagrams of the internal wiring for each item of equipment.

3. Diagrams shall have their terminals identified to facilitate installation, operation and maintenance.

E. Completed System Readiness Checklist provided by the Commissioning Agent and completed by the
contractor, signed by a qualified technician and dated on the date of completion, in accordance with the
requirements of Section 22 08 00 COMMISSIONING OF PLUMBING SYSTEMS.

1.4 APPLICABLE PUBLICATIONS

A. The publications listed below form a part of this specification to the extent referenced. The publications are
referenced in the text by the basic designation only.

B. National Electrical Manufacturers Association (NEMA):

ICS6-93 (R2006)..............................Industrial Control and Systems Enclosures

250 2008 ..........................................Enclosures for Electrical Equipment (1000 Volts Maximum)

C. Underwriters' Laboratories, Inc. (UL):

508-99 (R2008)................................Standards For Safety Industrial Control Equipment

PART 2 - PRODUCTS
2.1 SUBMERSIBLE SEWERAGE PUMP UNITS
A. Duplex or Multiplex Centrifugal Grinder Type , submersible pumps, designed for 60 degrees C (140
degrees F) maximum water service. Driver shall be electric motor with rigid type support. Systems to
include two or more pumps as required by Contract Documents. Where hazardous environment condition
exists, explosion proof pumps shall be installed.

1. Pump housings may be cast iron, bronze, or stainless steel. Cast iron housings for submersible
pumps shall be epoxy coated.

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 B. Impeller: Brass or bronze, non-clog, to accommodate 50 mm (2”) solids. Grinder pumps, 316SS impeller
and 440SS cutter and cutter plate.

C. Shaft: Bronze, stainless steel or other approved corrosion-resisting metal.

D. Bearings: As required to hold alignment, anti-friction type for thrust, permanently lubricated.

E. Motor: Maximum 40 degrees C (104 degrees F) ambient temperature rise, completely enclosed, voltage
and phase as shown in schedule on Electrical drawings conforming to NEMA 250-Type 6P. Size the motor
capacity to operate pump without overloading the motor at any point on the pump curve. Refer to Section
22 05 12, GENERAL MOTOR REQUIREMENTS FOR PLUMBING EQUIPMENT.

F. Starting Switch: Manually-operated, tumbler type, as specified in Section 26 29 11, LOW-VOLTAGE

MOTOR STARTERS.

G. Automatic Control and Level Alarm: Provide a control panel in a NEMA 1 enclosure for indoors NEMA 4X
enclosure for outdoors NEMA 7 enclosure for hazardous environment areas . The controls shall be
suitable for operation with the electrical characteristics listed on the Electrical drawings. The control panel
shall have a level control system with switches to start and stop pumps automatically, and to activate a high
water alarm. The level control system will include sensors in the sump that detect the level of the liquid.
The sensors may be float type switches, ultrasonic level sensors, transducers, or other appropriate
equipment. The high water alarm shall have a red beacon light at the control panel and a buzzer, horn, or
bell. The alarm shall have a silencing switch. Provide auxiliary contacts for remote alarming to the Energy
Control Center and BAC net compatible open-protocol type interface to DDC Controls System. The circuitry
of the control panel shall include:

1. Power switch to turn on/off the automatic control mechanism

2. HOA switches to manually override automatic control mechanism

3. Run lights to indicate when pumps are powered up

4. Level status lights to indicate when water in sump has reached the predetermined on/off and alarm
levels

5. Magnetic motor contactors

6. Disconnect/breaker for each pump

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 - Automatic motor overload protection

H. For a duplex system, provide an alternating relay to automatically alternate leadoff and standby duties of
each pump of a duplex unit at the end of each pumping cycle. Standby pump shall start when water level in
sump rises to a predetermined level that indicates excessive inflow or failure of the lead pump.

I. Sensors that detect the level of water in the sump shall be so arranged as to allow the accumulation of
enough volume of liquid below the normal on level that the pump will run for a minimum cycle of one
minute. Sensors shall be located to activate the alarm adequately before the water level rises to the inlet
pipe.

J. Provide two separate power supplies to the control panel, one for the control/alarm circuitry and one for
power to the pump motors. Each power supply is to be fed from its own breaker so that if a pump overload
trips a breaker, the alarm system will still function. Each power supply is to be wired in its own conduit.
Wiring from the sump to the control panel shall have separate conduits for the pump power and for the
sensor switches. All conduits are to be sealed at the basin and at the control panel to prevent the intrusion
of moisture and of flammable and/or corrosive gases.

K. Sump: Provide cast iron fiberglass polyethylene basin with gas tight covers. Covers shall have a manhole
with a bolted cover of minimum size to inspect and service the pumps, vent connection, and openings for
pumps and controls.

L. Provide a union, check and ball valve in the discharge from each pump.

M. Removal/Disconnect System: Where indicated on drawings, a removal/disconnect system shall be provided

where sump depth, pump size or other conditions make removal of the pump unusually difficult or unsafe
the system will consist of a discharge fitting mounted on vertical guide rails attached to the sump. The
pump shall be fitted with an adapter fitting that easily connects to/disconnects from the discharge fitting as
the pump is raised from or lowered into the sump. The discharge piping will connect to the discharge fitting
so that it is not necessary to disconnect any piping in order to remove the pump.

Where the sump depth is greater than five feet or other conditions exist to make the removal of the pump
difficult or hazardous, the system shall include a rail guided quick disconnect apparatus to allow the pump
to be pulled up out of the sump without workers entering the sump and without disconnecting the piping.
System to be compatible with and furnished by pump manufacturer.

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PART 3 - EXECUTION
3.1 STARTUP AND TESTING
A. Make tests as recommended by product manufacturer and listed standards and under actual or simulated
operating conditions and prove full compliance with design and specified requirements. Tests of the various
items of equipment shall be performed simultaneously with the system of which each item is an integral
part.

B. The tests shall include system capacity, and all control and alarm functions.

C. When any defects are detected, correct defects and repeat test.

D. The commissioning Agent will observe startup and contractor testing of selected equipment. Coordinate
the startup and contractor testing schedules with the HDC Clerk of Work, Commissioning Agent and local
municipal authorities where applicable. Provide a minimum of 7 days prior to notice.

3.2 COMMISSIONING
A. Provide commissioning documentation accordance with the requirements of Section 22 08 00 –
COMMISSIONING OF PLUMBING SYSTEMS for all inspection, startup, and contractor testing required
above and required by the System Readiness Checklist provided by the Commissioning Agent.

B. Components provided under this section of the specification will be tested as part of a larger system. Refer
to Section 22 08 00 – COMMISSIONING OF PLUMBING SYSTEMS and related sections for contractor
responsibilities for system commissioning.

3.3 DEMONSTRATION AND TRAINING

A. Provide services of manufacturer’s technical representative for four hours to instruct VA Personnel in
operation and maintenance of units.

B. Submit training plans and instructor qualifications in accordance with the requirements of Section 22 08 00
COMMISSIONING OF PLUMBING SYSTEMS.

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